imperial marquee contact us at - americana...

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Before You Begin: Consult your local building department for any required permits You may be required to obtain a building permit for this structure. Contact your local building department for details. Read instructions thoroughly Please read all instructions and notes carefully prior to assembly. Americana is not responsible for replacing parts lost or damaged due to incorrect assembly. A solid attachment is required for all existing structures All points of attachment to existing structures (such as house, deck, or patio) must be into solid, structurally sound, and secure material. Example: wood or metal studs, joists, headers, plates, or sills. Attachment may be made to block, concrete, brick, or stone veneer with suitable anchors, purchased separately. Note: Failure to properly fasten unit to wall, deck, porch, or patio may result in damage to the unit, damage to the structure it is attached to, and could cause serious bodily injury. Check for all parts Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted materials, place on a tarp or other protective material. Assistance is recommended during entire assembly. CAUTION Proper site preparation is required. Standard shade structure design does not include additional loads such as hanging heavy plants, swings, or other objects. DO NOT stand or sit on the shade structure roof. Repair or replace broken parts immediately. This kit contains parts with metal edges. Please be careful when handling. Americana Building Products . 1 3/14/2013 IMPERIAL MARQUEE INSTALLATION INSTRUCTIONS Contact us at: 1-888-442-2928 or www.americana.com Options in your kit: Flat Panel — Pg 14 V Panel — Pg 15 W Panel — Pg 16

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Before You Begin:

Consult your local building department for any required permits

You may be required to obtain a building permit for this structure. Contact your local building department

for details.

Read instructions thoroughly

Please read all instructions and notes carefully prior to assembly. Americana is not responsible for replacing

parts lost or damaged due to incorrect assembly.

A solid attachment is required for all existing structures

All points of attachment to existing structures (such as house, deck, or patio) must be into solid, structurally

sound, and secure material. Example: wood or metal studs, joists, headers, plates, or sills.

Attachment may be made to block, concrete, brick, or stone veneer with suitable anchors, purchased

separately. Note: Failure to properly fasten unit to wall, deck, porch, or patio may result in damage to the

unit, damage to the structure it is attached to, and could cause serious bodily injury.

Check for all parts

Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted materials,

place on a tarp or other protective material.

Assistance is recommended during entire assembly.

CAUTION

Proper site preparation is required.

Standard shade structure design does not include additional loads such as hanging heavy plants,

swings, or other objects.

DO NOT stand or sit on the shade structure roof.

Repair or replace broken parts immediately.

This kit contains parts with metal edges. Please be careful when handling.

Americana Building Products . 1 3/14/2013

IMPERIAL MARQUEE

INSTALLATION INSTRUCTIONS

Contact us at:

1-888-442-2928 or

www.americana.com

Options in your kit:

Flat Panel — Pg 14

V Panel — Pg 15

W Panel — Pg 16

Tools Needed for Installation

Installation Notes and Tips

Complete site preparation before beginning assembly.

DO NOT attempt to assemble on a day with strong winds.

Have assistance nearby to lift and secure parts in place.

Cutting and drilling metal components will cause shavings which must be carefully removed by

sweeping or brushing. If this is not done, the metal shavings will rust and stain the surface finish.

It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at

a high RPM may cause the Tek screws to become damaged or break during installation.

Avoid over-driving, under-driving, or driving at an angle to properly install fasteners. Over-driven

fasteners can depress the material and allow water to collect around the fastener, which will corrode

the surface finish. Under-driven fasteners can cause leaks and may back out over time.

The center-to-center spacing of the roof panel locks must be maintained as the panels are installed.

If this is not done, problems may not show up until towards the end of the installation when parts may

appear to be cut too short or too long. If this happens, check each roof panel spacing and re-set if

necessary.

We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant.

Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.

Americana Building Products . 2 3/14/2013

Safety Glasses

Tape Measure Carpenters Level Electric Drill

Screw Driver

Flat & Phillips Ladder

Socket / Hex Head Driver

Sizes: 1/4”, 5/16”,

3/8”, 9/16”

Drill Bit

Sizes: 5/16”, 7/16”

Other Required Tools: Gloves, Chalk Line, Silicone Caulking

Recommended Tools: Rubber Mallet, Carpenters Square, Pliers, Metal Hack Saw

CORRECT TOO LOOSE TOO TIGHT

Note: These are basic installation guidelines for our standard load units and may not be suitable to your specific

installation. It is important to follow all local and national building codes when installing any exterior improvement

product. If you have questions regarding the proper installation of any Americana product, please call us toll free

at 1-888-442-2928 and ask for assistance.

Safety Information

Please read and understand this entire manual before attempting to assemble or install the product.

