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2006 Annual DOE Hydrogen Program Merit Review Hydrogen Storage Sunita Satyapal Carole Read Grace Ordaz George Thomas 1 1 Retired, on assignment to DOE, Washington DC

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Page 1: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

2006 Annual DOE Hydrogen Program Merit Review

Hydrogen StorageSunita Satyapal

Carole ReadGrace Ordaz

George Thomas1

1 Retired, on assignment to DOE, Washington DC

Page 2: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Outline

ChallengesGoals and Targets

Strategy

Focus on Materials-based Technologies

Results: Progress in the last yearR&D Examples

Programmatic Accomplishments

Future Plans

Page 3: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Hydrogen Storage: The “Grand Challenge”

On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable a morethan 300 mile driving range.

Targets 2010 2015System Gravimetric Capacity (net)= “specific energy”

6 wt.% (7.2 MJ/kg)

(2.0 kWh/kg)

9 wt.%(10.8 MJ/kg)(3.0 kWh/kg)

System Volumetric Capacity (net)= “energy density”

1.5 kWh/L(5.4 MJ/L)(45 g/L)

2.7 kWh/L(9.7 MJ/L)(81 g/L)

Storage system cost $4/kWh(~$133/kg H2)

$2/kWh($67/kg H2)

More targets and explanations at www.eere.energy.gov/hydrogenandfuelcells/

Page 4: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Targets are for Storage System

Reminder:SystemTargets

Material capacities must behigher!

System includes material, tank, and balance of plant- e.g. insulation, sensors, regulators, first charge, any byproducts/reactants, etc.

Today’s gasoline tank system:

Page 5: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Pressure (bar)200 400 600 800 1000

Ene

rgy

Den

sity

(kW

h/L)

0

1

2

3

4

5

6

7

Pressure (bar)200 400 600 800 1000

Ene

rgy

Den

sity

(kW

h/L)

0

1

2

3

4

5

6

7

Liquid H2 (20K, 1 bar)

Compressed H2 (300K)700 bar

350 bar

2015 Target(system)

Today’s Vehicle(system)

Gasoline

Energy Density (Volumetric Capacity) is Critical!

Fuel Cell Efficiency, Conformable Tanks

See http://www.eere.energy.gov/hydrogenandfuelcells/storage/current_technology.html

Hydrogen Densities of Materials

0

50

100

150

200

0 5 10 15 20 25 30Hydrogen mass density (mass %)

Hyd

roge

n vo

lum

e de

nsity

(kgH

2 m-3

)100

liquidhydrogen

700 bar

350 bar

CH4 (liq)

C2H5OH

C8H18

C3H8

C2H6NH3

CH3OH

Mg2NH4

LaNi5H6

FeTiH1.7

MgH2

KBH4

NaAlH4

NaBH4

LiAlH4

LiBH4

AlH3TiH2

CaH2

NaH

2015 system targets

2010 system targets

NH3BH3(3)

NH3BH3(2)

NH3BH3(1)

Mg(OMe)2.H2O

11M aq NaBH4

hexahydrotriazine

decaborane

LiNH2(2)

LiNH2(1)

Select materials with capacities higher than system targets

Page 6: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Current StatusNo storage technology meets 2010 or 2015 targets

Note: Estimates from developers. To be periodically updated.Costs exclude regeneration/processing. Complex hydride system data projected. Data points include analysis results.

$0 $5 $10 $15 $20

$/kWh

Chemical HydrideComplex Hydride

Liquid H2

350 bar

700 bar

Current Cost Estimates(based on 500,000 units)

2010 target2015 target

Page 7: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Strategy and Program Plans

• Centers of Excellence ($5-6M/yr) plus independent projects, launched at $150 M over 5 years (plan- subject to appropriations)

• ~ 40 universities, 15 companies, 10 federal labs(including 17 new BES awards)

• Diverse portfolio addresses NAS recommendations

“…DOE should continue to elicit new concepts and ideas, because success in overcoming the major stumbling block of on-board storage is critical for the future of transportation use of fuel cells.” (NRC Report,p.44)

• Focus is materials-based technologies

• Systematic approach• Robust theory/simulation and

rapid screening• Tailor properties• Capacity, T, P, energies

Yacobsen, Rice U.

