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Hydrogen Storage - Overview George Thomas, Hydrogen Consultant to SNL * and Jay Keller, Hydrogen Program Manager Sandia National Laboratories H 2 Delivery and Infrastructure Workshop May 7-8, 2003 * Most of this presentation has been extracted from George Thomas’ invited BES Hydrogen Workshop presentation (May 13-14, 2003) Sandia National Laboratories

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Hydrogen Storage - Overview

George Thomas, Hydrogen Consultant to SNL*

andJay Keller, Hydrogen Program Manager

Sandia National Laboratories

H2 Delivery and Infrastructure Workshop

May 7-8, 2003

* Most of this presentation has been extracted from George Thomas’ invited BES Hydrogen Workshop presentation (May 13-14, 2003)

Sandia National Laboratories

4/14/03 2 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

H2 storage is a critical enabling technology for H2 use as an energy carrier

The low volumetric density of gaseous fuels requires a storage method which compacts the fuel. Hence, hydrogen storage systems are inherently more complex than liquid fuels.Storage technologies are needed in all aspects of hydrogen utilization.

productiondistributionutilization

How do we achieve safe, efficient and cost-effective hydrogen storage?

4/14/03 3 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Hydrogen storage development offers many scientific and technical challenges

Fundamental studies are needed to explore new storage conceptsThere is intense interest in new storage concepts by industry

research is closely coupled to applied and developmental areas

Research areas include:materials sciencechemical sciencesadvanced analytical techniquesfundamental modeling and simulation

4/14/03 4 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Outline

Storage properties needed in different applications

Energy densities available from fuels

Current options for storing hydrogengasliquidsolidchemical hydride systems (non-reversible)

Where do we go from here?

reversible

4/14/03 5 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Different applications have different hydrogen storage requirements

Onboard storage (vehicles)FreedomCAR targets based on market needs

Forecourt storage (refueling stations)requirements being developed (IHIG)

Distribution storage (delivery trucks)high capacity, compact

Production storage (onsite)very large quantities

These are also interrelatede.g., onsite liquefaction LH2 delivery LH2 forecourt LH2 onboard

4/14/03 6 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Example forecourt requirements

Total hydrogen <50 teSystem volume <20 m3/teTemperature range -40/60° CDelivery flow rate >1 kg/minResponse time (0-90%) 30 secHydrogen purity 99.9Cycle life (fills) 10,000Calendar life 15 yearsCost tbd (US$/te H2)Permeation loss <1 scc/hr/l

Note that there is no weight requirement!

4/14/03 7 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Outline

Storage properties needed in different applicationsStorage properties needed in different applicationsStorage properties needed in different applications

Energy densities available from fuels

Current options for storing hydrogenCurrent options for storing hydrogenCurrent options for storing hydrogen••• gasgasgas••• liquidliquidliquid••• solidsolidsolid••• chemical hydride systems (nonchemical hydride systems (nonchemical hydride systems (non---reversible)reversible)reversible)

Where do we go from here?Where do we go from here?Where do we go from here?

reversiblereversiblereversible

4/14/03 8 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Specific energy of fuels (LHV)

120

3024 22 21 20 20 19 19 18 16 15 17

0

2024 25 25 26 25 26 25 26

11 5

0

25

50

75

100

125

hydrogen

methan

e

ethan

epropan

e

butane

pentan

ehex

ane

heptan

e

octane (

gasolin

e)ce

tane (

diesel)

ethan

olmeth

anol

ammonia

Ener

gy D

ensi

ty M

J/kg

carbonhydrogen

25 - 12 wt.%

4/14/03 9 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Energy densities (LHV) for fuels in liquid state

14 13 13 13 13 12 12 11 12 13 12 129

1113

2018 18 17 16 15

1212 9 8

4

0

10

20

30

40

cetan

e (dies

el)

octane (

gasolin

e)hep

tane

hexan

epen

tane

butane

ethan

epropan

eeth

anol

methan

emeth

anol

ammonia

liq. h

ydrogen

hydrid

ewate

r

Ener

gy D

ensi

ty (M

J/lit

er)

carbon

hydrogen

Hydrogen density range

4/14/03 10 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Energy densities (LHV) for fuels in liquid state

