how to read the standard of indexable millingksmg nf10000 octacut pmc pmf pmr long arbor for pmr /...

L000

L010

øD8øD1øD2

45°

L7L1

L8ap

øD9øD12 øD12

W1øD9

L8L7

L1ap

45°øD8øD1øD2

W1

M16

L1L7

apL8

øD8øD1øD2

45°

øD9W1

L1L7

apL8

øD8øD1øD2

45°

øD9M20

ø177.8øD12

ø101.6

W1 ø18

ø101.6øD12

ø18ø22

ø50ø63

ø200ø250

ø80ø100ø125ø160

ø315

ASX445

R D1 D2 L1 D9 L7 D8 D12 W1 L8

ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1-063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14.22 7.9 6 3R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14.22 12.9 6 3R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14.22 22.4 6 4



y

C H :45°A.R :+20°─+23°R.R :-13°─ -10°

T:+4°49′─+9°53′I:+22°55′─+23°02′

ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R

z x c

x

z

c

MIL

LIN

G

INDEXABLE MILLING

Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel

FACE MILLING

Right hand tool holder only. ARBOR TYPE

* Clamp Torque (N•m) : WCS503507H=5.0, TPS35=3.5

Fig.1

RoughingFinishing

Insert

SPARE PARTS

Fig.2

Fig.3 Fig.4Precision inexpensive moulded type 20°positive insert.Screw-on type.A wide range of chip breakers.High rigidity due to carbide shim.

a

aa

a

a : Inventory maintained in Japan.

Type

Order NumberStock Number

of TeethDimensions(mm) Tool

Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h

Tool HolderNumber

* *Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)

L013

D145°

Re

F1Re

S120°

F1

F1

Re

45°

Re

D1 S1

S1

20°

F1

D1

45° 20°S1

S120°

D1

F1

45°

Re

Re

D1

45°

Re

Re

20°

20°

L2R50

0

L1F1

S1

29°

Re

S1L1F1

L2

Re29°

P MKNSH

F703

0M

C502

0VP

15TF

VP30

RTNX

4545

HTi

10 D1 S1 F1 Re

SEET13T3AGEN-JL E E a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-JM M S a a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-JH M S a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-FT M S a 13.4 3.97 1.9 1.5

SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 −

P001Q001

MC50

20VP

15TF

NX25

25

VP25

N

HTi

05T

MB

710

MD

220

L1 L2 S1 F1 Re

WEEW13T3AGER8C E a a a 16.48 16.60 3.97 7.5 1.513T3AGTR8C T a a 16.48 16.60 3.97 7.5 1.5

WEEW13T3AGTR3C T a 16.48 16.60 3.97 3.0 1.5

MIL

LIN

G

INSERTS WITH BREAKERCutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting

Honing : E : Round F : Sharp S : Chamfer + Hone T : Chamfer

WorkMaterial

SteelStainless SteelCast IronNon-ferrous MetalHeat-resistant Alloy, Titanium AlloyHardened Steel

App

licat

ion

Shape Order Number

Cla

ssH

onin

g Coated Cermet Carbide Dimensions(mm)

Geometry

Finish

─ Ligh

t Cutt

ing JL Breaker

Light─

Roug

h Cutt

ing JM Breaker

Mediu

m─He

avy Cu

tting JH Breaker

Roug

hing F

or Ca

st Iron FT Breaker

For A

lumini

um Al

loy JP Breaker

SPARE PARTSTECHNICAL DATA

WIPER INSERTS

Shape Order Number

Hon

ing Coated Cermet

CoatedCermet Carbide CBN PCD Dimensions (mm)

Geometry

*Wiper inserts are single-cornered.*CBN grade MB710 is for cast iron.*PCD grade MD220 is for aluminum alloy.*Please refer to page L014 for notes when using wiper insert.

aHow this section page is organizedzOrganized according to the face milling cutting mode.

(Refer to the index on the next page.)

SCOPE OF AVAILABLE WORK MATERIALprovides a graph depicting the scope of the available work material for machining.

APPLICATION ICONrepresents available machining applications, such as finishing and roughing.

LEGEND FOR STOCK STATUS MARKis shown on the left hand page of each double-page spread.

PAGE REFERENCE·SPARE PARTS·TECHNICAL DATAindicates reference pages, including the above, on the right hand page of each double-page spread.

SPARE PARTS FOR MIILING TOOLSindicates the names of the applicable spare parts.

PRODUCT STANDARDSindicates tool types, order numbers, stock status (per right/left hand), dimensions, etc.

APPLICATION

TYPE/ NAME OF PRODUCT

PRODUCT FEATURESCORNER ANGLE ICON

PRODUCT SECTION

CUTTING MODE ICONrepresents available cutting modes, such as face milling and shoulder milling.

STANDARDS FOR APPLICABLE INSERTSindicates stock status, dimensions, etc. for applicable inserts.GEOMETRY

INSERT SEAT LOCATION

PHOTO OF PRODUCT

HOW TO READ THE STANDARD OF INDEXABLE MILLING

a To Order : For title product, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade.

L001

L010L020L016L022L024L023

L134L135L136

L026L030

L036L042L050L055L060L064L072L080L084L088

L048L094L100L103

L002L005L006L008

L106L110L114L120

L099

L122

L123

L124

L126L128L129

L137L138L139L140

L131L132L141L142L143

L016L020L072L022L036L042L048L064L084L030L010L050L055L088L060L123L099L139L136

L137L138L124L135L080L126L128L129L131L024L023L094L106L110L114L120L122L134L100

L103L026L132L140

CLASSIFICATION ................CLASSIFICATION OF SCREW-IN TOOLS ...CLASSIFICATION OF END MILLS ...HOW TO SELECT AN END MILL ...

STANDARD OF MILLING

MILLING TOOLS

INDEXABLE MILLING

*Arranged by Alphabetical order

ARBOR STANDARDS PMF,PMR ................................ FOR SCREW-IN TOOLS ........ Qing SYSTEM ........................ MAXIMUM ALLOWABLE REVOLUTION FOR CUTTER ... LIST OF CUTTING EDGE DIAMETER TOLERANCES ...

FACE MILLING ASX445 ...................................... AHX640W .................................. AHX640S ................................... AOX445 ..................................... SE515 ........................................ SG20 .......................................... FACE MILLING (HIGH FEED) V10000 ....................................... NF10000 .................................... FF3000 ....................................... SHOULDER MILLING VOX400 ..................................... ASX400 ...................................... MULTI FUNCTIONAL MILLING APX3000 .................................... APX4000 .................................... AXD4000 ................................... AXD7000 ................................... BXD4000 ................................... AQX ........................................... AJX ............................................ OCTACUT .................................. ARX ........................................... BRP ........................................... DEEP SHOULDER MILLING APX4000LONG CUTTING EDGE TYPE ... SPX ............................................ VFX5 .......................................... VFX6 ..........................................

BALL NOSE END MILLING SRF,SRB ................................... SUF ............................................ SRM2 ......................................... SRM2&40,&50 .......................... CHAMFER MILLING CESP,CFSP,CGSP .................... T-SLOT MILLING TSMP ......................................... SPOT MILLING CBJP,CBMP .............................. SLOT MILLING KSMG ........................................ VERTICAL FEED MILLING PMC ........................................... PMF ........................................... PMR ........................................... QUICK CHANGE TYPE FP490 ........................................ FP590 ........................................ FE404 ........................................ SETTING FIXTURE ...................

AHX640SAHX640WAJXAOX445APX3000APX4000APX4000 LONG CUTTING EDGE TYPEAQXARXASX400ASX445AXD4000AXD7000BRPBXD4000CBJP,CBMPCESP,CFSP,CGSPFE404FF3000

FP490FP590KSMGNF10000OCTACUTPMCPMFPMRLONG ARBOR FOR PMR / PMFSE515SG20SPXSRF,SRBSUFSRM2SRM2&40,&50TSMPV10000VFX5

VFX6VOX400ARBORS FOR SCREW-IN TOOLSSETTING FIXTURE

L002

45°

6

40°

6

45°

8

40°

66

0°

1.5

90°

0.3

11.5

15°

45°

ASX445 ·Ø50·Ø63·Ø80·Ø100·Ø125·Ø160·Ø200·Ø250·Ø315

15°·Ø100·Ø125·Ø160

40°

AHX640SNEW ·Ø63

·Ø80·Ø100·Ø125·Ø160·Ø200

40°

AHX640W·Ø80·Ø100·Ø125·Ø160·Ø200·Ø250·Ø315

45°

AOX445·Ø63·Ø80·Ø100·Ø125·Ø160·Ø200

0°

NF10000

·Ø80·Ø100·Ø125

0°

V10000

·Ø63·Ø80·Ø100·Ø125

0°

FF3000

·Ø125·Ø160·Ø200·Ø250

ASX445^L010

AHX640W^L020

FF3000^L136

AHX640S^L016

NF10000^L135

V10000^L134

AOX445^L022

SE515^L024

MIL

LIN

GINDEXABLE MILLING

Cutting Mode

Corner Angle

Appli- cation Product Name · Shape

Corner Angle, Max. Depth of Cut Features

Cutter Dia.

Work Material

Light Alloy Cast Iron Carbon Steel, Alloy SteelStainless

SteelHardened

Steel

Face

Mill

ing

Gen

eral

Cut

ting

a Precision inexpensive moulded type 20°positive insert.

a Screw-on type.a A wide range of

chip breakers.a High rigidity due to

carbide shim.

Hea

vy C

uttin

g

SE515 a 20°positive insert.a High rake angle.a High rigidity due to

carbide shim

Gen

eral

Cut

ting

a Heptagonal double sided insert.

a Economical 14 cutting edge inserts.

a Multi insert design for high feed machining.