Page 8: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Strategy & ResultsBroad Portfolio Focused on Materials Technologies

Challenges are technology specific: Pros and Cons for eachTanks (to 10,000 psi), Chemical hydrides (CH), Metal Hydrides (MH), Carbon/Sorbents (S)

Thermal Mgmt:Key Issuesfor MH(CH, C)

RD&D Plan: Tasks in each areawww.eere.energy.gov/hydrogenandfuelcells

Key 2010 Targets: Tanks CH MH S

Volume (1.5 kWh/L) H M M M/H

Weight (2.0 kWh/kg) M M M/H M

Cost ($4/kWh) M/H M/H* M/H M/H

Refueling Time (3 min, for 5 kg)

L L M/H M

Discharge Kinetics (0.02 g/s/kW)

L M M M

Durability (1000 cycles)

L M M M

H M/H M = Medium L = Low (minimal challenge)= High (Significant challenge) = Medium/High

For CH, MH and S- assessment based on potential to meet targets, though systems not yet demonstrated in most cases.*For CH: Storage system may meet cost but fuel cost of $2-$3/kg is challenge for CH regeneration.

Page 9: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Hydrogen Storage Budget

FY2007 Budget Request = $34.6MFY2006 Funding = $26.6M

DOE- EERE

32.5

50.0

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0

M$

2006 2007

DOE- Office of Science

Planned funding for Basic Science in Hydrogen Storage in FY06: $7.13M

FY2007 Budget Request = $50.0MFY2006 Funding = $32.5M

30.0 30.0 29.9 34.6

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

Carbon-based Materials Metal Hydrides Chemical Hydrogen Storage Compressed/TanksNew Materials & Concepts Test/Analysis/SupportBudget Request

2004 2005 2006 2007

13.2

22.4

26.6

M$

Page 10: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Results: Examples of Progress (2005-2006)New materials with higher capacities being found

Material Capacities for Hydrogen Storage

Advanced Metal Hydrides Chemical H2Storage

Carbon/ Sorbents & New Materials

Li Mg Amides~5.5wt%, ~2.8 kWh/L (>200 C)

Alane~7-10 wt%, ~5 kWh/L (<150 C)

Li borohydrides>9 wt%, ~3.5 kWh/l (~350 C)

Destabilized Binary hydrides~5-7wt%, ~2-3 kWh/L (250 C)

LiMgAlane, M-B-N-H~ 7-8.8 wt%, > 1.3 kWh/L

(~150-340 C)

Phenanthraline/ organic liquids

~7 wt%,~1.8 kWh/L(>150 C)

Ammonia Borane/Scaffolds~6 wt%,~2-4 kWh/L

(<100 C)

Metal/carbon hybrids, MetCars6 to > 8wt%*, ~1.3* kWh/l

(*theory)

Bridged catalystsIRMOF-8

~1.8 wt.%,~0.3 kWh/L(room T)

Metal-Organic Frameworks IRMOF-177

~7 wt%, ~1 kWh/L(77 K)

Note: Material capacities only. No balance of plant. Estimates for volumetric capacities.

We are excited by these results but there are still issues…Next steps: Operability (Temperature, pressure, kinetics, etc.)

Page 11: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Results: Advanced Metal HydridesNa

Mg

KLiNa

Ca

K

Li

Ca

K

Ca

Mg

12

34

56

Na

Mg

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

Mg(AlH4)2LiAlH4

NaAlH4

Reversible wt-%H

• Rapid Screening: Theory and Experiment• More than 980 ternary phase systems

searched (alkali/alkaline earth alanates)• No stable mixtures found under UOP

conditions (~90 atm)

Preliminary AssessmentNo alanate mixtures likely to meet DOE

targetsSachtler, et al, UOP

0.0dC0

2

4

6

8

SP01

SP02P07

Lemmon, Rubinsztajn, Cui & Zhao (GE)

