Hollow glass Technologies General Catalogue

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Flat Glass• Floatandlaminatedcuttingmachines• Breakoutsystem• Loadingsystem• Glassstockmanagement• Straightlineedgersandbevellers• Doubleedgers• Drillingmachines• CNCDrilling• CNCShapeEdgers• CNCGlassworkingcentres

Since 1957, the year of its foundation, Bottero has specialised in the production of glass working machinery and is one of the world’s largest equipment manufacturer in three sectors

• FlatGlass• HollowGlass• Engineering

Bottero’s continuous attention to detail and comprehensive range of products provi-des for its customers every need. From float glass lines to cutting tables with a wide range of automatic loading options, to glass grabs, high volume laminated lines and high speed bottle manufacturing machinery.

Engineering• Automotivelines• Coaterlines• Floatlines• Mirrorlines• Packinglines• Patternedlines• Processinglines• PVlinesimprovements• Solarlines

• Glassconditioning• Gobforming• Formingmachinesforglasscontainers• Warehandling• Controlandautomationsystem• Accessories,fittingand complementaryequipment forISproductionlines

Hollow Glass

Table of contentGlass conditioning

Gob forming and delivery

Forming machine

Pneumatic mechanism

Servo technology

Ware handling

Control system

Treatment

Ancillary equipment

Service

E-Forehearth

Mechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system

IS MachineE-IS MachineRe-manufactured IS Machine

E-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism

Forming packServo invertServo takeout 2.0Universal backlash free takeout arm

700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 series

700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal

HTH Hot-End treatment unitCold-End treatment unitMould cooling air remote control system

Constant cushioning oleodinamic unitStirrerArticulated hoist

Remote assistanceTrainingSpare parts

Building

E-Forehearth• Newly designed combustion and cooling equipment pre-assembled

on board of the overhead steel structure for drastic reduction of field installation activity.

• Automatic control system based on redundant CPUs for back-up in case of failure.

• Dual CAN BUS connection between main cabinet and local panels. • Proprietary design of refractory superstructure with dual interactive

direct and indirect cooling.

Mechanical feeder• Spouts available: 281 Standard and Deep, 703, 715 in single double or triple gob• Maximum flexibility of shearing angle: standard from 30° right to 90°

left, symmetric from 30° left to 90° right• Improved mechanical feeder: bearing type 7” stroke plunger linkage, oil bath shear mechanism, pneumatic spring• Stand alone tube rotation inverter control (RTC) and electrical tube

height adjustment (THD) are available.

Servo feeder mechanism• Easy replacement of existing mechanical feeders for 281, 703 and

715 spouts• The servo motor ensures consistent and repeatable operation up to

240 cuts/minute• Oil bath gearbox granting longer life of mechanical components• Multiple weight operation for sampling or for different gob weight

production.

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Glass conditioningE-Forehearth

Gob forming and deliveryMechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system

Electronic gob distributor• Retrofittable on any existing IS Machine• Fully programmable firing order• Dwell time and scoop positioning adjustable by Hand Held Terminal• Automatic homing in case of power failure.

Coaxial delivery system• Consistent trough deflector alignment ensures effective gob loading • Complete range of trough and deflector sizes are available• Available for single, double and triple gob• Delivery aligned with laser fixture to ensure correct gob loading into the blanks.

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Roller coaster system• The roller coaster system is developed for larger size section machines (from 10 to 12 sections)• The trough design reduces the gob friction, increasing the speed

and improving the heat balance of the gob.

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Gob forming and deliveryMechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system

IS Machine• Available from 2 to 20 sections configuration• Blow & Blow, Press & Blow and NNPB process • Variable equipment and accessories to cover any production range

for single, double and triple gob • Servo mechanisms available as option • Advanced forming technology through proportional valves• Engineering team available to discuss tailored solutions• Consulting and advisor service for glass containers and special

projects.

