indata hardware users guide - ecd

Hardware User’s Guide

INDATA Hardware Users GuideA37-4286-00 Rev 1.01

SINCE 1964

ECD, Inc.4287-A S.E. International Way

Milwaukie, Oregon 97222-8825Telephone: (800) 323-4548

FAX: (503) 654-4422Technical Support: (800) 323-4548

Email: [email protected]: http://www.ecd.com

Copyright 1992 - 98 Electronic Controls Design, Inc. All Rights Reserved. Printed in U.S.A. Foreign and U.S. Products of ElectronicControls Design, Inc. are covered by foreign and U.S. Patents and Patents Pending. Information in this publication supersedes allpreviously published information. Specification and price change privileges reserved.8088, 8086, 80286, and 80386 are registered trademarks of Intel Corporation. COMPAQ and DESKPRO are registered trademarks ofCompaq Computer Corporation. IBM, IBM PC, IBM AT, IBM PC-DOS and PS/2 are registered trademarks of International BusinessMachines Corporation. Kapton is a trademark of E.I. DUPONT. Loctite is a registered trademark of Loctite Corp. MS-DOS is a registeredtrademark of Microsoft Corporation.

INDATA Users Guide Page 8/12/98i

Table of Contents

1.0 How to Use This Manual .......................................................................................... 1

1.1 Terms Used in this Manual ..............................................................................................................11.2 The following Symbols may be present on the Product: .................................................................11.3 What You Need to Know to Use This Manual..................................................................................21.4 Cleaning Instructions:.......................................................................................................................21.5 Equipment Maintenance: .................................................................................................................21.6 SAFETY Precautions........................................................................................................................3

2.0 General Information ................................................................................................. 6

2.1 Features ...........................................................................................................................................7

3.0 Unpacking and Setup............................................................................................... 8

3.1 INDATA Setup..................................................................................................................................93.1.1 Charging the Power Pack Battery .........................................................................................93.1.2 Heatsink Canister Preparation ............................................................................................10

4.0 Function.................................................................................................................. 11

4.1 Heat Treating and Casting Applications.........................................................................................114.1.1 INDATA Profiler Description................................................................................................114.1.2 INDATA Communication Cable...........................................................................................124.1.3 Sensors................................................................................................................................134.1.4 Power Pack Battery .............................................................................................................144.1.5 Clock Battery .......................................................................................................................144.1.6 INDATA RF Option..............................................................................................................154.1.7 Internal Connector Thermal Barriers...................................................................................16

4.1.7.1 Internal Connector Thermal Barrier Armor Chart..................................................174.1.8 Custom Thermal Barriers ....................................................................................................18

4.1.8.1 Optional Thermal Barriers Armor Chart ................................................................194.1.9 Optional: INDATA Aero Profiler...........................................................................................204.1.10 Optional: UV Profile Sensor ..............................................................................................204.1.11 Optional: h-Factor Module.................................................................................................20

5.0 Operation ................................................................................................................ 21

5.1 Setting Up an Experiment ..............................................................................................................225.2 Collecting Data ...............................................................................................................................245.3 Reading the INDATA profile...........................................................................................................28

6.0 INDATA RF Option.................................................................................................. 30

6.1 General Description........................................................................................................................316.1.1 Transmitter and Transmitter Antenna..................................................................................316.1.2 Receiver, Receiver Antennas, Antenna Cables and Power Supply ...................................31

7.0 INDATA RF Option Setup....................................................................................... 32

7.1 Setting up an Experiment...............................................................................................................327.2 Collecting and Reading Data .........................................................................................................36

8.0 INDATA Accessories....................................................................................... 38

INDATA Users Guide Page 8/12/98ii

Appendix A: Maintenance and Troubleshooting........................................................ 40

Changing the Calendar/Clock Battery..................................................................................................40INDATA Troubleshooting Steps ...........................................................................................................41INDATA Profiler Troubleshooting.........................................................................................................43How to Get Additional Help ..................................................................................................................44

APPENDIX B: INDATA RF Process Troubleshooting................................................. 45

APPENDIX C: Channel Selection Switch Settings ..................................................... 48

APPENDIX D: Installing the RF Communication Pin.................................................. 49

APPENDIX E: INDATA Profiler Specifications............................................................ 50

Rechargeable Power Pack Specifications...........................................................................................51Power Pack Charger Model Specifications..........................................................................................51Thermal Barriers...................................................................................................................................51Thermocouple Specifications...............................................................................................................52Environmental Limitation Specifications ..............................................................................................52

APPENDIX F: RF Option Specifications...................................................................... 53

Transmitter ...........................................................................................................................................53Receiver ...............................................................................................................................................54

Appendix G: Material Safety Data Sheets ..................................................................... 1

Phase Change (n-Eicosane) Material Safety Data Sheet......................................................................2Thermal Barrier Insulation (BTU-Block) Material Safety Data Sheet.....................................................3

INDATA Users Guide Page 8/12/981

1.0 How to Use This Manual

The INDATA Hardware User’s Guide explains how to use INDATA Profiling System.This hardware system is a powerful yet simple to use thermal monitor and dataanalyzer.

This manual is easy to use. The sections contain the following information:Section 1 - 4 — includes an overview of the INDATA Profiling System plus hardware

and software installation instructions.Section 5 - 7 — provides instructions for using the INDATA hardware in specific

industrial applications.Appendices Contain a maintenance and troubleshooting guide.

1.1 Terms Used in this Manual

In this manual may refer to the items listed below as the following:

• Electronic Controls Design, Inc. (ECD) produces the original M.O.L.E. forelectronics applications and now produces the INDATA profiler for industrialapplications. In this manual, we will use INDATA to refer to the INDATA Profiler.

• The INDATA Profiler data recording device uses SourceTrak software thatyou will use to control the INDATA profiler and to analyze data.

• The Term “RF Ready” refers to the INDATA profiler being hardware andFirmware configured to transmit data when used with the RF Option kit.

• The RF Communications Pin may be referred to as the “Pogo Pin”

1.2 The following Symbols may be present on the Product:

Direct Current (DC) Power

Alternating Current (AC) Power

CAUTION: Whenever this internationally recognized symbol is used on the product, additional information concerning that particular feature or function appears in the manual.

Battery Charger protected throughout by double or reinforced insulation.

Indoor use only. For electric-shock protection, always operate the batterycharger in a protected, indoor location.

WARNING – Surfaces may be Hot!


1.3 What You Need to Know to Use This Manual

This manual is written for users of varied experience. If a section covers informationyou already know, feel free to skip to the next section.

You do not need to be a computer expert to read this manual or use the INDATAProfiling system.

1.4 Cleaning Instructions:

The product must never be immersed in water or any other cleaning agent. Simplywipe off the exterior of the enclosure with a cloth dampened with water. To preventproduct damage, do not clean the product using organic solvents, including alcohol’s.(NOTE: IPA Alcohol the only type that is acceptable)

1.5 Equipment Maintenance:

Inspect the enclosure of the power pack charger for damage. Do not use the charger ifthe enclosure is cracked or broken, or if the power plug pins are loose or deformed.


1.6 SAFETY Precautions

* WARNING *

NEVER permit the INDATA Profiler to exceed the maximum specifiedInternal temperature as permanent damage may result.. Internal operating temperature range is 32°°F to 122°°F (0°°C to 50°°C)

NEVER connect the input channels to objects at elevated electricalpotentials. The input channels are not isolated from each other or from the data port common.

When removing the INDATA Profiler from any temperatureenvironment, whether in a Barrier or not, be careful of extremetemperatures and use protective gloves.

