high-speed, multi-camera machine vision system cv-x200/x100 series
DESCRIPTION
Here is Keyence's latest CVX vision system catalogTRANSCRIPT
GLOBAL STANDARDCV-X200/X100 Series Ver.3
High-Speed, Multi-Camera Machine Vision System
CV-X200/X100 Series
NEW
POWER MEETS SIMPLICITY
2
NEW
3D IMAGE PROCESSINGBRINGING VISION & MEASUREMENT TO NEW HEIGHTS
The LJ-V laser profiler enables stable detection of a moving target with ultra high-speed profiling of 64,000 samples per second. A 3D image is compiled from this sampling data and processed using the CV-X Series machine vision system.
KEYENCE LJ-V Lasers - 7 Heads AvailableUltra long-range Long-range Mid-range High-accuracy High-accuracy,
specular targetUltra high-speed Ultra high-accuracy,
specular target
COLOR MONOCHROME 21M 5M 2M VGA 21M 5M 2M VGA
N/A N/A N/A N/A N/A N/A N/A
3
KEYE
NCE
SMAR
TCA
MER
A
SMARTCAMERA
SMARTCAMERA
SMARTCAMERA
SMARTCAMERA
SMARTCAMERA
5104
0.31Mpixels
2Mpixels
5M pixels
21M pixels
640
1600
2432
4801200
2050
4092
0.31M pixels 21M pixels
The same field of view captures a more accurate image
Inspection of LCD pixel arraysThe same target area within the red frame captured by each camera.
STABLE DETECTION OF SLIGHT DEFECTS
The 21 mega-pixel camera provides ultra high-accuracy for large inspection areas
NEW
The same accuracy over a wider area
Print inspection of integrated circuits on a trayThe field-of-view adjusted to make the print resolution the same for each camera type.
CAPTURE THE TARGET WITH A WIDER FIELD-OF-VIEW
NEW
HIGH-SPEED HIGH-SPEED HIGH-SPEED HIGH-SPEED
21 MEGAPIXEL CAMERATHERE IS NO SUBSTITUTION FOR RESOLUTION
A 21 mega-pixel image, with a resolution of 5104 x 4092, can be captured at a rate of 9 FPS (110 ms). This allows for inspection of minute defects in a wide field-of-view that are impossible to detect with lower resolution cameras.
4
THE EVOLUTION OF KEYENCE MACHINE VISION SYSTEMSKEYENCE has been an innovative leader in the machine vision field for more than 30 years. Its high-speed and high-performance machine vision systems
have been continuously improved upon allowing for even greater usability and stability when solving today's most difficult applications.
In 2008, the XG-7000 Series was released as a “high-performance image processing system that solves every challenge”,
followed by the CV-X100 Series as an “image processing system with the ultimate usability” in 2012.
And in 2013, an “inline 3D inspection image processing system” was added to our lineup. In this way, KEYENCE has continued to develop
next-generation image processing systems based on our accumulated state-of-the-art technologies.
KEYENCE is committed to introducing new cutting-edge products
that go beyond the expectations of its customers.
At a time when image processors were
expensive and difficult to handle, KEYENCE
started development of image processors in
preparation for releasing a general-purpose
image processing sensor. The CV-100 Series was
released as the industry's first low-cost image
processing sensor.
THE FIRST IMAGE PROCESSING SENSOR
CV-100/300 Series
CV-500/700 Series
CV-2000 Series
CV-3000 Series
CV-5000 Series
VX Series
XV-1000 Series
FIRST PHASE 1980s to 2002 SECOND PHASE 2003 to 2007
Released the CV-300 Series using a color
camera, followed by the CV-500/700 Series
compact image processing sensors with
integrated monitors. KEYENCE had expanded the
image processing sensor market and gradually
established its position in the market.
Released the CV-2000 Series compatible with x2
speed digital cameras and added first-in-class
2 mega-pixel CCD cameras to the lineup.
Released the CV-3000 Series that can simultaneously
accept up to four cameras of eight different types,
including monochrome and color.
Released the CV-5000 Series that features a 5 mega-
pixel camera, highest in its class, and several new
algorithms.
5
Cost
Highest problem solving capability through flexibility.
Stable, long-term operation with an intuitive, user-friendly interface.
Various lens and lighting options are also available
XG-8000/7000 Series
CV-X200/X100 Series
Performance
Usability
Released the XG-7000 Series featuring faster performance through
distributed processing, a wide variety of flexible inspection tools,
and a user-customizable interface. This Series has become the
standard system for solving any challenge.
Released the global standard CV-X100 Series that supports 10
languages and achieves powerful problem-solving performance
through an intuitive, user-friendly programming interface.
Released the IV Series vision sensor which enables easy image
discrimination.
KEYENCE started supporting connection of 21 mega-pixel cameras,
line scan cameras, 3D cameras, and laser profile measurement
systems. In-line height measurement and various other inspections
are now possible with the XG-8000/CV-X200 Series.
Presence detection at a reasonable cost.
IV Series
TH IRD PHASE 2008 and beyond
6
THREE FEATURES TO SUPPORT THE GLOBAL STANDARD
• Easy to use, state-of-the-art algorithms.
• Quick, intuitive set-up and long-term stability.
• A wide variety of cameras and lasers to match any application.
For high-performance image processing, ease of initial set-up, stable operation, and
low-maintenance performance are essential.
Based on KEYENCE’s expertise accumulated over many years, the CV-X has
converted these important factors into functions easily handled by any user.
Version 3 offers even higher problem-solving performance with the addition of a
21 mega-pixel camera, a high-speed, high-capacity controller, and 3D laser-profile
measurement support.
All of these functions are now possible with the same ease-of-use.
In order to provide a wide variety of choices suited for every challenge and to ensure
stable operation at every production site, the CV-X Series will continue to evolve.
CV-X200/X100 Series Ver.3
7
ALGORITHMS THAT ADDRESS EVERY INSPECTION REQUIREMENT
POWERFUL UTILITIES THAT SUPPORT STABLE OPERATION
Multiple algorithms are provided to address various inspection
requirements such as appearance inspection, 3D dimensional
measurement, and character recognition. Based upon many years
of laser measurement and machine vision experience, KEYENCE
algorithms continue to evolve to support stable, in-line inspection
solutions.
Various utilities are provided to help long-
term stable image processing, including
functions for replicating original camera
location and conditions, protecting program
setting, and creating custom operator
manuals automatically.
Users can easily create operation
screens for improved visualization and
custom menus that show only items
preselected for frequent changes,
allowing anyone to easily make required
adjustments.
Appearance inspection
Operation screen catalog
Dimension inspection Character recognition
Camera installation replication
3D measurement
User manual auto-generator
AVAILABLE HARDWARE AND SOFTWARE P.8
P.12
P.24
Seven types of controllers available depending on processing speed and capacity
MULTI-CORE DSP-INTEGRATEDCV-X200 Series
NEW
16 types of cameras available to match any application
ULTRA HIGH-RESOLUTION21M PIXEL CAMERA
NEW
3D profile measurement is possible with support of LJ-V connection
CONNECTION-COMPLIANTLJ-V
NEW
7 LJ-V laser heads available for 3D profiling
HA
RD
WA
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NEW 21M pixel camera 5M pixel camera 2M pixel camera Series 0.31M pixel camera Series Laser profile
measurement system
ModelCA-H2100MCA-H2100C
CV-H500MCV-H500C
CV-H200MCV-H200C
CV-200MCV-200C
CV-S200MCV-S200C
CV-H035MCV-H035C
CV-035MCV-035C
CV-S035MCV-S035C
LJ-V Series
Specs×16 speed monochrome
×16 speed color×11 speed monochrome
×11 speed color×7 speed monochrome
×7 speed colorMonochrome
ColorCompact monochrome
Compact color×7 speed monochrome
×7 speed colorMonochrome
ColorCompact monochrome
Compact colorHead: 7 types
Capturerange 5104 × 4092 pixels 2432 × 2050 pixels 1600 × 1200 pixels 1600 × 1200 pixels 1600 × 1200 pixels 640 × 480 pixels 640 × 480 pixels 640 × 480 pixels
Z-axis: ±2.3 to ±145 mm±0.09" to ±5.71"
X-axis: 7 to 180 mm0.28" to 7.09"
Transfertime 64000 profiles/sec
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The LJ-V Series that features ultra high-speed sampling at 64 KHz can be connected as a measuring head3D profiles of various targets can be measured while moving at high speed
High-Speed, Multi-Camera Machine Vision System
CV-X200 SeriesHigh-speed 2D/3D Laser Scanner
LJ-V Series+
NEW
CAMERAS AND LASERS SELECTABLE TO MATCH INSPECTION TYPE
An ultra high-resolution 21M pixel camera has been newly added to our conventional lineup offering optimal pixel count, size, and transfer time for
each inspection item. 3D profile measurement is now possible by utilizing the LJ-V in-line profile measurement system as a measuring head. With
these much expanded choices, all on-site challenges have a solution.
A total of 16 types of area cameras and 7 laser heads for 3D profile measurement can be connecting according to line-speed, installation space, and inspection target requirements.
16
29.2 ms 4.7 ms58.5 ms 16.0 ms 16.0 ms 61.2 ms 58.5 ms109.9 ms
4/3" CMOS sensor, C-mount lens support for 21 mega-pixel camera
XG Series
F-mount size
C-mount size
Conventional camera
Minimum installation
distance
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Support for C-mount lenses allows for the use of lenses with short focal lengths. The minimum installation distance is reduced to approximately 1/5.
Comparison of the WD required for a field of view of 100 mm 3.94"
EXAMPLE
* According to KEYENCE’s investigation (as of June 2013)
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SAMPLING AT 64,000 PROFILES/SEC.The LJ-V Series has realized the fastest sampling speed in the world for 2D laser measuring instruments.* This makes it possible to
measure, in high-definition, the profiles of products on manufacturing lines being fed past the laser at extremely high speed without
missing a single one. For example, the LJ-V Series can measure targets moving at 6.4 m/s with a 0.1 mm 0.004" pitch. The LJ-V Series
does not miss a single abnormal or defective part.
WORLD’S FASTEST!