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Forming machineIS MachineE-IS Machine

Re-manufactured IS Machine

Re-manufactured IS Machine• Revimac is the largest and best equipped IS Machine rebuilding

shop worldwide• Available from 1 to 12 sections single frame configuration, tandem from 12 to 20 sections B&B, P&B and NNPB process• Design of tailor-made configuration for peculiar customer requirements• Consulting and advisory services for glass container special project.

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IS Machine

(*): Available on request with special machine design

Machinewaredimensionlimits

Machinecenterdistance4-1/4” 5” 5-1/2” 6-1/4”

B&BProces

Bodydiameter

Heightunderfinish

Stackcooling

SG DG TG 3” SG DG TG 3-5/16” SG DG SG DG TG 4-1/4”

178 90 52 178 105 62 178 111 178 130 90

FCC 155 80 50 155 95 60 155 102 155 120 75

Stackcooling 340 315 280 340 342 250 360 342 - - -

FCC 317 296 280 317 325 250 360 342 360 342 296

Customi-zed(*) 500 415 / 513 428 - 580 480 - - -

Finishdiameter 48 48 30 48 48 30 48 48 48 48 48

P&B/NNPBProces

Bodydiameter

Stackcooling 178 90 52 178 105 62 178 111 178 130 90

FCC 155 80 50 155 95 60 158 102 155 120 75

Heightunderfinish

Stackcooling 293 305 255 - - 243 - - - - -

FCC 260 286 255 260 223 243 303 292 303 305 275

Finishdiameter 120 83 38 120 90 55 120 90 120 90 83

Machineservicerequirements

Maximum consumption for each section in [Nm3]

Machinetype4-1/4” 5” 5-1/2” 6-1/4”

DG TG 3” DG TG 3-5/16” DG DG TG 4-1/4”

Media Presssure(relative) B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B

Operatingair 2,2bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1

Operatingair 3,2bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0

Formingair 2,2bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8

Pilotair 3,5-4bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

Vacuum -0,85bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40

Coolingairmachine(*) 0,1-0,12bar 75 75 60 60 75 75 65 65 90 90 95 95 90 90

Coolingairmachine(**) 0,1-0,12bar 50 50 40 40 55 55 45 45 70 70 75 75 70 70

Coolingairconveyor 0,06bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0

Coolingwater(***) 2bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 10,0 10,0 12,0 12,0

(*): (With stack cooling blank+blow) - (**): (FCC blow side and blank stacks) – (***):[Lt/min] (For scoops and gob distributor)

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Forming machineIS MachineE-IS MachineRe-manufactured IS Machine

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E-IS Machine• Available from 2 to 20 sections configuration• Blow & Blow, Press & Blow and NNPB processes • Variable equipment and accessories to cover any production range

for double and triple gob• Servo mechanisms available as option • E-MOC mechanism is mounted on the top of the section frame• E-MOC is available in all traditional center distances as well as the

newly developed TG 3-1/2”• The cooling air with E-MOC improves the temperature balance

between each half of the mould• The pantograph E-MOC movement is designed to grant smooth

mould movement thus reduceing wear and damage to the equipment• Advanced forming technology through proportional valves• Engineering team available to discuss tailored solutions• Consulting and advisor service for glass containers and special

projects.

Machine service requirements

Maximum consumption for each section in [Nm3]

Machine type”4/1-6”2/1-5”5”4/1-4

DG TG 3” DG TG 3-1/2 DG DG TG 4-1/4”

Media Presssure(relative) B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B

Operating air 2,2 bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1

Operating air 3,2 bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0

Forming air 2,2 bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8

Pilot air 3,5-4 bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

Vacuum -0,85 bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40

Cooling air machine (*) 0,1-0,12 bar 35 35 28 28 40 40 30 30 50 50 60 60 55 55

Cooling air machine (**) 0,1-0,12 bar 45 45 38 38 50 50 40 40 60 60 70 70 65 65

Cooling air conveyor 0,06 bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0

Cooling water (***) 2 bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 10,0 10,0 12,0 12,0