NEVER operate the INDATA Profiler in flammable or explosiveatmospheres. Such usage constitutes a fire or explosion risk.

Clock Battery: Panasonic No. BR2032, or equivalent.ECD Part No. SF30-0041-00

Rechargeable Power Pack Battery: ECD Part No. SE31-0900-30Not user-serviceable

Battery Warnings:• Replace Battery with the same type only.• Using another battery may present a risk of fire or explosion.• Battery may explode if mistreated.• Do not recharge, disassemble, or dispose of in fire.• Do not expose to temperature above 100°C (212°F).• Batteries contain electrolytes.• Dispose of used batteries promptly and properly.• Charge the Rechargeable Power Pack using only the ECD approved charger.• Keep batteries away from children.

INDATA Users Guide /12/984

CAUTION For protection of the INDATA itself, observe the following:

• Do not immerse the INDATA Profiler in liquids.

• Do not subject the INDATA Profiler to drops or sharp blows.

• Do not excessively stress the RS-232 connector.

• Do not expose the INDATA Profiler to corrosive environments.

• Extended exposure to temperatures below the specified minimum may damagethe rechargeable power pack

• Extended exposure to temperatures above the specified maximum may damagethe rechargeable power pack or the INDATA Profiler itself.

NOTE: Your warranty will not cover damage caused by neglect or abuse of this product. To maintain the safety features incorporated in this product, operation must be in strict compliance with the requirements specified herein.

RF Transmitter: The Transmitter is FCC certified required by Part 15C for intentional radiators. Operation is subject to the following two conditions:

1) This device may not cause harmful interference2) This device must accept any interference received, including

interference that may cause undesired operation.

RF Receiver: The Receiver is FCC type accepted as required by Part 15B forunintentional radiators. This equipment has been tested to comply withthe limits for a Class A digital device, pursuant to part 15 of the FCCRules. These limits are designed to provide reasonable protectionagainst harmful interference when the equipment is operated in acommercial environment. This equipment generates, uses and canradiate radio frequency energy and, if not installed and used inaccordance with the instruction manual, may cause harmfulInterference to radio communications. Operation of this equipment ina residential area is likely to cause harmful interference in which casethe user will be required to correct the interference at his ownexpense.

RF Antenna: Modifying the Transmitter and/or Receiver antenna is prohibited andwill violate FCC rules.


CAUTION: Hardware changes or modifications to the INDATA, not expresslyapproved by ECD, Inc. could void the user's authority to operatethe equipment.

WARNING: Do not disassemble any of the INDATA equipment. There are nouser serviceable parts.


2.0 General Information

INDATA profilers are highly sophisticated battery-powered temperature recordingdevices that can be used in a remarkable variety of applications. They can record thetemperature of materials, objects, or devices that are remote, moving, or otherwisedifficult to access, and with the appropriate thermal barrier can withstand very high orlow temperatures. Some features of the INDATA profiler were designed for general use,while others were adapted for specific applications

The INDATA System includes the INDATA data recorder, the SourceTrack softwarefor your IBM-compatible PC, Thermal Barrier, and other accessories.

INDATA is a six channel temperature profiler and is only 3/8” thick. It gets its powerfrom a detachable NiCad battery power pack that is capable of producing up to 50profiles per charge. While one power pack is recharging, you can use a second powerpack for the maximum in profiling power.

The INDATA profiler is the product of choice throughout the world for profilingprocesses such as Heat Treating, Casting and Powder Coating. It is also ideal formonitoring the temperature of static objects that must be left unattended and whichcannot be easily accessed by hard wiring. It can collect up to 5460 data points atintervals of hours, minutes, seconds, or tenths of a second, with the start of datacollection delayed by a time or a temperature threshold value. The INDATA profiler hassix channels that you can enable or disable, specify as K or S type thermocouples,optional UV or Air Flow sensors.

Use SourceTrak and the included PC communications cable for attaching the INDATAprofiler to your PC to set up experiments. SourceTrack software is a six-channel, color,easy-to-use integrated graphic analysis software package from ECD—the only softwarerequired to communicate with the INDATA profiler.


2.1 Features

Hardware features include:

• Communication Cable

• Type “K” Thermocouple Sensors

• 2 Power Packs

• Calendar/Clock Battery

• INDATA RF Option

• Thermal Barriers

• Optional: Custom Thermal Barriers

• Optional: INDATA Aero Profiler

• Optional: UV Profile Sensor

• Optional: H-Factor Module

Standard features of the SourceTrak for Windows Software are:

• A Windows environment

• Instantaneous graphs, statistics, and predictions

• Analytical tools for both general and highly specific industrial applications

• Prediction module that tells you how to set zone temperatures and belt speed

• Up to 10 adjustable, user configurable oven zone temperatures and sizes

• 3-D view with “reverse angle” perspective

• Up to 3 temperature reference line settings for time to temp or time above tempanalysis

• On graph notations, slopes, peak differences and total heat

• Configurable custom printed reports

• Fast screen redraws and plotting

• Real-Time alarms with editable messages

• Zones as Time or Distance

• Real-Time X-axis/Y-axis autoscaling

• Multiple file viewer/selector


3.0 Unpacking and Setup

When you purchase the INDATA Profiling System, you receive the following hardwareshown in the illustration along with a barrier of choice. Remove the Packaging List andverify that you have received all the equipment. Any questions about the shipment, callthe ECD Customer Service Department at 1-800-323-4548 or 1-503-659-6100

When you receive the shipment, inspect the container and equipment for any signs ofdamage. Take particular note of any evidence of rough handling in transit. Immediatelyreport any damage to the shipping agent.

INDATA to PC CABLE

INDATA POWERPACKS

INDATA PROFILER

SET OF 6 10’ .062”TYPE “K” INCONELTHERMOCOUPLES

POWER PACKRECHARGER

INDATA Hardware Manual SourceTrak Software User’s Guide

SourceTrak Software

9-25 PINADAPTOR

BLACK BOX WITHACCESSORIES

NOTE: The carrier will not honor any clames unless all shipped material is saved for their examination. After examining and removing contents, save packing material and carton in the event reshipment is necessary


3.1 INDATA Setup

Because the INDATA profiler is powered by a rechargeable power pack, it is importantto make sure it is charged and operating properly. You may wish to have the sparepower pack charging while you use the other so that your INDATA profiler is alwaysready to collect data.

It is recommended that you charge the INDATA power pack before the you use theprofiler for the first time. The following information are the steps you will need to use toproperly charge the power pack.

3.1.1 Charging the Power Pack Battery

1. Remove the INDATA power pack by pulling the unit apart.

Figure 3-1: Power Pack Removal

2. Plug the power pack into the charger and plug the charger into a (60Hz 120VAC,in North America).

Figure 3-2: Power Pack Charger


3. A completely discharged power pack takes about 14 hours to be fully charged.Connect the power pack to the INDATA profiler when charging is done (observethe correct orientation), and the system is ready to collect data. When you firstconnect the power pack, the LED will flash once to indicate that the profiler isready. If the LED flashes more than once, a complete reset has occurred and theINDATA profiler will need to be re-configured.

NOTE: To maximize the battery life, do not recharge the power pack after every use. Rechargeit only when the battery status in the SourceTrak Software status window shows 4.8 volts orless.