SiAl

Li

LiAlLi3Al2

Li4Al9Li22Si5

Li13Si4

Li7Si3Li12Si7

Al2Li3Si2

AlLiSi

AlLi5Si2

Al18Li2Si6

Al3Li7Si4Al3Li8Si5

Al3Li12Si4

SiAl

Li

LiAlLi3Al2

Li4Al9Li22Si5

Li13Si4

Li7Si3Li12Si7

Al2Li3Si2

AlLiSi

AlLi5Si2

Al18Li2Si6

Al3Li7Si4Al3Li8Si5

Al3Li12Si4

H

High Throughput Screening

Page 12: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

J. Vajo, S. Skeith, and F. Mertens, J. Phys. Chem. B, 109, 3719-3722 (2005).

Results: Destabilized hydrides and nano-engineering

E.g., New system (11.4 wt. % and 0.095 kg/L) – LiBH4 / MgH2

ENER

GY

MH + xA

M + 1/2H2 0

MAx+1/2H2

DehydrogenatedState

AlloyDehydrogenated

State

HydrogenatedState

14

12

10

8

6

4

2

0

H2

Cap

acity

(wt.%

- m

ater

ial b

asis

)

3.53.02.52.01.51.01000/T 1 bar (K -1 )

LiH

LiH/Si(meas. at JPL)

ZrNiH3

Mg2NiH4

LiBH4

LiBH4/MgH2

MgH2/Si

VH2

LiNiH5

LiBH4 /Mg2Cu

LiBH4/Mg2Si

NaAlH4

MgH2 LiBH4/MgF2

LiBH4/MgS

20100200300400500Temperature (°C)

System Requirement

14

12

10

8

6

4

2

0

H2

Cap

acity

(wt.%

- m

ater

ial b

asis

)

3.53.02.52.01.51.01000/T 1 bar (K -1 )

LiH

LiH/Si(meas. at JPL)

ZrNiH3

Mg2NiH4

LiBH4

LiBH4/MgH2

MgH2/Si

VH2

LiNiH5

LiBH4 /Mg2Cu

LiBH4/Mg2Si

NaAlH4

MgH2 LiBH4/MgF2

LiBH4/MgS

20100200300400500 20100200300400500Temperature (°C)

System Requirement

<100 nm

Short H-diffusiondistances in

nanoparticles: fasthydrogen exchange

Long H-diffusiondistances in bulk

materials:reduced H-exchange rate

Metal Hydride Center

Vajo, Olsen, et al, HRL

• Demonstrated “destabilization” to enable lower T

– Showed ~9-10 wt.% LiBH4/MgH2– Can reduce T by ~ 240 C– But kinetics slow

• Next steps: Enhance kinetics by nano-engineering

Page 13: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Results: Chemical Hydrogen Storage

• NH3BH3 in mesoporous scaffolds:• >6 wt% material capacity• H2 release at < 80 C• Reduced borazine formation

• Organic liquids: >7 wt.%, 69 g/L• 1.5 wt% more than FY05• > 100 catalysts screened• > Dehydrogenation with 10x less

Pt in catalysts

Rapid dehydrogenation catalysts demonstrated

O PtBu2

O PtBu2

IrH

HU. of Washington, Chemical CoE

Original catalyst development- Jensen, et al (U HI)

N

N

Phenanthrolene

Cooper, Pez, et al, Air Products

Autrey, Gutowski, et al, PNNLChemical CoE

2.x H2 + B NB

NBN

H H

B NB

NBN

H H

B NB

NBN

H H

B NB

NBN

HHB N

BNB

N

HHB N

BNB

N

HH

H

x

Page 14: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

99.5

100.0

100.5

101.0

101.5

102.0

0 20 40 60 80 100 120 140

time (min)

mas

s (%

)

A.G. Wong-Foy, A.J. Matzger, O.M. Yaghi, JACS (2006)

Results: Carbon and Sorbents

Yaghi, Matzger(UCLA, U MI)

