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    HYDROGEN FUTURE OF ENERGY STORAGE 1

    DEPT. OF EEE MEA ENGG COLLEGE PMNA

    CHAPTER 1

    INTRODUCTION

    1.1 INTRODUCTION

    ENERGY conversion from renewable energy (RE) sources, in

    particular through wind turbine generators (WTGs) and photovoltaic (PV) arrays with

    suitable energy storage can play an important role in the development and operation

    of RE systems. The integrated WTG and PV array system, based on long-term

    seasonal energy storage as electrolytic hydrogen, is considered a promising

    alternative to overcome the intermittence of the RE sources. In comparison to

    commonly used battery storage, is well suited for seasonal storage applications

    because its inherent high mass energy density leakage from the storage tank is

    insignificant and it is easy to install anywhere. A typical self-sufficient RE system

    must include both short-term and long-term energy storage. A battery bank is

    commonly used for short-term energy storage due to its high round-trip efficiency,

    convenience for charging/discharging, and also to take care of the effects caused

    by instantaneous load ripples/spikes, electrolyzer transients, wind energy peaks.

    However, batteries alone are not appropriate for long-term energy storage because of

    their low energy density, self-discharge, and leakage. The combination

    Of a battery bank with long-term energy storage in the form of can significantly

    improve the performance of stand-alone RE systems. Also, the overall RE system

    performance is very sensitive to local weather conditions. Thus, to achieve

    an adequate performance from such a complex system, one requires appropriate

    components and a well-designed control system in order to achieve autonomous

    operation and energy management in the system. The Hydrogen Research Institute

    (HRI) has designed and developed a control system with power conditioning devices

    to manage the energy flow throughout a RE system to assure continuous supply of

    energy to the load. A major emphasis of this work is to test the developed control

    system for autonomous long-term operation and technical feasibility of the stand

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    HYDROGEN FUTURE OF ENERGY STORAGE 2

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    alone RE system based on. The system parameters are monitored continuously for

    real-time operation and control.

    A new methodology, based on the differences between wind power

    generation and load variability, was developed in this study to optimize the

    technology, energy capacity and power transfer of the hydrogen energy storage

    method for specified applications. The dynamics of the complete hydrogen cycle

    energy storage and recovery mechanism was investigated, specifically for potential

    applications such as power smoothing and peak lopping. A time dependant model of

    the efficiency of various hydrogen storage technologies, including high pressure

    compression, low temperature liquefaction, metal hydrides and complex hydrides, has

    been developed. Based on this study, a practical hydrogen energy storage system for a

    5MW micro-grid application was designed

    1.2 WHY HYDROGEN?

    Why Hydrogen? Hydrogen is one of the promising alternatives that can be

    used as an energy carrier. Hydrogen can be stored in vessels for later use as does

    electricity in batteries. Many European countries have established hydrogen

    transmission pipes, nearly 1600 km, and consider Hydrogen fuels as a prime source

    for new energy supply. Electricity is used in electrolysers to split water molecules

    into hydrogen and oxygen. Many industrial processes require hydrogen as aningredient, or produce hydrogen as a by-product. Hydrogen is used in refineries, and

    also in the ammonia, methanol and metal industry. The majority of hydrogen

    production facilities are based on using excess power from fossil and nuclear power

    generating plants during low peak demand.

    RES based hydrogen production offers a source of domestic and vehicular

    energy with safer and lower levels of pollution. Hydrogen as automobile fuel is well

    known and has been used in many countries.Recently, the United States, Canada and

    13 other nations established the International Partnership for the Hydrogen Economy

    (IPHE) to coordinate hydrogen research, development and technology, and have

    committed to a roadmap that will put hydrogen vehicles in showrooms within the

    next 15 years.

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    HYDROGEN FUTURE OF ENERGY STORAGE 3

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    Fossil fuels, which are non-renewable and will eventually exhausted, produce

    large amounts of carbon dioxide, which can not only bring environment pollution, but

    also can cause global warming. Therefore, reliable and affordable green energy is a

    cornerstone for sustainable development. One potential renewable energy resource is

    wind power. However, the intermittency of wind energy limits its penetration in

    electricity networks. Although the overall demand could be easily met by energy

    generated from wind turbines, there can be significant mismatches between the peak

    load and maximum wind power generation. To explore this problem a stand-alone

    demonstration power system with a wind turbine (600 kW) and hydrogen energy

    storage was launched at the island of Utsira in Norway. The hydrogen storage system

    includes water electrolysis (10 Nm/m3), compressed gas storage (2400 Nm3, 200

    bar), hydrogen engine (55 kW), and a PEM fuel cell (10 kW) .In this system, a

    flywheel, a synchronous generator, and a battery system is employed to ensure the

    voltage and frequency. The system can supply 2-3 days full energy for 10 households.

    Another example is in Uckermark, Germany where mixed renewable energy

    generation such as wind, biogas, and solar energy is being studied with hydrogen

    storage system. This plant includes three wind turbines with a total capacity of 6 GW

    and abiogas unit producing gas from maize supplied by 21 local farmer

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    HYDROGEN FUTURE OF ENERGY STORAGE 4

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    CHAPTER 2

    TECHNIQUE USED FOR H2 PRODUCTION

    2.1 Electrolysis of water

    Hydrogen can be made via high pressure electrolysis or low

    pressure electrolysis of water. Current best processes have an efficiency of 50% to

    80%,[21][22][23]so that 1 kg of hydrogen (which has an energy density of 143 MJ/kg,

    about 40 kWh/kg) requires 50 to 79 kWh of electricity with traditional methods andcould be brought to 85% efficiency with new proposed methods, although efficiencies

    in the order of 100% are theoretically possible. At 8 cents/kWh, that's $4.00/kg,

    which is with traditional methods 3 to 10 times the price of hydrogen from steam

    reformation of natural gas.[14]The price difference is due to the efficiency of direct

    conversion of fossil fuels to produce hydrogen, rather than burning fuel to produce

    electricity. Hydrogen from natural gas, used to replace e.g. gasoline, emits more CO2

    than the gasoline it would replace, and so is no help in reducing greenhouse gases.

    High-pressure electrolysis

    High pressure electrolysis is the electrolysis of waterby decomposition

    ofwater(H2O) into oxygen (O2) and hydrogen gas (H2) by means of anelectric

    currentbeing passed through the water. The difference with a standard electrolyzeris

    the compressed hydrogen output around 120-200Bar(1740-2900 psi). By pressurising

    the hydrogen in the electrolyser the need for an external hydrogen compressoris

    eliminated, the average energy consumption for internal compression is around 3%

    http://en.wikipedia.org/wiki/High_pressure_electrolysishttp://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-20http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-20http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-22http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-22http://en.wikipedia.org/wiki/Energy_densityhttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-VTP-13http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-VTP-13http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-VTP-13http://en.wikipedia.org/wiki/High_pressure_electrolysishttp://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/Waterhttp://en.wikipedia.org/wiki/Oxygenhttp://en.wikipedia.org/wiki/Hydrogenhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/Compressed_hydrogenhttp://en.wikipedia.org/wiki/Bar_(unit)http://en.wikipedia.org/wiki/Pounds_per_square_inchhttp://en.wikipedia.org/wiki/Hydrogen_compressorhttp://en.wikipedia.org/wiki/Hydrogen_compressorhttp://en.wikipedia.org/wiki/Pounds_per_square_inchhttp://en.wikipedia.org/wiki/Bar_(unit)http://en.wikipedia.org/wiki/Compressed_hydrogenhttp://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Hydrogenhttp://en.wikipedia.org/wiki/Oxygenhttp://en.wikipedia.org/wiki/Waterhttp://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/High_pressure_electrolysishttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-VTP-13http://en.wikipedia.org/wiki/Energy_densityhttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-22http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-20http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-20http://en.wikipedia.org/wiki/Electrolysis_of_waterhttp://en.wikipedia.org/wiki/High_pressure_electrolysis
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    HYDROGEN FUTURE OF ENERGY STORAGE 5

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    High-temperature electrolysis

    Hydrogen can be generated from energy supplied in the form of heat and

    electricity through high-temperature electrolysis (HTE). Because some of the energy

    in HTE is supplied in the form of heat, less of the energy must be converted twice(from heat to electricity, and then to chemical form), and so potentially far less energy

    is required per kilogram of hydrogen produced.