Hig

h Fe

ed C

uttin

g

for C

ast I

ron

a Heptagonal double sided insert.


a Multi insert design for high feed machining.

Hig

h Ef

ficie

ncy

Cut

ting

for C

ast I

ron

a Solid CBN octagonal double sided insert.


(When the depth of cut is 3mm)a For high efficiency roughing

through to finishing. a Easy operation and

cleansing.

Hig

h Fe

ed F

inis

hing

for A

lum

iniu

m A

lloy a Insert with PCD.

a Suitable for high speed finishing of light alloys.

a Adjustable cutting edge run-out function.

Hig

h Fe

ed F

inis

hing

for A

lum

iniu

m A

lloy a Insert with PCD.

a Light weight, strong aluminium alloy cutter body.

a Anti-Fly insert mechanism enables high speed milling.


Hig

h Fe

ed F

inis

hing a 11°positive insert.

a 1000─3000mm/min high feed machining.

a For finishing of steel machining.


CLASSIFICATION

(Max. Depth of Cut : 6mm)



(Max. Depth of Cut : 0.3mm)





L003

28

9

3°

80.

5

90°

0.5

90°

9

4°

0°

FP490

·Ø80 |·Ø500

0°

FP590

·Ø125 |·Ø500

4°

FE404

·Ø100 |·Ø500

─

AJX·Ø50·Ø63·Ø80·Ø100·Ø125·Ø160

─

·Ø40·Ø50·Ø63·Ø80·Ø100

─

OCTACUT·Ø40·Ø50·Ø63·Ø80

·Ø50·Ø63·Ø80·Ø100·Ø125·Ø160

─

SG20

·Ø80·Ø100·Ø125·Ø160

AJX^L072

OCTACUT^L081

BRP^L090

SG20^L023

FP490^L137

FP590^L138

FE404^L139

MIL

LIN

G

Cutting Mode

Corner Angle



Cutter Dia.

Work Material


SteelHardened

Steel

Face

Mill

ing

Hig

h Fe

ed C

uttin

gfo

r Cas

t Iro

n

a 11°positive insert.a Suitable for cast

iron finishing.a Multi-insert design.a For high feed

cutting.a Easy tool exchange.

Hig

h Fe

ed C

uttin

gfo

r Cas

t Iro

n

a 11°positive insert.a Suitable for cast

iron finishing.a Multi-insert design.a For high feed

cutting.a Easy tool exchange.

Hig

h Fe

ed C

uttin

gfo

r Cas

t Iro

n

a 21°positive insert.a High rake and

relief angle.a Multi-insert design.a Suitable for light

alloy machining.a Easy tool exchange.

Mul

ti Fu

nctio

nal

Mill

ing

a 15°positive insert.a High rigidity double

clamp structure.a Suitable for high

feed machining.a With through

coolant holes.a Special insert design

with 3 cutting edges.

Mul

ti Fu

nctio

nal

Mill

ing

BRP a 11°positive insert.a Round shape insert

with a strong cutting edge.

a Wide range of tools available.

a Suitable for mould machining.

Mul

ti Fu

nctio

nal

Mill

ing

a 20°positive insert.a For octagonal and

round type inserts.a Multi functional

machining.

Small Insert Type

Standard Insert Type

Cut

ting

for D

ifficu

lt-to

-cut

M

ater

ials

a 30°positive insert.a High rake angle.a Round shape insert

with a strong cutting edge.

a Suitable for difficult - to -cut materials.








L004

15

90°

90°

10

90°

1521

90°

15.5

90°

10

90°

10

90°

0°

VOX400·Ø63·Ø80·Ø100·Ø125·Ø160·Ø200·Ø250

0°

ASX400·Ø50·Ø63·Ø80·Ø100·Ø125·Ø160·Ø200·Ø250

0°

APX3000·Ø32·Ø40·Ø50·Ø63·Ø80·Ø100

0°

APX4000·Ø40·Ø50·Ø63·Ø80·Ø100·Ø125·Ø160

0°

AXD4000·Ø40·Ø50·Ø63·Ø80·Ø100·Ø125

0°

AXD7000

·Ø50·Ø63·Ø80·Ø100·Ø125

0°

BXD4000·Ø40·Ø50·Ø63·Ø80·Ø100·Ø125

APX3000^L037

APX4000^L043

AXD7000^L055

BXD4000^L060

AXD4000^L050

ASX400^L030

VOX400^L026

MIL

LIN

GINDEXABLE MILLING

Cutting Mode

Corner Angle



Cutter Dia.

Work Material


SteelHardened

Steel

Shou

lder

Mill

ing

For C

ast I

ron

a Vertical inserts with high strength cutting edge.


a Screw-on type.

Gen

eral

Cut

ting

a High tolerance M-class inserts.


a Curved cutting edge and high rigidity holder.

a Screw-on type.

Mul

ti Fu

nctio

nal

Cut

ting

a High accuracy, high quality vertical wall.

a Low cutting force insert.

a With through air & coolant holes.

Gen

eral

Cut

ting


a Low cutting force insert.


For A

lum

iniu

m A

lloy a Low resistance chipbreaker.

a Low resistance insert and high rigidity design for excellent performance.

a For high-speed machining.

a Multi-functional machining.

For A

lum

iniu

m A

lloy a Low resistance chipbreaker.



a Multi-functional machining.

Alum

inium

Allo

y to

Diffic

ult-to

-cut M

ateria

l Cutt

ing a Curved cutting edge and high rigidity holder produce high wall accuracy.


a With through coolant holes to ensure smooth chip discharge.


CLASSIFICATION (ARBOR type)








L005

10

90°

10

90°

15

90°

7.4─

182

ASX400

^L032

APX3000

^L038

APX4000

^L044

AQX

^L066

AJX

^L076

ARX

^L085

SRF

^L107

SUF

^L111

SRM2

^L116

PMC

^L126M

ILLI

NG

CLASSIFICATION OF SCREW-IN TOOLSProduct Name • Shape Corner Angle, Max. Depth of Cut Features




a Screw-on type.a Max. depth of cut 10mm. &32, &40


a Low cutting force insert.a With through air & coolant

holes.a Max. depth of cut 10mm. &16 ─ &40




a The center bottom cutting edge enables drilling without previously formed hole.

a With through coolant holes.a Max. depth of cut

7.4─18mm. &16 ─ &40

a 13° and 15° positive inserts.a High rigidity double clamp

structure.a Suitable for high feed

machining.a With through coolant

holes.a Special insert design with

3 cutting edges. &16 ─ &40

Product Name • Shape Corner Angle, Max. Depth of Cut Features

a 15°positive, high tolerance M-class insert.

a Effective for various machining applications.


&16 ─ &25

a S-shaped cutting edge provides sharpness similar to that of solid ball nose end mills.

a Highly accurate corner radius tolerance allows for high precision finishing.

a Carbide shank type available.

&16 ─ &32


a Seamless gash. &16 ─ &32

a Suitable for roughing to semi-finishing of small and medium moulds.

a High rigidity body design.a Low resistance

chipbreaker.a Through coolant hole

type. &16 ─ &32

a For under-cutting trimmed part of press mould.

a 2 directional cutting with large overhang.

&25 ─ &40

L006

1090°

15

90°

10

90°

90°

8

45°

17.6─

557.4

─23

26

45°

90°

26─

7590°

31─

90

90°

15.5

,21

90°

58─

261

15

ASX400

^L032

AXD4000AXD7000

^L050^L055

BXD4000

^L062

APX3000

^L036

APX4000APX4000

^L042^L048

SPX

^L094

VFX5

^L100

VFX6

^L103

ASX445

^L012

AOX445

^L022

AQX

^L064

AJX

^L074

ARX

^L084

BRP

^L088

NEW

MIL

LIN

GINDEXABLE MILLING





a Screw-on type.a Max. depth of cut 10mm. &40 ─ &80

a Low resistance chipbreaker.a Low resistance insert and

high rigidity design for excellent performance.

a For high-speed machining.a Multi-functional machining.a Max. depth of cut 15.5,

21mm &25, &32, &40

a Curved cutting edge and high rigidity holder produce high wall accuracy.


a With through coolant holes to ensure smooth chip discharge.

a For high-speed machining.a Max. depth of cut 15mm. &20 ─ &40




Long Cutting Edgea High accuracy, high

quality vertical wall.a Low cutting force insert.a With through air & coolant


a Low cutting resistance due to the use of wavy inserts.

a Suitable for heavy cutting due to holder rigidity.

&50

a High performance titanium alloy milling.

a High rigidity design.a Highly reliable clamping

mechanism. &40 ─ &80


a Vertical inserts with high strength cutting edge.

a Screw-on type.a High efficiency milling

titanium alloys. &63 ─ &100

a Precision inexpensive moulded type 20°positive insert.

a Screw-on type.a A wide range of chip

breakers.a High rigidity due to

carbide shim.a Max. depth of cut 6mm. &50 ─ &80

a Solid CBN octagonal double sided insert.


(when the depth of cut is 3mm)a For high efficiency

roughing through to finishing.

a Easy operation and cleansing.

( Sta

ndar

d Ed

ge T

ype)

( Sho

rt E

dge

Type

) a The center bottom cutting edge enables drilling without previously formed hole.

a With through coolant holes.a Max. depth of cut

Standard Edge Type=55mmShort Edge Type=23mm

&16 ─ &50

a 13° and 15° positive inserts.a High rigidity double clamp

structure.a Suitable for high feed

machining.a With through coolant

holes.a Special insert design with

3 cutting edges. &16 ─ &63

a 15°positive, high tolerance M-class insert.

a Effective for various machining applications.