3.1.2 Heatsink Canister Preparation

The Thermal Barriers offered by ECD contain active heatsink canisters containing aphase change material called n-Eicosane that requires cooling before using the thermalbarrier. The day prior to a planed profiling test, make sure that the fluid within theheatsinks is solid (no sloshing sound when shaken). PHASE CHANGE MATERIALMUST BE SOLID PRIOR TO RUNNING A PROFILE. Beyond that, temperatures below70°F (22°C) will provide longer protection. Refrigerating overnight is a simple way toattain a lower starting temperature. For the most rapid phase change from liquid backto a solid, submerge the heatsinks in cold water with ice (ice bath) for 1 hour.

The following information are recommendations for preparation. These instructions arealso printed on the heatsink canisters as a reminder:

1. Shake before cooling

2. Before use, canisters must be cooled to 32-40F(0-5C)

3. Recommended cooling overnight.

The expected profiling time at various starting temperatures are shown on the ThermalBarrier Armor Charts in sections 4.1.7.1 and 4.1.8.1.


4.0 Function

This section provides descriptions to help familiarize you with the INDATA ProfilingSystem.

4.1 Heat Treating and Casting Applications

Your INDATA Temperature Profiling System is especially designed for the demandsof Heat Treating and other relatively high temperature applications. The ruggedness ofthe thermal barriers combined with the convenience of plugging standard (OST)thermocouple connections of Type K or Type S directly to the internal bridge simplifythe logistics of staging a profile and retrieving the unit at the end of the process.

The sensors that come with a Heat Treaters Kit are a set of six 10-foot long 1/16”diameter Inconel Type-K Thermocouples with ceramic connectors (other lengths anddiameters are available by special order). The ungrounded sheath can withstand2,000°F (1,093°C). The ceramic connectors are rated at 1,200°F (650°C). Unprotectedby the heatsinks, the connector panel gets much warmer than the profiler.

4.1.1 INDATA Profiler Description

The INDATA profiler is compact and durable. One end mates with the connector bridge.The other end is a removable power pack battery. The INDATA profiler also has a four-pin Data port for transferring data to a PC, a start button, and an indicator LED.

POWER PACK BATTERY

DATA PORT

INDATAACTIVITY LED

SENSOR CONNTECTIONS

START/STOP BUTTON

Figure 4-0: INDATA Profiler


4.1.2 INDATA Communication Cable

A Cable is included in your hardware package to connect the INDATA profiler to the PCserial port for programming and downloading stored profiles (See figure 4-1).

The PC serial port might be a nine-pin or a 25-pin connector. The appropriate cablesand adapters are included to support both types of PC serial port connectors.

RS232 COM PORT

DATA PORT

COMPUTER

PC INTERFACESERIAL CABLE

Figure 4-1: PC to INDATA Profiler Connection

After connected to a PC you can do the following:

• Programming before an experiment, the SourceTrak software tells the INDATAprofiler how often to take a reading and how many readings to take, etc.

• Downloading after an experiment, the SourceTrak software reads the data fromthe INDATA profiler.

• Receiving and displaying real time data, live on-screen with the RF Option andSourceTrak for Windows software. Connect receiver to the PC using the cable toreceive the data and enable the SourceTrak Receive RF window to display thedata.


4.1.3 Sensors

A set of six 10-foot long 1/16” diameter Inconel Type-K Thermocouples with ceramicconnectors are part of the INDATA Profiling Kit.

Figure 4-2: Set of 6 10ft Thermocouple Sensors

You can attach up to six sensors to the INDATA profiler per experiment. Simply plugthe sensor connector into the desired INDATA profiler channel on the internalconnector bridge. The internal connector bridge has the profiler channels labeled on itto ensure correct sensor connection. The SourceTrak software helps you keep a recordof the INDATA profiler channel number associated with the location and the type ofsensor when you analyze the data. Numbered tags with adhesive are included with theINDATA profiling kit so you can label the sensor wires for easy record-keeping.

The ungrounded sheath can withstand 2,000°F (1,093°C). The ceramic connectors arerated at 1,200°F (650°C). Should your process temperatures range above 2,200°F(1204.4°C), the S-Type Bridge option and thermocouple can be ordered to extendcapability up to 3,182°F (1,750°C). Other lengths and diameter thermocouples areavailable by special order. You can order from a wide selection of sensors (S-Typethermocouples, Air Velocity or UV Sensors) to meet the needs of special applications.

The point of measurement of sheathed thermocouples is right at the end (the junction)Attachment of sensors to the load can be accomplished by drilling holes for insertion,fire brick to weigh the ends down to the surface of the product, clamping onto the tray,vessel or fixture (such as during an oven survey), or simple insertion between parts.The desired location of thermocouples will in part dictate the location of the profilersthermal barrier. The other logistic of location is determined by clearance issues in aconveyorized process.


4.1.4 Power Pack Battery

Because the INDATA profiler is battery powered, it is important to make sure it ischarged and operating properly. The SourceTrak software keeps track of the status ofthe power pack and reports this information in several ways.

When you need to recharge the power pack, use the instructions in the section 3.1.1Charging the Power Pack. We advise that you always keep the second power packbattery charged so that your INDATA profiler is always ready to use.

There are two Power transfer jacks located on one end of the power pack that arealigned so it can fit the profiler in one direction only.

CHARGING JACK

POWER TRANSFER JACKS

Figure 4-3: Power Pack

4.1.5 Clock Battery

The INDATA profiler has an internal calendar and clock and it is powered by a separatebattery. This battery is not rechargeable and has no status indicator as the power packhas. If the calendar and clock does not seem to operate (it resets itself), the batterymay be bad. To replace the battery refer to the instructions in appendix A titled:Maintenance and Troubleshooting. (Typical life is one to two years)

INDATA PROFILER

CALENDAR/CLOCK BATTERY

Figure 4-4: Calendar/Clock Battery


4.1.6 INDATA RF Option

The INDATA RF Kits provide real time data, live on-screen viewing, fast, immediatedata collection and transmission to your PC. The INDATA RF Option uses atransmission frequency in the 900mhz band for clear data reception. This option is alsoavailable as a retrofit.

TRANSMITTINGANTENNA

INDATA RF TRANSMITTER

Figure 4-5: INDATA RF Option Transmitter

If you elect to purchase an RF kit, you’ve got many advantages as a heat treatingmetallurgist. Collecting data in real-time live, on-screen allows you to:

• Correlate zone transitions during the process (baffling adjustments, new burnersadded, etc.) with product temperatures at any given moment.

• View process time increment and decrement

• View the internal temperature of the INDATA profiler

• Have up to 3 alarm points programmed, alerting you with pop-up text to criticalprocess stages or required operator actions.

• Reference the time stamp transitions in the Alarm Log

• Saves you from having to wait the entire process time or longer to get your data


4.1.7 Internal Connector Thermal Barriers

The Internal Connector Thermal Barriers are protective enclosures for use when theINDATA profiler is in high temperature environments (See Figure 4-7 InternalConnector Thermal Barrier Armor Chart for temperature ranges). The barrier’s internalconnectors will provide easy and quick connections between the sensors and theINDATA profiler. The end of the barrier has a opening allowing sensor wires to exitthrough the front of the top lid.