    While nuclear-generated electricity could be used for electrolysis, nuclear heat

    can be directly applied to split hydrogen from water. High temperature (950

    1000 C) gas cooled nuclear reactors have the potential to split hydrogen from water

    by thermo chemical means using nuclear heat.

    Research into high-temperature nuclear reactors may eventually lead to a

    hydrogen supply that is cost-competitive with natural gas steam reforming. General

    Atomicspredicts that hydrogen produced in a High Temperature Gas Cooled Reactor

    (HTGR) would cost $1.53/kg. In 2003, steam reforming of natural gas yielded

    hydrogen at $1.40/kg. At 2005 natural gas prices, hydrogen costs $2.70/kg.

    High-temperature electrolysis has been demonstrated in a laboratory, at 108 mega

    joules (thermal) per kilogram of hydrogen produced, but not at a commercial scale. In

    addition, this is lower-quality "commercial" grade Hydrogen, unsuitable for use infuel cells.

    Photo electro chemical water splitting

    Using electricity produced by photovoltaic systems offers the cleanest way to

    produce hydrogen. Water is broken into hydrogen and oxygen by electrolysis

    a photo electrochemical cell (PEC) process which is also named artificial

    photosynthesis. Research aimed toward developing higher-efficiency multi-junction

    cell technology is underway by the photovoltaic industry.

    Concentrating solar thermal

    Very high temperatures are required to dissociate water into hydrogen and

    oxygen. A catalyst is required to make the process operate at feasible temperatures.

    Heating the water can be achieved through the use ofconcentrating solar

    http://en.wikipedia.org/wiki/General_Atomicshttp://en.wikipedia.org/wiki/General_Atomicshttp://en.wikipedia.org/wiki/Kilogramhttp://en.wikipedia.org/wiki/Photoelectrochemical_cellhttp://en.wikipedia.org/wiki/Artificial_photosynthesishttp://en.wikipedia.org/wiki/Artificial_photosynthesishttp://en.wikipedia.org/wiki/Multi-junction_cellhttp://en.wikipedia.org/wiki/Multi-junction_cellhttp://en.wikipedia.org/wiki/Concentrating_solar_powerhttp://en.wikipedia.org/wiki/Concentrating_solar_powerhttp://en.wikipedia.org/wiki/Multi-junction_cellhttp://en.wikipedia.org/wiki/Multi-junction_cellhttp://en.wikipedia.org/wiki/Artificial_photosynthesishttp://en.wikipedia.org/wiki/Artificial_photosynthesishttp://en.wikipedia.org/wiki/Photoelectrochemical_cellhttp://en.wikipedia.org/wiki/Kilogramhttp://en.wikipedia.org/wiki/General_Atomicshttp://en.wikipedia.org/wiki/General_Atomics
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    HYDROGEN FUTURE OF ENERGY STORAGE 6

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    power. Hydrosol-2 is a 100-kilowatt pilot plant at the Plataforma Solar de

    Almeria in Spain which uses sunlight to obtain the required 800 to 1,200 C to heat

    water. Hydrosol II has been in operation since 2008. The design of this 100-kilowatt

    pilot plant is based on a modular concept. As a result, it may be possible that this

    technology could be readily scaled up to the megawatt range by multiplying the

    available reactor units and by connecting the plant to heliostat fields (fields of sun-

    tracking mirrors) of a suitable size.

    Photo electro catalytic production

    A method studied by Thomas Nann and his team at the University of East

    Anglia consists of a gold electrode covered in layers of indium phosphide (InP) nano

    particles. They introduced an iron-sulfur complex into the layered arrangement,

    which when submerged in water and irradiated with light under small electric current,

    produced hydrogen with an efficiency of 60%.

    Thermo chemical production

    There are more than 352 thermo chemical cycles which can be used

    forwater splitting, around a dozen of these cycles such as the iron oxide

    cycle, cerium(IV) oxide-cerium(III) oxide cycle, zinc zinc-oxide cycle, sulfur-iodine

    cycle, copper-chlorine cycle and hybrid sulfur cycle are under research and in testingphase to produce hydrogen and oxygen from water and heat without using

    electricity.[33]These processes can be more efficient than high-temperature

    electrolysis, typical in the range from 35 % - 49 % LHV efficiency. Thermo chemical

    production of hydrogen using chemical energy from coal or natural gas is generally

    not considered, because the direct chemical path is more efficient.

    None of the thermo chemical hydrogen production processes have been

    demonstrated at production levels, although several have been demonstrated inlaboratories.

    http://en.wikipedia.org/wiki/Concentrating_solar_powerhttp://en.wikipedia.org/wiki/Hydrosol-2http://en.wikipedia.org/wiki/Plataforma_Solar_de_Almer%C3%ADahttp://en.wikipedia.org/wiki/Plataforma_Solar_de_Almer%C3%ADahttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/Heliostathttp://en.wikipedia.org/wiki/Water_splittinghttp://en.wikipedia.org/wiki/Iron_oxide_cyclehttp://en.wikipedia.org/wiki/Iron_oxide_cyclehttp://en.wikipedia.org/wiki/Cerium(IV)_oxide-cerium(III)_oxide_cyclehttp://en.wikipedia.org/wiki/Zinc_zinc-oxide_cyclehttp://en.wikipedia.org/wiki/Sulfur-iodine_cyclehttp://en.wikipedia.org/wiki/Sulfur-iodine_cyclehttp://en.wikipedia.org/wiki/Copper-chlorine_cyclehttp://en.wikipedia.org/wiki/Hybrid_sulfur_cyclehttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-32http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-32http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-32http://en.wikipedia.org/wiki/Lower_heating_valuehttp://en.wikipedia.org/wiki/Lower_heating_valuehttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-32http://en.wikipedia.org/wiki/Hybrid_sulfur_cyclehttp://en.wikipedia.org/wiki/Copper-chlorine_cyclehttp://en.wikipedia.org/wiki/Sulfur-iodine_cyclehttp://en.wikipedia.org/wiki/Sulfur-iodine_cyclehttp://en.wikipedia.org/wiki/Zinc_zinc-oxide_cyclehttp://en.wikipedia.org/wiki/Cerium(IV)_oxide-cerium(III)_oxide_cyclehttp://en.wikipedia.org/wiki/Iron_oxide_cyclehttp://en.wikipedia.org/wiki/Iron_oxide_cyclehttp://en.wikipedia.org/wiki/Water_splittinghttp://en.wikipedia.org/wiki/Heliostathttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/Plataforma_Solar_de_Almer%C3%ADahttp://en.wikipedia.org/wiki/Plataforma_Solar_de_Almer%C3%ADahttp://en.wikipedia.org/wiki/Hydrosol-2http://en.wikipedia.org/wiki/Concentrating_solar_power
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    HYDROGEN FUTURE OF ENERGY STORAGE 7

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    CHAPTER3

    HYDROGEN STORAGE&SAFETY

    3.1 Storage

    Although molecular hydrogen has very high energy density on a mass basis,

    partly because of its low molecular weight, as a gas at ambient conditions it has very

    low energy density by volume. If it is to be used as fuel stored on board the vehicle,

    pure hydrogen gas must be pressurized or liquefied to provide sufficient drivingrange. Increasing gas pressure improves the energy density by volume, making for

    smaller, but not lighter container tanks (see pressure vessel). Achieving higher

    pressures necessitates greater use of external energy to power the compression.