&10 ─ &25

a 11°positive insert.a Round shape insert with

a strong cutting edge.a Wide range of tools

available.a Suitable for mould

machining. &12 ─ &63

CLASSIFICATION

L007

9

3°

30°45°60° 10

.2( 3

0°)

8.3(

45°)

5.9(

60°)

11 14 18

17

OCTACUT

^L080

CESP•CFSP•CGSP

^L099

TSMP

^L122

CBJP•CBMP

^L123

PMF

^L128

PMR

^L129

SRM2

^L114

SRM2&40/&50

^L120

SRF•SRB

^L106

SUF

^L110

KSMG

^L124

MIL

LIN

G


a 20°positive insert.a For octagonal and round

type inserts.a Multi-functional

machining. &32 ─ &63

a Covers 5 cutting modes.a Excellent sharpness with

11°positive inserts.a 30°, 45° and 60° chamfer

series. &4 ─ &32

a T-groove order number 14, 18 and 22 are available.

a 86° rhombic shape 11° positive insert.

a Shoulder milling and inversed spot facing are also possible.

&25 ─ &40

a Capable of spot facing machining, boring and interpolation.

a For seat machining of hexagon socket head bolt (M8-M30).

a 86°rhombic shape 11°positive insert.

&14 ─ &48


a Excellent straightness.a Excellent wall accuracy. &50 ─ &80


a Horizontal feed cutting and oblique cutting are also possible.

a Unique shape of curved edge gives high rigidity and low resistance.

&50 ─ &80

a Suitable for roughing to semi-finishing of small and medium moulds.

a High rigidity body design.a Low resistance

chipbreaker.a Through coolant hole

type. &16 ─ &30


a Best for roughing of moulds.

a Low resistance chipbreaker.

a Highly rigid body. &40, &50

a S-shaped cutting edge provides sharpness similar to that of solid ball nose end mills.


a Carbide shank type available.

&10 ─ &32


a Seamless gash. &10 ─ &32

a Side face grooving tool for machining centers.

a The minimum cutting diameter is &25mm for internal grooving.

a For groove widths of 1.25mm ─ 6.0mm.

&25, &40

L008

ASX400 APX3000APX4000

APX4000 AXD4000AXD7000

BXD4000 VFX5VFX6

SPX ASX445 AOX445 AQX AJX ARX BRP OCTACUT CESP CFSPCGSP

TSMP CBJPCBMP

PMF PMRPMC

SRM2 SRFSRB

SUF KSMG

^ L032^ L036^ L042 ^ L048

^ L050^ L055 ^ L060

^ L100^ L103 ^ L094 ^ L012 ^ L022 ^ L064 ^ L074 ^ L084 ^ L088 ^ L080 ^ L099 ^ L122 ^ L123

^ L128^ L129^ L126

^ L114^ L120 ^ L106 ^ L110 ^ L124

MIL

LIN

GINDEXABLE MILLING

CLASSIFICATIONProduct Name

Cutting Mode

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

Slot Milling

Shoulder Milling

Spot Milling

Pocket Milling

Chamfer Milling

Radius Milling

Drilling

Copy Milling

Face Milling

L009

ASX400 APX3000APX4000

APX4000 AXD4000AXD7000

BXD4000 VFX5VFX6

SPX ASX445 AOX445 AQX AJX ARX BRP OCTACUT CESP CFSPCGSP

TSMP CBJPCBMP

PMF PMRPMC

SRM2 SRFSRB

SUF KSMG

^ L032^ L036^ L042 ^ L048

^ L050^ L055 ^ L060

^ L100^ L103 ^ L094 ^ L012 ^ L022 ^ L064 ^ L074 ^ L084 ^ L088 ^ L080 ^ L099 ^ L122 ^ L123

^ L128^ L129^ L126

^ L114^ L120 ^ L106 ^ L110 ^ L124

MIL

LIN

G

Product Name

Cutting Mode

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

MULTI FUNCTIONAL

TYPE

Slot Milling

Shoulder Milling

Spot Milling

Pocket Milling

Chamfer Milling

Radius Milling

Drilling

Copy Milling

Face Milling

L010

øD8øD1øD2

45°

L7L1

L8ap

øD9øD12 øD12

W1øD9

L8L7

L1ap

45°øD8øD1øD2

W1

M16

L1L7

apL8

øD8øD1øD2

45°

øD9W1

L1L7

apL8

øD8øD1øD2

45°

øD9M20

ø177.8øD12

ø101.6

W1 ø18

ø101.6øD12

ø18ø22

ø50ø63

ø200ø250

ø80ø100ø125ø160

ø315

ASX445

R D1 D2 L1 D9 L7 D8 D12 W1 L8




y

C H :45°A.R :+20°─+23°R.R :-13°─ -10°

T :+4°49′─+9°53′I :+22°55′─+23°02′


z x c

x

z

c

MIL

LIN

GINDEXABLE MILLING


FACE MILLING

Right hand tool holder only. ARBOR TYPE

* Clamp Torque (N • m):WCS503507H=5.0, TPS35=3.5

Fig.1

RoughingFinishing

Insert

SPARE PARTS

Fig.2

Fig.3 Fig.4Precision inexpensive moulded type 20°positive insert.Screw-on type.A wide range of chip breakers.High rigidity due to carbide shim.

a

aa

a


Type



Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h

Tool HolderNumber


L011

ø50ø63

ø125

ø160 ø200ø250ø315

øD8øD1øD2

45°

L7L1

L8ap

øD9øD12

W1

øD12

L7

øD9W1

L1

ap

45°

øD2øD1øD8

øD12

L8

L7

øD9øD12

W1

ap

L1

45°øD1øD8

øD2

L8

L7

øD9øD12

W1

ap

45°øD2øD1øD8

L1

L8

L1L7

apL 8

øD8øD1øD2

45°

øD9ø101.6

W1 ø18

ø22ø177.8øD12

ø80ø100

ø50, ø63

R D1 D2 L1 D9 L7 D8 D12 W1 L8

ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1-063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1-080A04R a 4 80 93.2 50 27 23 13 56 12.4 7 1.0 6 2-100A05R a 5 100 113.2 50 32 26 17 70 14.4 8 1.6 6 2-125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 3-160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 4-200C08R a 8 200 212.9 63 60 32 135 155 25.7 14.22 6.7 6 5-250C10R a 10 250 262.9 63 60 32 174 200 25.7 14.22 10.5 6 5-315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14.22 22.4 6 5



C H :45°A.R :+20°─+23°R.R :-13°─ -10°

T :+4°49′─+9°53′I :+22°55′─+23°02′y

P001Q001

MIL

LIN

G

(ø315 only)

For metric arborThe cutter bore diameter D9 is indicated in millimetre.

ARBOR TYPE Right hand tool holder only.

Fig.1 Fig.3

Fig.5(ø315 only)

Type



Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h


Fig.2

Fig.4

Over ø80

L012

øD4

L2L1

øD2

øD1

45°

ap

R D1 D2 L1 D4 L2

ASX445R503S32 a 3 50 63.0 125 32 40 6634S32 a 4 63 75.9 125 32 40 6804S32 a 4 80 93.2 125 32 40 6

y


z x c

x

z

c

MIL

LIN

GINDEXABLE MILLING

* Clamp Torque (N • m):WCS503507H=5.0, TPS35=3.5

SPARE PARTS

SHANK TYPERight hand tool holder only.

Insert

a : Inventory maintained in Japan. (10 inserts in one case) (CBN and PCD inserts are available in 1 piece in one case)


of TeethDimensions(mm) Max. Depth of Cut

ap (mm)

Tool HolderNumber


Wrench1. Wrench The ASX400 uses a TORXPLUS® clamp screw. The attached wrench is for the exclusive use of

this screw. To ensure the effectiveness of TORXPLUS® only use the attached wrench.2. Hexagonal wrench The attached hexagonal wrench is for use with the seat and the shim. The wrench size is 3.5mm.

Spare Parts Only use the original parts that were supplied when purchased. If other parts are used the performance and safety can not be assured.

L013

D145°

Re

F1Re

S120°

F1

F1

Re

45°

Re

D1 S1

S1

20°

F1

D1

45° 20°S1

S120°

D1

F1

45°

Re

Re

D1

45°

Re

Re

20°

20°

L2R50

0

L1F1

S1

29°

Re

S1L1F1

L2

Re29°

P MKNSH

F703

0M

C502

0VP

15TF

VP30

RTNX

4545

HTi

10 D1 S1 F1 Re

SEET13T3AGEN-JL E E a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-JM M S a a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-JH M S a a a a 13.4 3.97 1.9 1.5

SEMT13T3AGSN-FT M S a 13.4 3.97 1.9 1.5

SEGT13T3AGFN-JP G F a 13.4 3.97 2.2 −

P001Q001

MC50

20VP

15TF

NX25

25

VP25

N

HTi

05T

MB

710

MD

220

L1 L2 S1 F1 Re

WEEW13T3AGER8C E a a a 16.48 16.60 3.97 7.5 1.513T3AGTR8C T a a 16.48 16.60 3.97 7.5 1.5

WEEW13T3AGTR3C T a 16.48 16.60 3.97 3.0 1.5

MIL

LIN

G

INSERTS WITH BREAKERCutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting


WorkMaterial


App

licat

ion

Shape Order Number

Cla

ssH

onin

g Coated Cermet Carbide Dimensions(mm)

Geometry

Finish

─ Ligh

t Cutt

ing JL Breaker

Light─

Roug

h Cutt

ing JM Breaker

Mediu

m─He

avy Cu

tting JH Breaker

Roug

hing F

or Ca

st Iron FT Breaker

For A

lumini

um Al

loy JP Breaker


WIPER INSERTS

Shape Order Number

Hon

ing Coated Cermet

CoatedCermet Carbide CBN PCD Dimensions (mm)

Geometry

*Wiper inserts are single-cornered.*CBN grade MB710 is for cast iron.*PCD grade MD220 is for aluminum alloy.*Please refer to page L014 for notes when using wiper insert.