ULTRAHIGH-ACCURACY
Measurementrange
60±8 mm(2.36" ±0.31")
Measurementrange
54.6±7.6 mm(2.15" ±0.30")Measurement
range20±2.6 mm
(0.79" ±0.10")
Measurementrange
24.2±2.3 mm(0.95" ±0.09")
35013.78"
40015.75"
45017.72"
2007.87"
2509.84"
30011.81"
1505.91"
1003.94"
501.97"
0
(mm)(inch)
57 mm2.24"
80 mm3.15"
103 mm4.06"
Width: 25 mm 0.98"
Width: 39 mm 1.54"
Width: 32 mm 1.26"
Width: 240 mm 9.45"
445 mm17.52"
Width: 180 mm 7.09"
300 mm11.81"
Width: 110 mm 4.33"
155 mm6.10"
HIGH-ACCURACYHIGH-ACCURACY
SPECULAR REFLECTION
35013.78"
40015.75"
45017.72"
2007.87"
2509.84"
30011.81"
1505.91"
1003.94"
501.97"
0
(mm)(inch)
Width: 15 mm 0.59"
Width: 15 mm 0.59"
Width: 13.5 mm 0.53"
60 mm2.36"68 mm2.68"
52 mm2.05"
152 mm5.98"
200 mm7.87"
248 mm9.76"
Width: 62mm 2.44"
Width: 73mm 2.87"
Width: 51mm 2.01"
ULTRA HIGH-ACCURACYSPECULAR REFLECTION
LJ-V7020 LJ-V7020K LJ-V7060 LJ-V7060K
MID-RANGE
LJ-V7080
LONG-RANGE
LJ-V7200
ULTRA LONG-RANGE
LJ-V7300
Width: 6.5 mm 0.26"Width: 7 mm 0.28"Width: 7.5 mm 0.30"
24.2 mm0.95"
26.5 mm1.04"
21 .9 mm0.86"Width: 6.5 mm
0.26"Width: 7 mm 0.28"Width: 7.5 mm 0.30"
20 mm0.79"22.6 mm0.89"
17.4 mm0.69"
Measurementrange
200±48 mm(7.87" ±1.89")
Measurementrange
300±145 mm(11.81" ±5.71")
Measurementrange
80±23 mm(3.15" ±0.91")
Z-axis
X-axis
Z-axis
X-axis
0.2 μm 0.01 Mil
20±2.6 mm 0.79" ±0.10"
7 mm 0.28"
2.5 μm 0.10 Mil
Z-axis
X-axis
Z-axis
X-axis
0.2 μm 0.01 Mil
24.2±2.3 mm 0.95" ±0.09"
7 mm 0.28"
2.5 μm 0.10 Mil
Z-axis
X-axis
Z-axis
X-axis
0.4 μm 0.02 Mil
60±8 mm 2.36" ±0.31"
15 mm 0.59"
5 μm 0.20 Mil
Z-axis
X-axis
Z-axis
X-axis
0.4 μm 0.02 Mil
54.6±7.6 mm 2.15" ±0.30"
14 mm 0.55"
5 μm 0.20 Mil
Z-axis
X-axis
Z-axis
X-axis
0.5 μm 0.02 Mil
80±23 mm 3.15" ±0.91"
32 mm 1.26"
10 μm 0.39 Mil
Z-axis
X-axis
Z-axis
X-axis
1 μm 0.04 Mil
200±48 mm 7.87" ±1.89"
62 mm 2.44"
20 μm 0.79 Mil
Z-axis
X-axis
Z-axis
X-axis
5 μm 0.20 Mil
300±145 mm 11.81" ±5.71"
180 mm 7.09"
60 μm 2.36 Mil
Width: 8 mm 0.31"
Width: 14 mm 0.55"
Width: 8 mm 0.31"
54.6 mm2.15"
62.2 mm2.45"
47 mm1.85"
Repe
atab
ility
Mea
sure
men
tra
nge
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LJ-V
CV-X
CAN BE CONNECTED WITH UP TO FOUR LASER HEADS
LJ-V
LJ-V
CV-X
CAN ALSO BE CONNECTED WITH TWO LASER HEADS AND TWO AREA CAMERAS
Area Camera
Area Camera
MULTI-CAMERA, SIMULTANEOUS IMAGE ACQUISITION SYSTEM ILLUMINATION EXPANSION UNIT
A total of 16 types of cameras can be mixed for use. For example, it is possible to attach a monochrome camera
and a color camera to 1 controller unit. Also, by connecting a camera expansion unit, it is possible to connect up
to two 21M pixel cameras, four 5M pixel or lower cameras*, 4 laser heads, or 2 laser head plus 2 area cameras.
Because simultaneous image acquisition and simultaneous processing can be performed for all camera
combinations, this system has the flexibility to support future additions and changes to inspection specifications.(*The expansion unit can be connected to the CV-X252F/CV-X272F/CV-X292F/CV-X152×/CV-X172×)
EASY LIGHT CONTROL WITHOUT CUMBERSOME WIRING
Up to 4 lighting expansion modules can be connected to the main controller. Each
unit has 2 lighting connections (connector and terminal style) so up to eight 12 or
24 VDC lights can be connected.
Moulding flaw inspection, print inspection2M pixel compact color camera + side view mirror
Coplanarity inspection2M pixel monochrome compact camera
When performing simultaneous inspection with multiple cameras, it is possible to reduce total system cost by selecting the best cameras according to the application.
APPLICATION EXAMPLE
ControllerCamera
expansion unit
Camera input 2 + 2
CAM 1
CAMs 2, 3
Connect up to 4 cameras from a selection of 16 camerasMULTI-CAMERA SYSTEM
ControllerIllumination Expansion Unit
Problems with conventional methods: PLC control via a number of I/O is necessary
I/O unnecessary, and PLC settings are unnecessary!
AUTOMATIC LIGHT INTENSITY ADJUSTMENT FOR EACH PRODUCT TYPE
When the product being inspected changes, different lighting settings may be required
to capture the optimum image. It is possible to automatically change to the light intensity
when a different product is inspected.
APPLICATION EXAMPLE
BRIGHTNESS PRESETS FOR EACH INSPECTION SETTING
BRIGHTNESS VALUE: 127
The optimal brightness for workpieces with low reflectivity...
If left unchanged
Switched to preset
If the brightness level is unchanged, the captured image may not be optimal for inspection.
BRIGHTNESS VALUE: 127
By presetting the ideal brightness level for each product type, equipment changeover will be completed with ease.
BRIGHTNESS VALUE: 80
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CV-X100 Series NEW CV-X200 Series
Standard model High-speed, high-capacity modelHigh-performance
model
Model CV-X102 CV-X152 CV-X172 CV-X202 CV-X252 CV-X272 CV-X292
Main image processor
DSP Multi-core DSP
Standard Medium High-Speed Standard Medium High-Speed High-Speed
Max. no. of connectable cameras
2 4 4 2 4 4 4
0.31M pixel
1M pixel — —
2M pixel — —
5M pixel — — — —
21M pixel — — — — — —
LJ-V — — — — — —
MULTIPLE CONTROLLERS AVAILABLE WITH THE SAME EASE-OF-USE
Our lineup includes seven types of controllers available according to the number and types
of cameras to be connected and processing speed. It is no longer necessary to use multiple
devices with different functionality for each inspection category.
In addition, the new hardware does not use components with limited life such as fans and HDDs
resulting in long-term, stable operation even under harsh factory automation environments.
Selectable according to application, processing speed, capacity, and camera choice, with a Fan-less, HDD-less design
Among "3 + 1" processors that achieve ultra high-speed processing, the main DSP now has multiple cores. Even when using a 21M pixel camera or during high-load image processing, distributed processing with multiple cores allows for high-speed inspection.
NEW Multi-core DSP-integrated CV-X200 SeriesALL MODELS AREFAN-LESS AND HDD-LESS
CV-X202
CV-X102
DisplayDSP
DisplayDSP
ControlRISC-CPU
Color extraction engine A.C.E.III
ControlRISC-CPU
Color extraction engine A.C.E.II
MULTI-CORESINGLE-CORE
Calculation DSP
Fan-less
HDD-less
Supp
orte
d ca
mer
as
Calculation DSP
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Conventional camera + displacement sensor3D shapes of various targets can be measured while moving at high speed using the LJ-V Series, in-line profile measurement system featuring ultra high-speed sampling at 64 kHz.
Ultra high-speed 3D shape measurement using light-section method
64000 profiles/sec (max.)
Profile data
LJ-V Series CV-X292
Height, width, position, cross-sectional area, and volume can all be inspected in one system. Target displacement can also be corrected in real time.
LJ-V + CV-X292
Conventional method: laser displacement sensor + area camera
Workpiece photo Height image
Height extracted image + OCR tool
OCR FOR STAMPING ON A CAST COMPONENT
With an area camera, stable character recognition is difficult due to variations in background conditions and poorly defined stamped edges. Using 3D height information, the background can be distinguished clearly from characters.
Low contrast between target and background? - Problem solved!
Workpiece photo
Inspects heights with a laser displacement sensor and widths and positions with a camera. This requires adjustment of installation conditions on each device and does not synchronize data between the two devices, making volumes and cross-sections difficult to calculate.
Height image Height extracted image + stain tool
3D INSPECTION NEW
3D makes the impossible possible
3D measurement using height data is now supported, including height, area, and volume measurement. Using the height extraction function, 3D data can be converted into a gray-scale image based off the selected height range. By applying an existing image processing algorithm to this image, inspection that has been difficult with an area camera is now made possible.
FLAW/DENT INSPECTION FOR A PLASTIC MOLD
With an area camera, dents cannot be detected due to shading caused by complicated curved surfaces or concaved/convexed shapes. Such detection becomes possible by extracting height deviation from free-form plane information.
Defects missed on curved surfaces? - Problem solved!
3D IMAGE PROCESSING
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Navigation to the optimum settings Vertical-horizontal ratio adjustment tool
Before zero plane specification
After zero plane specification
Measures the area and volume of the concave and convex parts relative to the specified plane.
The area is created automatically according to the shape of the curved or bent cable.
In this figure, locations along a bead of sealant in which the height is insufficient are being detected stably from multiple pieces of height information.
Since a zero plane can be specified as a reference for height measurement, stable measurement is ensured, even if the targets change orientation.
Area/volume measurement
Zero plane specification
Measures dimensions such as minimum/maximum heights, convex/concave areas and volumes based on 3D data. Flexible measurement is ensured by specifying any plane within the screen as a zero plane.
HEIGHT MEASUREMENT TOOL
Executes multiple height measurements across one region. It is possible to find the maximum/minimum values and to calculate the best-fit circle or plane among the peak values calculated for each small cross-sections of the main region.