HEAT SINK CANISTER

INTERNAL CONNECTOR BRIDGE

SENSOR EXIT OPENING

Figure 4-6

The thermal barrier completely encloses the INDATA profiler insulating it by usingmicro porous insulation and two protective heatsink canisters, keeping the internaltemperature low for extended periods. The two protective heatsinks will need to becooled prior to using the barrier. (See section 3.1.2 for instructions)


4.1.7.1 Internal Connector Thermal Barrier Armor Chart

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

0 30 60 90 120 150 180 210 240 270 300 330 360 390 420

Time in Minutes

Tem

per

atu

re D

egre

es F

ahre

nh

eit

Dimensions, Inches Dimensions, MillimetersINDATA BARRIERS Part Number H W L H W L

1000 INDATA Barrier1100 INDATA Barrier1200 INDATA Barrier

SE37-4286-08SE37-4286-18SE37-4286-28

5.86.3

10.4

xxx

11.215.315.1

xxx

19.723.723.7

146159264

xxx

283387391

xxx

500602602

Figure 4-7: Internal Connector Thermal Barrier Armor Chart

INDATA 1200

INDATA 1100

INDATA 1000


4.1.8 Custom Thermal Barriers

The Custom Thermal Barriers are protective boxes for use when the INDATA profiler isin high temperature environments (See the Optional Thermal Barriers Armor Chart infigure 4-9). The Optional Thermal Barriers allow the user to connect a thermocoupleadapter set to the INDATA profiler that converts micro thermocouple connectors tofemale miniature thermocouples connectors that will be on the inside of the barrier forquick direct connections.

HEAT SINKCANISTERS

INDATA PROFILER

THERMOCOUPLEADAPTER SET

Figure 4-8: Optional Thermal Barrier

The thermal barrier completely encloses the INDATA profiler insulating it by using twoprotective heatsink canisters, keeping the internal temperature low for extendedperiods. The two protective heatsinks will need to be cooled prior to using the barrier.(See section 3.1.2 for instructions)


4.1.8.1 Optional Thermal Barriers Armor Chart

0100200300400500600700800900

100011001200130014001500160017001800190020002100220023002400

0 30 60 90 120 150 180 210 240 270 300 330 360 390 420

Time in Minutes

Tem

per

atu

re (

Deg

rees

Fah

ren

hei

t)

Dimensions, Inches Dimensions, MillimetersBARRIERS Part Number H W L H W L

INDATA 60 BarrierINDATA 130 BarrierINDATA 135 BarrierINDATA 210 BarrierINDATA 400 Barrier

SE31-0908-80SE31-0905-80SE31-0907-80SE31-0906-80SE31-0910-80

2.5”5.1”5.3”8.2”

12.5”

xxxxx

10.0”13.2”9.1”

13.2”16.1”

xxxxx

13.0”17.9”13.8”17.9”25.2”

62130135208320

xxxxx

250335230335410

xxxxx

320mm455mm350mm455mm640mm

Figure 4-9: Optional Thermal Barrier Armor Chart

INDATA 60

INDATA 135

INDATA 130

INDATA 210

INDATA 400


4.1.9 Optional: INDATA Aero Profiler

The INDATA Aero, Air Velocity Profiler is designed to measure air flow in a single planeat three evenly spaced horizontal locations. Its basic measurement range is 0 to 3500feet per minute (0 to 1067 meters) at standard atmospheric pressure and normal roomtemperatures. Information about air flow within a process can allow design or processpersonnel to determine if correct and uniform air flow exists throughout a process.

4.1.10 Optional: UV Profile Sensor

The UV Profile Sensor can measure UV light intensities from 0 to 5 Watts per squarecentimeter. (or 0 to 5,000 mW/sqcm) over spectral sensitivity (Approximately 230-430nm (+10 points)

4.1.11 Optional: h-Factor Module

The optional h-Factor module measures both top and bottom heat transfer andtemperatures throughout the entire profile.


5.0 Operation

The INDATA Profiling System is used for performing experiments. Document theconditions under which data is collected. Collect the data, analyze it, and prepare yourreport.

The following information will help you to:

• charge the INDATA power pack battery

• set up the INDATA profiler to record your data

• collect data

• read data from the INDATA profiler and create new data files

• preparing and installing Thermal barrier heatsinks

• connecting thermocouple sensors to the INDATA profiler

These steps will help you maximize the usage of the INDATA Profiling Kit.


5.1 Setting Up an Experiment

The INDATA profiler depends on your PC and the SourceTrak software to control howit collects data and interprets the information it records. You might need to performseveral kinds of experiments to get the kind of information you want, or you might needto perform the same experiment repeatedly over time to monitor one process. Eitherway, you need to set up an experiment at least once. Refer to the Software Manual orHelp feature in the SourceTrak software for complete software descriptions andinstructions.

Assuming you have already installed the software, here are the steps to perform anexperiment using the INDATA Profiling System.

1. Before you begin an experiment, you may wish to make a list that describes theproduct and conditions you are about to test. Calculate and write down theduration of your process. Document the prescribed conveyor length and speed,or the prescribed process time. This information can be added to the data file,and you may wish to have it handy when you read the data collected from theexperiment.

2. Connect the INDATA profiler to your PC using the PC interface cable. (Refer toSection 4.1.2 for details)

3. Start SourceTrak by double clicking on the icon.

4. Make sure the INDATA power packs are fully charged. Refer to Charging thePower Pack in section 3.1.1 for instructions on charging the power pack. It is agood idea to keep a second power pack fully charged so that you are alwaysready to run an profile.

5. Choose Set INDATA Clock in the INDATA menu to confirm that the INDATAprofiler clock is correct. Select READ and the Activity LED will illuminateindicating that the software and the INDATA profiler are communicating. If theinformation is not correct, enter the correction and click Set.

6. Choose the INDATA Configure option in the INDATA menu. You see a windowof options that control the way the INDATA profiler records data.

7. Indicate which of the six INDATA Channels you want to record data by clickingthe check box next to the channel number in the configure window.

8. If you need to set what type of sensor you are using, click the “I” button in thechannel's section of the INDATA Configure window, and set the type you need.

9. Indicate the log interval you want the INDATA profiler to sample. You canchoose any interval from 24 hours to 0.5 second(s).


10.Enter the number of Data Points you want INDATA profiler to record. When youchoose the number of active channels and an interval, SourceTrak displays themaximum number of data points available and the total time it will record.

11.SourceTrak has an option to choose whether you want to use a Triggertemperature or Delay Points to begin recording data. Setting a triggertemperature allows you to start recording data at a threshold temperature.Setting a Delay point allows you to start after a pre-programmed number of point(time) elapses.

12.Click the Send button to send this configuration to the INDATA profiler. TheINDATA profiler will remain configured this way until you change it or until powerpack failure.

The INDATA profiler is ready to begin collecting data.


5.2 Collecting Data

The INDATA profiler begins to record data when you press it’s start button unless youset a trigger temperature or delay points.

The following procedures are always applicable.

1. Verify if the thermal barrier included in the kit is adequate for the process. (Referto the Armor Chart and heat limit warnings in section 4.1.7.1 or 4.1.8.1).

WARNINGNever permit the INDATA profiler to exceed the maximum specified internaltemperature, as permanent damage may result. Your warranty will not coverdamage caused by exceeding the maximum specified internal temperature.

2. Place the lower heatsink in the bottom of the internal box (See section 3.1.2 forheatsink preparation). Insert the INDATA profiler into the internal box andconnect to the black micro thermocouple connectors in the backside of theconnector bridge.

UPPERHEATSINK

LOWERHEATSINK

MICROTHERMOCOUPLES

Figure 5.0: INDATA Profiler Insertion

• If you have purchased an optional thermal barrier in your INDATA Kit, step twowill be the same except you will need to connect the black micro T/C connectorsof the thermocouple adapter set to the INDATA profiler and extend the femaleinline connectors to the front of the internal box of the thermal barrier.

3. Attach sensors to the product using specific information for your application. Besure you employ the sensors consistently with the way you configured theprofiler. For example, if you configured the profiler to employ only Channels 1through 3, be sure you attach the sensors to the same three channels.