L014

P F7030 280 (210─350) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP15TF 250 (200─300) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP30RT 230 (180─280) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

NX4545 180 (130─230) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM ─ ─

F7030 250 (200─300) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP15TF 220 (170─270) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP30RT 200 (150─250) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

NX4545 150 (120─180) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM ─ ─

F7030 180 (130─230) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP15TF 140 (100─180) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP30RT 120 (80─160) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

NX4545 100 (80─120) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM ─ ─

M VP15TF 220 (170─270) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

VP30RT 200 (150─250) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

NX4545 150 (120─180) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM ─ ─

K MC5020 200 (150─250) ─ ─ 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JHFTVP15TF 180 (130─250) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JH

MC5020 110 (80─150) ─ ─ 0.2 (0.1─0.3) JM 0.3 (0.2─0.4) JHFTN ─ HTi10 300─ 0.15 (0.1─0.2) JP 0.2 (0.1─0.3) JP 0.3 (0.2─0.4) JPS

─ VP15TF 40 (20─50) 0.15 (0.1─0.2) JL 0.2 (0.1─0.3) JM ─ ─

H VP15TF 80 (60─100) 0.1 (0.05─0.15) JL 0.15 (0.1─0.2) JM 0.2 (0.1─0.3) JH

y y

MIL

LIN

GINDEXABLE MILLING

RECOMMENDED CUTTING CONDITIONS

INSTRUCTIONS FOR USING INSERTS

aRevolution (min-1)=(1000 x Cutting Speed)u(3.14 x &D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution

The JP breaker has sharp cutting edges. Wear gloves when handling.When machining aluminium alloy, welding to the cutting edge tends to occur, often leading to insert failure. To prevent this, wet cutting is recommended.

Wiper inserts for the ASX445 are single-cornered.When installing the wiper insert, place the insert so that the cutting edge is located as shown.

Instructions for use of the JP breaker Instructions for use of wiper inserts●

●

●

●

Work Material Hardness Grade Cutting Speed(m/min)Finish─Light Cutting Light─Rough Cutting Medium─Heavy CuttingFeed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker

Mild Steel

L015

y

y

y

y

a a a

JL JM JH JP FT

P M K N S H

F7030

VP30RT

VP15TF

F7030

VP15TFVP15TF

VP30RT VP15TF

MC5020HTi10

VP15TF VP15TF

MIL

LIN

G

STABLE, LONG TOOL LIFE, HIGH ACCURACY BODY

EFFECTIVE FOR VARIOUS MACHINING APPLICATIONS

CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS

INSERT GRADES FOR A WIDE RANGE OF MATERIALS

FEATURES

A carbide shim with Mitsubishi's proprietary Anti-Fly Insert (AFI) mechanism provides excellent insert location characteristics, permitting stable cutting even under high load conditions.

The cutter body is made from a special alloy that provides high strength at high temperature. A special surface treatment improves the corrosion resistance.

The ASX cutter uses screw-on type inserts that allow easy clamping of the inserts with high location precision. Indexing of the

inserts can be performed without completely removing the screw.

Coarse Pitch Type Fine Pitch Type Extra Fine Pitch Type1. The 1st recommendation

for cutting steel and stainless steel.

2. For deep cutting and high feed rates with large- volume chip discharge.

3. Longer overhang possible for relatively low machining riidity.

1. The 1st recommendation type for cast iron, hardened steel and heat-resistant alloys.

2. For shallow cutting with low feed rates and low-volume chip discharge.

1. The 1st recommendation for cast iron.

2. For cutting operations where chip discharge volume is small and high table feed is desired.

Finish to Light cuttingBreaker

Light to Rough cuttingBreaker

Medium to Heavy cuttingBreaker

Aluminium alloy cuttingBreaker

Rough cutting for cast ironBreaker

High accuracy insert with ground-finished periphery.Large rake angle leading to low cutting resistance.

High accuracy M class insert. For a wide range of workpiece materials and cutting conditions.

High accuracy M class insert. Strong cutting edge for high fracture resistance.

High accuracy insert with ground-finished periphery. Large rake angle and mirror-finished rake face for sharp cutting performance and high welding resistance.

High accurate M class inserts. Higher fracture-resistant flat-top inserts.

z Workpiece rigidity is low.

zGeneral cutting. zInterrupted cutting.xScaling.

z General cutting of aluminium alloy.xHigh feed cutting.

z For rough machining of scaled cast iron.

Low

Hig

hC

uttin

g

Spe

ed

Carbon Steel · Alloy Steel Stainless Steel Cast Iron · Ductile Cast Iron Aluminium Alloy Heat Resistant Alloy Hardened Steel

Stable Stable Stable Stable Stable StableUnstable Unstable Unstable Unstable Unstable UnstableCutting ConditionsCutting

ConditionsCutting

ConditionsCutting

ConditionsCutting

ConditionsCutting

Conditions

(Note) When machining steel or stainless steel where the emphasis is on surface finish, use cermet grade NX4545. Stable Cutting : Continuous cutting, Constant depth of cut, Pre-machined securely clamped component cutting Unstable Cutting : Heavy interrupted, Irregular depth of cut, Low clamping rigidity cutting

L016

ø63ø80

ø200

ø100ø125ø160

40°

L7L1

L8apøD8

øD1øD2

øD12øD9W1

40°

L7L1

L8apøD8øD1

øD2

øD12øD9W1

øD8øD1øD2

W1

40°

L7L1

L8ap

øD9

øD12ø101.6

ø18

AHX640S

R D1 D2 L1 D9 L7 D8 D12 W1 L8

AHX640S-063A04AR a 4 63 75.6 50 22 20 11 50 10.4 6.3 0.7 6 1 CS5015060T TKY20T

R08004CA a 4 80 92.6 50 25.4 26 13 56 9.5 6 1.1 6 1 CS5015060T TKY20T

R10005DA a 5 100 112.6 50 31.75 35 45 70 12.7 8 1.7 6 2 CS5015060T TKY20T

R12506EA a 6 125 137.6 63 38.1 42 56 80 15.9 10 3.0 6 2 CS5015060T TKY20T

R16007FA a 7 160 172.6 63 50.8 43 72 100 19.1 11 4.9 6 2 CS5015060T TKY20T

R20008KN a 8 200 212.6 63 47.625 35 140 175 25.4 14.22 8.2 6 3 CS5015060T TKY20T


R08006CA a 6 80 92.6 50 25.4 26 13 56 9.5 6 1.0 6 1 CS5015060T TKY20T

R10007DA a 7 100 112.6 50 31.75 35 45 70 12.7 8 1.5 6 2 CS5015060T TKY20T

R12508EA a 8 125 137.6 63 38.1 42 56 80 15.9 10 2.9 6 2 CS5015060T TKY20T

R16010FA a 10 160 172.6 63 50.8 43 72 100 19.1 11 4.7 6 2 CS5015060T TKY20T

R20012KN a 12 200 212.6 63 47.625 35 140 175 25.4 14.22 7.9 6 3 CS5015060T TKY20T

C H :40°A.R :-6°R.R :-5°

T :10°T :20°I :+9°─+10°

&63 HSC10030Hz

&80 12035H&100 MBA16033H

x&125 20040H&160 24045H&200 ─ ─

z x

MIL

LIN

GINDEXABLE MILLING


Right hand tool holder only.

Fig. 1

Fig. 3

Fig. 2

a : Inventory maintained.

* Clamp Torque (N • m) : CS5015060T=5.0

(When using the MK breaker insert)(When using MP, MM breaker inserts)

Cutter DiameterD1 Set Bolt Geometry

Type Order Number Sto

ck

Coo

lant

Hol

e

Num

ber o

f Tee

th

Dimensions (mm)

Mas

s

(kg)

Max.

Depth

of C

ut

ap (mm) T

ype

(Fig

.) *

ClampScrew Wrench

Coa

rse

Pitc

h

u

u

u

u

─

─

Fine

Pitc

h

u

u

u

u

─

─

FACE MILLING Finishing Roughing

Heptagonal doublesided insert.Economical 14 cutting edge inserts.Multi insert design forhigh feed machining.

a

a

a

L017

ø63ø80

ø160

ø100ø125

ø200

40°

L7L1

L8apøD8

øD1øD2

øD12øD9W1

40°

L7L1

L8apøD8øD1

øD2

øD12øD9W1

øD8øD1øD2

40°

L7L1

L8ap

ø14W1øD9

øD12ø66.7

øD8øD1øD2

W1

40°

L7L1

L8ap

øD9

øD12ø101.6

ø18

P001Q001

R D1 D2 L1 D9 L7 D8 D12 W1 L8


-080A04AR a 4 80 92.6 50 27 23 13 56 12.4 7 1.1 6 1 CS5015060T TKY20T

-100B05AR a 5 100 112.6 50 32 32 45 78 14.4 8 1.7 6 2 CS5015060T TKY20T

-125B06AR a 6 125 137.6 63 40 42 56 89 16.4 9 3.1 6 2 CS5015060T TKY20T

-160C07NR a 7 160 172.6 63 40 29 56 120 16.4 9 5.4 6 3 CS5015060T TKY20T

-200C08NR a 8 200 212.6 63 60 32 140 175 25.7 14.22 7.8 6 4 CS5015060T TKY20T


-080A06AR a 6 80 92.6 50 27 23 13 56 12.4 7 1.0 6 1 CS5015060T TKY20T

-100B07AR a 7 100 112.6 50 32 32 45 78 14.4 8 1.6 6 2 CS5015060T TKY20T

-125B08AR a 8 125 137.6 63 40 42 56 89 16.4 9 3.0 6 2 CS5015060T TKY20T

-160C10NR a 10 160 172.6 63 40 29 56 120 16.4 9 5.2 6 3 CS5015060T TKY20T

-200C12NR a 12 200 212.6 63 60 32 140 175 25.7 14.22 7.5 6 4 CS5015060T TKY20T

&63 HSC10030Hz

&80 12035H&100 MBA16033H

x&125 20040H&160 ─ ─&200 ─ ─

z x

C H :40°A.R :-6°R.R :-5°

T :10°T :20°I :+9°─+10°

MIL

LIN

G



Fig. 1

Fig. 3

Fig. 2

Fig. 4


(When using the MK breaker insert)(When using MP, MM breaker inserts)


ck

Coo

lant

Hol

e

Num

ber o

f Tee

th

Dimensions (mm)

Mas

s

(kg)

Max.