TREND HEIGHT MEASUREMENT TOOL
Converts the specified height range into an inspection region. Even if a workpiece changes in shape, inspection will automatically occur only on surfaces within the defined height range.
IMAGE REGION GENERATOR
On a captured 3D image, a 2D profile can be displayed between any two points by specifying them with the mouse. This allows the user to verify the inspection range and settings instantaneously.
3D OBSERVATION
For improved visualization, a 3D image can be displayed as an operation screen or together with processed images in a multi-screen display.
CONTROLLER 3D DISPLAY
LJ-V parameters can be set directly in the CV-X program and optimized according to the workpiece by simply following a step-by-step process.
LJ-V CAPTURE OPTIONS
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COLOR
Parts that are different from the learned good parts are detected as bad!
Just run non-defective workpieces SETTING
COMPLETED!
Non-defectives learned!
Defectives not expected at the time of setting can also be detected.
Differenttype
FlawNon- defective
Incomplete printing
IDEAL FOR THE FOLLOWING APPL ICATIONS
NEW ALGORITHM!
HELPFUL IN REALIZING EASY OPERATIONCUT INCORRECT LEARNING FUNCTION
SET AUTO-THRESHHOLD FUNCTION
Defective workpieces are automatically excluded, even if they are mixed-in during auto-teach eliminating the potential for human error.
Automatically calculates and sets threshold values from the learned non-defective workpieces.
LEARNING FULL COLOR INFORMATIONThe variability range of the non-defective workpieces is determined by learning the full color information for each pixel to detect defects that could never be detected with a monochrome inspection while allowing for normal color variations among non-defective parts.
Setting is completed just by running non-defective workpieces. A wide variety of product type elements, including color, shape, and pattern can be handled with a single tool.
Defect inspection with many points to inspect and generally requiring a long time for programming can be covered by a single Auto-Teach Inspection Tool.
Since this tool learns the entire workpiece including the profile, you do not have to set multiple inspection regions to line up with the different surfaces on a complex work surface.
This tool learns and inspects variations such as different thicknesses caused by different lighting conditions, which can occur for non-defective workpieces. This prevents non-defective workpieces from being rejected mistakenly.
Learning dataVariability range of non-defective
AUTO-TEACH INSPECTION TOOLAn inspection tool that learns what a good part is. Just running non-defective workpieces completes the application setup
The newly incorporated Auto-Teach Inspection Tool uses the camera to learn variations and individual differences
that exist in the non-defective workpieces and recognizes workpieces that differ from these as defective
workpieces. These algorithms eliminate unstable elements to successfully guide on-site inspection. Settings are
performed just by running non-defective workpieces, and eliminates the conventional need for highly experienced
vision integrators and complicated programming. This is an inspection tool that makes it possible for anyone to
achieve and maintain a stable inspection.
Misarrangement inspection for boxes of tissues Plating defect inspection for lead frames Flaw inspection for connector housings Assembly defect inspection for instrument panel buttons
Frequent programming is required due to many product types1. There are many points to inspect2. Complex shapes to inspect3. Variable non-defectives4.
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Burr/flaw detection for a plastic mold. Automatically generates a best-fit reference line to the profile of a part including curves. Detection of a burred section Detection of a flawed section
Displays sections having density differences in blue to red. In addition, it is clearly identifiable that detected stains differ from the background.
Burr to detect
Shallow dent is acceptable
• : Dot sequence of edge positions– : Reference line
– : Detection threshold
Scan direction: + side
Scan direction: - side
Stain level
Color
0 64 128 192 255
Blue Aqua Green Yellow Red
There are small foreign particles on the inside surface and bottom of a container.
With conventional binary processing, these particles cannot be detected since their intensity level is close to that of the dark section inside the container.
The stain inspection tool can stably detect the foreign particles alone by ignoring shading differences.
Stain detection for a metal plate
Relationship between contrast image colors and stain levels
Stain WidthStain level
Stain size
STAINPowerful & flexible appearance inspection tool
This tool detects stains, flaws and other defects by comparing them against the surrounding shading level. In addition to excellent detection ability, the tool also features a function to only identify defects that you want to detect, by size, density, shape, and count.
Since the contrast image can be checked not only during programming, but also during operation. This can be utilized effectively in various scenarios, such as investigating the cause of a false reject.
This function displays levels of defects with different colors depending on the intensity differences from surrounding areas. You can check visually and intuitively how different the areas you really want to detect are from the background and noise.
Contrast image
Foreign particles
Stain/dent
Original image
TREND EDGE STAINEdge defect inspection tool optimized for burr and flaw inspection
This tool extracts a profile from the edges of a workpiece and recognizes the sections that show a large difference from the profile such as burrs or flaws. In addition to circles and straight lines, ovals and profiles with complex shapes consisting of free curves are supported, based on edge information of up to 5000 points.
With a variety of parameters, certain defects can be distinguish from others. Settings can be optimized according to inspection category, such as +/- from the reference line (burrs/flaws) and width/size that exceeds a threshold.
Applicable to various stains
APPEARANCE/D ISCR IM INAT ION INSPECT ION
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24 types of image enhancement filters are provided to significantly compensate for changes in inspection conditions caused by workpiece conditions and external environments. KEYENCE’s original algorithms generate optimal images for inspection to improve stability and reduce scrapping of non-defective workpieces due to inspection error.
SCRATCH DEFECT EXTRACTION NEW
NOISE ISOLATION NEW
SHADING CORRECTION
Eliminates or extracts noise having a specified area or smaller. This filter is effective for ignoring a rough background that hinders image processing or for extracting subtle defects for easier detections.
LINEAR STAIN ON A METAL COMPONENT
RECOGNITION OF CHARACTERS PRINTED ON CARDBOARD STAIN INSPECTION FOR A PLASTIC MOLD
A linear stain cannot be detected due to minute rough edges on the background.
Shading occurs on the workpiece surface due to the shape consisting of curves.
Characters cannot be extracted properly due to white and black fibers contained in the cardboard.
Minute flaws and irregularities exist on the background and the surface with printed characters.
Only linear stains are extracted by ignoring background noise.
Only stains are extracted by cancelling random shading in real time.
Only bright and dark noise are removed and the printing condition remains unaffected.
Only black stains smaller than the specified area are extracted.
Eliminates noise information within the inspection region and only highlights linear information. This filter is particularly effective for linear defect inspection for workpieces having rough surface conditions.
Cancels shading or uneven brightness occurring on the workpiece surface to optimize images for inspection. Even if shading conditions change every time, this filter corrects images in real time to only extract defective sections.
APPEARANCE INSPECTION FOR A PLASTIC MOLD
Flaw
IM AGE ENHANCE FI LTERS
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− =
SUBTRACTION
BLUR
PRESERVE INTENSITY
INSPECTION FOR A BROKEN SECTION OF A LEAD FRAME
WIDTH INSPECTION FOR A WELDED PIPE SECTIONVARIOUS CIRCUIT BOARD PATTERN INSPECTIONS
POSITION INSPECTION FOR SCREW MOUNTING
The location is at the back of the workpiece, so the light intensity is insufficient, which makes it impossible to recognize the circuit board pattern.
Only defective sections are extracted even for targets having complex shapes such as lead frames.
Defective section
Only the defective section is extracted.
Reference image (OK product) Current image (normal light)
Binary image
Current image (lowered light)
Binary imageWithout preserve intensity
Binary imageWith preserve intensity
Current image (NG product) Subtracted image
Edges are detected in areas outside the welded section due to hairlines on the metal surface or sputter deposited on surrounding areas.
Even if light is lowered, the same binary
conditions are preserved as with normal light.
The circuit board pattern can be recognized clearly. Because the filter determines the expansion width from the density distribution within the inspection region, images without overexposure and underexposure can be captured.
The blur filter allows for stable width measurement by eliminating unnecessary featured points other than the welded section.
CONTRAST EXPANSION NEW
Expands the density distribution within the inspection region to increase the contrast of an image. This filter stabilizes inspection when gradation necessary for image processing cannot be obtained due to the reflectance of workpieces.
Compares the current image with a previously registered master image to extract sections that differ. It is also possible to take individual differences in non-defective workpieces into account and adjust how much differences should be recognized as defective.
Blurs the inspection region to remove a significant amount of fine background patterns or noise. This filter offers more stable inspection by intentionally blurring images to eliminate aspects that need not be inspected.
Corrects changes in image brightness due to light intensity fluctuation. This filter reduces variation in measured values caused by intensity fluctuation by correcting the brightness difference from the reference image at every capture.
18
312.8 px 10 mm.0.39"
Settings completed by simply clicking on the desired features
Combination of multiple settings and calculations are required
Select the feature to beexecuted, and
Two LinesIntersection
Just specify target lines with the mouse
EASY DETECTION!It is also possible to reference coordinates, circles, or lines from other tools that have already been created!
DETECTED!APPL ICATION
Even objects with complex shapes such as below can be measured quite easily.
CAPACITOR PRESS PARTS LABEL
DIMENSIONS/GEOMETRY TOOL
CONVENTIONAL
Create settings that will detect a line in the left area
Create settings that will detect a line in the top area
Calculate intersecting coordinates between 2 lines with the calculation function
PosX=X(ISect(Line(line1_1.xy,line1_2.xy),Line(line2_1.xy,line2_2.xy)))PosY=Y(ISect(Line(line1_1.xy,line1_2.xy),Line(line2_1.xy,line2_2.xy)))
Point/CircleDistance
Two LinesIntersection
PointsDistance
Bisection ofTwo Lines
Circle Distance
Midpoint ofPoints
Line Distance
Line/V-LineIntersection
Line/CircleDistance
Center ofQuadrangle
Point/LineDistance
Angle Formed byTwo Lines
Line PassingTwo Points
Circle PassingThree Points
Scaling
For applications where you would like actual values instead of pixels, it is possible to easily convert with the specialized scaling utility.
Measure the target(Can select width or pitch)
1
A vast variety of geometry tools the user can select from
Easy scaling with any image size
DIMENSIONS/GEOMETRY TOOLHigh-precision dimension inspection can be done intuitively through simple mouse operations
In most cases, dimension/geometric measurement for image processing requires multiple tools and complicated calculation processing. With the CV-X Series, dimensions/geometry tools can be performed with an easy point-and-click method. Points, lines, and circle information from other tools can also be referenced making it much easier to develop programs with multiple dimensions requiring inspection.