    Alternatively, higher volumetric energy density liquid hydrogen orslush

    hydrogen may be used. However, liquid hydrogen is cryogenic and boils at 20.268 K

    (252.882 C or 423.188 F). Cryogenic storage cuts weight but requires

    large liquification energies. The liquefaction process, involving pressurizing and

    cooling steps, is energy intensive. The liquefied hydrogen has lower energy density

    by volume than gasoline by approximately a factor of four, because of the low density

    of liquid hydrogen there is actually more hydrogen in a liter of gasoline

    (116 grams) than there is in a liter of pure liquid hydrogen (71 grams).

    Liquid hydrogen storage tanks must also be well insulated to minimize boil off. Ice

    may form around the tank and help corrode it further if the liquid hydrogen tank

    insulation fails.

    The mass of the tanks needed forcompressed hydrogen reduces the fuel

    economy of the vehicle. Because it is a small molecule, hydrogen tends to diffuse

    through any liner material intended to contain it, leading to the embrittlement, or

    weakening, of its container.

    http://en.wikipedia.org/wiki/Molecular_weighthttp://en.wikipedia.org/wiki/Pressure_vesselhttp://en.wikipedia.org/wiki/Liquid_hydrogenhttp://en.wikipedia.org/wiki/Slush_hydrogenhttp://en.wikipedia.org/wiki/Slush_hydrogenhttp://en.wikipedia.org/wiki/Cryogenichttp://en.wikipedia.org/wiki/Liquificationhttp://en.wikipedia.org/wiki/Hydrogen_tankhttp://en.wikipedia.org/wiki/Compressed_hydrogenhttp://en.wikipedia.org/wiki/Hydrogen_embrittlementhttp://en.wikipedia.org/wiki/Hydrogen_embrittlementhttp://en.wikipedia.org/wiki/Compressed_hydrogenhttp://en.wikipedia.org/wiki/Hydrogen_tankhttp://en.wikipedia.org/wiki/Liquificationhttp://en.wikipedia.org/wiki/Cryogenichttp://en.wikipedia.org/wiki/Slush_hydrogenhttp://en.wikipedia.org/wiki/Slush_hydrogenhttp://en.wikipedia.org/wiki/Liquid_hydrogenhttp://en.wikipedia.org/wiki/Pressure_vesselhttp://en.wikipedia.org/wiki/Molecular_weight
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    Distinct from storing molecular hydrogen, hydrogen can be stored as a

    chemical hydride or in some other hydrogen-containing compound. Hydrogen gas is

    reacted with some other materials to produce the hydrogen storage material, which

    can be transported relatively easily. At the point of use the hydrogen storage material

    can be made to decompose, yielding hydrogen gas. As well as the mass and volume

    density problems associated with molecular hydrogen storage, current barriers to

    practical storage schemes stem from the high pressure and temperature conditions

    needed for hydride formation and hydrogen release. For many potential systems

    hydriding and dehydrating kinetics and heat management are also issues that need to

    be overcome.

    A third approach is to absorb molecular hydrogen into a solid storage

    material. Unlike in the hydrides mentioned above, the hydrogen does not

    dissociate/recombine upon charging/discharging the storage system, and hence does

    not suffer from the kinetic limitations of many hydride storage systems. Hydrogen

    densities similar to liquefied hydrogen can be achieved with appropriate absorption

    media. Some suggested absorbers include MOFs, nanostructure carbons

    (including CNTs) and clathrate hydrate.

    The most common method of on board hydrogen storage in today's

    demonstration vehicles is as a compressed gas at pressures of roughly 700 bar

    (70 MPa).

    Underground hydrogen storage is the practice ofhydrogen storage in

    underground caverns, salt domes and depleted oil and gas fields. Large quantities of

    gaseous hydrogen are stored in underground caverns by ICI for many years without

    any difficulties. The storage of large quantities of hydrogen underground can function

    as grid energy storage which is essential for the hydrogen economy.

    http://en.wikipedia.org/wiki/Hydridehttp://en.wikipedia.org/wiki/Chemical_kineticshttp://en.wikipedia.org/wiki/Absorption_(chemistry)http://en.wikipedia.org/wiki/Metal-Organic_Frameworkhttp://en.wikipedia.org/wiki/Nanostructurehttp://en.wikipedia.org/wiki/Carbon_nanotubehttp://en.wikipedia.org/wiki/Clathrate_hydratehttp://en.wikipedia.org/wiki/Pascal_(unit)http://en.wikipedia.org/wiki/Underground_hydrogen_storagehttp://en.wikipedia.org/wiki/Hydrogen_storagehttp://en.wikipedia.org/wiki/Cavehttp://en.wikipedia.org/wiki/Salt_domehttp://en.wikipedia.org/wiki/Imperial_Chemical_Industrieshttp://en.wikipedia.org/wiki/Grid_energy_storagehttp://en.wikipedia.org/wiki/Grid_energy_storagehttp://en.wikipedia.org/wiki/Imperial_Chemical_Industrieshttp://en.wikipedia.org/wiki/Salt_domehttp://en.wikipedia.org/wiki/Cavehttp://en.wikipedia.org/wiki/Hydrogen_storagehttp://en.wikipedia.org/wiki/Underground_hydrogen_storagehttp://en.wikipedia.org/wiki/Pascal_(unit)http://en.wikipedia.org/wiki/Clathrate_hydratehttp://en.wikipedia.org/wiki/Carbon_nanotubehttp://en.wikipedia.org/wiki/Nanostructurehttp://en.wikipedia.org/wiki/Metal-Organic_Frameworkhttp://en.wikipedia.org/wiki/Absorption_(chemistry)http://en.wikipedia.org/wiki/Chemical_kineticshttp://en.wikipedia.org/wiki/Hydride
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    HYDROGEN FUTURE OF ENERGY STORAGE 9

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    3.2 Hydrogen safety

    Hydrogen has one of the widest explosive/ignition mix range with air of all

    the gases with few exceptions such as acetylene, silane, and ethylene oxide. That

    means that whatever the mix proportion between air and hydrogen, a hydrogen leak

    will most likely lead to an explosion, not a mere flame, when a flame or spark ignites

    the mixture. This makes the use of hydrogen particularly dangerous in enclosed areas

    such as tunnels or underground parking. Pure hydrogen-oxygen flames burn in

    the ultraviolet color range and are nearly invisible to the naked eye, so a flame

    detectoris needed to detect if a hydrogen leak is burning. Hydrogen is odorless and

    leaks cannot be detected by smell.

    Hydrogen codes and standards are codes and standards for hydrogen fuel cellvehicles, stationary fuel cell applications and portable fuel cell applications. There are

    codes and standards for the safe handling and storage of hydrogen, for example

    the Standard for the installation of stationary fuel cell power systems from

    the National Fire Protection Association.

    Codes and standards have repeatedly been identified as a major institutional barrier to

    deploying hydrogen technologies and developing a hydrogen economy. To enable the

    commercialization of hydrogen in consumer products, new model building codes andequipment and other technical standards are developed and recognized by federal,

    state, and local governments.

    One of the measures on the roadmap is to implement higher safety standards

    like early leak detection with hydrogen sensors. The Canadian Hydrogen Safety

    Program concluded that hydrogen fueling is as safe as, or safer than, CNG

    fueling. The European Commission has funded the first higher educational program

    in the world in hydrogen safety engineering at the University of Ulster. It is expectedthat the general public will be able to use hydrogen technologies in everyday life with

    at least the same level of safety and comfort as with today's fossil fuels.

