iglide - igus® inc. · iglide® tx1 3d-cad les, prices and delivery time 531 iglide® tx1 -...
TRANSCRIPT
psi
iglide® TX1• Up to 29,000 psi static and 20,300 psi dynamic
• Wear resistant and dimensionally stable
• Good media resistance
527
Up to 29,010 psi staticand 20,310 dynamic
Self-lubricating andmaintenance-free
Good media resistance
Wear resistant and dimensionally stable
iglide®
TX1 iglide® TX1 - Heavy dutyUp to 29,000 psi
l When permanently high static loads occurl For highly load pivoting motionsl When not only high loads but also high temperatures
and media resistance are required
l When loads less than 14,500 psi occur ➤ iglide® G300 ➤ iglide® Q2 ➤ iglide® Ql For rotational movements during continuous
operation ➤ iglide® L280 ➤ iglide® Z ➤ iglide® G300l For high temperature applications with average load
levels ➤ iglide® T500 ➤ iglide® J350 ➤ iglide® H
iglide® TX1 offers outstanding rigidity and durability especially under high radial loads during pivoting operations. Thanks to the closed-loop wound structure, excellent dimensional stability is even achieved in cases of major impacts.
max. +248°Fmin. –76°FF
Available from stock Detailed information about delivery time online.
l Construction machinery
l Agricultural machines
l Commercial vehiclesl Heavy equipment
Ø 20 to 80 mmmore dimensions on requestmm
Typical application areas
Price breaks online No minimum order.$
Lifetime calculation, configuration and more ➤ www.igus.com/TX1528
iglide®
TX1
5293D-CAD files, prices and delivery time ➤ www.igus.com/TX1
iglide® TX1 - Technical Data
Maximum surface speeds
Material Properties Table
General Properties Unit iglide® TX1 Testing MethodDensity g/cm3 2.10Color grayMax. moisture absorption at 73°F / 50% r.h. % weight 0.2 DIN 53495Max. moisture absorption % weight 0.5Coefficient of friction, dynamic against steel µ 0.09 - 0.37pv value, max. (dry) psi x fpm 26,000
Mechanical PropertiesModulus of elasticity psi 1,740,000 DIN 53457Tensile strength at 68°F psi 7,977 DIN 53452Compressive strength psi 31,910Permissible static surface pressure (68°F) psi 29,000Shore D-hardness 94 DIN 53505
Physical and Thermal PropertiesMax. long-term application temperature °F 248Max. application temperature, short-term °F 338Min. application temperature °F -76Thermal conductivity W/m x K 0.24 ASTM C 177Coefficient of thermal expansion K-1 x 10-5 3 DIN 53752
Electrical PropertiesSpecific volume resistance Ωcm > 1 x 1011 DIN IEC 93Surface resistance Ω > 1 x 1013 DIN 53482
1,9691971.97.19714.5
1,450
145
14,500
19.7
Surface Speed (fpm)
Pre
ssur
e (p
si)
145,000
Permissible pv value for iglide® TX1 running dry against a steel shaft, at 68°F, mounted in a steel housing
Compressive Strength
With increasing temperatures, the compressive strength of iglide® TX1 plain bearings decreases. At the short-term permitted application temperature of 338°F, the permitted surface pressure is still 14,500 psi. The recommended mximum surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this. The graph shows the elastic deformation of iglide® TX1 at radial load.
➤ Compressive strength, Page 63
Deformation under load and temperature
2.0
3.0
4.0
5.0
6.0
7.0
8.0
00 3,626 7,252 10,880 14,500 18,130 21,756 24,656
1.0
Def
orm
atio
n (%
)
Pressure (psi)
140°F 73°F
Permissible Surface Speeds
The typical applications for iglide® TX1 plain bearings are high load pivoting motions at comparatively low speeds. However relatively high speeds are still attainable.The speeds shown in the table are threshold values for low bearing loads. They do not provide any indication of the wear resistance under these parameters.
➤ Surface speed, Page 64 ➤ pv value, Page 65
Continuous Short Term
fpm fpm
Rotating 78 177
Oscillating 39 98
Linear 197 393
530
iglide®
TX1
Lifetime calculation, configuration and more ➤ www.igus.com/TX1
iglide® TX1 - Technical Data
0
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
1,4500 2,901 4,351 5,802 7,252 8,702 10,150
Pressure (psi)
Coe
�ci
ent
of fr
ictio
n (µ
)
Coefficient of friction as a result of the load, v = 1.97 fpm
Coefficient of friction for iglide® TX1 against steel (Shaft finish = 40 rms, 50 HRC)
0
0.10
0 19.69 39.37 59.06 78.74
0.20
0.30
0.40
0.50
Surface speed (fpm)
Coe
�ci
ent
of fr
ictio
n (µ
)
Coefficient of friction as a result of the surface speed; load = 108 psi constant
Friction and Wear
Please note that a sliding surface with a rough surface finish will increase the friction. Shafts that are too smooth also increase the coefficient of friction of the bearing. We recommend shaft surface finishes (Ra) of 0.4 to a maximum of 0.7 µm. Furthermore, the coefficient of friction of iglide® TX1 plain bearings largely depends on the speed and load. As the speed increases, the coefficient of friction will quickly increase as well. With increasing load, the coefficient of friction however sinks continuously.