Input the actual values for the inspection region
2 Convert to actual values and display
3
POSIT ION/D IMENSION MEASUREMENT
19
Appearance Insp.(Trend Edge Pos.)
Appearance Insp.(Trend Edge Wd.)
Appearance Insp.(Intensity)
Purpose-specific, guided navigation is available, including “Change Com-ponent” and “Change Pin Number”. This allows anyone to make necessarymodifications like adapt-ing a program to a similar product type with a different number of pins.
AppearanceInspection
(Area)
AppearanceInspection
(Blob)
CONNECTOR ADJUSTMENT MENU
Connector inspection that requires various items to be inspected for each product type and shape
Existing tools can be incorporated into appear-ance inspection for resin overlaps, short shots, and flaws on housings. Connector inspection is fully supported with KEYENCE’s accumulated appearance inspection expertise for image processing.
Stain, Blob, Area, Intensity, Trend Edge Position, and Trend Edge Width tools are “multi-region” compatible, which enables simultaneous deployment in multiple areas. This significantly reduces setting and adjustment man-hours required for connector-specific multi-point inspection.
Setting just one point enables automaticdeployment in the remaining areas!
The operation screen most suitable for the connector inspection can be created just by selecting from the catalog.
Just specify a pin or
stitching point
+First image
Stitched image
Second image
Our step method enables ANY USER to carry out connector inspection EASILY
End Pins Distance
Housing1 Ends Distance
Pin Position Tolerance (Horizontal)
Pin Position Tolerance(Vertical)
Pitch
Frame Tilt
Pin Flatness
Gap Vertical Distance
Can be completed just by following steps specific to connector inspection
All you have to do for dimension measurement is to select from various pre-defined connector inspection tools
SETTING COMPLETED!
AppearanceInspection
(Stain)
CONNECTOR TOOLSComplex connector inspection settings can be completed by simply following guided steps
Conventionally, inspection setting for connectors with various items and points to be measured require a significant amount of man-hours. With the CV-X connector tools, this can be done by any user by simply following the guided steps.
IMAGE STITCHING FUNCTIONMultiple split-captured images can easily be stitched into one image.
CONNECTOR-DEDICATED OPERATION SCREEN
INSPECTION TOOLS THAT FULLY SUPPORT APPEARANCE INSPECTION
CONNECTOR APPEARANCE INSPECTION
20
Light intensityfluctuation
By using gray-scale processing, as opposed to binary processing, inspection is ensured even if the ambient light varies. In addition, the character extraction method is used so that the user can understand recognition conditions easily.
This newly added function to verify 2D code printing quality enables in-line checking of relative changes in printing quality while simultaneously reading.
Complies with ISO/IEC 15415, AIM DPM-1-2006, and SAE AS9132.
Notice: This function is designed to capture relative changes in print
quality and thus cannot be used as a print quality verification system for
absolute value evaluation.
Within the same workpiece, appearance inspection is performed simultaneously with reading of the 2D code.
CALENDAR TOLERANCE FUNCTION
Functions equivalent to those available on dedicated machines are provided, including offset, tolerance, and zero-suppression.
DATE ENCRYPTION SUPPORT
Supports encrypted date printing by converting judged characters using an encryption table.
PRINT QUALITY VERIFICATION FUNCTION (2D CODES)
Light intensity fluctuation-resistant
DataMatrix QR code
1D CODE
2D CODES
VISUALIZATION WITH WAVEFORMS
“Character extraction”, the most important factor for character inspection, is now visualized with waveforms. The user can determine “stability” instantaneously since these waveforms can also be checked during operation.
OCRStable and reliable character recognition tool that displays extracted conditions and stability
This tool recognizes characters printed or stamped on a product. To cope with printing conditions constantly changing on site, KEYENCE has put utmost emphasis on visualizing important factors for character recognition such as character extraction, stability and character library.
“Correlation,” showing the matching percentage compared to a registered character, and “Stability,” showing the margin in correlation compared to the most similar character, are checked for each character.
Actual printed characters are registered within the library as they appear. Stable recognition is ensured with sub-pattern registration even if print quality varies.
Stability visible with numeric values
Flexible user library
1D/2D CODE READERSExecutes reading and image processing inspection simultaneouslyReads the 1D/2D codes printed on the target workpieces. Since code reading and inspection using another image processing tool can be done simultaneously, this function leads to space saving and cost reduction compared with conventional cases where 1D/2D code readers and image processor are installed separately.
RECOGNIT ION INSPECT ION
21
TOOL SELECT ION CATALOG BASED ON APPL ICAT ION
APPLICATION
When setting to count the expected number of workpieces in a case...
TOOL CATALOG
The tools have been catagorized according to application, based on common industry inspection applications. It allows the user to intuitively find the best tool for their application.
APPLICATION NAVIGATOR
A description and typical application for each tool is displayed for optimal selection of the correct inspection type.
Just select the inspection category from the tool catalogCounting tools are outlined in the “Count” category so there is no confusion.
HELP GUIDE FUNCTION
A help guide is incorporated that includes a description of the parameter that is being adjusted for a clear understanding of what is being changed.
Tool catalog
Inspection is difficult to setup as the user cannot reliably determine which algorithm is the best choice.
Conventional
INTUITIVE MENU ORGANIZATION
The setting menus are arranged so that they are very graphical and easy to understand in order to help guide the user through the proper setup of each tool.
TOOL SELECTION CATALOG BASED ON APPLICATIONJust select the desired application type, instead of the traditional tool name
22
CAPTURE ( IM AGING)
Dete
ctio
n is
pos
sibl
e on
ly w
ithin
a s
peci
fic d
ynam
ic ra
nge
CAMERATILTING
LENSDISTORTION
Corrected to high accuracy!
Stably detects inspection targets without overexposure or underexposure
CORRECTION USING A CALIBRATION PATTERN
Calibration is performed using a chessboard/dot pattern. Tilting and lens distortion are corrected simultaneously.
Original image
Conventional HDR capture Conventional HDR captureOriginal image
Corrected image
Corrected image
Capt
ure-
by-c
aptu
re d
ynam
ic r
ange
Dyn
amic
ran
ge a
fter
HD
R ca
ptur
e
Corrects camera tilting that may occur during installation. This is also effective when a camera is installed at an angle due to installation space restrictions.
Corrects tilting
Addresses the problem where measurement results differ between image center and edge due to lens distortion.
Corrects lens distortion
HDRHigh dynamic range captures quality images on difficult targets
Captures multiple images while automatically changing the shutter speed and combines them at high speed to generate images without overexposure or underexposure. Images ideal for processing can be captured even when on-site capture conditions vary or inspection targets contain uneven glossiness or mixed intensities.
Stable capture results can be obtained even for targets with a high reflectance such as metal workpieces.
Glare removal
Effective also when lighting conditions vary depending on the workpiece shape.
Lighting variation removal
CALIBRATIONRemoves effects of lens distortion or camera tiltingRemoves effects due to installation and hardware related factors such as camera tilting and lens distortion. This function offers consistent capture conditions.
HD
R ca
ptur
e (c
aptu
re w
hile
aut
omat
ical
ly c
hang
ing
the s
hutte
r spe
ed)
23
Capture
Halt time
Halt time
Conventional
Pre-capture
Capture Image processing
Image processing
Enable moving
Up to 1024 images can be specified to be captured.
Capture
Capture Capture Capture
Enablemoving
Image processing
Image processing
Image processing
Image processing
Lighting is switched to optimize illumination for each inspection item, including direction marks, prints, and leads.
Even for a workpiece rotating at high speed, images are captured at top speed for the entire circumference, after which the pre-captured images are inspected collectively when the workpiece is fed.
Since triggers can be input at any timing according to transfer system movement, equipment cycle time can be improved dramatically.
To switch between two types of lighting, the “capture -> inspect -> output” cycle had to be performed twice. Two triggers had to be input and two outputs also had to be handled by an external PLC.
CONVENTIONAL
MULTI -CAPTURE
Images under two types of lighting can be captured with one trigger. This means there is only one output for each workpiece.
COAXIALLIGHT
Asynchronous capture in
chip-mounter pre and
post processes
MULTI-CAPTUREOptimizes one inspection cycleMultiple images can be captured under different lighting conditions, allowing processing and outputting results from all images in one inspection cycle.
PRE-CAPTUREParallel inspection during capture at top speedImage capture is performed at top speed simultaneously storing the image inside the device and concurrently executing image processing. No restriction will be imposed on the halt time or moving speed regarding the object, therefore the designed maximum performance can be exerted.
RANDOM TRIGGERCapture according to equipment movementRandom trigger is supported, and makes it possible to input triggers without synchronization with the process currently being executed. There is no reliance on current image processing conditions, and it is possible to perform image capture that matches equipment movement.
LOW ANGLE LIGHT
Since repetition of “capture -> inspect -> output” required a longer time for one cycle of inspection, the workpiece rotation speed had to be lowered for inspection. As a result, the performance of the whole equipment was lowered.
CONVENTIONAL
PRE-CAPTURE
Since a workpiece can be captured repeatedly at top speed even while rotating, inspection is possible without increasing the processing time. Performance can be improved further by combining with a high-speed camera.
The index stopping time had to be extended to align timing or two controller units had to be used.
CONVENTIONAL
RANDOM TRIGGER
Because there is no latency for image processing, operation without stopping the equipment is possible even with a single controller.
APPL ICATION
24
Navigation that always guarantees a consistent image capture environment without relying on location. Camera Installation Replication
The production line has been extended, so I would like to expand the inspection environment without making changes. The setting data is copiable. If I could have replicated just the same camera installation, I wouldn’t have to readjust or start the settings all over again.
CONVENTIONAL
THE CAMERA INSTALLATION CONDITIONS OF THE NEIGHBORING SUCCESSFUL LINE ARE REPLICATED
The current image can be matched with the same capture conditions as those of the reference image. This is useful for: 1. Matching an image for a line to deploy with the reference image from a successful line. 2. Making a comparison with the reference image at the point in time when the settings were created to check “if the conditions are still the same”.
POSITIONADJUSTMENTTOOL
BRIGHTNESSADJUSTMENTTOOL
FOCUS TOOL
Draws grid lines in featured areas of the reference image. The position of the camera is adjusted using the grid lines on the current image side that is moving in tandem as a guideline.
Shows areas with different brightness from the reference image in color so that you can adjust them to reduce the difference.