4. For internal connector thermal barriers attach the male connector end of asensor to the appropriate channel of the bridge (the plugs are polarized). Thechannel numbers are labeled on the bridge to ensure correct connection.

MALE SENSOR CONNECTOR

FEMALE INTERNALCONNECTORS

CONNECTORBRIDGE

Figure 5-1: Internal Sensor Connection

• For direct connect thermal barriers, step four is the same except you will connectthe male connector end of a sensor to the female T/C inline connector.

MICRO T/CCONNECTORS

FEMALE INLINECONNECTORS

MALE SENSORCONNECTOR

Figure 5-2: Direct Connect Sensor Connection


5. When sensors are attached and the process to be monitored is stabilized, pressthe start button to initiate recording (or delay). Now place the upper heatsinkover the profiler, route the sensor wires through the sensor exit opening andclose the thermal barrier.

NOTE: You need to press the start button even when you use the trigger temperature or delay points features in the INDATA configuration.

6. Apply the anti-seize compound included in the INDATA kit to all exterior movingparts: i.e. Pin release handle, Lock bolts and hinges.

7. Internal connector thermal barriers have a Pin release handle to lock the top andbottom of the barrier together. Hold the handle horizontal and slide through thepin release guide on the top cover until it comes to a stop. Rotate the pin releasehandle down to lock into place. (See figure 5-3)

HORIZONTAL POSITION

LOCKED POSITION

PIN HANDLE GUIDE

PIN RRELEASE HANDLE

Figure 5-3: Locking the Barrier

• Optional thermal barriers include a nut and bolt to lock the top and bottomtogether. Place the top over the bottom and align the hardware holes in the frontand back. Slide the bolts through and tighten securely.


8. Begin the process cycle as normal.

9. As your product and thermal barrier emerge from the process, retrieve usingextreme caution. Let the thermal barrier cool briefly enough to open it. Use someprotective gloves if necessary (note the availability of Hot Gloves on theaccessories page).

NOTE: In conveyorized processes it is often imperative to plan the retrieval of the barrier. Easly removable thermocouple sensors will make this possible. Since the thermal barrier at that point is the same temperature as your product, it must be handled with suitable protective gloves to a location where the profiler can be proporerly removed.

10.Avoiding any contact with the outer box and connector bridge, lift the topheatsink away from the INDATA profiler. Turn it “OFF” by pressing and holdingthe start button. The LED will glow continuously for about a second, then turnsoff, indicating that you can release the switch. Remove the INDATA profiler fromthe protective barrier and unplug the sensors. You may want to wait few minutesfor the INDATA profiler too cool. HANDLE CAREFULLY as the case may bewarm.

NOTE: When turning the INDATA profiler “OFF” after data collection is complete,do not release the button until the light goes off. Pressing the Start/Stop button briefly will restart the data collection process and erase any data in memory.

11.If the activity LED on the INDATA profiler has stopped blinking prior to youmanually turning it “OFF”, a couple things may have occurred:

• The INDATA profiler has timed out after collecting the preset amount of datapoints and automatically shut off.

• The INDATA power pack had an insufficient charge.

• The INDATA power pack was not completely connected to the profiler.

• The INDATA profiler has overtemped.

NOTE: If you remove a sensor before the INDATA profiler is turned “OFF”, the data for thatsensor will over range and cause extreme high readings.

The INDATA profiler is now ready to transfer data to the PC for analysis.


5.3 Reading the INDATA profile

After collecting data, download the data from the INDATA profiler to the PC. You canthen create a new data file that stores the information for later use, or you can read thedata for analysis and report printing, without saving the raw data in a file. Data for themost recent profile in memory remains until a new file is opened, old file recalled,restart or a reconfiguration.

1. Start SourceTrak software.

2. Connect the INDATA profiler to the PC.

3. You may open an existing data file that employs the same template, zones,units, or other characteristics as the new file you want to create for the new data.This option will cut out duplicate entry every time you want to start a profile.Sample files were included with SourceTrak that are named for the applicationthey are modeled from. If you have set the Defaults in the Default menu, you canmove to step 4 and create a new file from defaults instead of cloning the existingfile.

4. Choose Read Data from the INDATA menu, or click the shortcut icon. A windowprompting if you want to save changes to the current file will appear. Start a newdata file or just read the data into temporary memory.

5. Click Yes to start a new file. A window asking if you want to use the file that isopen as a model for the new data file (Clone existing file?). The new file wouldhave the same units, zones, template file, and other characteristics as the filethat is open if you click Yes. If you click No, the Defaults set in the Default menuand the template selected in the “template file” are used instead. You typicallyset the defaults once for a given process the first time, then clone that untilrequirements change.

6. A window that displays the status while data is being read will appear. After thedata is read, you may enter or modify process documentation in the using thePart, Process and Sensors functions on the Window Menu. This is the samewindow you see when you choose Part from the Window menu.

7. Choose Part from the Windows menu and a window will appear giving you theopportunity to enter Experiment/Part Documentation information that documentsthe experiment for future reference. Some fields in this window are automaticallyfilled because they come from the cloned file. Other fields are available for youto enter documentation.

The format of the Experiment/Part Documentation window is controlled by thetemplate file that is attached to the data file. SourceTrak includes sample datafiles for you to clone with templates designed for specific applications. If notemplate exists that you consider appropriate, you can create a template fileusing instructions in the appendix titled: Template Files.


8. Use the tab key to move the cursor to a field of information you want to enter oredit.

9. Click OK to save any added documentation.

10.Choose Process from the Window menu and a window will appear that enablesyou to document the process used in this experiment for future reference.

11.Click OK to save any added documentation.

12.Choose Sensor from the Window menu and a window will appear, enabling youto document details about sensor placement in this experiment for futurereference.

12.Enter or edit information in the Sensor window.

13.Click OK to save any added documentation and return to the Data Graph.

You can now analyze the data from the downloaded profile. Please use theSourceTrak software manual for reference.


6.0 INDATA RF Option

Since new designs in radio technology have been put into effect, a new form of dataprofiling equipment has been born--Wireless Profilers. The INDATA RF Option isdesigned to produce real time profiles; fast, immediate data collection and transmissionto your PC. The RF Option uses a transmission frequency in the 900MHz band for cleardata reception out of most oven processes.

The system is completed with INDATA profiler and the SourceTrak software. Thesoftware package enables you to personalize the data collection process to yourspecific application. Refer to the SourceTrak software manual for more details.

There are six elements to the INDATA RF Option:

• Transmitter

• Transmitter antenna

• Receiver

• Receiver antennas

• Receiver antenna cables

• Power supply

(2) 17” 6DB GAIN YAGIRECEIVER ANTENNAS

RF RECEIVER

RF TRANSMITTER W/ ANTENNA

RECEIVER POWER SUPPLY

(2) 10 FTANTENNACABLES

Figure 6-0: INDATA RF Option Items


6.1 General Description

6.1.1 Transmitter and Transmitter Antenna

The transmitter uses the INDATA profiler and its Power Pack to transmit data as it isrecorded in real time.

NOTE: Make sure that the antenna does not touch the metal or conveyor in your oven. Contact may reduce data transmission quality.

RF TRANSMITTER

RF TRANSMITTERANTENNA

Figure 6-1: RF Transmitter and Antenna

6.1.2 Receiver, Receiver Antennas, Antenna Cables and Power Supply

The receiver converts the transmitted data and sends it directly to the PC. Constructedwith two independent receivers (Diversity), the RF receiver will automatically switch tothe receiving antenna with the strongest signal.