Depth

of C

ut

ap (mm) T

ype

(Fig

.) *

ClampScrew Wrench

Coa

rse

Pitc

h

u

u

u

u

─

─

Fine

Pitc

h

u

u

u

u

─

─

Cutter DiameterD1 Set Bolt Geometry

The cutter bore diameter D9 is indicated in millimetre. For metric arbor

L018

ø201

6.55R0.8

ø207.4

6.55R0.8

7.4

ø201

6.55R0.8

ø201

8.0R0.8

ø201 R.1.2

8.0

R0.86.9

7.1ø20

P MP VP15TF 250 (200─300) 0.3 (0.2─0.4) 5

MP VP15TF 220 (170─50) 0.3 (0.2─0.4) 5

MP VP15TF 140 (100─180) 0.3 (0.2─0.4) 5

M MM MP7030 200 (150─250) 0.2 (0.1─0.3) 5

MM MP7030 150 (100─200) 0.2 (0.1─0.3) 5

MM MP7030 140 (100─180) 0.15 (0.05─0.25) 5

MM MP7030 200 (150─250) 0.2 (0.1─0.3) 5

MM MP7030 150 (100─200) 0.2 (0.1─0.3) 5

MM MP7030 130 (100─160) 0.15 (0.05─0.25) 5

K MK,HK MC5020 220 (150─300) 0.3 (0.2─0.4) 5

MP VP15TF 180 (130─230) 0.3 (0.2─0.4) 5

MK,HK MC5020 200 (150─250) 0.2 (0.1─0.3) 5

MP VP15TF 170 (120─220) 0.2 (0.1─0.3) 5

MK,HK MC5020 170 (150─200) 0.2 (0.1─0.3) 5

MP VP15TF 150 (125─175) 0.2 (0.1─0.3) 5

H MP VP15TF 80 (60─100) 0.15 (0.1─0.2) 3

y

MC5

020

VP15

TF

NNMU200608ZEN-MK M E a

NNMU200608ZEN-HK M E a

WNEU2006ZEN7C-WK E E a

MC5

020

MP7

030

VP15

TF

NNMU200708ZEN-MP M E a

NNMU200712ZER-MM M E a

WNEU2007ZEN7C-WP E E a

MIL

LIN

GINDEXABLE MILLING

a : Inventory maintained in Japan. (10 inserts in one case)


INSERT

App

licat

ion

Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry

Steel c

utting・

Gener

al Cutti

ng MP Breaker

For S

tain

less

MM Breaker

Wip

er In

sert WP Breaker

App

licat

ion

Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry

For C

ast I

ron

MK Breaker

HK Breaker

For C

ast I

ron WK Breaker

(Note 1) Recommend wet cutting for good surface finishing of stainless steel. (Tool life is short compared to wet cutting.)(Note 2) When clamp rigidity is low and tool is overhanged, we recommend to adjust the cutting speed and feed 70% to 80% than the conditon above.

Work Material TensileStrength Breaker Insert GradeCutting Speed

(m/min)Feed per Tooth

(mm/tooth)Axial depth of cut

ap (mm)

Mild Steel(SS400,S10C) ≤180HB

Carbon Steel, Alloy Steel(S45C,SCM440) 180─280HB

Carbon Steel, Alloy Steel(SNCM439) 280─350HB

Austenitic Stainless Steel(SUS304,SUS316) ≤200HB

Austenitic Stainless Steel(SUS304LN,SUS316LN) >200HB

Two-phase Stainless Steel(SUS329J1) ≤280HB

Ferritic and Martensitic Stainless Steel(SUS410,SUS430) ≤200HB

Ferritic and Martensitic Stainless Steel(SUS431,SUS420J2) >200HB

Hardened Stainless Steel(SUS630,SUS631)

L019P001Q001

P MP VP15TF WP VP15TF 250 (200─300) 0.3 (0.2─0.4) 0.5

MP VP15TF WP VP15TF 220 (170─270) 0.3 (0.2─0.4) 0.5

MP VP15TF WP VP15TF 140 (100─180) 0.3 (0.2─0.4) 0.5

K MK,HK MC5020 WK MC5020 320 (250─400) 0.3 (0.2─0.4) 0.5

MP VP15TF WP VP15TF 220 (150─300) 0.3 (0.2─0.4) 0.5

MK,HK MC5020 WK MC5020 250 (200─300) 0.2 (0.1─0.3) 0.5

MP VP15TF WP VP15TF 200 (150─250) 0.2 (0.1─0.3) 0.5

MK,HK MC5020 WK MC5020 220 (200─250) 0.2 (0.1─0.3) 0.5

MP VP15TF WP VP15TF 170 (150─200) 0.2 (0.1─0.3) 0.5

S MP VP15TF WP VP15TF 40 (20─50) 0.15 (0.1─0.2) 0.5H MP VP15TF WP VP15TF 80 (60─100) 0.15 (0.1─0.2) 0.5

M MM MP7030 125 (100─150) 0.15 (0.1─0.2) 5

MM MP7030 100 (75─125) 0.15 (0.1─0.2) 5

MM MP7030 80 (60─100) 0.10 (0.05─0.15) 5

MM MP7030 125 (100─150) 0.15 (0.1─0.2) 5

MM MP7030 100 (75─125) 0.15 (0.1─0.2) 5

MM MP7030 70 (50─90) 0.1 (0.05─0.15) 5

S MM MP7030 40 (20─50) 0.15 (0.1─0.2) 3

MM MP7030 40 (20─50) 0.15 (0.1─0.2) 3

y

y

MIL

LIN

G


(Note) With low workpiece clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended conditons above.

(Note) With low workpiece clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended conditons above.

Work Material TensileStrengthMain Insert Grade

Wiper Insert Grade

Cutting Speed(m/min)

Feed per Tooth(mm/tooth)

Axial depth of cutap (mm)

Mild Steel(SS400,S10C) ≤180HB

Carbon Steel, Alloy Steel(S45C,SCM440) 180─280HB

Carbon Steel, Alloy Steel(SNCM439) 280─350HB

Gray Cast Iron(FC300)

Tensile Strength≤350MPa

Ductile Cast Iron(FCD450)


Ductile Cast Iron(FCD700)


Heat Resistant Alloy ─Hardened Steel

(SKD61,SKT4) 40─55HRC

Work Material TensileStrength Breaker Insert GradeCutting Speed

(m/min)Feed per Tooth

(mm/tooth)Axial depth of cut

ap (mm)

Austenitic Stainless Steel(SUS304,SUS316) ≤200HB

Austenitic Stainless Steel(SUS304LN,SUS316LN) >200HB

Two-phase Stainless Steel(SUS329J1) ≤280HB

Ferritic and Martensitic Stainless Steel(SUS410,SUS430) ≤200HB

Ferritic and Martensitic Stainless Steel(SUS431,SUS420J2) >200HB

Hardened Stainless Steel(SUS630,SUS631)

L020

ø201

6.55R0.8

ø201

6.55R0.8

ø207.4

6.55R0.8

7.4

40°

L7L1

L8ap40°

L7L1

L8ap

40°

L7L1

L8ap

øD8øD1øD2

øD8øD1øD2

ø101.6øD9W1

øD12ø177.8

øD8øD1øD2

øD12øD9W1

W1

øD8øD1øD2

øD12øD9W1

40°

L7L1

L8ap

øD9

øD12ø101.6

ø18 ø22ø18

ø80

ø200ø250

ø100ø125ø160

ø315

AHX640W

R L D1 D2 L1 D9 L7 D8 D12 W1 L8

AHX640WR/L08008C a a 8 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 110010D a a 10 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2

12512E a a 12 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2

16016F a a 16 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2

20020K a a 20 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3

25024K a a 24 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 331528P a a 28 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4

AHX640WR/L08010C a a 10 80 92.6 50 25.4 26 13 56 9.5 6 1.5 6 110014D a a 14 100 112.6 50 31.75 32 45 70 12.7 8 2.1 6 2

12518E a a 18 125 137.6 63 38.1 35 56 80 15.9 10 3.5 6 2

16022F a a 22 160 172.6 63 50.8 38 72 100 19.1 11 5.6 6 2

20028K a a 28 200 212.6 63 47.625 35 140 175 25.4 14.22 9.0 6 3

25036K a a 36 250 262.6 63 47.625 35 180 220 25.4 14.22 14.4 6 331544P a a 44 315 327.6 63 47.625 40 225 285 25.4 14.22 23.8 6 4

MC5

020

NNMU200608ZEN-MK M E a

NNMU200608ZEN-HK M E a

WNEU2006ZEN7C-WK E E a

C H :40°A.R :-6°R.R :-4°

T :+10°I :+9°─+10°

K

MC5020

300(250─350)

0.3(0.2─0.4)

250─350MPa

220(150─300)