A comparison with the focal condition of the reference image is displayed in a bar graph. The focus of the lens is adjusted to match the level of focus for the reference image.
Successful line Successful line Successful lineLine to deploy Line to deploy Line to deploy
CAMERA INSTALLATION REPLICATION
If these images are different, the settings will have to be readjusted.
Registered image for a successful line
Registered image for a line that you wish to
deploy
Setting dataSUCCESSFUL LINE
LINE TO DEPLOYCopy
UT I L I T I ES
UTILITIESEasy-to-use utilities applying professional knowledge from on-site experiences.
There are many useful utilities for various situations, such as duplicating an inspection environment on another line, making adjustments due to many false detections and managing the inspection process in real time.
25
Managing the inspection process with Statistics Archived image/image output
Tolerance overwrite function
Up to 20,000 pieces of measurement data can be recorded directly on the controller. It is possible to easily check the values such as minimum, maximum, average, standard deviation, NG count, and yield rate. In addition to the trend graphs, a list of measured values and a histogram can be displayed. Also, by using the newly-included function, Process Monitor (process capability index: Cpk), it is possible to analyze the inspection processes more statistically.
Every single image can be saved within the main buffer capacity range. It is also possible to output images externally (to SD card, PC program, or FTP server) while saving to the main buffer.
Archived images are displayed as thumbnails on the image strip
Just click the image on the image strip during setup to auto-matically execute a retest with that image.
VERTICAL CURSORDisplays the measured values and the total count for the selected cursor position.
IMAGE SAVE MARK■ marked data has its image data saved. It is possible to check images by clicking.
Histogram view
List of measured values
Process monitor
Judgment conditions and stain levels can be rewritten during operation. This enables you to adjust tolerance easily even where the production line cannot be stopped.
Maximum number of images* that can be saved, organized by connected camera* The values for the internal
memory are typical values when a single camera is connected using CV-X292 or CV-X172 and when storage conditions for archived images have been “total status NG”. Those for the 4 GB SD card are typical values when a single camera is connected.
Camera type
Number of images saved to the internal memory Number of images saved to
the 4 GB SD cardCV-X292 CV-X172
Monochrome 0.24M pixel 1024 1001 16284Color 0.24M pixel 1024 992 5490Monochrome 0.31M pixel 1024 489 13071Color 0.31M pixel 1024 484 4396Monochrome 2M pixel 784 105 2114Color 2M pixel 768 97 706Monochrome 5M pixel 288 35 816Color 5M pixel 276 27 272Monochrome 21M pixel 55 — 193Color 21M pixel 45 — 64
Displays setting errors in a list. It is also possible to select the error from the list screen and jump directly to the corresponding area.
Error notification
Shared judgment functionJudgment conditions can be shared between similar tools. This function is useful when the same inspection processing is required on multiple points on the screen because a change made to one point is automatically reflected onto the others.
26
INTUITIVE OPERATION WHEN CREATING SETTINGS
USER INTERFACE
USER INTERFACENo complicated customization is required. Just select a template
To greatly simplify the customization of operation screens and improve visualization of the process, an operation screen catalog function is incorporated along with many custom functions.
TOUCH PANEL SUPPORT NEW (CV-X200 Series only)
A touch panel can now be connected so that you can enhance on-site efficiency. This ensures easy operation even where a mouse is not available. Program adjustment efficiency can be improved further through combination with a custom menu.
Just select the best screen from the Operator Screen Catalog
* Microsoft is a registered trademark of Microsoft Corporation in the United States and other countries.
Just selecting the number of display screens you wish to have will show a selection of screen layouts for various situations in catalog format.
Point
Just select
To display the current image with the latest NG image side by side.
To show images from multiple cameras on a single display.
To display an image side-by-side with the reference image at initial setting so that changes from the start can be checked.
To automatically zoom in the NG-judged area.
JUST SELECT THE SCREEN LAYOUT FOR THE SITUATION
• Parameters, whose tolerances have been set, are automatically added to a list that displays judged and measured values.
• Even when tools are added later, additions to the display are performed in conjunction.
• Units set with scaling are automatically displayed.
TOOL BAR DISPLAYING THUMBNAIL PREVIEWSAdded tools are displayed in thumbnails. Because the in-spection region is displayed in a thumbnail, it becomes easy to understand which part is being inspected.
INTUITIVE OPERATION WITH A MOUSEThe icon-based, easy-to-understand GUI enables intuitive operation with a mouse. In addition, the region can be manipulated on the display directly with a mouse during setting.
27
OPERATION COMMENT FUNCTION INCLUDED
During operation, some parameters are adjusted often, and some are kept hidden to prevent misoperation. When using the custom
menu function, the optimal operator menu can be created just by placing a “” on parameters that are often adjusted.
Directly open only star-marked() parameters
When it seems that these parameters are adjusted often...
The operation comment can be displayed on the help field. The display of information that is necessary to set the timing, situation, and guidelines can be input.
In addition to conventional display
language switching, the character
input function also supports multiple
languages. It is possible to perform
direct input for each language with
things such as the tool names or the
custom menu comment function and
operation screen display character
strings without switching the language
for the system itself.
A soft keyboard that supports multiple languages is displayed during entry.
A specialized menuthat compiles setting parameters
required for operation is now complete!
JUST MARK THE PARAMETERS WHEN PERFORMING SETTINGS...
Click to attach a (star) mark!
MULTI-LANGUAGE INPUT SYSTEM INCORPORATEDTEN LANGUAGES SUPPORTED
English
French
German
Italian
Korean
Spanish(Mexican)
Thai
Japanese
SimplifiedChinese
TraditionalChinese
A Custom Menu function that realizes the optimal operation with a single click
THE CHARACTER STRING INPUT ON THE CONTROLLER ALSO SUPPORTS MULTIPLE LANGUAGES
28
EXAMPLE OF CREATED MANUAL CONTENTS
Cover sheet
Basic tool settings
How to view the operation screen
An explanation of the main parameters
A list of tools
USER M ANUAL AUTO - GENERATOR/PC SOFTWARE
USER MANUAL AUTO-GENERATOR/PC SOFTWAREPC software that strongly supports operation
The User Manual Auto-Generator function, PC Simulator function and the ability to collect image and measurement data are all included with the free PC software.
CLICK!
CV-H1X [ STANDARD ITEM]
❚ PC simulator❚ Image/data logging❚ User manual auto-generator❚ Setting file upload/download
Loadingsetting files...
USER MANUAL AUTO-GENERATOR
CUSTOMIZED MANUAL CREATION IN A SINGLE CLICK!
An operation manual is required as reference material for a customer that has had the equipment installed...
I want to have on-site operators refer to the manual but I want to summarize only the functions I need.
CONVENTIONAL
CUSTOMIZED USER MANUAL ENSURES OPTIMAL OPERATION FOR ALL USERS
MULTIPLE LANGUAGE SUPPORTUser manuals can be created in ten languages according to the languages of setting files.
MS WORD OUTPUTOutputs in Microsoft Word format. It is possible to freely delete unnecessary parts, and add comments.
TOOL SETTING TIPSIt is possible to insert Tips describing how each tool’s parameter is typically adjusted.
TIME SAVINGMany man-hours are saved when creating a customized user manual for the inspection.
29
Office PC
Remote control and file transmission
Ethernet
Management of multiple controllers connected to the LAN within the plant
REPRODUCES THE SAME CONDITIONS ON A PC AS ON SITE: PC SIMULATOR FUNCTION
I cannot stop my production line for a long time although I want to make adjustments on site
According to changes in manufactured items, I need to add settings, but the site is remote
Download the setting file,
including both the OK and NG
images, from the controller
running on site.
Using simulation software installed on a PC, setting
creation and verification using images can be performed
even at a remote site just as on an on-site machine.
Acquire setting and image files from the controller Exchange files via e-mail or the Internet Transfer corrected setting files to the controller
PC SIMULATOR
MANUFACTURING SITE SETTING OPERATOR MANUFACTURING SITE
Images and measurement results from a connected controller can be acquired into a PC. Using the
remote desktop function, maintenance man-hours can be reduced significantly since tasks that require
travel to on-site locations can be accomplished remotely, including setting change for a controller at
another plant.
Acquire image files and measurement data into a PC and operate controllers remotely: Data Logging & Remote Desktop Function
CONVENTIONAL
Correct settings using
simulation software
APPLICATION SAMPLE
Exchange e-mail with a setting operator at a remote site
30
CV-H1X • SIMULATION-SOFTWARE
Setting file upload/download
• TERMINAL-SOFTWAREMeasured value/image file logging Remote desktop function
VNCActiveX
Personal computer
COM MUNICAT ION AND CONTROL
COMMUNICATION AND CONTROLA wide variety of communication methods compatible with existing systems
A wide variety of communication methods are available to satisfy communication control needs, including logging of images and data, PLC control of the vision system through commands, and various display and monitor functions are available to improve operation and security. Various monitor functions useful at start up and other times are also available to improve operability and security.
COMMUNICATION INTERFACE Supports linking to PLCs made by several manufacturers as well as EtherNet/IP and PROFINET, which enables easy integration into an existing system. In addition, remote control via connection to a personal computer and image/result logging to an FTP server are also available.
Switching hub
RS-232C/EthernetPLC link PLC
Network-compatible HDD havingthe FTP server function
❚ KEYENCE: KV Series❚ Omron: SYSMAC Series❚ Mitsubishi Electric: MELSEC Series❚ YASKAWA Electric: MP Series
SUPPORTED PLC MANUFACTURERS:
FTP OUTPUT FUNCTIONSupports image/measured value output to an FTP server. Images can be saved for a long period of time by connecting a high-capacity HDD having the FTP server function.
SMART MONITOR FUNCTIONThe equipped monitor function checks communication separately for EtherNet/IP and PROFINET so that you can detect problems quickly.
EtherNet/IP- and PROFINET- compatiblePLC LINKPLCs made by several manufacturers can be linked via RS-232C/Ethernet.
31
SECUR IT Y/ACCOUNT
SECURITY/ACCOUNTRobust security that protects program assets
For image sensor operation, it is important that the setting contents are easy to understand and can be easily accessed. On the other hand, there is an extremely strong need not to disclose program contents and prevent the copying of setting files. With the CV-X Series, robust security functions that answer these demands have been prepared and separated by purpose.
This is a function that does not start program settings with controllers other than those that have the specified unique ID (controller ID). This is useful in protecting against the copying of program assets and unintended controller operation.