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    3.3 Fuel cells as alternative to internal combustion

    One of the main offerings of a hydrogen economy is that the fuel can replace

    the fossil fuel burned in internal combustion engines and turbines as the primary way

    to convert chemical energy into kinetic or electrical energy; hereby eliminating

    greenhouse gas emissions and pollution from that engine.

    Although hydrogen can be used in conventional internal combustion engines, fuel

    cells, being electrochemical, have a theoretical efficiency advantage over heat

    engines. Fuel cells are more expensive to produce than common internal combustion

    engines, but are becoming cheaper as new technologies and production systems

    develop.

    Some types of fuel cells work with hydrocarbon fuels, while all can be operated on

    pure hydrogen. In the event that fuel cells become price-competitive with internal

    combustion engines and turbines, large gas-fired power plants could adopt this

    technology.

    Hydrogen gas must be distinguished as "technical-grade" (five nines pure), which is

    suitable for applications such as fuel cells, and "commercial-grade", which has

    carbon- and sulfur-containing impurities, but which can be produced by the much

    cheaper steam-reformation process. Fuel cells require high purity hydrogen because

    the impurities would quickly degrade the life of the fuel cell stack.

    Much of the interest in the hydrogen economy concept is focused on the use of fuel

    cells to power electric cars. Current Hydrogen fuel cells suffer from a low power-to-

    weight ratio.[40]Fuel cells are much more efficient than internal combustion engines,

    and produce no harmful emissions. If a practical method ofhydrogen storage is

    introduced, and fuel cells become cheaper, they can be economically viable to

    powerhybrid fuel cell/battery vehicles, or purely fuel cell-driven ones. The economic

    viability of fuel cell powered vehicles will improve as the hydrocarbon fuels used in

    internal combustion engines become more expensive, because of the depletion of

    easily accessible reserves or economic accounting of environmental impact through

    such measures as carbon taxes.

    http://en.wikipedia.org/wiki/Internal_combustion_enginehttp://en.wikipedia.org/wiki/Turbinehttp://en.wikipedia.org/wiki/Electrochemicalhttp://en.wikipedia.org/wiki/Carhttp://en.wikipedia.org/wiki/Power-to-weight_ratiohttp://en.wikipedia.org/wiki/Power-to-weight_ratiohttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-39http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-39http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-39http://en.wikipedia.org/wiki/Hydrogen_storagehttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Electric_batteryhttp://en.wikipedia.org/wiki/Carbon_taxhttp://en.wikipedia.org/wiki/Carbon_taxhttp://en.wikipedia.org/wiki/Electric_batteryhttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Hydrogen_storagehttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-39http://en.wikipedia.org/wiki/Power-to-weight_ratiohttp://en.wikipedia.org/wiki/Power-to-weight_ratiohttp://en.wikipedia.org/wiki/Carhttp://en.wikipedia.org/wiki/Electrochemicalhttp://en.wikipedia.org/wiki/Turbinehttp://en.wikipedia.org/wiki/Internal_combustion_engine
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    Currently it takes 2 times as much energy to make a hydrogen fuel cell than is

    obtained from it during its service life.[41]

    Other fuel cell technologies based on the exchange of metal ions (i.e. zinc-air fuel

    cells) are typically more efficient at energy conversion than hydrogen fuel cells, butthe widespread use of any electrical energy chemical energy electrical energy

    systems would necessitate the production of electricity.

    http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-40http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-40http://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-40http://en.wikipedia.org/wiki/Zinc-air_batteryhttp://en.wikipedia.org/wiki/Zinc-air_batteryhttp://en.wikipedia.org/wiki/Zinc-air_batteryhttp://en.wikipedia.org/wiki/Zinc-air_batteryhttp://en.wikipedia.org/wiki/Hydrogen_economy#cite_note-40
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    CHAPTER 4

    SYSTEM DESCRIPTION

    Fig:1 system description

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    The stand-alone RE system based on hydrogen production has been

    successfully tested at the HRI. The system consists of a 10-kW WTG and 1-kW

    (peak) PV array as primary energy sources. The excess energy with respect to the

    load requirement has been stored as electrolytic hydrogen through a 5-kW

    electrolyzer and utilized to produce electricity as per energy demand through a 5-kW

    fuel cell (FC) system.The electrolyzer and the FC system are major components of

    the RE system for energy storage as H2 and its re-utilization. Their performance

    (polarization) characteristics depend mainly on their voltage, current and temperature.

    The RE system components have substantially different voltage-current

    characteristics and are integrated through the developed power conditioning devices

    on a 48-V dc bus, which allows power to be managed between input power, energy

    storage and load.

    The dc-dc buck and boost converters are connected for power conditioning

    between the electrolyzer and the dc bus, and between the FC and the dc bus,

    respectively. The schematic of the RE system is shown in Fig. 1 and the system

    components specifications are given in Table I. To simulate any type of electrical

    load profile, dc- and ac-programmable loads are used. The HRI developed RE system

    has also a 10-kW programmable power source connected on the dc

    Bus and can be used to test the system, when there is not enough power available

    from RE sources. The programmable power source can simulate any type of

    intermittent power output.

    Current from the dc bus bar keeps batteries (short-term energy

    storage) charged, feeds power to the load bank via an inverter and also supplies

    power to the electrolyzer via power-conditioning device. Sensors are critical for

    proper functioning of the entire system. The different sensors are used to record real

    time voltages and currents of WTG, PV array, dc bus/batteries, electrolyzer, FC, load,

    electrolytic H2 flow rate from the electrolyzer, consumption rate and oxidant

    consumption rate of the FC, H2 and oxidant pressure of the FC, FC stack

    temperature, electrolyzer cell temperature, dc-dc converter (boost and buck) duty

    ratio,H2 detectors.

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    The control system is complex and was a real challenge to design, because the

    sensor data are required for decision-making and continuous real time autonomous

    operation, and the same control algorithm sends signals to the power conditioning

    devices on a real time basis for effective operation of the RE system.

    4.2 System Control

    The control system manages the energy flow among the different components of

    the RE system. The control system consists a master controller for the overall energy

    management, and secondary micro controllers, which manage the energy, flow

    through power conditioning devices [10]. The control system has been designed to

    maximize the direct energy flow from the RE sources to the electrolyzer and the load

    in order to avoid losses in the buffer energy storage i.e., batteries. The dc bus

    voltage depends on the operating conditions of the system.

    Due to the intermittent nature of the RE sources; it varies instan instantaneously.

    It also changes during battery charging/discharging, load peaks, electrolyzer ripples.

    The dc bus voltage alone cannot be considered as a decision variable to control the

    operation of RE system. The energy level at dc bus i.e., batteries energy level

    [state-of-charge (SOC)] plays an important role for operation and control of the REsystem and it depends on the available energy from the primary sources, the load

    requirement and the FC system output power. It allows effective energy management

    among them. With respect to the energy level at the dc bus and pre-defined limits of

    energy levels in the control algorithm, the master controller sends the conditioned

    signal (duty ratio) to the secondary controllers for on/off operation of the electrolyzer

    and the FC. As the specified energy levels at the dc bus are

    reached, the control algorithm sends a conditioned signal (duty ratio) through micro-

    controllers to the buck/boost converters for effective operation of the electrolyzer/FC

    system. The secondary micro-controllers manage the power flow of electrolyzer

    and FC, with respect to the energy availability at the dc bus through the digitally

    controlled dc-dc converters. The dc-dc converters use multiphase technique to

    generate pulse width modulation signals to control the power flow.

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    The limits of energy levels in the control algorithm have been

    managed through the double hysteresis strategy. The control algorithm has been

    developed in such a way that the FC and the electrolyzer do not operate

    simultaneously.

