image processing systems simatic mv for quality … · for quality assurance and increased...

Image processing systems SIMATIC MVfor quality assuranceand increased productivity

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MV-Text-En.fm Seite 1 Montag, 6. Februar 2006 9:34 09

Image processing systems forquality assurance and increased productivity

The image processing systems of SIMATIC Machine Vision in-spect, control and assure material flow and quality in indus-trial production applications.

Reliable and quicker than the best human eye, they take deci-sions based on visual information. In so doing, they optimize workflow and maximize production reliability.

SIMATIC Machine Vision image processing systems are most efficient when certain preconditions are met:

· Product features can be described clearly by shape, dimen-sions and pattern

· The number of features can be limited

· The site of inspection can be restricted

· The image of the product to be inspected is sufficiently large

· Excellent contrast between the product and the background

HighlightsQuality assurance

■ Fewer rejects

■ Automatic visual inspection objective, fast and reliable: dimensions, contours, shapes and the presence, correct mounting, orientation and completeness of parts which can be microscopically small (e.g. chip structures)

Increased productivity

■ Automatic component recognition the components are assigned to different categories beforehand on the basis of shape, dimension, patterns, codes and markings

■ Suitable for use in high-speed systems

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Image processing systemsPortfolio overview

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SIMATIC VS100 Series - Simple and intelligent

The intelligent vision sensors of the SIMATIC VS100 series are specially designed for image processing in definite purpose applications. Their strengths lie in the visual inspection of small parts and work in progress on assembly lines and a large number of other conveyor applications.

The product family features a standard and unified easy-to-use concept.

Highlights■ Extremely easy operation

■ Special image processing expertise is not required

■ The system is commissioned by training it, not programming it

■ Stand-alone operation possible

■ Simple connection to PROFIBUS DP / PROFINETor serial interface

■ WinCC integration

■ Remote diagnostics (VS120, VS130, VS130-2)

SIMATIC VS 700 Series - for universal application

General-purpose image processing systems are ideal for flexi-ble manufacturing. They allow the user to keep an eye on the production process for reliable round-the-clock production.

Seven vision sensors offer scalability for different inspection tasks in terms of read rates, resolution, applications with mo-nochrome or color recognition: the perfect image processingsolution for every sector.

Highlights■ Performs several inspection tasks in one inspection cycle

■ Stand-alone operation or integration in flexible factory automation environments possible

■ All-in-one housing for image capture, image processing and communication interface

■ Simple and fast operation through parameter assignment

■ High-performance online and offline configuration

■ Visualization of live/warning/error images, frame/detail and result tables

■ ProTool/Pro and WinCC integration with HMI Controls (WinCC flexible available soon)


Outline inspection with SIMATIC VS110

Inspection task

Applications

Type of parts to be inspected

Correct or defective part inspection and checking of infeed direction

Vibrating conveyors, conveyor belts, workholder carou-sels, gripper units

e.g. screws, bolts, molded parts, pharmaceutical products, confectionery ...

Object inspection with SIMATIC VS120

Inspection task

Applications


Correctness, lack of damage and position of a part or pat-tern; position of the part with x/y coordinate and angle of rotation in degrees

Conveyor belts, workholder carousels, gripper units, production machines

e.g. screws, bolts, molded parts, pharmaceutical products, confectionery, logos, patterns ...

Data Matrix Code reading with SIMATIC VS130-2

Inspection task

Applications


Automatic finding of the code in the image, even under difficult conditions (distortion, surface disturbances)

Conveyor belts, workholder carousels, gripper units, production machines

e.g. Data Matrix Code to ECC200 – laser-etched, printed, punched, drilled, stamped ...

Detection and inspection of posi-tion and shape on a stamped part

Inspection of the detected part in shadow outline

Localization and decoding of 2D Data Matrix Code on printed circuit boards

SIMATIC VS 100 SeriesThe inspection task decides

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VS100 SeriesOverview

Find the right product faster with the product selection code!In the A&D Mall: select "Find" and enter the product selection code to display a list of relevant products.In Catalog FS 10: use the product selection code in the order number index in Chapter 6 to find the chapter and page of suitable products.