If a tool edit lock is applied, browsing or editing program setting contents will no longer be possible. This prevents the external outflow of programming knowledge, such as the parameter values or pre-processing filters used.
Controller IDLOCK!
Impossible to launch with the controller not registered to the program settings!
Password setting for the purpose of changing accounts is possible.
All operations are possible.
Custom menu operation, change program, and saving are possible.
Only viewing operations are possible.
ADMIN
OPERATOR
USER
Controller ID:0123456789
Controller ID:9876543210
Viewing and editing of program setting contents are locked!
Tool edit lock
CONTROLLER ID LOCK TOOL EDIT LOCK
PASSWORD SETTINGSThe entry of up to 32 characters is supported for the password. This feature meets demands for more secure password management.
ACCOUNT SETTINGSOPERATING SETTING PROTECTION
For a smooth operation after introduction, 3 types of accounts are provided. Using an account that is managed with a password prevents operation mistake and unnecessary setting changes.
32
Mouse
Mouse
PLC
LED lighting
CA-DC21E CA-DC21E
CA-DC21E
CV-E500CV-X172
PLC
Sensor, etc. SD card
RS-232C
I/O terminal
RS-232CRS-232C
I/O terminal
PC
Network-compliantHDD
Ethernet
CAM 1
CAM 2
CAM 3
CAM 4RGBmonitor
SYSTEM CONFIGURATION (CV-X100 Series)
SYSTEM CONFIGURATION (CV-X292 + LJ-V)
* When the CA-E800 and CA-EC80LJ are additionally installed, one more LJ-V can be added.
USB2.0
Touch panel (CA-MP120T)
USB2.0
Network-compliant HDD Ethernet
RS-232C
PLC
PLC
LED lighting
PC
CV-X292 +CA-EC80LJ LJ-V
Sensor, etc.
Sensor, etc.
SD card
RGB monitor
LJ-Vhead
CA-E800
CA-EC80 CA-EC80LJ*
PC
Encoder
Camera
PLC
PLC
LED lighting
PC
Touch panel(CA-MP120T)
USB2.0
CV-X292 +CA-EC80
Sensor, etc.
I/O terminal
SD card
PC
Network-compliant HDD
Ethernet
RGB monitor
CA-EC80
21M pixel camera(CV-X292 only)
Camera
Camera
SYSTEM CONFIGURATION (CV-X200 Series)
CA-EC80L(CV-X292 only)
CA-E800
Mouse
SYSTEM CONFIGURATIONS
33
Controller
LJ-V7001(P)Display output unit
LJ-VM100
EtherNet/ IP unit
CB-EP100
PROFINET unit
CB-PN100
Console
OP-87504
Settings monitor software
LJ-H2
USB cable (LJ-H2 accessory)
OP-66844
NPN output type LJ-V7001PNP output type LJ-V7001P
Controller variation
Area camera
Accessories
Mouse (Accessory)
PC software DVD-ROM CV-H1X (Accessory)
Windows Vista (Enterprise/Ultimate/Business/Home Premium/Home Basic)Windows 7 (Home Premium/Professional/Ultimate/Enterprise)Supported OS languages: English, Japanese, Chinese (Simplified and Traditional), Korean, Thai, German, French, Italian, and SpanishSupports the 64-bit/32-bit version for Microsoft Windows 7 only. For all other operating systems, only the 32-bit version is supported.
Ultra-compact camera 2M pixel camera
CV-S200C (Color)CV-S200M (Monochrome)
Ultra-compact camera 0.31M pixel
CV-S035C (Color)CV-S035M (Monochrome)
21M pixel x16 speed camera
CA-H2100C (Color)CA-H2100M (Monochrome)
* Microsoft and Windows are the registered trademark or trademark of the Microsoft Corporation in the United States and/or other countries. Other company names and product names herein are registered trademarks or trademarks of their respective companies.
5M pixel x11 speed camera
CV-H500C (Color)CV-H500M (Monochrome)
2M pixel camera
CV-200C (Color)CV-200M (Monochrome)
2M pixel x7 speed camera
CV-H200C (Color)CV-H200M (Monochrome)
0.31M pixel x7 speed camera
CV-H035C (Color)CV-H035M (Monochrome)
0.31M pixel camera
CV-035C (Color)CV-035M (Monochrome)
Controller
STANDARD MODELS
5M pixel camera supporting type
CV-X172
2M pixel camera supporting type
CV-X152
0.31M pixel camera dedicated type
CV-X102
HIGH-SPEED, HIGH-CAPACITY MODELS
5M pixel camera supporting type
CV-X272
2M pixel camera supporting type
CV-X252
0.31M pixel camera dedicated type
CV-X202
HIGH-PERFORMANCE MODEL
21M pixel camera/ LJ-V supporting type
CV-X292
Expansion unit
Camera expansion unit
CV-E500
Dedicated to the CV-X100 Series
Camera expansion unit
CA-E800
Dedicated to the CV-X200 Series
Area camera input unit
CA-EC80
LJ-V Series input unit
CA-EC80LJ
21M pixel camera input unit
CA-EC80L
LED light control expansion unit
CA-DC21E
PRODUCT L INEUP
34
Amplifier for extension cables
CA-CNX10U(for standard-speed cameras)CA-CHX10U(for high-speed cameras)
Camera cables
Cable type Connectorshape
Cable length1 m 3.3' 3 m 9.8' 5 m 16.4' 10 m 32.8' 17 m 55.8' Extension cable
Standard-speedcamera cable
Straight CA-CN1 CA-CN3 CA-CN5 CA-CN10 CA-CN17 —
L-type — CA-CN3L CA-CN5L CA-CN10L CA-CN17L —Standard highflex robot cable Straight — CA-CN3R CA-CN5R CA-CN10R CA-CN17R CA-CN7RE
(7 m 23.0')
High-speedcamera cable
Straight — CA-CH3 CA-CH5 CA-CH10 — —L-type — CA-CH3L CA-CH5L CA-CH10L — —
High-speed high flexrobot cable Straight — CA-CH3R CA-CH5R CA-CH10R — —
Extension cables (Must be used with amplifier)
Standard-speedExtension cable
Straight — CA-CN3X — CA-CN10X CA-CN17X —L-type — CA-CN3LX — CA-CN10LX CA-CN17LX —
Standard high flex robot Extension cable Straight — CA-CN3RX — CA-CN10RX CA-CN17RX —
High-speedExtension cable
Straight — CA-CH3X — CA-CH10X — —L-type — CA-CH3LX — CA-CH10LX CA-CH17LX —
Standard high flex robot Extension cable Straight — CA-CH3RX — CA-CH10RX CA-CH17RX —
L-type connector
Number of pixels of camera the cables can be connected to
Area camera Line scan camera
21,000,000pixels
5,000,000pixels
2,000,000pixels
310,000pixels
8,192pixels
4,098pixels
2,048pixels
For high-speed camera
CA-CH10 ✓ ✓ ✓ ✓ ✓ ✓ ✓
CA-CH5 ✓ ✓ ✓ ✓ ✓ ✓ ✓
CA-CH3 ✓ ✓ ✓ ✓ ✓ ✓ ✓
For standard camera
CA-CN17 — — — ✓ — — —
CA-CN10 — — ✓ ✓ — — —
CA-CN5 — — ✓ ✓ — — —
CA-CN3 — — ✓ ✓ — — —
CA-CN1 — — ✓ ✓ — — —
Maximum length
CA-CNX10U x1 20 m65.6'
34 m111.6'
CA-CNX10U x2 30 m98.4'
51 m167.3'
CA-CHX10U x1 20 m65.6'
20 m65.6'
20 m65.6'
20 m65.6'
20 m65.6'
20 m65.6'
CA-CHX10U x2 30 m98.4'
30 m98.4'
30 m98.4'
30 m98.4'
List of supported connection of camera cables
SPECIFICATIONS
Communication cable SD card Other
Dedicated 24 VDC power source
CA-U3
Camera mounting stage
CA-S2040
Setup manual for the CV-X Series
OP-M1840User manual for the CV-X Series
OP-M1845
Mouse stand
OP-87601
The setup manual/user manual for the CV-X Series is not included with the controller.
USB cable
OP-66844 (2 m 6.6')
Extension I/O cable
OP-51657 (3 m 9.8')
Ethernet cable for the LJ-V
OP-87736 (2 m 6.6')
SD card (industrial-grade)
4 GB CA-SD4G (SDHC)1 GB CA-SD1G512 MB OP-87133
Communication cable conversion connector
For 9-pin OP-26486For 25-pin OP-26485For 9-pin SYSMAC OP-84384For 9-pin MELSEC* OP-86930* When connecting the MELSEC-FX, which requires a 9-pin connection, use the OP-26486.
RS-232C communication cable
OP-26487 (2.5 m 8.2')
Ethernet cable
OP-66843 (3 m 9.8')
Monitor/touch panel
12-inch multi-touch supporting touch panel
CA-MP120T
XGA monitor
CA-MP120
CA-MP120(T) monitor stand
OP-87262
RGB monitor cable
OP-66842 (3 m 9.8')OP-87055 (10 m 32.8')
* To use the CA-MP120T, RGB monitor cable and touch panel RS-232C cable are required.