Two independent receiver signal strength meters indicate which internal receiver isreceiving the strongest signal. This will vary with transmitter/receiver positions relativeto each other. Distances as small as 6 inches can affect reception. That is why twoindependent receivers within each receiver work so effectively at reducing data loss.

The receiver antennas are Two identical 17” 6 dBd (Dipole) gain Yagi’s covering the900mHz band. Using antennas other than the Yagi antennas offered by ECD willpossibly degrade reception. Other antennas are available for situations when receptionis difficult. Contact ECD Customer Service for information. The antennas are equippedwith two 10ft RG58 N-TNC cables for connecting the RF receiver to the Yagi antennas.

The power supply is a 9VDC @120mA wall transformer that plugs into the receiverback panel. This power supply is the same as supplied with the INDATA profiler kit. It isnot recommended that you use a different power supply source not approved by ECD.


7.0 INDATA RF Option Setup

This section covers the setup for all the INDATA RF components.

7.1 Setting up an Experiment

1. Connect the INDATA profiler, RF Transmitter and power pack together. This iseasy as plugging them together (See figure 7-0), when installed, the INDATAprofiler is "RF Ready."

NOTE: If the INDATA profiler has a gold communications Pogo pin installed on the back end of the frame (next to the serial number), it is "RF Ready".

INDATA PROFILER

GOLD COMMUNICATIONS PIN“POGO PIN”

Figure 7.0: INDATA Gold Pogo Pin

RF TRANSMITTER ANTENNA

POWER PACK BATTERY

TRANSMITTERTEST BUTTON

CHANNELSELECTION

START / STOPBUTTON

RF TRANSMITTER

INDATA GOLDACTIVITY LED

DATA PORT

INDATA GOLD

Figure 7.1: RF INDATA Gold Description


2. Attach the Yagi receiver antennas using the included hardware to a object that isa stable structure such as, a steel pole or pipe that is located as close to yourprocess as possible (See figure 7-4). The receiver antennas are directional so itis recommended that they should be pointed in the direction of the transmitter.The antennas should also be mounted no closer than 6” away from each other.

NOTE: Tighten loosely because the antennas may have to be adjusted to strenghten the RF signal. Once RF signal has reached to an accepable level you can tighten securley.

NUTS

LOCK WASHERS

SUPPORTBRACKET

WASHERS

U-BOLT

Figure 7-4: Receiver Antenna Installation


3. Attach the N-connector (large end) of the RG58 cable to the antennas. Thenconnect the T-connector end (small end) to the receiver “finger tight” (SeeFigure 7-5)

4. Connect the transformer to the Power connection on the receiver and plug thetransformer into an appropriate power source.

CHANNELSELECTION

DATA PORT PLUGCONNECTION

POWERCONNECTION

ANTENNA CONNECTIONS

Figure 7-5: Back Receiver Panel

5. Press the test button on the transmitter, the signal strength LEDs should indicatea strong signal and the Data LED should flash about 10 Hz (See Figure 7-6).

POWER INDICATOR DATA RECEIVED INDICATOR

SIGNAL STRENGTH INDICATORSLOW = (RED) HIGH = (GREEN)

Figure 7-6:Front Receiver Panel

6. Configure the INDATA profiler per instructions in section 5.1.

NOTE: Make sure to choose the appropriate INDATA profiler type, Gold with RF in the Configuration function on the File menu.


6. Connect the serial cable from the PC/RS232 port to the Data Port Connection onthe Receiver back panel (See figure 7-7).

COMPUTER

RS232 COMPORT

INDATA PROFILER

DATA PORT

RECEIVERDATA PORT

Figure 7-7: PC Connection

7. Set Channel switches to desired channel, 1-15. See Appendix C for switchpositions. Transmitter and Receiver channel selections must be the same.Channel "Zero" (All switches at 0) is for special software channel selection andshould NOT be used.

NOTE: If the signal strength indicators are showing reception when the transmitter is not sending, there may be strong interference. Another channel must be selected.

The transmitter and receiver are now ready to collect data.


7.2 Collecting and Reading Data

When collecting and reading data with the RF Option use the steps discussed insection 5.2 and 5.3 and adding the following information:

• When placing the INDATA profiler with RF "unit" into the Thermal Barrier, makesure that the antenna is protruding out 3” when the lid is closed. Make sure thatthe antenna does not touch the metal rack or conveyor in your oven. Contactmay reduce data transmission quality.

3” ± .5”

Figure 7-8: Antenna Location

• When starting the profile as discussed in section 5.2 instead of downloading thedata after the process, pressing the INDATA profiler Start/Stop button will causedata reception to begin. The SourceTrak Software function RF INDATA Data willautomatically display live, real-time data. The features of the Read Data from RFwindow are shown in figure 7-9. When a profile is complete, select the OKbutton. The data is now displayed on the SourceTrak screen, ready to save andanalyze.


These are the features of the Read Data from RF window, shown in figure 7-9.

CHANNEL TEMPERATURES

ELAPSED TIME

REMAINING PROFILE TIME

ALARM LOG

ALARM VISUAL INDICATORS

ALARM MESSAGE BOXINTERNAL

TEMPERATURETHERMOMETER

Figure 7-9: RF Dialog Box

• Alarm Message Box - This indicates the last alarm point breached.

• Internal Temperature Thermometer - This is a graphical indicator to let the userknow the current internal temperature of the INDATA profiler.

• Remaining Profile Time - This displays the amount of user preset time theINDATA profiler will collect data.

• Channel Temperatures - This shows the current temperature that each of thesensors attached to the channels is reporting.

• Elapsed Time - This is the elapsed time from when the profile has begun.

• Alarm Visual Indicators - When a user preset temperature has been reached,the RF alarm box of that alarm that has been reached will flash. This feature willbe grayed out until it is correctly setup (See Section X.X for configuration).

• Alarm Log - This box lists a log of each alarm function during the current profile.

For more information use the SourceTrak for Windows manual to help assist you.


8.0 INDATA Accessories

INDATA INDUSTRIAL THERMAL BARRIERS

INDATA Internal Connection Barriers:

Model Dimensions Part NumberINDATA 1000 5.75x11.1x19.6 in SE37-4286-08INDATA 1100 6.275 x15.2x23.7 in SE37-4286-18INDATA 1200 10.375x15.4x23.7 in SE37-4286-28

Spare Heat Sinks Set (containing PCM) SE37-4286-45

Industrial Barriers Without Internal Connection Bridge:

Model Dimensions Part NumberINDATA 60 2.5x10x13 in SE31-0908-80INDATA 135 5.32x9.06x13.78 in SE31-0907-80INDATA 130 5.1x13.2x17.9 in SE31-0905-80INDATA 210 8.2x13.2x17.9 in SE31-0906-80

INDATA Accessories and Replacement PartsINDATA Profiler only (Profiler and Power Pack) SE37-4286-40RF (900 mhz Radio Frequency ) Retrofit Kit SE37-4286-47

Transmitter, Receiver, Power Supply, Antennas:

10db gain 32” Yagi Receiving Antenna w/10’ cable (ea.) SY30-0915-126db gain (std) 17” Yagi Rec. Antenna w/10’ cable (ea.) SY30-0916-0610’ Cable for Receiving Antennas (ea.) SJ00-7458-10 8.5” Inconel RF Transmitting Antenna (ea.) SE37-4286-1110.5” Inconel RF Transmitting Antenna (ea.) SE37-4286-21Rechargeable Power Pack SE37-4286-30Power Pack Recharger, 110V SE31-0900-25Power Pack Recharger, 220V SE31-0900-21Calendar/Clock Battery SF30-0041-00SourceTrak Windows software and manual SE37-4286-03Operating Manual SA37-4286-00INDATA to PC Interface Cable SY20-2848-04Anti-Seize Compound, 8oz brush-top can SG10-0767-322,000°F (1,093°C) Protective Gloves SG04-1915-00


Thermocouple Hardware

K-TYPE:

Thermocouple set (6) 2,000°F Inconel .062” x 10’ SE37-4286-60(Special Lengths per Quotation)

Thermocouple Bridge Replacement SE37-4286-70(For Internal connection barriers only)

S-TYPE:

3,100°F Inconel .062” x 10’ Thermocouple (ea.) SE37-4286-65(Special Lengths per Quotation)

Thermocouple Bridge Replacement SE37-4286-71(For Internal connection barriers only)


Appendix A: Maintenance and Troubleshooting

This appendix covers maintaining and troubleshooting the thermocouples, power packbattery, software, wiring, and other parts of the system.