    4.3 Boost converter

    A boost converter (step-up converter) is a power converterwith an output DC voltage

    greater than its input DC voltage. It is a class of switching-mode power supply

    (SMPS) containing at least two semiconductorswitches (a diode and a transistor) and

    at least one energy storage element. Filters made of capacitors (sometimes in

    combination with inductors) are normally added to the output of the converter to

    reduce output voltage ripple.

    Fig:2 boost converter

    The switch is typically a MOSFET, IGBT, orBJT.

    Overview

    Power can also come from DC sources such as batteries, solar panels, rectifiers and

    DC generators. A process that changes one DC voltage to a different DC voltage is

    called DC to DC conversion. A boost converter is a DC to DC converter with an

    output voltage greater than the source voltage. A boost converter is sometimes called

    http://en.wikipedia.org/wiki/Power_converterhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Energyhttp://en.wikipedia.org/wiki/Capacitorhttp://en.wikipedia.org/wiki/Inductorhttp://en.wikipedia.org/wiki/MOSFEThttp://en.wikipedia.org/wiki/IGBThttp://en.wikipedia.org/wiki/BJThttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/BJThttp://en.wikipedia.org/wiki/IGBThttp://en.wikipedia.org/wiki/MOSFEThttp://en.wikipedia.org/wiki/File:Boost_circuit.pnghttp://en.wikipedia.org/wiki/Inductorhttp://en.wikipedia.org/wiki/Capacitorhttp://en.wikipedia.org/wiki/Energyhttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Power_converter
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    a step-up converter since it steps up the source voltage. Since power (P= VI) must

    be conserved, the output current is lower than the source current.

    History

    For high efficiency, the SMPS switch must turn on and off quickly and have

    low losses. The advent of a commercial semiconductor switch in the 1950s

    represented a majormilestone that made SMPSs such as the boost converter possible.

    Semiconductor switches turned on and off more quickly and lasted longer than other

    switches such as vacuum tubes and electromechanical relays. The major DC to DC

    converters were developed in the early 1960s when semiconductor switches had

    become available. The aerospace industrys need for small, lightweight, and efficient

    power converters led to the converters rapid development.

    Switched systems such as SMPS are a challenge to design since its model depends on

    whether a switch is opened or closed. R.D. Middlebrook from Caltech in 1977

    published the models for DC to DC converters used today. Middlebrook averaged the

    circuit configurations for each switch state in a technique called state-space

    averaging. This simplification reduced two systems into one. The new model led to

    insightful design equations which helped SMPS growth.

    Applications

    Battery powered systems often stack cells in series to achieve higher voltage.However, sufficient stacking of cells is not possible in many high voltage applications

    due to lack of space. Boost converters can increase the voltage and reduce the number

    of cells. Two battery-powered applications that use boost converters are hybrid

    electric vehicles (HEV) and lighting systems.

    The NHW20 model Toyota Prius HEV uses a 500 V motor. Without a boost

    converter, the Prius would need nearly 417 cells to power the motor. However, a

    Prius actually uses only 168 cells and boosts the battery voltage from 202 V to 500 V.

    Boost converters also power devices at smaller scale applications, such as portable

    lighting systems. A white LED typically requires 3.3 V to emit light, and a boost

    converter can step up the voltage from a single 1.5 V alkaline cell to power the lamp.

    Boost converters can also produce higher voltages to operate cold cathode fluorescent

    tubes (CCFL) in devices such as LCD backlights and some flashlights.

    http://en.wikipedia.org/wiki/Law_of_conservation_of_energyhttp://en.wikipedia.org/wiki/Law_of_conservation_of_energyhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Milestone_%28project_management%29http://en.wikipedia.org/wiki/Vacuum_tubehttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/Aerospacehttp://en.wikipedia.org/wiki/Caltechhttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Toyota_Priushttp://en.wikipedia.org/wiki/LED#Ultraviolet.2C_Blue_and_white_LEDshttp://en.wikipedia.org/wiki/Cold_cathodehttp://en.wikipedia.org/wiki/Liquid_crystal_displayhttp://en.wikipedia.org/wiki/Backlighthttp://en.wikipedia.org/wiki/Flashlighthttp://en.wikipedia.org/wiki/Flashlighthttp://en.wikipedia.org/wiki/Backlighthttp://en.wikipedia.org/wiki/Liquid_crystal_displayhttp://en.wikipedia.org/wiki/Cold_cathodehttp://en.wikipedia.org/wiki/LED#Ultraviolet.2C_Blue_and_white_LEDshttp://en.wikipedia.org/wiki/Toyota_Priushttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Hybrid_vehiclehttp://en.wikipedia.org/wiki/Caltechhttp://en.wikipedia.org/wiki/Aerospacehttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/Vacuum_tubehttp://en.wikipedia.org/wiki/Milestone_%28project_management%29http://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Law_of_conservation_of_energyhttp://en.wikipedia.org/wiki/Law_of_conservation_of_energy
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    A boost converter is used as the voltage increase mechanism in the circuit known as

    the 'Joule thief'. This circuit topology is used with low power battery applications, and

    is aimed at the ability of a boost converter to 'steal' the remaining energy in a battery.

    This energy would otherwise be wasted since the low voltage of a nearly depleted

    battery makes it unusable for a normal load. This energy would otherwise remain

    untapped because many applications do not allow enough current to flow through a

    load when voltage decreases. This voltage decrease occurs as batteries become

    depleted, and is a characteristic of the ubiquitous alkaline battery. Since (P= V2 /R)

    as well, and R tends to be stable, power available to the load goes down significantly

    as voltage decreases.

    Circuit analysis

    Operating principle

    The key principle that drives the boost converter is the tendency of an

    inductor to resist changes in current. When being charged it acts as a load and absorbs

    energy (somewhat like a resistor); when being discharged it acts as an energy source

    (somewhat like a battery). The voltage it produces during the discharge phase is

    related to the rate of change of current, and not to the original charging voltage, thusallowing different input and output voltages.

    The basic principle of a Boost converter consists of 2 distinct states

    in the On-state, the switch S (see figure 1) is closed, resulting in an increase inthe inductor current;

    in the Off-state, the switch is open and the only path offered to inductorcurrent is through the fly back diode D, the capacitor C and the load R. These

    results in transferring the energy accumulated during the On-state into the

    capacitor.

    The input current is the same as the inductor current as can be seen in figure 2.So it is not discontinuous as in the buck converterand the requirements on the

    input filter are relaxed compared to a buck converter.

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    Continuous mode

    When a boost converter operates in continuous mode, the current through the inductor

    (IL) never falls to zero.

    During the Off-state, the switch S is open, so the inductor current flows through the

    load. If we consider zero voltage drop in the diode, and a capacitor large enough for

    its voltage to remain constant

    As we consider that the converter operates in steady-state conditions, the amount of

    energy stored in each of its components has to be the same at the beginning and at the

    end of a commutation cycle.

    4.4 BUCK CONVERTER

    A buck converter is a step-down DC to DC converter. Its design is

    similar to the step-up boost converter, and like the boost converter it is a switched-

    mode power supply that uses two switches (a transistorand a diode), an inductor and

    a capacitor.

    The simplest way to reduce the voltage of a DC supply is to use a linear

    regulator (such as a 7805), but linear regulators waste energy as they operate by

    bleeding off excess power as heat. Buck converters, on the other hand, can be

    remarkably efficient (95% or higher for integrated circuits), making them useful for

    tasks such as converting the 1224 V typical battery voltage in a laptop down to thefew volts needed by the processor.

    Theory of operation

    The operation of the buck converter is fairly simple, with an inductorand

    two switches (usually a transistorand a diode) that control the inductor. It alternates

    between connecting the inductor to source voltage to store energy in the inductor and

    discharging the inductor into the load.