Optional accessories for CA-MP120T For CV-X200:
OP-87264 (3 m 9.8' touch panel modular RS-232C cable)OP-87265 (10 m 32.8' touch panel modular RS-232C cable)OP-87258 (3 m 9.8' touch panel RS-232C cable)OP-87259 (10 m 32.8' touch panel RS-232C cable)
CA-MP120(T)Protection seal
OP-87263
CA-MP120(T) Pole-mounting bracket
OP-42279
Camera cables
35
Head connection cable
CB-B3 (3 m 9.8')CB-B10 (10 m 32.8')
Head connection extension cable
CB-B5E (5 m 16.4')CB-B10E (10 m 32.8')CB-B20E (20 m 65.6')
[When CA-LHE is used with the 21 mega pixel camera]
100039.37"
1003.94"
100.39"
10.04" 1000
39.37"1003.94"
100.39"
10000393.70"
WD (mm inch)
Y f
ield
of vi
ew
(m
m in
ch)
0.5
5
1020
10
5 5
0.5
1.5
1.51.0
CA-LHE12
CA-LHE16
CA-LHE25
CA-LHE35
CA-LHE50
CA-LH4CA-LH8
CA-LH12
CA-LH16
CA-LH25
CA-LH35
CA-LH50
CA-LH75
1.5
5
1.0
1.0
1.0
0.5 0.5
0.5
5.0
2015
105.0
1.5
60
40 20
10
1.51.5
0.5
2015
10
5
100
60
4030
5
30
2010
100039.37"
1003.94"
100.39"
10.04"
1000 39.37"100 3.94"10 0.39" 10000 393.70"WD(mm inch)Fi
eld
of v
iew
Y (m
m in
ch)
CA-LH4CA-LH8
CA-LH12
CA-LH16
CA-LH25
CA-LH35
CA-LH50
CA-LH75
1.5 1.5 1.0
0.5
0.5
1.0
0.5
2015
1.5
60
40
20
5
5.05.0 10
1.0
1.5
1020
30
5 2015
10
10
100
60
40
30
5
0.5
100039.37"
1003.94"
100.39"
10.04"
1000 39.37"100 3.94"10 0.39" 10000 393.70"WD(mm inch)
Fiel
d o
f vie
w Y
(mm
inch
)
100039.37"
1003.94"
100.39"
10.04"
1000 39.37"100 3.94"10 0.39" 10000 393.70"WD(mm inch)
Fiel
d o
f vie
w Y
(mm
inch
)
0.5
1.5
5
20
1.0
1.5
1.5
5
1010
0.5
1.00.5
CA-LHR5
CA-LHR8
CA-LHR12
CA-LHR16
CA-LHR25
CA-LHR35
CA-LHR50
CA-LHR (5Mega pixel camera)
2/3" image / CCD size: 2432 × 2050 (CV-H500C/M)* Using close up rings may result in distortion and lower resolution aroundthe edges of the image area / CCD.
CA-LH (2Mega pixel camera)
1/1.8" image / CCD size: 1600 × 1200 (CV-200C/M or CV-H200C/M)
100039.37"
1003.94"
100.39"
10.04"
1000 39.37"100 3.94"10 0.39" 10000 393.70"WD(mm inch)
Fiel
d o
f vie
w Y
(mm
inch
)
CA-LHR5
CA-LHR8
CA-LHR12
CA-LHR16
CA-LHR25
CA-LHR35
CA-LHR50
1.5
5
20
0.5
1.0
1.51.5
5
10 10
0.5
1.00.5
CA-LHR (2Mega pixel camera)
1/1.8" image / CCD size: 1600 × 1200 (CV-200C/M or CV-H200C/M)* Using close up rings may result in distortion and lower resolution aroundthe edges of the image area / CCD.
CA-LH (310K camera)
1/3" image / CCD size: 640 × 480(CV-020, CV-070, CV-035C/M or CV-H035C/M)
Field of view chart
SPECIFICATIONS
LJ-V Sensor Head Cables
36
SPECIFICATIONS (CONTROLLER)
Controller model*1*2
NPN CV-X292 CV-X272 CV-X252 CV-X202 CV-X172 CV-X152 CV-X102
PNP CV-X292P CV-X272P CV-X252P CV-X202P CV-X172P CV-X152P CV-X102P
Number of pixels
With LJ-V connected:512 (H) x 16384 (L), approx. 8.39M pixels1024 (H) x 8192 (L), approx. 8.39M pixels2048 (H) x 4096 (L), approx. 8.39M pixels
With CA-H2100C/H2100M connected• 21M-pixel mode: 5104 (H) x 4092 (V), approx. 20.89M pixels• 5M-pixel mode: 2432 (H) x 2050 (V), approx. 4.99M pixels
With CV-H500C/H500M connected• 5M-pixel mode: 2432 (H) x 2050 (V), approx. 4.99M pixelsWith CV-200C/S200C/H200C/200M/S200M/H200M connected• 2M-pixel mode: 1600 (H) x 1200 (V), 1.92M pixels• 1M-pixel mode: 1024 (H) x 960 (V), approx. 0.98M pixels
With CV-035C/S035C/035M/S035M/H035C/H035M connected• 0.31M-pixel mode: 640 (H) x 480 (V), approx. 0.31M pixels• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
With CV-H500C/H500M connected• 5M-pixel mode:
2432 (H) x 2050 (V), approx. 4.99M pixels
With CV-200C/S200C/H200C/ 200M/S200M/H200M connected• 2M-pixel mode:
1600 (H) x 1200 (V), 1.92M pixels• 1M-pixel mode:
1024 (H) x 960 (V), approx. 0.98M pixels
With CV-035C/S035C/035M/S035M/H035C/H035M connected• 0.31M-pixel mode:
640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
With CV-200C/S200C/H200C/ 200M/S200M/H200M connected• 2M-pixel mode:
1600 (H) x 1200 (V), 1.92M pixels• 1M-pixel mode:
1024 (H) x 960 (V), approx. 0.98M pixels
With CV-035C/S035C/035M/S035M/H035C/H035M connected• 0.31M-pixel mode:
640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
• 0.31M-pixel mode: 640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
With CV-H500C/H500M connected• 5M-pixel mode:
2432 (H) x 2050 (V), approx. 4.99M pixels
With CV-200C/S200C/H200C/ 200M/S200M/H200M connected• 2M-pixel mode:
1600 (H) x 1200 (V), 1.92M pixels• 1M-pixel mode:
1024 (H) x 960 (V), approx. 0.98M pixels
With CV-035C/S035C/035M/S035M/H035C/H035M connected• 0.31M-pixel mode:
640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
With CV-200C/S200C/H200C/ 200M/S200M/H200M connected• 2M-pixel mode:
1600 (H) x 1200 (V), 1.92M pixels• 1M-pixel mode:
1024 (H) x 960 (V), approx. 0.98M pixels
With CV-035C/S035C/035M/S035M/H035C/H035M connected• 0.31M-pixel mode:
640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
• 0.31M-pixel mode: 640 (H) x 480 (V), approx. 0.31M pixels
• 0.24M-pixel mode: 512 (H) x 480 (V), approx. 0.24M pixels
Camera input
With CA-EC80LJ mounted: one LJ-V (supports LJ-V7000/7000P)
With CA-EC80L mounted: one color/monochrome 21M pixel area camera (supports CA-H2100C/H2100M)
With CA-EC80 mounted: two color/monochrome area cameras(supports CV-H500C/200C/S200C/H200C/035C/S035C/H035C/H500M/200M/S200M/H200M/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras (supports CV-H500C/200C/S200C/H200C/035C/S035C/H035C/H500M/200M/S200M/H200M/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras (supports CV-200C/S200C/H200C/035C/S035C/H035C/200M/S200M/H200M/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras (supports CV-035C/S035C/H035C/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras(supports CV-H500C/200C/S200C/H200C/035C/S035C/H035C/H500M/200M/S200M/H200M/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras(supports CV-200C/S200C/H200C/035C/S035C/H035C/200M/S200M/H200M/035M/S035M/H035M, mixed connection possible)
Two color/monochrome cameras (supports CV-035C/S035C/H035C/035M/S035M/H035M, mixed connection possible)
Number of connectable units
Via connection with expansion unit CA-E800, one more LJ-V can be installed when the CA-EC80LJ is installed (up to 2 in total), one more 21M pixel camera
when the CA-EC80L is installed (up to 2 in total), or two more area cameras when the CA-EC80 is installed (up to 4 in total) (mixed connection possible).
The CA-EC80LJ and CA-EC80L cannot be connected together.
Via expansion unit CA-E800 (with the CA-EC80 installed), two more cameras can be installed
(up to 4 in total)Two max.
Via connection with expansion unit CV-E500, two more cameras can be installed
(up to 4 in total)Two max.
Trigger inputSimultaneous/individual capture with up to 4 cameras can be selected
(up to 2 cameras for simultaneous capture when the CA-E800 is not connected)Simultaneous/individual capture with
up to 2 cameras can be selectedSimultaneous/individual capture with up to 4 cameras can be selected
(up to 2 cameras for simultaneous capture when the CV-E500 is not connected)Simultaneous/individual capture with
up to 2 cameras can be selected
Main image processor Multi-core DSP (High-Speed) Multi-core DSP (Medium) Multi-core DSP (Standard) DSP (High-Speed) DSP (Medium) DSP (Standard)Number of setting registrations Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 individually and external switching is possible
Number of reference imagesEach setting supports 400 images per LJ-V or 900 images per
area camera (depending on SD card capacity), compress and save functions and image registration of position adjusted images
Each setting supports 900 images per camera (depending on SD card capacity), compress and save functions and image registration of position adjusted images
Memory card • SD card slot x2 (SDHC compatible) • Supports OP-87133 (512 MB: standard equipment on the SD1 slot for the CV-X252/X202/X152/X102), CA-SD1G (1 GB: standard equipment on the SD1 slot for the CV-X292/X272/X172), CA-SD4G (4 GB)
Cam
era
setti
ngs
• Shutter speed adjustment • Sensitivity adjustment (1.0 to 9.0)Trigger • Supports external triggers (TRG1 to 4) and internal triggers • Supports pre-capture • Supports trigger delays for each camera • Supports random triggers
Capt
ure
area
set
tings Processing area
setting function
• Possible to specify a 0.98M-pixel area (1024 (H) x 960 (V)) in any position as the image processing area within 1.92M pixels (1M-pixel mode) • Possible to specify a 0.24M-pixel area (512 (H) x 480 (V)) in any position as the image processing area within 0.32M pixels* (standard mode)
Possible to specify a 0.24M-pixel area
(512 (H) x 480 (V)) in any position as the image processing area
within 0.32M pixels*
• Possible to specify a 0.98M-pixel area (1024 (H) x 960 (V)) in any position as the image processing area within 1.92M pixels (1M-pixel mode)
• Possible to specify a 0.24M-pixel area (512 (H) x 480 (V)) in any position as the image processing area within 0.32M pixels* (standard mode)
Possible to specify a 0.24M-pixel area
(512 (H) x 480 (V)) in any position as the image processing area
within 0.32M pixels*
Capture start/end line setting function
For the LJ-V, any number of lines can be set within the maximum number of lines according to the number of horizontal pixels set for each camera (LJ-V).
For an area camera, an arbitrary capture start/end line can be set within the image capture range (the CV-H200C and H200M do not allow less than
100 lines to be captured).
An arbitrary capture start/end line can be set within the image capture range (the CV-H200C and H200M do not allow less than 100 lines to be captured).