0.3(0.2─0.4)

200(150─250)

0.2(0.1─0.3)

500─800MPa

170(150─200)

0.2(0.1─0.3)

K

L021

øD8øD1øD2

40°

L7L1

L8ap

ø22ø18ø14W1øD9

øD12ø66.7

40°

L7L1

L8ap

øD8øD1øD2

ø101.6øD9W1

øD12ø177.8

40°

L7L1

L8ap40°

L7L1

L8apøD8

øD1øD2

øD12øD9W1

øD8øD1øD2

øD12øD9W1ø80

ø160

ø100ø125

ø200ø250ø315

R L D1 D2 L1 D9 L7 D8 D12 W1 L8

AHX640W-080A08R/L a a 8 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1-100B10R/L a a 10 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2

-125B12R/L a a 12 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2

-160C16R/L a a 16 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3

-200C20R/L a a 20 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4

-250C24R/L a a 24 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4-315C28R/L a a 28 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4

AHX640W-080A10R/L a a 10 80 92.6 50 27 23 13 56 12.4 7 1.5 6 1-100B14R/L a a 14 100 112.6 50 32 32 45 70 14.4 8 2.1 6 2

-125B18R/L a a 18 125 137.6 63 40 32 56 80 16.4 9 3.1 6 2

-160C22R/L a a 22 160 172.6 63 40 29 56 100 16.4 9 5.6 6 3

-200C28R/L a a 28 200 212.6 63 60 32 135 155 25.7 14 8.0 6 4

-250C36R/L a a 36 250 262.6 63 60 32 180 200 25.7 14 12.6 6 4-315C44R/L a a 44 315 327.6 80 60 57 225 285 25.7 14 31.5 6 4

CWAHX640WN LS0622T TKY15T

C H :40°A.R :-6°R.R :-4°

T :+10°I :+9°─+10°

P001Q001

MIL

LIN

G

* Clamp Torque (N • m):LS0622T=6.0

The cutter bore diameter D9 is indicated in millimetre.

SPARE PARTS

For metric arbor

Fig.1 Fig.2

Fig.3 Fig.4

Right hand tool holder shown. (T,I : When using the MK breaker insert)

(ø315 only)

Type



Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Ext

ra F

ine

Pitc

h Ty

peS

uper

Ext

ra F

ine

Pitc

h Ty

pe

Tool HolderNumber

*

Wedge Clamp Screw Wrench

AHX640W Type


L022

ø63 ø80ø100ø125ø160

øD9

AOX445

R D1 D2 L1 D4 L2 A1 ap

AOX445R503S32 a 3 50 57.8 125 32 40 1.1 3 8 13000R634S32 a 4 63 70.8 125 32 40 1.4 3 8 12000

KBC5030 1000(800─1500)

0.1(0.05─0.15)250─350

MPa

BC50

30

SL-ONEN120404ASN E a

R D1 D2 L1 D9 L7 D8 D12 W1 L8 A1 ap

AOX445-063A04R a 4 63 70.8 40 22 20 11 50 10.4 6.3 0.6 3 8 12000 1R08006C a 6 80 87.8 50 25.4 26 38 60 9.5 6 1.2 3 8 11000 2R10008D a 8 100 107.8 50 31.75 32 45 70 12.7 8 1.8 3 8 9300 2R12510E a 10 125 132.8 63 38.1 35 60 80 15.9 10 3.0 3 8 8300 2R16012F a 12 160 167.8 63 50.8 38 80 100 19.1 11 4.9 3 8 7200 2

AOX445 CWAOX445N LS15T TKY25T

C H :45°A.R :-5°R.R :-9°─ -6°

T :-9°─ -6°I :-5°y

y

MIL

LIN

GINDEXABLE MILLING


INSERTS* Clamp Torque (N • m):LS15T=8.0

(Note) When machining with a depth of cut of 8mm, 16 corners cannot be used.

Note) Dry cutting is recommended.

SPARE PARTS


ARBOR TYPE

SHANK TYPE

FACE MILLING

Fig.1 Fig.2

Finishing Roughing

( Max. D

epth of C

ut)

Right hand (R) only for the standard.

Right hand (R) only for the standard.

Solid CBN octagonal doublesided insert.Economical 16 cutting edgeinserts.(when the depth of cut is 3mm)For high efficiency roughingthrough to finishing. Easy operation and cleansing.

a

a

a

a

( Max. D

epth of C

ut)

a : Inventory maintained in Japan. (CBN inserts are available in 1 piece in one case.)

(Max. Depth of Cut)

Type

Order NumberStock

Num

ber

of T

eeth Dimensions(mm) Tool

Weight

(kg)

Max.Depth of Cut

(mm)

Max.AllowableRevolution(min-1)

Coarse

Pitch

Work Material TensileStrength GradeCutting Speed

(m/min)Feed per Tooth(mm/tooth)

GrayCast Iron

L023

ø80ø100

ø125ø160

SG20

R D1 D2 L1 D9 L7 D8 W1 L8

SG20R0304C a 4 80 101.2 50 25.4 26 13 9.5 6 1.5 8 10405D a 5 100 121.4 63 31.75 32 17 12.7 8 2.9 8 10506E a 6 125 146.4 63 38.1 38 60 15.9 10 3.8 8 20608F a 8 160 181.4 63 50.8 38 80 19.1 11 6.1 8 2

SG20R0304C

SPSG20R CWSG20TR CWSG20SN LS15T TKY25T

─SG20R0405D HSC16035SG20R0506E

0608F─

P VP15TF 180(100─250)0.35

(0.2─0.5) 4.5

NX2525 175(150─200)0.25

(0.2─0.3) 4.5

VP15TF 180 (100─250)0.3

(0.2─0.4) 4.5

NX2525 165(130─200)0.25

(0.2─0.3) 4.5

MVP15TF 150(100─200)

0.35(0.2─0.5) 3

K VP15TF 160(100─220)0.4

(0.3─0.5) 4.5

H VP15TF 80(50─100)0.2

(0.1─0.3) 2

F703

0VP

15TF

UP2

0MU

Ti20

TH

Ti10

RGEN2004M0SN E a a a a2004M0EN E a

A.R :+24°R.R :+9°

T :+23°

z x c v

P001Q001

MIL

LIN

G


(CH=45°)


SPARE PARTS

RECOMMENDED CUTTING CONDITIONSINSERTS


a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x &D1)a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution

FACE MILLING

Fig.1 Fig.2

Finishing Roughing

Insert

30° positive insert.High rake angle.Round shape insertwith a strong cuttingedge.Suitable for difficult-to-cut materials.

a

a

a

a




Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Tool HolderNumber

*

Locator Wedge-T Wedge-S Clamp Screw Wrench Set Bolt

Work Material Hardness GradeCutting Speed(m/min)

Feed per Tooth

(mm/tooth)

RecommendedMax. Depth

of Cut(mm)

Carbon SteelAlloy Steel

L024

øD9W1 L8

L7L1

15°øD8øD1øD7

ap

øD9W1 L8

L7ap

L1

15°øD8øD1øD7

ø100 ø125ø160

SE515

R D1 D7 L1 D9 L7 D8 W1 L8

SE515R0405D [ 5 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 10506E [ 6 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 20608F [ 8 160 168.3 63 50.8 38 80 19.1 11 5.6 11.5 2

SE515R0407D [ 7 100 108.9 63 31.75 32 17 12.7 8 2.3 11.5 10509E [ 9 125 133.6 63 38.1 38 60 15.9 10 3.5 11.5 20611F [ 11 160 168.3 63 50.8 38 80 19.1 11 5.6 11.5 2

C H :15°A.R :+19°R.R :+5°

T :+11°I :+17°

SE515R0405D 0407D

SPSE515R STSE515R CWSE545TR CWSE545SN LS15T TKY25THSC16035

SE515R0506E

―

SE515R0611F─

z x c v b

c

v

b

z

x

P F7030 200(160─250)0.2

(0.1─0.3)VP15TF180

(100─250)

NX4545 140(80─200)F7030 200(160─250)

0.2(0.1─0.3)VP15TF

180(100─250)

NX4545 140(80─200)VP15TF 120(80─160)

0.15(0.1─0.2)

MVP15TF 150(100─200)

0.2(0.1─0.3)

K MC5020 175(100─250) 0.2(0.1─0.3)VP15TF 160(100─220)

N─

MD220 1000(200─1500)0.15

(0.05─0.25)

HTi10 650(300─1000)0.12

(0.05─0.2)

MIL

LIN

GINDEXABLE MILLING



SPARE PARTS



a Revolution (min-1)=(1000 x Cutting Speed)u(3.14 x &D1)a Table Feed (mm/min) =Feed per Tooth x Number of Teeth x Cutter Revolution

FACE MILLING

Fig.1 Fig.2

Finishing Roughing

Insert

20°positive insert.High rake angle.High rigidity due to carbide shim.

a

a

a

a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case)

Type



Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coar

se P

itch

Clo

se P

itch

Tool HolderNumber

*

Locator Shim Wedge-T Wedge-S ClampScrew Wrench Set Bolt

WorkMaterial Hardness Grade

Cutting Speed(m/min)

Feed per Tooth(mm/tooth)