Standard design for shade structures by Americana Building Products meets 20 lbs. per square foot

live load and 90 miles per hour wind load based on the International Building Code (IBC) 2009 and

American Society of Civil Engineers (ASCE) 7-05 design code. Engineering for greater load

requirements is available; call 1-888-442-2928 for information. Local building codes should be verified

before installation.

The design of the shade structure as set forth herein pertains only to the components and assemblies

as manufactured by Americana Building Products. The design of and attachment to supporting

structural elements are outside the scope of this guide. It shall be the Owner and Installer’s

responsibility to provide sound supporting structure and attachment and to consult with qualified

individuals where the design or verification of such components is required.

It shall be the Owner and Installer’s responsibility to verify that local building code requirements are

met and the proper permits are obtained prior to the installation. Professional engineering services

may be required.

Americana Building Products . 3 3/14/2013

Care and Maintenance

Every 12 months your shade structure should be inspected and maintained by:

Tightening loose nuts and bolts at all connections.

Repairing damage to the finish to prevent corrosion.

Replacing lost or damaged fasteners, brackets, and other parts.

Replacing brittle or cracked sealer to prevent leaks.

Removing obstructions and miscellaneous build-up from gutters, eaves, and downspouts.

Americana Building Products . 4 Imperial Marquee Installation Guide

8” Flat Style Roof Panel

Part Code: 10212 A

10” V Style Roof Panel

Part Code: 10116 B

24” W Style Roof Panel

Part Code: 10307 C

Gutter Fascia

Part Code: 11143 D

2” Dia. Projection Tube

Part Code: 30300 E

1” Sq. Support Tube

Part Code: 30308 F

Mounting Bracket

Part Code: 50128 H

Slide Fitting Bracket

Part Code: 50130 I

Fascia Fitting Bracket

Part Code: 50156 G

Parts List

NOTE: Length and quantity of parts will vary based on the size of the awning.

#8 x 3/4” Screw

Part Code: 20123 AA

Corner Cap

Part Code: 11402 J

Americana Building Products . 5 Imperial Marquee Installation Guide

Parts List (continued)

NOTE: Length and quantity of parts will vary based on the size of the awning.

Hardware List

Screws shown actual size.

CC #3/8 x 1” Bolt

Part Code: 20753 BB

3/8” x 2” Bolt

Part Code: 20414

DD 1/4” x 2-1/2” Bolt

Part Code: 20406 EE 3/8” Hex Nut

Part Code: 20562

1/4” Square Nut

Part Code: 20503 FF

Scupper

Part Code: 90241 K

Americana Building Products . 6 Imperial Marquee Installation Guide

Gutter Splice (Lower)

Part Code: 60668 L

#8 x 1/2” Bolt

Part Code: 20754 HH

#8 Hex Nut

Part Code: 20502

OPTIONAL Parts

NOTE: Length and quantity of parts will vary based on the size of the awning.

Gutter Splice (Upper)

Part Code: 60669 M Gutter Extension

Part Code: 11148 N

GG

Americana Building Products . 7 Imperial Marquee Installation Guide

STEP 1

Mark the locations of each support brace on the

front and rear gutters (D) (length is equal to canopy

width). Be sure to match the spacing on both gutters

so that the supports will line up properly. If drawings

were received from the manufacturer, use those as

the guide.

At each mark, position fascia fitting bracket (G) in

the upper half of gutter (D) centered over the mark.

Mark and drill (2) 7/16” diameter holes through the

gutter to match the outer holes in the bracket.

GUTTER SPLICE—OPTIONAL

Complete this step only if gutter (D) is in two or

more pieces.

Apply a generous amount of caulk to the back and

bottom of the provided gutter splices (L) and (M) to

prevent leaks. Insert an equal amount of the splices

into the ends of the gutters.

Attach gutter (D) to gutter splice (L) and (M) using

(12) #8 x 1/2” bolts (GG) and #8 nuts (HH) as

shown.

1

Americana Building Products . 8 Imperial Marquee Installation Guide

GUTTER EXTENSIONS—OPTIONAL

If you received optional gutter extensions (N) with

your order, fit the tabs at the top of the extension

into the slots at the bottom of gutter (D). Slide

extension (N) until the ends are flush with the gutter.

Typically, gutter extensions (N) are only installed on

the front and both sides of the cover. Be sure to

position the extensions so that the square ends are

against the mounting surface.

FRONT VIEW

Americana Building Products . 9 Imperial Marquee Installation Guide

STEP 2

Position an outside corner cap (J) (6” long) and an

inside corner cap (J) (3” long) to both of the mitered

ends of the front and rear gutters (D) using (2) #8 x

3/4” screws (AA) per corner.

STEP 3

Mark a level line on the mounting surface at the

desired mounting height. Recommended minimum

of 8” above any out-swinging door.