➤ Coefficients of friction and surfaces, Page 68 ➤ Wear resistance, Page 69
Temperatures
iglide® TX1 is a very temperature resistant material. The long-term upper temperature limit of +248 °F permits the broad use in applications typical for the agricultural, utility vehicle or construction equipment sectors. The press-in and press-out forces of iglide® TX1 bearings are extremely high over the entire temperature range. As a result, additional axial securing is generally unnecessary. Although the levels still remain very high, a certain decline can, however, be observed at temperatures above +212 °F. In some cases, axial securing is therefore recommended from this temperature. When considering temperatures, the additional frictional heat in the bearing system must be taken into account.
➤ Application temperatures, Page 67
Temperature iglide® TX1
68 104 140 176 212 248 284 320 3560
3,626
7,252
10,880
17,400
18,130
21,756
25,382
29,010
Temperature (°F)
Pre
ssur
e (p
si)
Recommended maximum static surface pressure of iglide® TX1 as a result of the temperature(29,000 psi at 68°F)
iglide® TX1 Application Temperature
Minimum -76°F
Max. long-term +248°F
Max. short-term +338°F
iglide® TX1 Coefficient of Friction
Dry 0.09 - 0.37
Grease 0.09
Oil 0.04
Water 0.04
iglide®
TX1
5313D-CAD files, prices and delivery time ➤ www.igus.com/TX1
iglide® TX1 - Technical Data
Installation Tolerancesiglide® TX1 plain bearings are oversized before being pressfit. After proper installation into a recommended housing bore, the inner diameter adjusts to meet our specified tolerances. Please adhere to the catalog specifications for housing bore and recommended shaft sizes. This will help to ensure optimal performance of iglide® plain bearings.
➤ Tolerance table, Page 75 ➤ Testing methods, Page 76
.0197”(0.5 mm)
b1
A
30°
f
A
Length of chamfer Length30°
Wear of iglide® TX1, rotating application with different shaft materials, p=108 psi, v=98 fpm
0
10
20
30
40
Wea
r (µ
m/k
m)
1050
, har
d c
hrom
ed
1050
HR
car
bon
ste
el
Mac
hine
ry S
teel
304
Sta
inle
ss
Chr
omax
280
X
Chr
omax
482
H
Shaft MaterialsIn high load applications, we generally recommend the use of hardened shafts. This particularly applies when using iglide® TX1. However, acceptable wear rates are also achieved on soft shafts with heavy-duty pivoting of less than 14,500 psi. The comparison of the wear rate during rotation and pivoting shown in the graph below highlights that the strength of iglide® TX1 lies in heavy-duty pivoting.
➤ Shaft Materials, Page 71
0
10
20
30
40
50
0 2,901 5,802 8,702 11,600 14,500 17,400 20,310
Pressure (psi)
Wea
r (µ
m/k
m)
Rotating Oscillating
Wear for oscillating and rotating applications with a 1050 hard chromed shaft
For Inch Size Bearings
Length Tolerance (b1)Length of Chamfer (f)
Based on d1Length(inches)
Tolerance (h13)(inches)
0.1181 to 0.2362 -0.0000 /-0.0071 f = .012 ➝ d1 .040” - .236”
f = .019 ➝ d1 > .236” - .472”
f = .031 ➝ d1 > .472” - 1.18”
f = .047 ➝ d1 > 1.18”
0.2362 to 0.3937 -0.0000 /-0.00870.3937 to 0.7086 -0.0000 /-0.01060.7086 to 1.1811 -0.0000 /-0.01301.1811 to 1.9685 -0.0000 /-0.01541.9685 to 3.1496 -0.0000 /-0.0181
For Metric Size Bearings
Length Tolerance (b1)Length of Chamfer (f)
Based on d1Length
(mm)Tolerance (h13)
(mm)
1 to 3 -0 /-140 f = 0.3 ➝ d1 1 - 6 mmf = 0.5 ➝ d1 > 6 - 12 mmf = 0.8 ➝ d1 > 12 - 30 mmf = 1.2 ➝ d1 > 30 mm
> 3 to 6 -0 /-180> 6 to 10 -0 /-220>10 to 18 -0 /-270>18 to 30 -0 /-330>30 to 50 -0 /-390>50 to 80 -0 /-460
532
iglide®
TX1
Lifetime calculation, configuration and more ➤ www.igus.com/TX1
iglide® TX1 - Technical Data
Electrical properties of iglide® TX1
Electrical Propertiesiglide® TX1 plain bearings are electrically insulating
VacuumIn a vacuum, any moisture content will outgas. Applications under vacuum conditions are possible to a limited extent.