(*): (FCC blow side and blank E-MOC) - (**): (FCC blow side and blank + blow E-MOC) – (***):[Lt/min] (For scoops and gob distributor)

Machine ware dimension limits Machine center distance

B&BProces

Bodydiameter

FCC and/or 360° Cooling

”4/1-6”2/1-5”5”4/1-4

DG TG 3” DG TG 3-1/2” DG DG TG 4-1/4”

80 50 95 67 102 120 75

Heightunderfinish

FCC and/or 360° Cooling

296 280 325 280 335 345 304

Finish diameter 48 30 48 48 48 48 48

P&B/NNPBProces

Bodydiameter

FCC and/or 360° Cooling

80 50 95 67 102 120 75

Heightunderfinish

FCC and/or 360° Cooling

286 255 223 267 316 295 280

Finish diameter 83 38 90 60 90 90 83

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Forming machineIS MachineE-IS MachineRe-manufactured IS Machine

E-MOC technology• Top mounted design improves the access to the mechanism• 360° integrated cooling at blank and blow side allows high airflows• E-MOC is designed to be retrofitted on existing machines• The pantograph E-MOC movement is designed to grant smooth

mould movement, thus reducing wear and damage to the equipment.

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Pneumatic plunger mechanism• Floating plunger concept maintains the alignment after first self-

centering to the neck ring, reduces radial load on the piston rod and reduces wear on neck ring, positioner and piston rod bearing

• Lightweight design allows easier plunger mechanism exchange• Increased plunger cooling capacity with individual cooling air

exhaust per cavity through plunger base improves the performance of the mechanism

• Advanced technology of components and material allows increased reliability of the mechanism and easy maintenance.

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Pneumatic mechanismE-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism

Neckring 300 series• Air ducts inside the mechanism have been optimized to achieve

balanced motion of the arms• The mechanism has been redesigned to reduce the weight masses

and improve the performance• The mechanism can be overhauled and re-used for more machine

campaigns • The backlash free neckring assembly is also available as option

with needle bearings at shaft ends.

Forced Convection CoolingMechanism• Operations not affected by Cooling Pressure Level• The internal vacuum piping can be removed for faster maintenance

and easy conversion• Cooling air flow increased by 20%• Retrofittable to any existing machine. No modification to section frame required.

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Funnel, baffle, blow head 300 series• 300 series mechanisms designed to fit on any IS Machine • Higher efficiency of pneumatic seals in PTFE leads to high cost

saving (60% leakage reduction)• Hydraulic up stroke cushioning available as option for baffle and

blow head mechanisms• The cam profiles and cam follower have been revisited to improve

performance and mechanism life.

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Pneumatic mechanismE-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism

Servo invert• The movement profiles can be programmed to fit each job requirement and can be extended from one section across all the machine• Can be retrofitted to existing machines without any alteration to the section boxes• The invert and revert movement can be adjusted through the HHT or PC during production• High speed and accurate parison transfer granted by precise and

repeatible motion.

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Servo-takeout 2.0• The servo-takeout ramp UP and DOWN speed is fully adjustable to

ensure optimum production results• Stable transfer of ware onto the dead plate garanted by precise and

repeatible motion• Takeout arm is easy to exchange• The speed profile can be programmed to suit each job.

Forming pack• The accurate control of pressure at each step of the forming process

improves glass quality efficiency and machine speed• Impacts on glass distribution, pressure resistance, check reduction,

baffle and mould seems reduction, birdswing• Each servo valve can be electronically adjusted with a user friendly

interface.

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Servo technologyForming packServo invertServo takeout 2.0 Universal backlash free takeout arm

Universal backlash free takeout arm• The new generation of Take-Out Arms is available for all machine

types and Center Distances (Single to Quad Gob).• The high performance belt system ensures precise container grabbing and improved container quality.• Improved interface to the Tong Head allows more precision and

rigidity while positioning the Take-Out Tong head over the mould.• Modular design with exchangeable interface allows easy and fast

retrofit on the various types of servo and pneumatic Take-Out mechanisms.