VS110 VS120 VS130-2Sensor type CCD chip, 640 x 480 quadratic pixels CCD chip, 640 x 480 quadratic pixels CCD chip, 640 x 480 quadratic pixels

Image capture Coasting, triggered frame transfer Triggered frame transfer Triggered frame transfer

Sensor head type 2 x fixed focus (fixed field of vision size) 2 x fixed focus (fixed field of vision size), 1 x C/CS-Mount with variable field of vision size

3 x fixed focus (fixed field of vision size), 1 x C/CS-Mount with variable field of vision size

Casing Extruded aluminum housing Extruded aluminum housing Extruded aluminum housing

Type of protection (sensor head type) IP 65 IP 65 (IP 40 for C-Mount) IP 65 (IP40 for C-Mount)

Parts size (W x H) · test objects up to: 59 mm x 45 mm, inspection window: 70 mm x 50 mm· test objects up to: 35 mm x 25 mm, inspection window: 40 mm x 30 mm

· test objects up to: 60 mm x 40 mm, inspection window: 70 mm x 50 mm· test objects up to: 34 mm x 24 mm, inspection window: 40 mm x 30 mm· variable with C/CS-Mount

· DMC dot size: from 0.60 mm to 3.50 mm, inspection window: 70 mm x 50 mm, code dimensions: up to 48 dots· DMC dot size: from 0.35 mm to 2.00 mm, inspection window: 40 mm x 30 mm, code dimensions: up to 48 dots· DMC dot size: from 0.20 mm to 1.00 mm, inspection window: 20 mm x 15 mm, code dimensions: up to 48 dots· variable with C/CS-Mount

Ambient temperature 0°C to 50°C without fans 0°C to 50°C without fans 0°C to 50°C without fans

Lighting

Lighting equipment Infrared LEDs Red LEDs Red LEDs

Casing Metal with plastic scatter disk Plastic ring light with plastic scatter disk Plastic ring light with plastic scatter disk

Type of protection IP 40 IP 65 IP 65

Processing unit

Operator prompting LCD display panel (4 lines with 10 characters each) and 6 operator buttons for menu operation

LCD display panel (4 lines with 10 characters each) and 6 operator buttons for menu operation

LCD display panel (4 lines with 10 characters each) and 6 operator buttons for menu operation

Number of types to be saved up to 15 up to 64 up to 15

Inspection triggering External or automatic External External/continuous

Permissible throughput of objects (max.) 25 objects/sec. 20 objects/sec. (depending on object) 20 objects/sec. (depending on code)

Infeed direction Any Any

· for external triggering Any

· for automatic triggering From left to right or vice-versa

Casing Plastic Plastic Plastic

Type of protection IP 40, suitable for installation outside control cabinet IP 40, suitable for installation outside control cabinet IP 40, suitable for installation outside control cabinet

Interfaces on processing unit

· digital inputs for 24 V DC 8 (including 1 trigger input) 8 (including 1 trigger input) 8 (including 1 trigger input)

· digital outputs for 24 V DC 6 6 6

· integrated interface RS 232 PROFIBUS DP/PROFINET, Ethernet PROFIBUS DP/PROFINET, Ethernet

Sensor head interface Digital interface Digital interface Digital interface

Supply voltage 24 V DC 24 V DC 24 V DC

Power consumption max. 2.5 A 2.5 A 2.5 A

Product selection code

Outline inspection Object inspection Data Matrix Code reader

5 6

6GF1011

6GF1012

6GF1120 6GF1130

MV-TD-100-En.fm Seite 1 Montag, 6. Februar 2006 9:55 09

SIMATIC VS 100 SeriesFunctionality and highlights

Outline inspection

· Inspection similar as with a light barrier with transmitted light and shadow image

· Inspection start: either external, e.g. by a light barrier, or by automatic triggering, i.e. the vision sensor automatically detects an object in its field of vision.

· Digital output of inspection result.· Thanks to the small dimensions and trailable connecting ca-

bles, the sensor head and lighting unit can also be mounted in moving systems.

· Depending on object size, up to 25 reads per second with transport speeds of up to 250 mm/sec.

· Three sensor head versions for different object sizes.

Data Matrix Code reading

· DMC reading to ECC 200 standard with incident light method (further codes available soon).

· Reliable part identification in production systems (e.g. nameplate, serial number, batch number).

· Inspection start: via interfaces such as digital I/Os, PROFIBUS or PROFINET and Ethernet.

· Output of inspection result digitally or via PROFIBUS or PROFINET and Ethernet.

· Thanks to the small dimensions and trailable connecting cables, the sensor head and lighting unit can also be mounted in moving systems.