Align the holes in the rear gutter (D) with the level

line and attach fascia fitting brackets (G) to the

mounting surface using appropriate anchors

purchased separately, (2) per bracket. Minimum

anchor capacity for standard load models is 800 lbs.

shear strength and 800 lbs. pull-out strength. Higher

capacity anchors may be required for higher load

models.

Attach the rear gutter (D) to the mounting

surface using appropriate anchors purchased

separately at 12” on center. Minimum anchor

capacity for standard load models is 350 lbs.

shear strength.

NOTE: Review the Safety Information on page

3 and your local building codes for anchor bolt

requirements.

2

3

Americana Building Products . 10 Imperial Marquee Installation Guide

STEP 4

Position mounting bracket (H) directly above each

fascia fitting bracket (G). To determine the

appropriate mounting height, subtract 12” from the

canopy projection.

Attach mounting bracket (H) to the mounting

surface using appropriate anchors purchased

separately, (2) per bracket. Minimum anchor

capacity for standard load models is 800 lbs. shear

strength and 800 lbs. pull-out strength. Higher

capacity anchors may be required for higher load

models.

NOTE: Review the Safety Information on page 3

and your local building codes for anchor bolt

requirements.

STEP 5

Insert 2” projection tube (E) into each fascia fitting

bracket (G). Fit slide fitting bracket (I) onto each

projection tube.

NOTE: A temporary support may be required to

support the front of projection tubes (E) until support

brace assembly is completed.

4

5

Americana Building Products . 11 Imperial Marquee Installation Guide

STEP 6

Drill a 7/16” diameter hole through both ends of

support tube (F) 1/2” from the end.

Position support tube (F) between slide fitting

bracket (I) and mounting bracket (H). Attach the

support tube to the brackets using 3/8” x 2” bolt

(CC) and 3/8” nut (DD) at both ends.

NOTE: Some applications may require cutting

support tube (F) for a proper fit.

STEP 7

Attach fascia fitting bracket (G) to front gutter (D) at

each support brace location using (2) 3/8” x 1” bolts

(BB) and 3/8” nuts (DD) per bracket.

6

7

Support Tube Hole Detail

Americana Building Products . 12 Imperial Marquee Installation Guide

STEP 8

Fit projection gutter (D) between corner caps (J) at

either end of rear gutter (D). Attach the gutter to the

corner caps using (2) #8 x 3/4” screws (AA).

Repeat for remaining projection gutter (D).

STEP 9

Raise front gutter (D) assembly and insert each

projection tube (E) into fascia fitting bracket (G). Be

sure to fit projection gutter (D) between corner caps

(J) at both ends.

With front gutter (D) assembly in the correct position,

attach projection gutter (D) to corner caps (J) using

(2) #8 x 3/4” screws (AA) at both ends.

8

9

Americana Building Products . 13 Imperial Marquee Installation Guide

STEP 10

Work slide fitting brackets (I) forward or backward to

achieve the desired pitch, depending on which

gutter is chosen for water drainage.

Once properly located, mark and drill (3) 5/16”

diameter holes through projection tube (E) to match

the hole pattern in slide fitting bracket (I).

Attach slide fitting bracket (I) to projection tube (E)

using (3) 1/4” x 2-1/2” bolts (EE) and 1/4” nuts (FF).

Choose the next step depending on which roof panel style was received with your order:

8” flat style roof panel installation: Continue on page 14

10” ‘V’ style roof panel installation: Continue on page 15

24” ‘W’ style roof panel installation: Continue on page 16

10

Americana Building Products . 14 Imperial Marquee Installation Guide

STEP 11 - 8” FLAT PAN

Position the first roof panel (A) at either end of the

canopy against projection gutter (D). The panel

should be approximately 1/2” from the front and rear

gutters (D).

Attach roof panel (A) to front and rear gutter (D)

using (4) #8 x 3/4” screws (AA) through the bottom

tabs of the gutter at both ends.

STEP 12 - 8” FLAT PAN

Position the lock of the next roof panel (A) over the

lock of the previous panel. Snap the locks together

by hooking the locks and rolling the panel down.

Keep the front and back of the panel flush with the

previous panel. Repeat Step 11 to attach the panel

to front and rear gutters (D).

NOTE: It is very important to maintain the 8”

dimension between the center of the locks of each

roof panel (A). Failure to do so may result in

problems showing up near the end of the

installation, where the gutter may appear to be

an incorrect length. If this happens, check the

spacing of each roof panel and re-set if

necessary.

Repeat Steps 11-12 to install all remaining roof

panels (A).

Continue on page 17.

11

12

Americana Building Products . 15 Imperial Marquee Installation Guide

STEP 11 - 10” ’V’ PAN

Position the first roof panel (B) at either end of the

canopy against projection gutter (D). The panel

should be approximately 1/2” from the front and rear

gutters (D).