Mild Steel

L025

20°

L2

S1L1

Re

R500

5

15°Re

20°S1

F1

D115°

Re

PMKN

F703

0M

C50

20VP

15TF

NX2

525

NX4

545

UTi

20T

HTi

10 D1 S1 F1 Re

SECN1504EFTR1 C T a 15.875 4.76 1.4 1.0

SEEN1504EFER1 E E a 15.875 4.76 1.4 1.0

1504EFTR1 E T a 15.875 4.76 1.4 1.0

1504EFSR1 E S a 15.875 4.76 1.4 1.0

SEKN1504EFTR1 K T a 15.875 4.76 1.4 ─1504EFSR1 K S a 15.875 4.76 1.4 ─

NX2

525

HTi

05T L1 L2 S1 Re

WEC53EFER5C C E [ 15.875 16.903 4.76 1.053EFTR5C C T a 15.875 16.903 4.76 1.0

P001Q001

MIL

LIN

G

WIPER INSERTS

INSERTSCutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting


WorkMaterial

SteelStainless SteelCast IronNon-ferrous Metal

Shape Order Number

Cla

ssH

onin

g

Coated Cermet Carbide Dimensions(mm)

Geometry

Shape Order Number

Cla

ssH

onin

g

Cermet Carbide Dimensions(mm)

Geometry


L026

VOX400

y

R D1 L1 D9 L7 D8 D11 D12 W1 L8

VOX400-050A03R a 3 50 40 22 20 11 17 41 10.4 6.3 0.3 10 1 CS401160T TKY15T

-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T

R08004C a 4 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T

R10006D a 6 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T

R12508E a 8 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T

R16010F a 10 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T

R20012K a 12 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T

R25016K a 16 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T

VOX400-050A05R a 5 50 40 22 20 11 17 41 10.4 6.3 0.3 10 1 CS401160T TKY15T

-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T

R08008C a 8 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T

R10010D a 10 100 50 31.75 32 45 ─ 70 12.7 8 1.5 10 2 CS401160T TKY15T

R12512E a 12 125 63 38.1 40 60 ─ 80 15.9 10 2.7 10 2 CS401160T TKY15T

R16016F a 16 160 63 50.8 43 80 ─ 120 19.1 11 5.3 10 2 CS401160T TKY15T

R20020K a 20 200 63 47.625 35 130 ─ 175 25.4 14.22 8.5 10 3 CS401160T TKY15T

R25024K a 24 250 63 47.625 35 180 ─ 220 25.4 14.22 13.3 10 3 CS401160T TKY15T

VOX400-063A08R a 8 63 40 22 20 11 17 50 10.4 6.3 0.5 10 1 CS401160T TKY15T

R08010C a 10 80 50 25.4 26 13 20 55 9.5 6 1.0 10 1 CS401160T TKY15T

R10012D a 12 100 50 31.75 32 45 ─ 70 12.7 8 1.4 10 2 CS401160T TKY15T

R12516E a 16 125 63 38.1 40 60 ─ 80 15.9 10 2.6 10 2 CS401160T TKY15T

R16020F a 20 160 63 50.8 43 80 ─ 120 19.1 11 5.1 10 2 CS401160T TKY15T

R20026K a 26 200 63 47.625 35 130 ─ 175 25.4 14.22 8.2 10 3 CS401160T TKY15T

R25034K a 34 250 63 47.625 35 180 ─ 220 25.4 14.22 13.0 10 3 CS401160T TKY15T

W1 L8

øD8øD11øD1

øD9øD12

L7L1

ap

øD1øD8

W1øD9øD12

L8L7

L1ap

øD1øD8

W1øD9ø101.6øD12

L8L7

L1

ap

ø200ø250

ø50ø63ø80

ø100ø125ø160

MIL

LIN

GINDEXABLE MILLING



Vertical inserts with high strength cutting edge.Economical 8 cutting edge inserts.Screw-on type.

a

a

a


SHOULDER MILLING

Fig.1 Fig.2

Fig.3

Roughing



ck

Numb

er of

Tee

th

Dimensions(mm) ToolWeight

(kg)

Max.Depthof Cut

ap (mm) Type

( Fig

.) *

Clamp Screw Wrench

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h

L027

y

R D1 L1 D9 L7 D8 D11 D12 W1 L8

VOX400-050A03R a 3 50 40 22 20 11 17 41 10.4 6.3 0.3 10 1 CS401160T TKY15T

-063A04R a 4 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T

-080A04R a 4 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T

-100B06R a 6 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T

-125B08R a 8 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T

-160C10R a 10 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T

-200C12R a 12 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T

-250C16R a 16 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T

VOX400-050A05R a 5 50 40 22 20 11 17 41 10.4 6.3 0.3 10 1 CS401160T TKY15T

-063A06R a 6 63 40 22 20 11 17 50 10.4 6.3 0.6 10 1 CS401160T TKY15T

-080A08R a 8 80 50 27 23 13 20 56 12.4 7 1 10 1 CS401160T TKY15T

-100B10R a 10 100 50 32 32 45 ─ 78 14.4 8 1.7 10 2 CS401160T TKY15T

-125B12R a 12 125 63 40 32 56 ─ 89 16.4 9 3 10 2 CS401160T TKY15T

-160C16R a 16 160 63 40 29 56 ─ 120 16.4 9 5.4 10 3 CS401160T TKY15T

-200C20R a 20 200 63 60 32 130 ─ 175 25.7 14.22 8.1 10 3 CS401160T TKY15T

-250C24R a 24 250 63 60 32 180 ─ 210 25.7 14.22 11.8 10 3 CS401160T TKY15T

VOX400-063A08R a 8 63 40 22 20 11 17 50 10.4 6.3 0.5 10 1 CS401160T TKY15T

-080A10R a 10 80 50 27 23 13 20 56 12.4 7 1.0 10 1 CS401160T TKY15T

-100B12R a 12 100 50 32 32 45 ─ 78 14.4 8 1.6 10 2 CS401160T TKY15T

-125B16R a 16 125 63 40 32 56 ─ 89 16.4 9 2.8 10 2 CS401160T TKY15T

-160C20R a 20 160 63 40 29 56 ─ 120 16.4 9 5.2 10 3 CS401160T TKY15T

-200C26R a 26 200 63 60 32 130 ─ 175 25.7 14.22 7.9 10 3 CS401160T TKY15T

-250C34R a 34 250 63 60 32 180 ─ 210 25.7 14.22 11.5 10 3 CS401160T TKY15T

MC5

020

VP15

TF

SONX1206PER N E a a

VP15

TF

WOEX1206PER5C E E a

W1 L8

øD8øD11øD1

øD9øD12

L7L1

ap

øD1øD8

W1øD9øD12

L8L7

L1ap

øD1øD8

W1øD9ø101.6(ø160:ø66.7)øD12

L8L7

L1

ap

ø160ø200ø250

ø50ø63ø80

ø100ø125

ø12.7 6.31.2

12.5

5.5

13.0

25

MIL

LIN

G


ARBOR TYPE


Fig.1 Fig.2 Fig.3



ck

Numb

er of

Tee

th

Dimensions(mm) ToolWeight

(kg)

Max.Depthof Cut

ap (mm) Type

( Fig

.) *

Clamp Screw Wrench

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h

Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry Shape Order Number

Cla

ssH

orni

ng

Coated

Geometry

INSERT WIPER INSERT

L028

&50─ &250

K MC5020 300(250 ─350) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3)

&50,&63 &80

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

&100 &125

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

&160 &200─&250

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

y

y

MIL

LIN

GINDEXABLE MILLING


Work Material TensileStrength Insert GradeCutting Speed

(m/min) Radial Depth of Cutae (mm)

Depth of Cutap (mm)

Feed per Toothfz (mm/tooth)

Gray Cast Iron

L029

&63 &80

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

&100 &125

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

&160 &200─&250

K MC5020 300(250 ─350) 0.4(0.3 ─0.5) 0.4(0.3 ─0.5)VP15TF 250(200 ─300) 0.4(0.3─0.5) 0.4(0.3 ─0.5)

MC5020 220(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 200(150 ─300) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 200(150 ─250) 0.3(0.2─0.4) 0.3(0.2─0.4)

VP15TF 170(150 ─200) 0.3(0.2─0.4) 0.3(0.2─0.4)

MC5020 170(150 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

VP15TF 150(100 ─200) 0.2(0.1─0.3) 0.2(0.1─0.3)

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Work Material TensileStrength Insert GradeCutting Speed

(m/min) Radial Depth of Cutae (mm)

Depth of Cutap (mm)


Radial Depth of Cutae (mm)

Depth of Cutap (mm)


Gray Cast Iron

L030

ASX400


R D1 L1 D9 L7 D8 D12 W1 L8 D11

ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1-063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1

R08004C a 4 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2

R10005D a 5 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2

R12506E a 6 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2

R16008F a 8 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2

R20010K a 10 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3R25012K a 12 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3

ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1-063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1

R08006C a 6 80 50 25.4 26 38 60 9.5 6 ─ 1.0 10 2

R10007D a 7 100 50 31.75 32 45 70 12.7 8 ─ 1.5 10 2

R12508E a 8 125 63 38.1 35 60 80 15.9 10 ─ 2.5 10 2

R16012F a 12 160 63 50.8 38 90 100 19.1 11 ─ 4.0 10 2

R20016K a 16 200 63 47.625 35 135 160 25.4 14.22 ─ 7.0 10 3R25018K a 18 250 63 47.625 35 180 210 25.4 14.22 ─ 12.0 10 3

y

C H :0°A.R :+11°R.R :-9°─ -11°

T :-9°─ -11°I :+11°

ø50ø63

ø200ø250

ø80ø100ø125ø160

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* Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5

High tolerance M-class inserts.Economical 4 cutting edge inserts.Curved cutting edge and high rigidity holder.Screw-on type.

a

a

a

a

SPARE PARTS


SHOULDER MILLING

Fig.1 Fig.2

Fig.3

Finishing Roughing


Tool Holder Number* *

Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)

Type

Order NumberStock

Num

ber

of T


Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coa

rse

Pitc

hFi

ne P

itch

L031

R D1 L1 D9 L7 D8 D12 W1 L8 D11

ASX400-050A03R a 3 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1-063A04R a 4 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1