· Depending on Data Matrix Code size, up to 20 reads per second - even with fast-moving objects at speeds of up to 5000 mm/sec. (object-dependent).

· Four sensor head versions in IP65 degree of protection for different Data Matrix Code sizes.

· Comprehensive features for system diagnostics, remote control and process control through integration in HMI systems (e.g. WinCC).

Object inspection

· Object inspection with incident light method: either shape only, pattern only, or shape and pattern simultaneously.

· Inspection start: via interfaces such as digital I/Os, PROFIBUS or PROFINET and Ethernet.

· Output of inspection result digitally or via PROFIBUS or via PROFINET and Ethernet.

· Thanks to the small dimensions and trailable connecting cables, the sensor head and lighting unit can also be moun-ted in moving systems.

· Depending on object size, up to 20 reads per second (object-dependent).

· Three sensor head versions with type of protection IP65 for different object and pattern sizes.

· Comprehensive features for system diagnostics, remote control and process control through integration in HMI systems (e.g. WinCC).

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SIMATIC VS700 SeriesThe inspection task decides

VS710 VS721 VS722 VS723 VS723-2 VS724 VS725

Moving objects

Complex inspection,high speed

Completeness check

Outline inspection

Pattern comparison

Measurement

Position/orientation detection

Plain text reading, comparison

1D-/2D code reading

Color recognition

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Applications:Automotive industry, electrical equipment, semiconductors, food and beverages industry, packaging industry, pharmaceuticals, mechanical engineering and printing industry.


VS 700 SeriesOverview

Find the right product faster with the product selection code!In the A&D Mall: select "Find" and enter the product selection code to display a list of relevant products.In Catalog FS 10: use the product selection code in the order number index in Chapter 6 to find the chapter and page of suitable products.

VS 710 VS 721 VS 722 VS 723 VS 723-2 VS 724 VS 725Camera

Image capture CCD chip, 768 x 512 quadratic pixels

CMOS 1/3" 7.8 x 7.8 µm ,640 x 480 quadratic pixels

CCD 1/3" 7.4 x 7.4 µm,640 x 480 quadratic pixels


CCD 1/3" 4.65 x 4.65 µm, 1024 x 768 quadratic pixels



· Exposure time 0,1µs - 20µs (electronic shutter) 10 µs-1 s (electronic shutter) 10 µs-1 s (electronic shutter) 10 µs-1 s (electronic shutter) 10 µs-1 s (electronic shutter) 10 µs-1 s (electronic shutter) 10 µs-1 s (electronic shutter)

· Image recording 16 fps 75 fps 75 fps 75 fps 19 fps 8 fps 30 fps

Lens mount Standard C-Mount/IR filter CS-Mount (optional C-Mount adapter ring available)

CS-Mount (optional C-Mount adapter ring available)





Additional features Progressive scan, integrated flash control

Partial Scan, Integrated flash control of up to 3 light sources






Interfaces

Integrated interfaces · 1 x RS 232 (9-pin SUB-D male connector)

· 1 x PROFIBUS DP (9-pin, SUB-D,female connector)

· 1 x Industrial Ethernet (RJ-45,10/100 Mbaud)

· 1 x power supply/digitalI/O (RJ-45)











Virtual inputs via Industrial Ethernet

– 32 32 32 32 32 32

Virtual outputs via Industrial Ethernet

– 64 64 64 64 64 64

Digital channels (24 V DC) 12-pin circular connector for I/Os 8 configurable non-floating channels

8 configurable non-floating channels





· Digital inputs 2; 1 with interrupt logic Input current up to 1.5 mA, NPN (current-sinking)

Input current up to 1.5 mA, NPN (current-sinking)





· Digital outputs 4; 0.5 A; 1 with flash control 50 mA, short-circuit-proof, PNP (current source), active signal adjustable

50 mA, short-circuit-proof, PNP (current source), active signal adjustable





Monitor connection 1 SVGA (15-pin SUB-D, female connec-tor, 3-tier)

via VS Link or VS Link PROFIBUS via VS Link or VS Link PROFIBUS via VS Link or VS Link PROFIBUS via VS Link or VS Link PROFIBUS via VS Link or VS Link PROFIBUS via VS Link or VS Link PROFIBUS