Carbon Center & New Materials:

• >7 wt.% at 77K shown on MOFs(> 30 g/L)

• Several cycles reversibility shown

• Four-fold enhancement in H2storage via “spillover”

Yaghi, et alY. Li and R.T. Yang, JACS (2006)

Yang, et al(U MI)

Page 15: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Results: Designing tailored nanostructures

V

Yakobson, Ding, LinRice UniversityCarbon Center

Theoretical modeling conducted to predict optimum structures and storage capacities

Y. Zhao, A.C. Dillon, Y.-H. Kim, M.J. Heben, S.B. Zhang, in prep

Potential for 6.1-7.7 wt%NREL-Carbon Center

MetCars Yakobson, et al

CNT “Carpet”Tour, et al, Rice U.

Page 16: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Results: Testing and Analysis

Analysis & modeling underway to determine material property requirements to meet system targets. Preliminary results shown.

Overall efficiency analyses underway (Coordination with H2A)

Test facility completed, SwRI

Storage Systems Analysis Working

Group

Materials with > 7 wt% likely even for 2007 targets (4.5 wt%)

175187175 175175

206

853622

447

0.4

8.4 8.40.5

0.6

0

100

200

300

400

500

600

700

cH2-350bar cH2-700bar LH2 SBH MgH2

Prim

ary

Ene

rgy

Con

sum

ed, M

J/kg

H2 Distribution

StorageProduction

50% Market Share

1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3

Kinetic Enhancement(8 bar, 0.5 kg/min)

Hydrogen RefuelingRate (8 bar)

Minimum Delivery P (0.5 kg/min)

Recoverable Medium Storage Capacity (%)

8 bar3 bar Vacuum

2.0

1.5

0.5 kg/min

1 X

2 X 5 X10 X

R. Page, M. Miller, SwRI

R. Ahluwalia, et al, Argonne

Preliminary estimates based on developer regeneration efficiency analyses

Sensitivity analysis to determine impact of key parameters

S. Lasher, et al, TIAX

Page 17: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Programmatic Accomplishments

• Water Availability Model– For hydrolysis

• Paper on Ammonia– Draft on web for public comment

• Updated Roadmap & Targets– New versions on web

• Joint Tech Team meetings– Defining requirements

• IPHE Hydrogen Storage Conference– Leveraging global activities– See www.iphe.net

• Expanded Basic Science• Theory Focus Session

– May 18, 2006 • Updated Targets & Multiyear Plan

– New versions on web• Addressing NAS

recommendations (e.g. revolving solicitation for new concepts)

See: www.eere.energy.gov/hydrogenandfuelcells/

Page 18: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Hydrogen Storage – Future Plans

Centers of Excellence Launched

IPHE Hydrogen Storage Conference

Lucca, Italy

Storage SystemsAnalysis Working Group Launched

*Subject to appropriations

Pre-Proposals Due

Testing Workshop

Theory FocusSession

Full Proposals Due

2005 2006 2007

Ammonia Paper Released for

Comment

Updated Roadmap

Go/No Go Single - walled

Nanotubes

Cryo-compressed Tank Assessment

Release Solicitation *

Test Facility Validation

Mar Jun Sep Dec Mar Jun Sep Dec Mar

SolicitationReleased

Pre-Proposals Due

Page 19: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Current Solicitations

1) Applied Research and Development (EERE)– Up to $6M total ($2M planned in FY07, subject to appropriations)

Complements current DOE Centers of Excellence & existing Independent projects:– Material discovery– Engineering Science (including materials safety properties)– Systems, safety and environmental analyses

– 3-6 awards at $200-400k/yr for 2-5 years – Preproposals due June 7

2) Basic Science (Office of Science, BES)– Up to $52.5M total ($17.5M/yr starting in FY07, subject to appropriations)

– Novel Materials for Hydrogen Storage– Functional Membranes

– Nanoscale Catalysts– Preproposals due July 6

See http://www.grants.gov or follow links from www.hydrogen.energy.gov

Page 20: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Summary

• New Materials & Concepts are critical- address volumetric capacity, T, P, kinetics, etc. (not just wt. %!)