14 13 13 13 13 12 12 11 12 13 12 129

1113

2018 18 17 16 15

1212 9 8

4

0

10

20

30

40

cetan

e (dies

el)

octane (

gasolin

e)hep

tane

hexan

epen

tane

butane

ethan

epropan

eeth

anol

methan

emeth

anol

ammonia

liq. h

ydrogen

hydrid

ewate

r

Ener

gy D

ensi

ty (M

J/lit

er)

carbon

hydrogen

Hydrogen density range

4/14/03 11 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Outline

Storage properties needed in different applicationsStorage properties needed in different applicationsStorage properties needed in different applications

Energy densities available from fuelsEnergy densities available from fuelsEnergy densities available from fuels

Current options for storing hydrogen• gas• liquid• solid• chemical hydride systems (non-reversible)

Where do we go from here?

reversible

Where do we go from here?Where do we go from here?

4/14/03 12 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Reversible Hydrogen Storage Systems

4/14/03 13 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Compressed gas offers a straightforward H2 storage method

2.7 MJ/L

4.7 MJ/L

350 bar 700 bar

Compressed Gas Storage Density (300 K, LHV)

0

1

2

3

4

5

0 2000 4000 6000 8000 10000

Pressure (psi)

Ener

gy D

ensi

ty (M

J/lit

er)

4/14/03 14 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Composite tanks are robust and lightweight

Carbon fiber wrap/polymer liner tanks are lightweight and commercially available.

weight specific energy6 wt.% 7.2 MJ/kg7.5 wt.% 9.0 MJ/kg10 wt.% 12 MJ/kg

Energy density is the issue:

pressure gas density system density350 bar 2.7 MJ/L 1.95 MJ/L700 bar 4.7 MJ/L 3.4 MJ/L

4/14/03 15 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Liquid hydrogen storage requires cryogenic systems

Equilibrium temperature at 1 bar for liquid hydrogen is ~20 K.

Estimated storage densities1

Berry (1998) 4.4 MJ/literDillon (1997) 4.2 MJ/literKlos (1998) 5.6 MJ/liter

Issues with this approach are:dormancy.energy cost of liquefaction.

1 J. Pettersson and O Hjortsberg, KFB-Meddelande 1999:27

4/14/03 16 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Liquid Hydrogen EOS

0

100

200

300

400

500

600

20 30 40 50 60 70 80 90 100

Temperature K

Pres

sure

bar

High pressure cryogenic tank can reduce temperature requirements

S. Aceves, et al 2002

Estimated energy density: 4.9 MJ/L (Berry 1998)

4/14/03 17 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Another option is to chemically bond hydrogen in a solid material

This storage approach should have the highest hydrogen packing density

However, the storage media must meet certain requirements

Reversible hydrogen uptake/releaseLightweight with high capacity for hydrogenRapid kinetic propertiesEquilibrium properties (P,T) consistent with near ambient conditions

4/14/03 18 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Renewed interest in complex hydrides

Complex hydrides consist of a H=M complex with additional bonding element(s)Reversibility demonstrated in NaAlH4

By Bogdanovic and Schwickardi (1996)Hydrogen complexes include

(AlH4) – (alanates)(BH4) – H with Group VIII elements

Advantages:Can have lower formation energyCan have high H/M.

173 complex hydrides listed on hydpark.ca.sandia.gov

Al

H

4/14/03 19 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Total hydrogen content of somealanates

0 2 4 6 8 10 12

weight percent hydrogen

Sn(AlH4)4

Ce(AlH4)3

Zr(AlH4)4

In(AlH4)3

Ti(AlH4)4

CsAlH4

Ga(AlH4)3

Ti(AlH4)3

AgAlH4

Fe(AlH4)2

Mn(AlH4)2

Ca(AlH4)2

CuAlH4

Mg(AlH4)2

Na2LiAlH6

Be(AlH4)2

KAlH4

NaAlH4

LiAlH4

incr

easi

ng m

ol. w

eigh

t

4/14/03 20 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Issues with complex hydrides

ReversibilityRole of catalyst or dopant.