PROFIBUS connection on board via VS Link PROFIBUS via VS Link PROFIBUS via VS Link PROFIBUS via VS Link PROFIBUS via VS Link PROFIBUS via VS Link PROFIBUS

Protocols 3964 R (RS232), DVPO (PROFIBUS-DP

TCP/IP native, MODBUS, VDX, DVPO (with VS Link PROFIBUS DP)






General data

Power supply 24 V DC / 450 mA 24 V DC / 210 mA 24 V DC / 210 mA 24 V DC / 210 mA 24 V DC / 300 mA 24 V DC / 300 mA 24 V DC / 300 mA

Ambient temperature 0 ... 50°C 0 ... 45°C (32 - 113 °F), no condensation

0 ... 45°C (32 - 113 °F), no condensation





Dimensions (W x H x D) 65 x 80 x 150 60 x 112 x 30 (without lens) and additional 50 mm for cable connect.

60 x 112 x 30 (without lens) and additional 50 mm for cable connect.





Product selection code

Smart Camera CMOS Basic Performance Medium Resolution High Resolution Color

6GF1710

9 10

6GF1721 6GF172 6GF1723 6GF1723 6GF1724 6GF1725

MV-TD-700-En.fm Seite 1 Montag, 6. Februar 2006 9:59 09

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SIMATIC VS 700 SeriesFunctionality and highlights

Camera functions· Inspection start/stop

· Electronic shutter for exposure control

· Sharp images, even of fast-moving parts

· Frame or detail (selectable number of pixels)

· Rapid image sequences thanks to image capture and simul-taneous image processing

· Internal or external trigger control of image capture

· Simultaneous control of up to four light sources

· Multi-camera inspection by linking results from several cameras via Ethernet

· Output of live/warning/error images via Industrial Ethernet

Visualization functionsVS 710:· Result display in spreadsheet format

· Live display of images directly on connected VGA monitor

VS 720:· Centralized result display in spreadsheet format, transfer of

live and error images via Ethernet to VS Link

· Display and editing of images on HMI systems (HMI-Controls)

Communication functionsDynamic adaptation to production process

VS 710:· Data import from host system

· Selection of different programs

· Initiation of learning routines by remote control

VS 720:Data communication and function blocks using scripts and simple communication with SIMATIC S7, e.g. the following functions can be activated:

· Inspection program, inspection tool and communication control

· Initiation of learning routines by remote control

· Teleservice functionality via the Internet


ProVision and SIMATIC SpectationSimple configuration instead of extensiveprogramming

ProVision for SIMATIC VS710

ProVision is an ideal tool for simple configuration of VS710 Vision Sensors.

The configuration environment runs offline on a program-ming device or PC under Windows 95/98/NT/ME/2000 or XP Professional, and is used to develop and test inspection programs for applications and download them into the VS710. Several inspection programs can be saved and selec-ted via the interfaces. Parameter optimization and pattern learning can take place online. Several VS710 units can be configured from a PG/PC via PROFIBUS DP..

SIMATIC Spectation for SIMATIC VS720

The vision sensors of the SIMATIC VS720 series are configured easily and conveniently with SIMATIC Spectation. A large range of preprogrammed inspection and recognition func-tions is already integrated. Inspection programs can be writ-ten, tested and downloaded onto a vision sensor, online or offline, on a programming device or PC running Windows ME, 2000 or XP.

Several inspection programs can be stored on the cameras saved and invoked selectively via interfaces. Parameter opti-mization and pattern learning can take place online or offline via an emulator. Several vision sensors can be configured via Industrial Ethernet on a programming device or PC.

Existing inspection tools

· Presence check

· Position detection

· Pattern comparison

· Position and orientation detection

· Measurement of dimensions, clearances and angles

· 1D/2D code reading

· Plain text reading and comparison (OCR/OCV)

· Inspection of color quality

· Inspection of color corruption

· Color differentiation (65000-16.7 million colors)

· Inspection of color luminosity

· Inspection of pattern recognition (color, size, coordinates)

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Highlights■ Simple development of inspection programs for solving

inspection tasks - selection from an existing range of inspection tools

■ User-friendly handling of parameters

■ Fast placement of inspection tools on the frame section under consideration using drag & drop

■ Integrated offline configuration (emulator) using process images saved previously

■ Logical linking of soft sensors via scripts

Highlights■ Integrated inspection and recognition functions for

part position detection, inspection of presence, position, shape, pattern, clearance, angle and surface quality.