    Continuous mode

    A buck converter operates in continuous mode if the current through the inductor (IL)

    never falls to zero during the commutation cycle. In this mode

    When the switch pictured above is closed (On-state, top of figure 2), thevoltage across the inductor is VL = Vi Vo. The current through the inductor

    http://en.wikipedia.org/wiki/DC_to_DC_converterhttp://en.wikipedia.org/wiki/Boost_converterhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Linear_regulatorhttp://en.wikipedia.org/wiki/Linear_regulatorhttp://en.wikipedia.org/wiki/7805http://en.wikipedia.org/wiki/Central_processing_unithttp://en.wikipedia.org/wiki/Inductorhttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Inductorhttp://en.wikipedia.org/wiki/Central_processing_unithttp://en.wikipedia.org/wiki/7805http://en.wikipedia.org/wiki/Linear_regulatorhttp://en.wikipedia.org/wiki/Linear_regulatorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Transistorhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Switched-mode_power_supplyhttp://en.wikipedia.org/wiki/Boost_converterhttp://en.wikipedia.org/wiki/DC_to_DC_converter
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    rises linearly. As the diode is reverse-biased by the voltage source V, no

    current flows through it;

    When the switch is opened (off state, bottom of figure 2), the diode is forwardbiased. The voltage across the inductor is VL= Vo (neglecting diode drop).

    Current IL decreases.

    Discontinuous mode

    In some cases, the amount of energy required by the load is small enough to be

    transferred in a time lower than the whole commutation period. In this case, the

    current through the inductor falls to zero during part of the period. The only

    difference in the principle described above is that the inductor is completely

    discharged at the end of the commutation cycle (see figure 5). This has, however,

    some effect on the previous equations.

    Output voltage ripple

    Output voltage ripple is the name given to the phenomenon where the output

    voltage rises during the On-state and falls during the Off-state. Several factors

    contribute to this including, but not limited to, switching frequency, output

    capacitance, inductor, load and any current limiting features of the control circuitry.

    At the most basic level the output voltage will rise and fall as a result of the outputcapacitor charging and discharging:

    During the Off-state, the current in this equation is the load current. In the

    On-state the current is the difference between the switch current (or source current)

    and the load current. The duration of time (dT) is defined by the duty cycle and by the

    switching frequency.

    Qualitatively, as the output capacitor or switching frequency increase, the magnitude

    of the ripple decreases. Output voltage ripple is typically a design specification for the

    power supply and is selected based on several factors. Capacitor selection is normally

    determined based on cost, physical size and non-idealities of various capacitor types.

    Switching frequency selection is typically determined based on efficiency

    requirements, which tends to decrease at higher operating frequencies, as described

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    below in Effects of non-ideality on the efficiency. Higher switching frequency can

    also reduce efficiency and possibly raise EMI concerns.

    Output voltage ripple is one of the disadvantages of a switching power supply, and

    can also be a measure of its quality.

    Effects of non-ideality on the efficiency

    A simplified analysis of the buck converter, as described above, does not

    account for non-idealities of the circuit components nor does it account for the

    required control circuitry. Power losses due to the control circuitry are usually

    insignificant when compared with the losses in the power devices (switches, diodes,

    inductors, etc.) The non-idealities of the power devices account for the bulk of the

    power losses in the converter.

    Both static and dynamic power losses occur in any switching regulator.

    Static power losses includeI2R (conduction) losses in the wires or PCB traces, as well

    as in the switches and inductor, as in any electrical circuit. Dynamic power losses

    occur as a result of switching, such as the charging and discharging of the switch

    gate, and are proportional to the switching

    4.5 HYDROGEN STORAGE

    Hydrogen has a very high enthalpy of 120MJ/kg [5], which is about 3times that of Gasoline. Therefore, hydrogen is a good candidate as an energy carrier

    and methods for its storage have been investigated intensively. Five basic methods

    are proposed in the literature for hydrogen storage: compressed and stored in a

    pressure tank; cooled to a liquid state and kept cold in an insulated tank; physisorpted

    in carbon; metal hydrides and complex compounds. In order to choose the optimize

    method to integrate in the wind power system; the hydrogen storage capacity of each

    method has been compared, see Figure 2. As can be seen, metal hydrides and

    complex compounds occupy a smaller volume to store the same amount of hydrogen;

    however, this method is not suitable for this application due to its high ad/absorption

    temperature. Both liquid hydrogen and compressed gas at high pressure were better

    candidates for suitable methods for this project, however, liquid hydrogen requires

    more expensive equipments and very low temperature. Figure there are various

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    inefficiencies involved with storage and recovery of electrical energy via the use of

    hydrogen. Energy is consumed to place the hydrogen in storage. This varies with

    the different energy storage approaches, the efficiency of each method is summarized

    in Table 1. From this we see that the energy lost to compress the gas is relatively low

    and therefore yields higher conversion efficiency. Activated carbon also has a high

    efficiency; however, a very low temperature is required during the process. During

    the storage period, the hydrogen leakage rate should also be considered because it is

    part of systems dynamic efficiency. As shown in Table.1, the compressed gas method

    has a very low leakage rate compared to the other methods. Without considering the

    operational losses, the main los

    The excess produced energy has been stored in the form of Electrolytic H2

    through the electrolyzer unit, which consists of a control unit, a compressor, and

    purification and drying process. The electrolyzer input power consists of the cell

    and the parasitic power consumption of the H2 production process. The parasitic

    component consists of the power for the process control and the power for the gas-

    handling unit, i.e., the compressor. s in compressed gas is permeation.

    4.6 FUEL CELLS

    A single fuel cell consists of an electrolyte sandwiched between two

    electrodes, an anode and a cathode. Bipolar plates on either side of the cell help

    distribute gases and serve as current collectors. In a Polymer Electrolyte Membrane

    (PEM) fuel cell, which is widely regarded as the most promising for light-duty

    transportation, hydrogen gas flows through channels to the anode, where a catalyst

    causes the hydrogen molecules to separate into protons and electrons. The membrane

    allows only the protons to pass through it. While the protons are conducted through

    the membrane to the other side of the cell, the stream of negatively-charged electronsfollows an external circuit to the cathode. This flow of electrons is electricity that can

    be used to do work, such as power a motor.

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    Fig:3 fuel cell

    On the other side of the cell, oxygen gas, typically drawn from the outside air,

    flows through channels to the cathode. When the electrons return from doing work,

    they react with oxygen and the hydrogen protons (which have moved through the

    membrane) at the cathode to form water. This union is an exothermic reaction,

    generating heat that can be used outside the fuel cell.

    The power produced by a fuel cell depends on several factors, including the

    fuel cell type, size, temperature at which it operates, and pressure at which gases are

    supplied. A single fuel cell produces approximately 1 volt or less barely enough

    electricity for even the smallest applications. To increase the amount of electricity

    generated, individual fuel cells are combined in series to form a stack. (The term fuel

    cell is often used to refer to the entire stack, as well as to the individual cell.)

    Depending on the application, a fuel cell stack may contain only a few or as many as

    hundreds of individual cells layered together. This scalability makes fuel cells ideal

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    for a wide variety of applications, from laptop computers (50-100 Watts) to homes (1-

    5kW), vehicles (50-125 kW), and central power generation (1-200 MW or more).