Changing the Calendar/Clock Battery

If you find that the clock is resetting itself, it may be necessary to change thecalendar/clock battery. (Note that changing this battery resets the hardwareconfiguration parameters stored in the INDATA profiler) Change the battery as follows:

1. Remove the INDATA profiler power pack or RF transmitter by pulling apart thecase. This exposes the clock battery.

CALENDAR/CLOCKBATTERY

TAB

INDATA PROFILER

Figure A-1: Calendar/Clock Battery Replacement

2. Pull the tab to remove the old battery.

3. Insert a new battery, making sure it is oriented as pictured shown in figure A-1and making sure the tab gets tucked in behind the battery.

4. To prevent rapid discharge of the clock battery, you must replace the powerpack (it only fits face up). The INDATA profiler indicates that its hardwareconfiguration parameters have been reset by flashing the LED rapidly for fiveseconds when you first reconnect the power pack.

5. Reconfigure the INDATA profiler and reset the time and date. Refer to TheINDATA Menu.

The hardware configuration parameters default to the following values:Log Interval = 00:00:01 (1 second)Active Channels = all (654321)Number of Points = 5460Points Delay = 0000RTC Date = 1/1/80RTC time = reset to 00:00:00Trigger Temp = 32°FSlope = OFF


INDATA Troubleshooting Steps

Decide if the problem is with the INDATA Profiler Hardware, Communications, orSoftware.

• If the problem occurs while attempting to log data, the Hardware may be faulty.

• If the problem occurs while attempting to communicate between INDATA Profilerand the PC, the Communications links may be faulty.

• If the problem occurs while attempting to use some other function of theSourceTrak Software, the software may be faulty.

• If the LED does not glow in any case, the power pack needs recharging.

INDATA PROFILER HARDWARE PROBLEMS:

This section describes problems that can occur with INDATA Profiler hardware, andtheir solutions.

Wrong or erratic temperature readings:

• Open or intermittent thermocouple, cable, or connector. This will beindicated by individual channels being detected as “Open” or upward spikes intemperature that go beyond process temperature values on the profile plot.Check thermocouples, wires and insulation, and connectors visually for damageor loose connections. Tighten all the connections. Check with an ohmmeter ormillivolt meter if available, or substitute a thermocouple that you know worksproperly. Replace any suspect thermocouple. Turn unused channels off inINDATA configuration feature of the SourceTrak software.

• Shorted thermocouple, cable, or connector: This is harder to find. A shortedthermocouple connector or cable creates a new thermocouple junction at thelocation of the short; therefore actual temperatures are recorded, but not theones you wanted. If the short is intermittent, the recorded temperatures mayjump between that of the thermocouple and that of the shorted location. Visuallycheck for shorts inside of connectors and for damaged insulation on the wires.Repair or replace any suspicious components.

• Low power pack charge: Charge the power pack. (Check the INDATA statuswindow for previous battery charge level 4.9 or less need to be recharged.

• Conductive contamination inside the INDATA Profiler: This is known tocause “spikes” (abrupt jumps in value) in the recorded temperatures. Allow tothoroughly dry while investigating the cause. The circuitry is conformal coated.Other kinds of failure are also possible and can only be detected and repairedby ECD personnel.


• Incorrect calibration: If the recorded temperatures for all of the active channelsare wrong in the same direction, possibly the INDATA Profiler has incorrect re-calibration. See the manual section “Calibration Procedure” for procedures andcautions, or return the INDATA Profiler to ECD for re-calibration.

• Internal temperature effects: If the INDATA Profiler has been subjected to aninternal temperature in excess of the published specifications the INDATAprofiler may be damaged. Temperatures outside the specified operating rangemay cause incorrect readings and shorten power pack life. Each unit has beencalibrated at the factory. Internal temperatures in excess of the specifiedmaximum temperature may cause permanent, irreparable damage to yourINDATA Profiler.

INDATA Profiler never starts, but the software can read and write the HardwareConfiguration:

• The start switch is defective: Return to ECD for service.

LED stays on steady (no flashing) when power pack is replaced:

• Try a fresh power pack.

• Try removing the power pack: waiting a minute, then plugging it again. If theproblem is still there, the start switch is probably damaged. Return the INDATAProfiler to ECD for service.

The INDATA Profiler clock resets itself:

• Calendar/clock battery dead. Replace the calendar/clock battery.


INDATA Profiler Troubleshooting

Because the INDATA Profiler is made with precision components having hightemperature stability and tight tolerances allowing the analog-to-digital converterremains stable for years. High quality components together with software algorithmsbased on the IPTS-68 standard for Type K thermocouples have been provided to yieldthe specified accuracy and long-term stability. Each unit has been tested at the factorybefore it is shipped.

Depending on use, however, the temperature accuracy should be periodically verifiedusing a suitable temperature standard. Any observed inaccuracies are probably notcaused by calibration error but by any one of a number of other sources, primarily thefollowing:

1. Poor thermocouple connectors; open thermocouples.

2. Using a temperature standard that is inaccurate or is not traceable to theNational Institute of Standards and Technology (NIST, formerly the NationalBureau of Standards).

• Check the accuracy of your temperature standard and that it is traceable toNIST. Be sure that you’re using Type K or S wire connected to the standard. Besure that your temperature standard is cold-junction compensated, or use an icepoint reference.

3. Extremely low power pack battery charge.

• Recharge the power pack. Refer to section 3.1.1 CHARGING THE INDATAPROFILER POWER PACK.

4. Sudden changes in INDATA profiler temperatures.

• Allow INDATA Profiler to stabilize for 1/2 hour before calibration.

If after checking these possible sources of inaccuracy the INDATA Profiler still needs tobe calibrated, there are two calibration methods: One using a thermocouple simulator,and another using a voltage reference and an ice point reference.

WARNING: Do not attempt this calibration if you have never used a thermocouple simulator, or you are unsure of the accuracy of your thermocouple simulator. (Contact ECD for the proper calibrationprocedure)


How to Get Additional Help

If you still have problems, help us help you. Ideally, you should call or e-mail our testtechnicians with your computer and kit in front of you for discussion of the difficulty sowe can walk you through various tests.