UV-Resistanceiglide® TX1 plain bearings are permanently resistant to UV radiation.
Radiation ResistancePlain bearings made from iglide® TX1 are resistant to radiation up to an intensity of applications 2 · 102 Gy.
Chemical Resistance & Moisture AbsorptionUnder normal climatic conditions, the moisture absorption of iglide® TX1 plain bearings is 0.2 %. The saturation limit in water is 0.5 %.
➤ Chemical table, Page 1364
Chemical resistance of iglide® TX1All data given concerns the chemical resistance at room temperature (68°F). For a complete list, see Page 1364
Medium Resistance
Alcohol 0
Hydrocarbon, chlorinated +
Greases, oils without additives +
Fuels +
Weak acids +
Strong acids –
Weak alkaline +
Strong alkaline –
+ resistant, 0 conditionally resistant, – not resistant
iglide® TX1
Specific volume resistance > 1 x 1011 Ωcm
Surface resistance > 1 x 1013 Ω
iglide®
TX1
533
iglide® TX1 - Product RangeSleeve bearing - Metric
Type Dimensions
TX1 S M -06 08-06
iglid
e® m
ater
ial
Form
S (s
leev
e)
Met
ric
Inne
r-Ø
d1
(mm
)
Out
er-Ø
d2
(mm
)
Leng
th b
1 (m
m)
Order key
0.5 mm
30°
fb1
d1
d2AA
30° For tolerance values please refer to page 531
Dimensions according to ISO 3547-1 and special dimensions*Based on steel housing bore
3D-CAD files, prices and delivery time ➤ www.igus.com/TX1
Part Number d1 d2 b1 I.D. After Pressfit* Housing Bore Shaft Size
h13 Min. Max. Min. Max. Min. Max.
TX1SM-2025-20 20.0 25.0 20.0
20.020 20.150
25.000 25.021 19.948 20.000
TX1SM-2025-30 20.0 25.0 30.0 25.000 25.021 19.948 20.000
TX1SM-2025-40 20.0 25.0 40.0 25.000 25.021 19.948 20.000
TX1SM-2030-30 20.0 30.0 30.0 20.020 20.150 30.000 30.021 19.948 20.000
TX1SM-2530-20 25.0 30.0 20.0
25.020 25.150
30.000 30.021 24.948 25.000
TX1SM-2530-30 25.0 30.0 30.0 30.000 30.021 24.948 25.000
TX1SM-2530-40 25.0 30.0 40.0 30.000 30.021 24.948 25.000
TX1SM-3035-30 30.0 35.0 30.030.020 30.150
35.000 35.021 29.948 30.000
TX1SM-3035-40 30.0 35.0 40.0 35.000 35.021 29.948 30.000
TX1SM-3040-40 30.0 40.0 40.0 30.020 30.150 40.000 40.021 29.948 30.000
TX1SM-4045-40 40.0 45.0 40.0 40.020 40.150 45.000 45.025 39.948 40.000
TX1SM-4050-50 40.0 50.0 50.0 40.025 40.175 50.000 50.025 39.948 40.000
TX1SM-5055-50 50.0 55.0 50.0 50.025 50.175 55.000 55.025 49.938 50.000
TX1SM-5060-60 50.0 60.0 60.0 50.025 50.175 60.000 60.025 49.938 50.000
TX1SM-6065-60 60.0 65.0 60.0 60.025 60.175 65.000 65.025 59.938 60.000
TX1SM-6070-80 60.0 70.0 80.0 60.025 60.175 70.000 70.025 59.938 60.000
TX1SM-7075-60 70.0 75.0 60.0 70.025 70.175 75.000 75.030 69.926 70.000
TX1SM-7080-100 70.0 80.0 100.0 70.050 70.200 80.000 75.030 69.926 70.000
TX1SM-8085-100 80.0 85.0 100.0 80.050 80.200 85.000 85.030 79.926 80.000
TX1SM-8090-100 80.0 90.0 100.0 80.050 80.200 90.000 95.030 79.926 80.000