• Basic science is essential to develop fundamental understanding & complements applied research & development

• Engineering issues need to be considered– System issues, thermal mgmt, safety, refueling, testing, etc

• Examples of Essential Capabilities:– Modeling & Analysis– Combinatorial/high throughput methods– Material properties measurements– Standardized & accurate testing

Page 21: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

For More Information

James Alkire303-275-4795

[email protected]

Jesse Adams303-275-4954

[email protected]

Sunita Satyapal, Team LeaderOverall Storage/ FreedomCAR Tech

Team/International202-586-2336

[email protected]

Grace OrdazChemical Hydrides,Chemical Hydrogen

Storage Center of Excellence202-586-8350

[email protected]

Carole ReadMetal Hydrides, Metal Hydride Center

of Excellence202-586-3152

[email protected]

Hydrogen Storage Team

Paul Bakke303-275-4916

[email protected]

George Thomas*On Assignment to DOE

*retired, Sandia202-586-8058

[email protected] HireCarbon/Sorbents, Carbon

Center of Excellencesee www.eere.energy.gov/hydrogenandfuelcells/

(closes May 19)

www.hydrogen.energy.gov

Basic Science: Harriet Kung([email protected])

Tim Fitzsimmons ([email protected])or

Page 22: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Additional Information

Page 23: Hydrogen Storage · Hydrogen Storage: The “Grand Challenge” On-board hydrogen storage to meet all performance (wt, vol, kinetics, etc.) , safety and cost requirements and enable

Hydrogen Storage “Grand Challenge” Partners

Independent ProjectsNew Materials & Concepts

Alfred University Carnegie Institute of WashingtonCleveland State UniversityMichigan Technological UniversityTOFTECUC-Berkeley UC-Santa Barbara University of Connecticut University of Michigan University of Missouri

High-Capacity HydridesUTRCUOPSavannah River NL

Carbon-based MaterialsState University of New York Gas Technology Institute UPenn & Drexel Univ.

Chemical Hydrogen StorageAir Products & ChemicalsRTIMillennium Cell Safe Hydrogen LLC

OffBoard, Tanks, Analysis & TestingGas Technology Institute Lawrence LivermoreQuantumArgonne Nat’l Lab & TIAX LLCSwRI

Independent ProjectsNew Materials & Concepts

Alfred University Carnegie Institute of WashingtonCleveland State UniversityMichigan Technological UniversityTOFTECUC-Berkeley UC-Santa Barbara University of Connecticut University of Michigan University of Missouri

High-Capacity HydridesUTRCUOPSavannah River NL

Carbon-based MaterialsState University of New York Gas Technology Institute UPenn & Drexel Univ.

Chemical Hydrogen StorageAir Products & ChemicalsRTIMillennium Cell Safe Hydrogen LLC

OffBoard, Tanks, Analysis & TestingGas Technology Institute (w/Delivery) Lawrence LivermoreQuantumArgonne Nat’l Lab & TIAX LLCSwRI

Metal Hydride Center

National Laboratory:Sandia-Livermore

Industrial partners:General ElectricHRL LaboratoriesIntematix Corp.

Universities:CalTechStanfordPitt/CarnegieMellon Hawaii Illinois Nevada-Reno Utah

Federal Lab Partners:BrookhavenJPLNISTOak RidgeSavannah River

Carbon Materials Center

National Laboratory:NREL

Industrial partners:Air Products &

Chemicals

Universities:CalTech DukePenn StateRiceMichigan North Carolina Pennsylvania

Federal Lab Partners:Lawrence LivermoreNISTOak Ridge

Chemical Hydrogen Center

National Laboratories:

Los AlamosPacific Northwest

Industrial partners:Intematix Corp.Millennium CellRohm & Haas US Borax

Universities:Northern ArizonaPenn StateAlabama California-Davis UCLAPennsylvania Washington

Centers of Excellence