Here is the information on how to contact ECD:

Telephone: (800) 323-4548FAX: (503) 654-4422Technical Support: (800) 323-4548Email: [email protected]: http://www.ecd.com


APPENDIX B: INDATA RF Process Troubleshooting


APPENDIX C: Channel Selection Switch Settings

Figure C.1: Channel Switch Diagram


APPENDIX D: Installing the RF Communication Pin

1. Remove the INDATA Power pack battery, and RF Transmitter.

2. Get the RF Communications “Pogo Pin”.

3. With you thumb and forefinger slide the “Pogo Pin” with the flat end first into theRF Pogo Pin socket. Push until it is set firmly in place, and the silver casing isflush with the edge of the INDATA profiler frame.(See figure D-1)

FLAT END

RF “POGO PIN”

RF “POGO PIN”SOCKET

INDATA PROFILER

GOLD BULLET END

SILVER CASING

Figure D-1: Pogo Pin Installation

4. You can now connect the RF Transmitter and Power Pack battery to the INDATAprofiler.


APPENDIX E: INDATA Profiler Specifications

INPUT TYPES: Micro Style, Type K or S thermocouples, and other sensors. (Up to Six sensors)

PHYSICAL DIMENSIONS: 0.37" x 3.5" x 6"(9.41mm x 89mm x 152.4mm)

TEMPERATURE MEASUREMENT RANGE: K-Type: -200°F to +2,372°F(-129°C to +1300°C)S-Type 0°F to 3,182°F(-18°C to 1,750°C)

INTERNAL OPERATING TEMPERATURE RANGE: 32°F to 122°F (0°C to 50°C)

NOTE: Temperatures outside this range may result in inaccurate readings and reduced battery life.

Absolute Maximum Warranted Internal Temperature:150°F / 65°C.* INDATA profilerautomatically stops monitoring when the internal temperature exceeds safe levels.

WARNING: *Exceeding this temperature may permanently damage the instrument!

ACCURACY: Within ±1.8°F. at (±1°C). Channel to channel compliance within 1°C.

RESOLUTION: 1°F (0.56°C)

PROGRAMMABLE SAMPLING PERIOD: 0.2 seconds to 24 hours(.05sec. to 24 Hours wit RF)

HARDWARE REAL-TIME CLOCK/CALENDER: ±1 minute/month at 25°C

OPEN THERMOCOUPLE DETECTION: All six channels

NUMBER OF SAMPLES PER CHANNEL: 5460 total for six channels


Rechargeable Power Pack Specifications

POWER PACK CHARGE: Good for 50 ten-minute profiles.

CHARGE TIME: 14 hours.

EXPECTED POWER PACK LIFE: 300-400 charging cycles.

OPERATING RANGE: 5.1V to 4.9V (the unit may become unreliable below 4.8V).

Power Pack Charger Model Specifications

North America: ECD Part No. E31-0900-25, Configuration Type FW-2099Manufacturer: Friemann & Wolf Geraetebau GmbH (FWGB)Input: 120 V, AC, 50/60 Hz, 2.8 VA Output: 9V DC, 120 mA, 1.08VA

Continental Europe:ECD Part No. E31-0900-21, Configuration Type FW-2099Manufacturer: Friemann & Wolf Geraetebau GmbH (FWGB)Input: 120 V, AC, 50/60 Hz, 2.8 VA Output: 9V DC, 120 mA,1.08VA

Thermal Barriers

EXTERIOR/BOX: Inconel construction

DIMENSIONS: Range of 6.0” x 9.0” x 18.0” (152mm x 228mm x 457mm) to 10.” X 13.0” x 22.00”(254mm x 330mm x 560mm) Model/Range/Application Dependent.(Custom sizes available)

INSULATION: Micro porous and phase-change heatsinks.

SENSOR CONNECTIONS: 6-Internal, via a replaceable K or S type bridge for OST style thermocouple connectors.

TIME/TEMPERATURE: Example at 120 minutes duration; 475°F to 1,650°F(246°C to 900°C)


Thermocouple Specifications

Thermocouples: Type K, Teflon insulated. (Other insulation’s available.)

THERMOCOUPLE RESPONSE TIME:

Wire Size Still Air 60 Ft./Sec. Air Still H2O800-100 °F 800-100 °F 200-100 °F

.001 in. 0.05 sec. 0.004 sec. 0.002 sec.

.005 in. 1.00 sec. 0.080 sec. 0.040 sec.

.015 in. 10.00 sec. 0.800 sec. 0.400 sec.

Environmental Limitation Specifications

• Altitude up to 2000 meters

• Maximum relative humidity 80% RH from 0°C to 31°C, decreasing linearly to17% RH at 50°C.

• Pollution Degree 2 (Normally only dry pollution, but with temporary conductivitycaused by condensation)

Power Pack Charger Only:

• Mains Voltage Fluctuations + 10%

• Mains Transient Overvoltage Installation Category II (Per IEC 664)

• Pollution Degree 2 (Normally only dry pollution, but with temporary conductivitycaused by condensation)

NOTE: Tests have shown that because of the sensitive nature of the measurement and logic circuits, the following precautions must be observed:

• Minimize exposure to ESD Events. If the INDATA profiler or one of itsthermocouples receives an 8kV electrostatic discharge during the data-loggingsequence, the INDATA profiler may switch itself OFF. To retrieve the data,simply download the data that was recorded prior to the event. If a new datacollection sequence is started without downloading first, the existing data storedin the INDATA profiler will be lost.

• Keep strong electromagnetic fields away. The thermocouple wires serve asan antenna for electromagnetic radiation. If a field strength of 3 volts per meteris present (usually due to close proximity of radio transmitters) while the INDATAprofiler is logging, the accuracy of the data may be compromised. Thisinterference is compounded by using long thermocouple wires, as well as theeffect of the thermocouple wires acting as a “tuned” antenna.


APPENDIX F: RF Option Specifications

The RF Option is for use with ECD's INDATA profiler and SourceTrak software.

Transmitter

Absolute Maximum Warranted

Internal Temperature: 32°-122° F (0°-50° C) The INDATA profiler will automatically stop monitoring when the internal temperature exceeds safe levels.

WARNING: Exceeding the maximum temperature may permanently damage the instrument!

Physical Dimensions: .4" x 3.5" x 2.8"(10.16mm x 88.9mm x 71.12mm)

Weight: 2.7 oz (76.54 grams)

Power Requirements: 5 volt, 20mA max

Battery Type: Uses Battery Pack from INDATA profiler(E.C.D. #E37-4286-30)

Channels/Frequency: 15 selectable channels (manual or softwarecontrolled)/913.0mHz to 920.0mHz

Modulation: Narrow Band Frequency Modulation (NBFM)

Deviation: 30 kHz peak to peak

Output Power: -3 dBm (equivalent 0.5 mWatts)

Antenna: Inconel of dimensions to match thermal barrier

Antenna Connector: EF Johnson MCS Series RF Coaxial Connector

FCC Type accepted as required by Part 15C for intentional radiators.


Receiver

Physical Dimensions: 6.15" x 5.3" x 1.15" (156.2mm x 134.6mm x 29.21mm)

Weight: 1 lb 1.2 oz (487.6 grams)

Power Supply: 9 volt, 120 mA wall transformer, 1.3 mm centernegative, jack on rear panel

Antennas: Two Yagis 6dBd, 10 dBd (optional)

Antenna connection: Two TNC series female coaxial

Channels/Frequency: 15 selectable channels (manual or softwarecontrolled)/913.0mHz to 920.0mHz

RF Architecture: Two identical dual conversion superheterodyne,(first IF 70.7 MHz, second IF 10.7MHz)

Sensitivity: -105 dBm

Signal Strength Readout: Two 5 segment LEDs

PC interface: 4 pin Header, 9600 baud RS232 Data

FCC Type accepted as required by Part 15B for unintentional radiators.

****Specifications subject to change without notice****

Appendix G: Material Safety Data Sheets

Phase Change (n-Eicosane) Material Safety Data Sheet

Thermal Barrier Insulation (BTU-Block) Material Safety Data Sheet

indata hardware users guide - ecd

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