-080B04R a 4 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2

-100B05R a 5 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2

-125B06R a 6 125 63 40 32 60 80 16.4 9 ─ 2.3 10 2

-160C08R a 8 160 63 40 29 56 100 16.4 9 ─ 3.6 10 3

-200C10R a 10 200 63 60 32 135 160 25.7 14.22 ─ 6.3 10 4-250C12R a 12 250 63 60 32 180 210 25.7 14.22 ─ 10.8 10 4

ASX400-050A04R a 4 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1-063A05R a 5 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1

-080B06R a 6 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2

-100B07R a 7 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2

-125B08R a 8 125 63 40 32 60 80 16.4 9 ─ 2.2 10 2

-160C12R a 12 160 63 40 29 56 100 16.4 9 ─ 3.5 10 3

-200C16R a 16 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4-250C18R a 18 250 63 60 32 180 210 25.7 14.22 ─ 10.7 10 4

ASX400-050A05R a 5 50 40 22 20 11 41 10.4 6.3 17 0.3 10 1-063A06R a 6 63 40 22 20 11 50 10.4 6.3 17 0.5 10 1

-080B08R a 8 80 50 27 29 38 60 12.4 7 ─ 0.9 10 2

-100B10R a 10 100 50 32 32 45 70 14.4 8 ─ 1.4 10 2

-125B12R a 12 125 63 40 32 60 80 16.4 9 ─ 2.1 10 2

-160C15R a 15 160 63 40 29 56 100 16.4 9 ─ 3.4 10 3

-200C19R a 19 200 63 60 32 135 160 25.7 14.22 ─ 6.2 10 4-250C22R a 22 250 63 60 32 180 210 25.7 14.22 ─ 10.5 10 4

y

C H :0°A.R :+11°R.R :-9°─ -11°

T :-9°─ -11°I :+11°

P001Q001

ø50ø63

ø200ø250

ø160

ø80ø100ø125

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Fig.1 Fig.2

Fig.3 Fig.4

Type

Order NumberStock

Num

ber

of T


Weight(kg)

Max.Depthof Cut

ap (mm)Type(Fig.)

Coa

rse

Pitc

hFi

ne P

itch

Ext

ra F

ine

Pitc

h


L032

R D1 L1 D4 L3 ap

ASX400R403S32 a 3 40 125 32 40 10503S32 a 3 50 125 32 40 10634S32 a 4 63 125 32 40 10804S32 a 4 80 125 32 40 10504S32 a 4 50 125 32 40 10635S32 a 5 63 125 32 40 10806S32 a 6 80 125 32 40 10


R D1 D4 D5 L1 L2 L11 H1 M ap (kg)

ASX400R322AM1640 a 2 32 17 29 63 40 6 24 M16 10 0.3 ─ WCS503507H TPS35 TIP15T HKY35R

403AM1645 a 3 40 17 29 68 45 6 24 M16 10 0.3 STASX400N WCS503507H TPS35 TIP15T HKY35R

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GINDEXABLE MILLING


(Note) For screw-in type arbors, refer to page L132─L133.


A-A section

SPARE PARTS

SHANK TYPE Right hand tool holder only.

Right hand tool holder only. SCREW-IN TYPE


Type


of TeethDimensions(mm)

Coa

rse

Pitc

hFi

ne P

itch

Tool Holder Number* *

Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)

Order Number Sto

ckC

oola

nt H

ole

Numb

er of

Tee

th

Dimensions (mm)

Tool

Weig

ht * *

Shim ShimScrewClampScrew

Wrench(Insert)

Wrench(Shim)

u

u

L033

P MKNSH

F703

0M

C50

20VP

15TF

VP30

RT

NX4

545

HTi

10 D1 S1 F1 Re

SOET12T308PEER-JL E E a a a a 12.7 3.97 1.4 0.8

SOMT12T308PEER-JM M E a a a a a 12.7 3.97 1.4 0.8

SOMT12T308PEER-JH M E a a a a 12.7 3.97 1.4 0.8

SOMT12T320PEER-FT M E a a 12.7 3.97 0.5 2.0

SOGT12T308PEFR-JP G F a 12.7 3.97 1.4 0.8

NX2

525

HTi

05T L1 L2 S1 F1 Re

WOEW12T308PEER8C E E a 12.5 13.2 3.97 8 0.812T308PETR8C E T a 12.5 13.2 3.97 8 0.8

L132P001Q001

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INSERTS

WIPER INSERTS

Cutting Conditions (Guide) : : Stable Cutting : General Cutting : Unstable Cutting

Honing : E : Round F : Sharp T : Chamfer

WorkMaterial


App

licat

ion

Shape Order Number

Cla

ssH

onin

g

Coated Cermet Carbide Dimensions(mm)

Geometry

Fini

sh─

Ligh

t Cut

ting JL Breaker

Light

─Ro

ugh

Cuttin

g JM Breaker

Med

ium

─H

eavy

Cut

ting JH Breaker

Heav

y In

terru

pted

Cutti

ng

FT Breaker

For

Alu

min

ium

Allo

y JP Breaker

Shape Order Number

Cla

ssH

onin

g

Cermet Carbide Dimensions(mm)

Geometry

SCREW-IN ARBORSSPARE PARTSTECHNICAL DATA

L034

P F7030 280 (210─350) 0.18 (0.08─0.28) JL 0.2 (0.1─0.3) JM 0.25 (0.1─0.35) JH

VP15TF 250 (200─300) 0.18 (0.08─0.28) JL 0.2 (0.1─0.3) JM 0.25 (0.1─0.35) JHFTVP30RT 230 (180─280) 0.18 (0.08─0.28) JL 0.2 (0.1─0.3) JM 0.25 (0.1─0.35) JH

NX4545 180 (130─230) 0.15 (0.07─0.23) JL 0.18 (0.1─0.28) JM ─ ─

F7030 250 (200─300) 0.15 (0.07─0.23) JL 0.18 (0.1─0.28) JM 0.2 (0.1─0.3) JH


NX4545 150 (120─180) 0.13 (0.06─0.2) JL 0.15 (0.1─0.25) JM ─ ─

F7030 180 (130─230) 0.13 (0.06─0.2) JL 0.15 (0.1─0.25) JM 0.18 (0.1─0.28) JH


NX4545 100 (80─120) 0.1 (0.05─0.15) JL 0.13 (0.1─0.2) JM ─ ─

M VP15TF 220 (170─270) 0.15 (0.07─0.23) JL 0.18 (0.1─0.28) JM 0.2 (0.1─0.3) JHFTVP30RT 200 (150─250) 0.15 (0.07─0.23) JL 0.18 (0.1─0.28) JM 0.2 (0.1─0.3) JH

NX4545 150 (120─180) 0.15 (0.07─0.23) JL 0.18 (0.1─0.28) JM ─ ─

K MC5020 200 (150─250) ─ ─ 0.2 (0.1─0.3) JM 0.25 (0.1─0.35) JHFTVP15TF 180 (130─230) 0.18 (0.1─0.28) JL 0.2 (0.1─0.3) JM 0.25 (0.1─0.35) JHFT

N ─ HTi10 300─ 0.15 (0.1─0.2) JP 0.2 (0.1─0.3) JP 0.3 (0.2─0.4) JP

S─ VP15TF 40 (20─50) 0.15 (0.07─0.2) JL 0.2 (0.1─0.3) JM ─ ─

H VP15TF 80 (60─100) 0.08 (0.04─0.13) JL 0.1 (0.05─0.15) JM 0.12 (0.07─0.17) JHFT

y yMIL

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GINDEXABLE MILLING

The JP breaker has sharp cutting edges. Wear gloves when handling.When machining aluminium alloy, welding to the cutting edge tends to occur, often leading to insert failure. To prevent this, wet cutting is recommended.

Wiper inserts for the ASX400 are single-cornered.When installing the wiper insert, place the insert so that the small chamfer is located as shown.The peripheral cutting edge of the wiper insert is located back than general inserts. Beware of wear of the insert just behind the wiper insert.

Instructions for use of the JP breaker Instructions for use of wiper inserts●

●

●

●

●


INSTRUCTIONS FOR USING INSERTS

aRevolution (min-1)=(1000 x Cutting Speed)u(3.14 x &D1) aTable Feed (mm/min)=Feed per Tooth x Number of Teeth x Cutter Revolution

Work Material Hardness Grade Cutting Speed(m/min)Finish─Light Cutting Light─Rough Cutting Medium─Heavy Cutting

Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker Feed per Tooth (mm/tooth) Breaker

Mild Steel

L035

y

y

y

y

y

y

y

y

JL JM JH FT JP

ASX400

ASX400 30

100

122

P M K N S H

VP15TFVP30RT

MC5020HTi10

VP15TF VP15TF

F7030F7030

VP15TFVP30RT

VP15TF

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FEATURES

ECONOMICAL

EASY TO USE

CHIPBREAKERS FOR A WIDE RANGE OF APPLICATIONS

INSERT GRADES FOR A WIDE RANGE OF MATERIALS

LOW RESISTANCE

HIGH RELIABILITY

HIGH ACCURACY

* JM breaker data

Values obtained under recommended cutting conditions.

Wall accuracy

Heat proof te

mperature

Conventional 1.7 times

Cutting edge diameter

7mm

pitc

h x

3

(!m)

HIGH HEAT-RESISTANT BODY

ASX400 is economical as it employs inserts that have 4 cutting edges. Additionally with one tool, it is possible to carry out face milling, shoulder milling, and slotting operations.

Employs a screw on type mechanism, therefore, the inserts can be easily set. Additionally when indexing the insert, it is not necessary to remove the screw complet

how to read the standard of indexable millingksmg nf10000 octacut pmc pmf pmr long arbor for pmr /...

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