    Types of Fuel Cells

    Fuel cells are classified primarily by the kind of electrolyte they employ. This

    classification determines the kind of chemical reactions that take place in the cell, the

    kind of catalysts required, the temperature range in which the cell operates, the fuel

    required, and other factors. These characteristics, in turn, affect the applications for

    which these cells are most suitable. There are several types of fuel cells currently

    under development, each with its own advantages, limitations, and potential

    applications. Learn more about:

    Polymer Electrolyte Membrane (PEM) Fuel Cells Direct Methanol Fuel Cells Alkaline Fuel Cells Phosphoric Acid Fuel Cells Molten Carbonate Fuel Cells Solid Oxide Fuel Cells

    Regenerative Fuel Cells Comparison of Fuel Cell Technologies

    Polymer Electrolyte Membrane (PEM) Fuel Cells

    http://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#pemhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#methanolhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#alkalinehttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#phosphorichttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#moltenhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#oxidehttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#fchttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#comparisonhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#comparisonhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#fchttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#oxidehttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#moltenhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#phosphorichttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#alkalinehttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#methanolhttp://www1.eere.energy.gov/hydrogenandfuelcells/fuelcells/fc_types.html#pem
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    Fig:4 PEM fuel cell

    Polymer electrolyte membrane (PEM) fuel cellsalso called proton exchange

    membrane fuel cellsdeliver high-power density and offer the advantages of low

    weight and volume, compared with other fuel cells. PEM fuel cells use a solid

    polymer as an electrolyte and porous carbon electrodes containing a platinum

    catalyst. They need only hydrogen, oxygen from the air, and water to operate and do

    not require corrosive fluids like some fuel cells. They are typically fueled with pure

    hydrogen supplied from storage tanks or on-board reformers.

    Polymer electrolyte membrane fuel cells operate at relatively low

    temperatures, around 80C (176F). Low-temperature operation allows them to start

    quickly (less warm-up time) and results in less wear on system components, resulting

    in better durability. However, it requires that a noble-metal catalyst (typically

    platinum) be used to separate the hydrogen's electrons and protons, adding to system

    cost. The platinum catalyst is also extremely sensitive to CO poisoning, making it

    necessary to employ an additional reactor to reduce CO in the fuel gas if the hydrogen

    is derived from an alcohol or hydrocarbon fuel. This also adds cost. Developers are

    currently exploring platinum/ruthenium catalysts that are more resistant to CO.

    PEM fuel cells are used primarily for transportation applications and some

    stationary applications. Due to their fast startup time, low sensitivity to orientation,

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    and favorable power-to-weight ratio, PEM fuel cells are particularly suitable for use

    in passenger vehicles, such as cars and buses.

    A significant barrier to using these fuel cells in vehicles is hydrogen storage.

    Most fuel cell vehicles (FCVs) powered by pure hydrogen must store the hydrogen

    on-board as a compressed gas in pressurized tanks. Due to the low-energy density of

    hydrogen, it is difficult to store enough hydrogen on-board to allow vehicles to travel

    the same distance as gasoline-powered vehicles before refueling, typically 300400

    miles. Higher-density liquid fuels, such as methanol, ethanol, natural gas, liquefied

    petroleum gas, and gasoline, can be used for fuel, but the vehicles must have an on-

    board fuel processor to reform the methanol to hydrogen. This requirement increases

    costs and maintenance. The reformer also releases carbon dioxide (a greenhouse gas),though less than that emitted from current gasoline-powered engines.

    Direct Methanol Fuel Cells

    Most fuel cells are powered by hydrogen, which can be fed to the fuel cell

    system directly or can be generated within the fuel cell system by reforming

    hydrogen-rich fuels such as methanol, ethanol, and hydrocarbon fuels. Direct

    methanol fuel cells (DMFCs), however, are powered by pure methanol, which ismixed with steam and fed directly to the fuel cell anode.

    Direct methanol fuel cells do not have many of the fuel storage problems

    typical of some fuel cells because methanol has a higher energy density than

    hydrogenthough less than gasoline or diesel fuel. Methanol is also easier to

    transport and supply to the public using our current infrastructure because it is a

    liquid, like gasoline.

    Direct methanol fuel cell technology is relatively new compared with that of

    fuel cells powered by pure hydrogen, and DMFC research and development is

    roughly 34 years behind that for other fuel cell types.

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    Alkaline Fuel Cells

    Fig:5 alkaline fuel cell

    Alkaline fuel cells (AFCs) were one of the first fuel cell technologies

    developed, and they were the first type widely used in the U.S. space program to

    produce electrical energy and water on-board spacecrafts. These fuel cells use a

    solution of potassium hydroxide in water as the electrolyte and can use a variety of

    non-precious metals as a catalyst at the anode and cathode. High-temperature AFCs

    operate at temperatures between 100C and 250C (212F and 482F). However,

    newer AFC designs operate at lower temperatures of roughly 23C to 70C (74F to

    158F)

    AFCs' high performance is due to the rate at which chemical reactions take

    place in the cell. They have also demonstrated efficiencies near 60% in space

    applications.

    The disadvantage of this fuel cell type is that it is easily poisoned by carbon

    dioxide (CO2). In fact, even the small amount of CO2 in the air can affect this cell's

    operation, making it necessary to purify both the hydrogen and oxygen used in the

    cell. This purification process is costly. Susceptibility to poisoning also affects the

    cell's lifetime (the amount of time before it must be replaced), further adding to cost.

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    Cost is less of a factor for remote locations, such as space or under the sea.

    However, to effectively compete in most mainstream commercial markets, these fuel

    cells will have to become more cost-effective. AFC stacks have been shown to

    maintain sufficiently stable operation for more than 8,000 operating hours. To be

    economically viable in large-scale utility applications, these fuel cells need to reach

    operating times exceeding 40,000 hours, something that has not yet been achieved

    due to material durability issues. This obstacle is possibly the most significant in

    commercializing this fuel cell technology.

    Phosphoric Acid Fuel Cells

    Phosphoric acid fuel cells use liquid

    phosphoric acid as an electrolytethe acid iscontained in a Teflon-bonded silicon carbide

    matrixand porous carbon electrodes containing a

    platinum catalyst. The chemical reactions that take place in the cell are shown in the

    diagram to the right. Fig:6 PAFC

    fuel cell

    The phosphoric acid fuel cell (PAFC) is considered the "first generation" of

    modern fuel cells. It is one of the most mature cell types and the first to be used

    commercially. This type of fuel cell is typically used for stationary power generation,

    but some PAFCs have been used to power large vehicles such as city buses.

    PAFCs are more tolerant of impurities in fossil fuels that have been reformed

    into hydrogen than PEM cells, which are easily "poisoned" by carbon monoxide

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    because carbon monoxide binds to the platinum catalyst at the anode, decreasing the

    fuel cell's efficiency. They are 85% efficient when used for the co-generation of

    electricity and heat but less efficient at generating electricity alone (37%42%). This

    is only slightly more efficient than combustion-based power plants, which typically

    operate at 33%35% efficiency. PAFCs are also less powerful than other fuel cells,

    given the same weight and volume. As a result, these fuel cells are typically large and

    heavy. PAFCs are also expensive. Like PEM fuel cells, PAFCs require an expensive

    platinum catalyst, which raises the cost of the fuel cell.

    Molten Carbonate Fuel Cells

    Molten carbonate fuel cells

    (MCFCs) are currently being

    developed for natural gas and coal-

    based power plants for electrical utility,

    industrial, and military applications.

    MCFCs are high-temperature fuel cells

    that use an electrolyte composed of amolten carbonate salt mixture

    suspended in a porous, chemically inert

    ceramic lithium aluminum oxide

    (LiAlO2) matrix. Because they operate at extremely high temperatures of

    Fig:7 molten carbonate fuel cell

    650C (roughly 1,200F) and above, non-precious metals can be used as catalysts atthe anode and cathode, reducing costs.

    Improved efficiency is another reason MCFCs offer significant cost

    reductions over phosphoric acid fuel cells (PAFCs). Molten carbonate fuel cells,

    when coupled with a turbine, can reach efficiencies approaching 65%, considerably

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    higher than the 37%42% efficiencies of a phosphoric acid fuel cell plant. When the

    waste heat is captured and used, overall fuel efficiencies can be as high as 85%.