700 Electronic pusher module• Advanced diagnostic (alarms, event modification log, system and

motors status, real time production data availability)• Reversibility of the mechanical group; left or right delivery may be

achieved without the use of additional parts • Quick change single motor pusher mechanism.

Machine conveyor• The basic UBC conveyor is available for up to 12 sections single

bed machine or up to 24 sections tandem machine• The air cooling inlets can be from front or back of the conveyor body• Separate Belt Cooling version available as option, featuring two

different air pressure levels on beam and dead plate separately, granting higher cooling flexibility

• Independent Cavity Cooling version features additional individual cooling control of inner and outer cavity on dead plate for better cooling equalization.

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700 Electronic pusher module - Twin axis• The two axes concept grants smooth and precise handling of unstable container at high speed• Using a special adapter plate the mechanism can be installed on most existing conveyor retrofittable to most existing conveyors • Graphic simulation of ramps profile helps the fine tuning of the perfect handling.

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Ware handling700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 Series

Cross conveyor• Standard drive by synchronized motors connected to the feeder

and machine drive system.• Tubular steel conveyor beam with built–in water cooling system and

air cooling system on request• Quick change under-belt modular wear plates and dead plates with

remote control height adjustment• RH or LH operation to suit any lay–out requirement.

HS transfer 700• Special cam design for quick retraction of paddles. • Drive sprocket equipped with slip clutch to prevent damage in case

of jamming due to broken glass interference• Self-supporting base frame allowing easy positioning of transfer

head with vertical and lateral adjustment for accurate ware handling. • RH and LH version available to suit any lay-out requirement.

Mechanical stacker RS-90 series• Rugged equipment suitable for RH or LH delivery and for lehrs belt

up to4500 mm wide• Built–in height adjustment system (950 to 1100 mm)• Container loading by side shifting of push–bar• Drive motor mounted on belt tension adjustment slide for quick

change replacement.

2-Axis servo stacker RSS-90• High performance, up to 13 cycle per minute• User-friendly touch screen interface• One-touch height adjustable framework. • “Steady bar” option to handle unstable glassware.

3-Axis servo stacker RSS-100• Top perfomer in the marketplace, up to 20 cycle per minute• User-friendly touch screen interface• Quick change push-bar• Remote control system for adjustment of push-bar verticality.

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Ware handling700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 Series

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Control systemWith E-pack 700 series Bottero strengthens its position as leading supplier of electronic control systems, setting new standards in hot-end production lines. ‘Intelligent’ diagnostic and modularity are the key features of the 700 E-Pack.

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MotionControlRemoteI/DSystems

EthernetTCP/IP

Internet

Remoteassistance

Modem

HMImobilepanel

ISMachine

VPNSPV

OtherlinesSPV

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Control system700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal

700 Flexible motor control module• The phasing on all drive motors is automatically configured – even

after motors re-start • The design of the motors ensures maximum flexibility for the changes in parameters during production • Digital motor speed control with wide adjustment range and no

need of replacement of mechanical parts

FMC700isincluding:• Revolving Tube Control• Tube Height Driven• Servo plunger• Servo parallel shear• Servo Gob Distributor• Main Conveyor • Up and down conveyor

• Ware Transfer• Cross conveyor• StackerOR:• Mechanical Stacker• Mechanical Feeder• Mechanical Gob distributor• Others

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700 Electronic forming control module• “Selective job change” with fully independent section structure: possibility to run different processes. Fully flexible event setting and

special cycle configuration• Section control units can be customized according to specific requirements• All events can be manually operated• The firing order can be adjusted to suit the operating conditions.

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Mobile interface panel 700• All machines parameters are visible and editable from any plug-in

point• User friendly menu grants easy surfing through the parameters (all

SPV data are available)• Multilingual functions are available: (Chinese, Japanese, Farsi, Thai,

Turkish, Russian).• Full screen and easy diagnostic is available on mobile panel.