■ Open interface for the integration of customplug-in inspection tools. Virtually any inspection task can be solved in this way.

■ Custom inspection and recognition functions canbe developed completely in the C/C++ programming language.

■ The software package for OCR/OCV character recognition can be used as an alternative to ProVision. This package contains all the functions needed to define and learn the characters to be read or verified, and only has to be con-figured.

Example for color analysis Segmentation, assignment and preprocessing of objects of different colors, e.g. for checking printed images


HMI Controls and VS LinkVisualization and communication made easy

HMI Controls for SIMATIC VS720

Images from SIMATIC VS720 Vision Sensors can be displayed and edited easily on HMI (Human Machine Interface) systems

using HMI Controls VS720. HMI Controls VS720 use Microsoft DCOM and ActiveX technology and were developed specially for SIMATIC Multi Panels and PC-based solutions with the WinCC and ProTool/Pro visualization systems. They are integra-ted in the visualization system like standard HMI functions and connected to the HMI system via Industrial Ethernet.

SIMATIC VS Link and VS Link PROFIBUS for SIMATIC VS720

The integrated Ethernet interfaces, combined with the on-board I/Os, enable convenient integration of VS720 Vision Sensors in your process - using digital signals and Industrial Ethernet communication.

Up to 16 VS720 Vision Sensors can be connected to VS Link. Configuration is easy using the VS Link software. For optimum integration in fieldbus systems, a PROFIBUS interface is inte-grated in VS Link PROFIBUS.

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Highlights■ Centralized operation of up to four vision sensors

■ Visualization of live images

■ Analysis of defective inspection objects: inspection criteria are displayed to facilitate error analysis

■ Display of result values of image analysis(up to 20 values)

■ Archiving and further processing of result values in CSV format

■ Remote control for display of active inspection programs or change to new programs

Highlights■ Visualization of live/warning/error images and result

table without a PC on a monitor

■ Centralized visualization of several vision sensors in an Industrial Ethernet network

■ Visualization of several images and result tables simultaneously

■ Display of text and bitmaps (e.g. company logos)

■ User-specific screen partitioning

■ Visualization and interactive triggering of actions simultaneously via PC


The information provided in this bro-chure contains descriptions or characte-ristics of performance which in case ofactual use do not always apply as des-cribed or which may change as a resultof further development of the products.

An obligation to provide the respectivecharacteristics shall only exist if expres-sly agreed in the terms of contract.Availability and technical specificationsare subject to change without notice.

Order No.: 6ZB5330-0AF02-0BA1

Printed in Germany26107/601351 KB 0206 4.0 ROT En

www.siemens.com/simatic-sensors/mvSiemens AGAutomation and DrivesFactory Automation SensorsPostfach 4848, 90327 NÜRNBERGGERMANY

© Siemens AG 2006Subject to change without prior notice.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

Proximity switcheswww.siemens.com/simatic-sensors/px

SIMATIC Sensors Sensors for factory automation

Sensors are the ears and eyes of machines and systems on which automated manufacturing processes are running. SIMATIC Sensors from Siemens comprise a complete range of sensor systems for a wide variety of applications in the manu-facturing industry: Proximity switches for reliable detection of objects,RF identification systems for product recognition and tracking, image processing systems for quality assurance and safety sensors for personnel and machine protection in hazardous areas.With innovative, intelligent products that are integrated in Totally Integrated Automation, SIMATIC Sensors ensure in-creased productivity, availability, efficiency and cost effective-ness.

Comprehensive information and expertise at your service!

· Product information on SIMATIC Sensors: www.siemens.com/simatic-sensors

· SIMATIC Sensors success stories:www.siemens.com/simatic-sensors/references

· Ordering on the Internet: www.siemens.com/automation/mall

· Your personal contact partner - at an office near you:www.siemens.com/automation/partner

· Service and support: www.siemens.com/automation/service&support

· Training for SIMATIC Sensors: www.sitrain.com

· SIMATIC Sensors and Totally Integrated Automation Newsletters - Subscribe at: www.siemens.com/automation/newsletter

Partners for your automation solutions

· Siemens Automation Solution Providers: www.siemens.com/automation/solution-provider

· System partners of SIMATIC Sensors:www.siemens.com/simatic-sensors/partner

RFID systemswww.siemens.com/simatic-sensors/rf

Safety sensorswww.siemens.com/simatic-sensors/fs


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