Attach roof panel (B) to front and rear gutter (D)

using (4) #8 x 3/4” screws (AA) through the bottom

tabs of the gutter at both ends.

STEP 12 - 10” ’V’ PAN

Position the lock of the next roof panel (B) over the

lock of the previous panel. Snap the locks together

by tapping the top with a rubber mallet along the

length of the panel. Keep the front and back of the

panel flush with the previous panel. Repeat Step 11

to attach the panel to front and rear gutters (D).

NOTE: It is very important to maintain the 10”

dimension between the center of the locks of each

roof panel (B). Failure to do so may result in

problems showing up near the end of the

installation, where the gutter may appear to be

an incorrect length. If this happens, check the

spacing of each roof panel and re-set if

necessary.

Repeat Steps 11-12 to install all remaining roof

panels (B).

Continue on page 17.

11

12

Americana Building Products . 16 Imperial Marquee Installation Guide

STEP 11 - 24” ’W’ PAN

Position the first roof panel (C) at either end of the

canopy against projection gutter (D). The panel

should be approximately 1/2” from the front and rear

gutters (D).

Attach roof panel (C) to front and rear gutter (D)

using (6) #8 x 3/4” screws (AA) through the bottom

tabs of the gutter at both ends.

STEP 12 - 24” ’W’ PAN

Position the lock of the next roof panel (C) over the

lock of the previous panel. Snap the locks together

by tapping the top with a rubber mallet along the

length of the panel. Keep the front and back of the

panel flush with the previous panel. Repeat Step 11

to attach the panel to front and rear gutters (D).

NOTE: It is very important to maintain the 24”

dimension between the center of the locks of each

roof panel (C). Failure to do so may result in

problems showing up near the end of the

installation, where the gutter may appear to be

an incorrect length. If this happens, check the

spacing of each roof panel and re-set if

necessary.

Repeat Steps 11-12 to install all remaining roof

panels (C).

Continue on page 17.

11

12

Americana Building Products . 17 Imperial Marquee Installation Guide

STEP 13 - SCUPPER INSTALLATION

If optional downspout kit was received with your order,

you may not have received scupper (K). Follow the

separate downspout assembly instructions attached.

Determine the desired location to drain water from

gutter (D). Cut a hole no bigger than 2” diameter in

the bottom of the gutter. Alternatively, you may drill

several small holes in a rectangular pattern no

bigger than 2” x 3”.

Apply a generous bead of caulk around the top

flange of scupper (K). Attach the scupper to

gutter (D) using (2) #8 x 3/4” screws (AA).

Repeat for any remaining scuppers (K).

13

Assembly Completed

Remove any metal shavings from the shade structure by sweeping or brushing.

Be sure to follow the Care and Maintenance instructions shown on page 3.

Other Products Available From Americana: Fabric & Aluminum Awnings - Carports -

Patio Covers - Pergolas - Room Enclosures - Park Shelters

Warranty

What the Warranty Covers:

Americana Building Products (Americana) warrants its products that have been installed in accordance

with the installation guidelines, under normal usage conditions, and with proper maintenance as follows:

Twenty-five (25) year limited warranty on steel against material failure and defects. Ten (10) year

warranty against peeling, cracking, blistering, or crazing of the surface finish of aluminum and steel

components. One (1) year warranty against defects in materials and workmanship.

Period of Coverage:

The warranty period begins on the date of original shipment.

What Americana Will Do To Correct Problems:

If defects or damage of the kind mentioned above should occur within the warranty period, Americana will

replace the defective parts only; FOB its plant at Salem, Illinois, upon receiving the written and

documented claim of purchaser.

What the Warranty Excludes:

Because of normal aging and weathering of materials, it may not be possible to perfectly match the colors

of original parts and replacement parts. Americana will not provide or pay for the installation of such

replacement parts. Americana shall not be responsible for weather related failures, damages due to faulty

installation, misuse or abuse of the product, or for consequential damages, including personal injuries or

property damages. There are no warranties, express or implied, which extend beyond the description on

the face hereof.

How Do You Get Service:

If you believe that you have a claim under this warranty, submit a copy of your original receipt or other

reasonable evidence of the date of purchase, the identity of the product, and photos and a description of

the allegedly defective product to the address below. Please also include your name, address, and phone

number so that a customer service representative can respond to your submission. Ultimate

determination of the existence and extent of any claimed defect under this warranty shall be made by

Americana in its sole discretion.

Submit Claims To:

Americana Building Products, Inc Warranty Claim, P.O. Box 1290, Salem, IL, 62881

Effective Date: March 19, 2012

Americana Building Products . 18 Imperial Marquee Installation Guide

P.O. Box 1290 ● #2 Industrial Drive

Salem Illinois 62881

Phone: 1-888-442-2928 ● Fax: 618-548-2890

www.americana.com