    Unlike alkaline, phosphoric acid, and polymer electrolyte membrane fuel

    cells, MCFCs do not require an external reformer to convert more energy-dense fuels

    to hydrogen. Due to the high temperatures at which MCFCs operate, these fuels are

    converted to hydrogen within the fuel cell itself by a process called internal

    reforming, which also reduces cost.

    Molten carbonate fuel cells are not prone to carbon monoxide or carbon

    dioxide "poisoning" they can even use carbon oxides as fuelmaking them more

    attractive for fueling with gases made from coal. Because they are more resistant to

    impurities than other fuel cell types, scientists believe that they could even be capable

    of internal reforming of coal, assuming they can be made resistant to impurities such

    as sulfur and particulates that result from converting coal, a dirtier fossil fuel source

    than many others, into hydrogen.

    The primary disadvantage of current MCFC technology is durability. The high

    temperatures at which these cells operate and the corrosive electrolyte used accelerate

    component breakdown and corrosion, decreasing cell life. Scientists are currentlyexploring corrosion-resistant materials for components as well as fuel cell designs

    that increase cell life without decreasing performance.

    Solid Oxide Fuel Cells

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    Fig:8 SOFC fuel cell

    Solid oxide fuel cells (SOFCs) use a hard, non-porous ceramic compound as

    the electrolyte. Because the electrolyte is a solid, the cells do not have to be

    constructed in the plate-like configuration typical of other fuel cell types. SOFCs are

    expected to be around 50%60% efficient at converting fuel to electricity. In

    applications designed to capture and utilize the system's waste heat (co-generation),

    overall fuel use efficiencies could top 80%85%.

    Solid oxide fuel cells operate at very high temperaturesaround 1,000C

    (1,830F). High-temperature operation removes the need for precious-metal catalyst,

    thereby reducing cost. It also allows SOFCs to reform fuels internally, which enables

    the use of a variety of fuels and reduces the cost associated with adding a reformer to

    the system.

    SOFCs are also the most sulfur-resistant fuel cell type; they can tolerate

    several orders of magnitude more of sulfur than other cell types. In addition, they are

    not poisoned by carbon monoxide (CO), which can even be used as fuel. This

    property allows SOFCs to use gases made from coal.

    High-temperature operation has disadvantages. It results in a slow startup and

    requires significant thermal shielding to retain heat and protect personnel, which may

    be acceptable for utility applications but not for transportation and small portable

    applications. The high operating temperatures also place stringent durability

    requirements on materials. The development of low-cost materials with high

    durability at cell operating temperatures is the key technical challenge facing this

    technology.

    Scientists are currently exploring the potential for developing lower-

    temperature SOFCs operating at or below 800C that have fewer durability problems

    and cost less. Lower-temperature SOFCs produce less electrical power, however, and

    stack materials that will function in this lower temperature range have not been

    identified.

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    Regenerative Fuel Cells

    Regenerative fuel cells produce electricity from hydrogen and oxygen and

    generate heat and water as byproducts, just like other fuel cells. However,

    regenerative fuel cell systems can also use electricity from solar power or some other

    source to divide the excess water into oxygen and hydrogen fuelthis process is

    called "electrolysis." This is a comparatively young fuel cell technology being

    developed by NASA and others.

    4.7 STORAGE SYSTEMS TO ADDRESS ELECTRICITY SUPPLY

    INTERMITTENCY

    Storage elements are integrated with RES systems in

    many ways using power electronic switching converters [6-7]. Figure 2 shows how

    one storage system is incorporated to regulate the voltage and power of transmission

    lines carrying power from RES energy stream. The storage element is incorporated

    within a unified power flow controller (UPFC) made of controlled switching

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    4.8 SIMULATION OF THE BUFFERING PROCESS

    The imbalance (or difference) between (e.g. wind power) supply and demand

    can vary significantly. Here it is assumed that (with the help of permanently updated

    weather and load forecasts) the mean imbalance can be predicted sufficiently well for

    timescales of about a minute (in less favorable cases it may be a few minutes). But

    momentary fluctuations of the imbalance can still be significant, especially during

    phases of strong wind power supply. Arbitrary 24-hour imbalance curves

    which also include windless phases, were created. Simple control algorithms for the

    hybrid energy storage system were tested as regards their usefulness for buffering

    these imbalances.

    The forecasted mean imbalance is used to define the operating conditions for

    the slow EES which consists of modular electrolyzer and fuel cell blocks. For a

    positive imbalance the electrolyzer blocks produce H2 whereas for a negative one H2

    is used-up in the fuel cell blocks. If the EES system is

    operated too far away from this mean imbalance, then the H2 system can be

    adapted by switching an additional block on or off. The algorithm also takes into

    account the current charging status of the SMES i.e. whether the currently stored

    energy is below or above certain thresholds (20% and 80% of the storage capacity).

    Below the lower threshold, the EES operating level is increased by either increasingthe number of active electrolyzer blocks by one (for a positive imbalance), or by

    decreasing the number of active fuel cell blocks by one (for a negative imbalance).

    Accordingly, the EES operating level the operational level of the H2 part is then

    compensated by the faster (and more efficient) SMES. The control of the thresholds

    then ensures that the SMES can take up or deliver short term power at any time.

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    CHAPTER 5

    COMPARISON

    5.1Cost comparison

    The costs of energy storage technologies for distributed generation (DG)

    are displayed in Table I. In a system, there are many kinds of costs, used for setting

    up, running, fixing, replacement, revenue, etc. The capital cost is the setting up

    fee.

    table:1 cost comparison

    5.2 Other Compar isons

    Flywheels, NaS batteries, and hydrogen storage methods including water

    electrolysis, compressed gas, and fuel cell, are compared in Table II from several

    aspects in terms of energy losses, efficiencies, costs, response times, and

    lifetimes, etc, to find out an optimum way for micro-grid application. Flywheels are

    mature technologies that are used commercially. Hydrogen storage is quite a new

    technology in this area. It is a good candidate chosen in this application for

    it is suitable for large scale, long storage time and reduced environmental impact.

    In the hydrogen storage application, efficiency is the whole hydrogen storage

    systems, the loss only stands for the compressed gas process, and the other aspects for

    it presented in the table below are the lowest level during the three

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    Unitswater electrolysis, compressed gas, and fuel cell. From Table II, we can only

    see the hydrogen storage method has the lowest efficiency, shortest replacement

    period and high cost, etc. Actually, only the fuel cell part contributes it. Hydrogen

    combustion cell instead of it will be investigated to improve it in later research.

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    Table:2 other comparison

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    CHAPTER6

    CONCLUSION

    A new wind power design methodology that identifies the optimal use of

    hydrogen energy storage in order to balance the electricity production to load demand

    has been described. Different hydrogen storage methods were carefully compared

    and the compressed gas approach was chosen as the best solution for this study due to

    its relatively high conversion efficiency, easy operation and low leakage rate. The

    Methodology was tested using a case study based on the wind and load data for

    University of Bath, UK.

    The results showed that the electricity demands can be met entirely locally by

    the equivalent of a 48.4 m radius wind turbine in conjunction with a compressed

    hydrogen energy storage and recovery system with a 2000 m3 capacity. The storage

    size was calculated using the minimum of the integrated energy balance curve for a

    complete annual cycle of data and identifying the maximum depth of storage capacity

    from this. The size of the wind turbine required depends on the size of storage size. It

    has been shown that, for this case study, a wind turbine of 48.4 m ensures that the

    micro-grid becomes self sufficient with hydrogen storage. There are further studies

    that need to be performed in the future work for this research. The method needs to be

    extended to include more dynamic storage models, where the energy leaks over time

    as shown in Figure 4.

    The method should also use multi-year data to get a more sustainable and

    accurate design for the renewable energy installation. Neither of these extensions to

    the work is incompatible with the approach taken so far. Hydrogen energy storage toprovide off-grid renewable energy smoothing certainly seems practical when

    optimized using the methodology described within this pape

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