Control system700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal

HTH Hot-End treatment unit• High uniformity of body treatment and minimal deposition on the finish• Easy cleaning of recirculation manifolds and inner/outer diffuser• Entirely fabricated in AISI 304/316 stainless steel• Lifting system option for maintenance and cleaning

Cold-End treatment unit• Light metal alloy carriage frame• Twin nozzle spray system• Carriage assembly features vertical pneumatic cylinder for nozzle up-down stroke control and horizontal hydraulic cylinder for lateral displacement control• PLC based control system and inverter drive.

Mould cooling air remote control system• Remote control system for monitoring and adjusting the mould

cooling air flow of bottom individual cooling application• RRS-T Teleflex steel cable based manual system with individual

handle bars• RRS-B Pneumatic actuator based automatic system controlled by the IS timing system• RRS-P Pneumatic based ON/OFF automatic system controlled by

independent electric cabinet.30

Constant cushioning oleodinamic unit • Oil recirculation system featuring one motor for single shop and two

motors for multi shop configuration• PLC based control system• MIN-MAX oil level and oil temperature monitoring system• Heat exchanger option available.

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TreatmentHTH Hot-End treatment unitCold-End treatment unitMould cooling air remote control system

Ancillary equipmentConstant cushioning oleodinamic unitStirrerArticulated hoist

Stirrer• Glass mixing unit available in 2 or 3 blenders configuration• 180° pivoting support brackets to enable safe maintenance and

refractory blenders replacement • Manual lifting hoist to raise and lower stirrer assembly• Individual inverter control system for drive motors.

Articulated hoist• Job change assist mechanical device• Metal framework to be installed on blank side of IS Machine for

handling loads• Lifting and handling by remote control pneumatic hoist• Lifting capacity up to 250 kg.

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Remote assistance• Remote assistance is our on-line assistance service that enables

Bottero qualified engineers to take direct control over the line SPV supervisor via internet

• Remote control improves and speeds up troubleshooting and problem solution and saves time and money while reducing

production losses remote• Remote assistance allows of software upgrading for Bottero control system• HOT LINE is an additional and extended phone support service

available upon request through a dedicated number.

Training• Training of operators and machine maintenance technicians in

Bottero or directly on site• Running and troubleshooting of the machinery and electronic control systems • Maintenance of the machinery and electronic control systems• Production process and reduction of defects.

Spare parts• Search engine and on-line service is active on Internet - to select spare parts and accessories - to request quotations and information via mail. - to download standard and exploded-view diagrams of the mechanisms - to find Bottero parts matching to IS international codes • The "Swap&Go" is a service on exchange basis that minimise repair

times. Overhauled and compatible parts are available within 48 hours.• Availability of spare parts and interchangeable components for the entire

lifespan of the machine. • Quick delivery procedures worldwide. www. spareparts.bottero.com

ServiceRemote assistanceTraining Spare parts

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Bottero S.p.A TranaTrana - Italy

Bottero S.p.A PesaroPesaro - Italy

Revimac S.r.L.Vicenza - Italy

Bottero IG S.r.L PesaroTreviso - Italy

Bottero GmbhGrevenbroich - Germany

Bottero Gmbh Hollow GlassNeuss - Germany

Bottero UK LimitedRochdale - Great Britain

Bottero FranceJeannet - France

Bottero do BrasilDiadema S.Paolo - Brasil

Bottero Flat Glass Inc.Kernersville - North Carolina - USA

Bottero Glass Machinery Co. LtdShanghai - People’s Republic of China

Bottero Glass Industry Co. LtdFoshan - People’s Republic of China

BotteroS.p.AHeadquartersCuneo – Italy

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BOTTEROS.p.A.- via Genova 82 - 12100 Cuneo - Italy Tel. +39 0171 310611 - Fax +39 0171 401611hollowglass.sales@bottero.com

Theimagesanddatainthiscatalogueareonlyindicativeandneveroverride thecontractengagementofBotteroS.p.A.Forphotographic reasons the products is often shown completewithaccessories that arenotpartof thestandardequipmentofthemachine.