ThermodynamicsPressure, temperature.

KineticsLong-range transport of heavy species

Capacity

Only NaAlH4 has been studied in detail to date.- theoretical reversible capacity 5.5 wt.%- ~ 4-4.5 wt.% demonstrated

4/14/03 21 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Carbon materials offer an alternative approach to high density storage

Hydrogen adsorbs on carbon surfaces.liquid hydrogen density on surface. Van der Waals bonding (~6 kJ/mol).very high surface area needed to achieve sufficiently high packing density.

There are unique carbon structures with high surface area:

fullerenes.activated carbon.nanotubes.. . .

Smalley 1996

4/14/03 22 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Chemical hydrogen storage(regenerated off board)

hydrogen

process(rehydride)

extract hydrogen oxidize fuel

energy

energy

H2O

hydrogenhydride

Spent fuel

processH20, CH4

energy

CHEMICALHYDRIDESYSTEM

process oxidize fuel

H2O

H20, CH4

hydrogenenergy

energyREVERSIBLEHYDROGEN

SYSTEM

Need a low cost,low energy process

More infrastructure

4/14/03 23 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Where do we go from here?

Compressed gas greater than 700 bar (10,000 psi)Conformable tanksMicrospheres

Cryogenic storageImproved thermal management• Latency• Reduced weight, volume

High pressure cryogenicNew solid state or liquid systems

New materialsNonthermal systems

4/14/03 24 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Advanced concepts discussed at H2storage workshop in August 2002

Crystalline Nanoporous MaterialsSelf-Assembled NanocompositesInorganic – Organic CompoundsBN NanotubesHydrogenated Amorphous CarbonMesoporous materialsAdvanced HydridesBulk Amorphous Materials (BAMs)Nanosize powdersIron HydrolysisHydride AlcoholysisPolymer MicrospheresMetallic Hydrogen

adsorbed hydrogen(surface)

absorbed hydrogen(bulk)

chemical system(nonreversible)

compressed gas?

4/14/03 25 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

High H capacity compounds

ammonia-borane complex(A. T-Raissi, 2002 APR. Golden, CO)

H3BNH3(l) H2BNH2(s) + H2(g) 6.49 wt.%∆H=-21.7

kJ/molxH2BNH2(s) (H2BNH2)x(s) (polymerizes)

(H2BNH2)x(s) (HBNH)x(s) + xH2(g) 6.94 wt.%13.43 wt.%total

(HBMNH)x borazine + others BN + H2 (>500° C)

Can this system be modified for reversibility?

4/14/03 26 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Summary of energy densities

2005targets

2010targets

2015 targets

Fuels specific energy range

Fuels energy density range

0

5

10

15

0 5 10 15 20 25Specific Energy (MJ/kg)

Ener

gy D

ensi

ty (M

J/L)

liquidhydrogen

compressedgas

cryogenic

Na alanate nanotubes

hydrides

This improvement took 20 years!

gasolinehydrogencontent

4/14/03 27 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Outlook

Better understanding of reaction mechanismsFundamental studies aid development of advanced materials

Kinetics must be improvedAdvanced catalysts and doping procedures

Second reaction plateau pressure must be increasedElemental substitution

Effects of contamination must be investigated Further investigation into capacity loss

Reversibility in other complex hydrides must be demonstratedLi-alanates, Mg-alanates

Safety issues must be evaluated and addressedEngineering design and materials modification

4/14/03 28 Sandia National LaboratoriesFrom George Thomas, BES workshop 5/13/03

Special Acknowledgement

Steve GoodsKarl Gross

Weifang LuoEric MajzoubDon Meeker

Andreas OrozcoVidvuds OzolinsBrian SomerdayGary SandrockScott Spangler

Ken StewartSteve ThomasNancy Yang