Calibration • Corrects lens and perspective distortion on the current image through calibration using calibration patterns (only when a monochrome camera is connected and in progressive mode) • Possible to print calibration patterns.
HDR • Possible to correct underexposure/overexposure and adjust brightness/contrast • Supports multi-capture
Multi-Capture Up to 8 images
Gain control Offset (-255 to +255), Span adjustment (1.0 to 7.9)
White balance Manual setting with white targetLighting Capable of lighting and adjustment to light intensity for each camera (when using optional light control expansion unit CA-DC21E)
* 0.31M pixels when CV-H035C/H035M is connected
37
SPECIFICATIONS (CONTROLLER)
Controller model*1*2NPN CV-X292 CV-X272 CV-X252 CV-X202 CV-X172 CV-X152 CV-X102
PNP CV-X292P CV-X272P CV-X252P CV-X202P CV-X172P CV-X152P CV-X102P
Number of configurable tools Up to 100 for each camera
Utility
Archived imagesettings
• Can store the image amounts listed below as an archive to the image memory for the main unit • Supports two archive conditions: auto, total status NG
Archive condition(automatic)
With area camera connected• Max. 1024 images (monochrome camera, 0.24M pixels)• Max. 1024 images (monochrome camera, 0.31M pixels)• Max. 397 images (monochrome camera, 2M pixels)• Max. 149 images (monochrome camera, 5M pixels)• Max. 31 images (monochrome camera, 21M pixels)• Max. 1024 images (color camera, 0.24M pixels)• Max. 1024 images (color camera, 0.31M pixels)• Max. 389 images (color camera, 2M pixels)• Max. 143 images (color camera, 5M pixels)• Max. 25 images (color camera, 21M pixels)
With LJ-V connected• Max. 38 images (2048 x 4096, common to continuous and sheet-fed capture)• Max. 38 images (1024 x 8192, common to continuous and sheet-fed capture)• Max. 38 images (512 x 16384, common to continuous and sheet-fed capture)
• Max. 958 images (monochrome camera, 0.24M pixels)
• Max. 767 images (monochrome camera, 0.31M pixels)
• Max. 118 images (monochrome camera, 2M pixels)
• Max. 41 images (monochrome camera, 5M pixels)
• Max. 937 images (color camera, 0.24M pixels)
• Max. 750 images (color camera, 0.31M pixels)
• Max. 112 images (color camera, 2M pixels)
• Max. 36 images (color camera, 5M pixels)
• Max. 958 images (monochrome camera, 0.24M pixels)
• Max. 767 images (monochrome camera, 0.31M pixels)
• Max. 118 images (monochrome camera, 2M pixels)
• Max. 937 images (color camera, 0.24M pixels)
• Max. 750 images (color camera, 0.31M pixels)
• Max. 112 images (color camera, 2M pixels)
• Max. 958 images (monochrome camera, 0.24M pixels)
• Max. 767 images (monochrome camera, 0.31M pixels)
• Max. 937 images (color camera, 0.24M pixels)
• Max. 750 images (color camera, 0.31M pixels)
• Max. 506 images (monochrome camera, 0.24M pixels)
• Max. 250 images (monochrome camera, 0.31M pixels)
• Max. 58 images (monochrome camera, 2M pixels)
• Max. 19 images (monochrome camera, 5M pixels)
• Max. 501 images (color camera, 0.24M pixels)
• Max. 247 images (color camera, 0.31M pixels)
• Max. 54 images (color camera, 2M pixels)
• Max. 15 images (color camera, 5M pixels)
• Max. 250 images (monochrome camera, 0.24M pixels)
• Max. 122 images (monochrome camera, 0.31M pixels)
• Max. 26 images (monochrome camera, 2M pixels)
• Max. 245 images (color camera, 0.24M pixels)
• Max. 119 images (color camera, 0.31M pixels)
• Max. 22 images (color camera, 2M pixels)
• Max. 250 images (monochrome camera, 0.24M pixels)
• Max. 122 images (monochrome camera, 0.31M pixels)
• Max. 245 images (color camera, 0.24M pixels)
• Max. 119 images (color camera, 0.31M pixels)
Archive condition(total status NG)
With area camera connected•Max. 1024 images (monochrome camera, 0.24M pixels)•Max. 1024 images (monochrome camera, 0.31M pixels)•Max. 784 images (monochrome camera, 2M pixels)•Max. 288 images (monochrome camera, 5M pixels)•Max. 55 images (monochrome camera, 21M pixels)•Max. 1024 images (color camera, 0.24M pixels)•Max. 1024 images (color camera, 0.31M pixels)•Max. 768 images (color camera, 2M pixels)•Max. 276 images (color camera, 5M pixels)•Max. 45 images (color camera, 21M pixels)
With LJ-V connected• Max. 68 images
(2048 x 4096, common to continuous and sheet-fed capture)• Max. 69 images
(1024 x 8192, common to continuous and sheet-fed capture)• Max. 69 images
(512 x 16384, common to continuous and sheet-fed capture)
• Max. 1024 images (monochrome camera, 0.24M pixels)
• Max. 1024 images (monochrome camera, 0.31M pixels)
• Max. 225 images (monochrome camera, 2M pixels)
• Max. 74 images (monochrome camera, 5M pixels)
• Max. 1024 images (color camera, 0.24M pixels)
• Max. 1024 images (color camera, 0.31M pixels)
• Max. 213 images (color camera, 2M pixels)
• Max. 64 images (color camera, 5M pixels)
• Max. 1024 images (monochrome camera, 0.24M pixels)
• Max. 1024 images (monochrome camera, 0.31M pixels)
• Max. 225 images (monochrome camera, 2M pixels)
• Max. 1024 images (color camera, 0.24M pixels)
• Max. 1024 images (color camera, 0.31M pixels)
• Max. 213 images (color camera, 2M pixels)
• Max. 1024 images (monochrome camera, 0.24M pixels)
• Max. 1024 images (monochrome camera, 0.31M pixels)
• Max. 1024 images (color camera, 0.24M pixels)
• Max. 1024 images (color camera, 0.31M pixels)
• Max. 1001 images (monochrome camera, 0.24M pixels)
• Max. 489 images (monochrome camera, 0.31M pixels)
• Max. 105 images (monochrome camera, 2M pixels)
• Max. 35 images (monochrome camera, 5M pixels)
• Max. 992 images (color camera, 0.24M pixels)
• Max. 484 images (color camera, 0.31M pixels)
• Max. 97 images (color camera, 2M pixels)
• Max. 27 images (color camera, 5M pixels)
• Max. 489 images (monochrome camera, 0.24M pixels)
• Max. 233 images (monochrome camera, 0.31M pixels)
• Max. 46 images (monochrome camera, 2M pixels)
• Max. 480 images (color camera, 0.24M pixels)
• Max. 228 images (color camera, 0.31M pixels)
• Max. 39 images (color camera, 2M pixels)
• Max. 489 images (monochrome camera, 0.24M pixels)
• Max. 233 images (monochrome camera, 0.31M pixels)
• Max. 480 images (color camera, 0.24M pixels)
• Max. 228 images (color camera, 0.31M pixels)
• Supports output of archived image to SD cards, PC program and FTP server • Supports output to folders for each camera • For image output, it is possible to select from three options: always, CAM judgment NG images only, or total status NG only • Supports image output preferred setting
StatisticsAmount of data Max 20000 pieces of data per item, max. 128 items (supports batch saving to SD card)
Statistical items Max. value, min. value, average value, deviation (3σ), OK/NG count in total status, yield, process capability index (Cpk, Cpu, Cpl)Type Measured list, trend graph, histogram, process monitor
Output settings
Judgment settings Supports the selection of tools for CAM judgment and partial judgment A max. of 100 groups can be used for partial judgmentOR terminal • Supports the selection of terminal output status when outputting total status from the OR terminal • Supports the selection of OR terminal outputting timing
OUT terminal Supports the setting of items output from the parallel I/O connectors (OUT 6 to OUT 21) for tool, in-tool, partial, and CAM judgment values
RS-232C (non-procedural) Supports the selection of output items when outputting non-procedural results with RS-232C (max. 256 items)
Ethernet (non-procedural) Supports the selection of output items when outputting non-procedural results with Ethernet (max. 256 items)
SD card 2 Supports the selection of output items when outputting results to SD card (max. 256 items)
PC program Supports the selection of output items when outputting results to PC program (max. 256 items)
PLC-Link Supports the selection of output items when outputting results with PLC-Link (RS-232C/Ethernet) (max. 256 items)
EtherNet/IP Supports the selection of output items when outputting results with EtherNet/IP (max. 64 items for bit allocation and max. 256 items for byte allocation)
PROFINET Supports the selection of output items when outputting results with PROFINET (max. 64 items for bit allocation and max. 256 items for byte allocation)
FTP Supports the selection of output items when outputting results to an FTP server (max. 256 items)Image output Supports settings for image output to PC program, FTP servers or SD card
Support functions
Setting auxiliary functions
Screen display maximize/ minimize Possible within a range of 1% to 2500% when operating, the display position can be controlled in relation to the measurement position (individual zoom settings are possible when displaying multiple screens)
Edge differential display waveform Can display edge differentiated waveform graphics with measurement values during operation
Profile display Can display all detect position graphics for trend edge position and width during operationContrast Can display graphics for stain detection (stain level) during operation
38
SPECIFICATIONS (CONTROLLER)
Controller model*1*2NPN CV-X292 CV-X272 CV-X252 CV-X202 CV-X172 CV-X152 CV-X102
PNP CV-X292P CV-X272P CV-X252P CV-X202P CV-X172P CV-X152P CV-X102P
Support functions
Setting auxiliary functions
Cutout projectionwaveform display OCR automatic cutout projection waveform graphics can be displayed during operation
Stain levelwaveform display The stain level wave of trend edge stain can be displayed during operation
Connector dimension graphical display
Connector dimensional graphics can be displayed during operation
3D display (only when the LJ-V is connected)
Height images can be displayed in 3D —
Profile viewer (only when the LJ-V is connected)
Supports display of profiles sectioned by line segment, horizontal line, vertical line, or circle for height images and measurement for profiles (Point-to-Point Height, Block Measurements, Angle of 2
Lines, Block-to-Block Height)
—
SD card saving function Supports measured values, judgment results, measurement images (can be compressed), archived images (can be compressed), captured images, statistics data, RS-232C communication logs, setting contents, and direct saving during inspection operations (not including setting contents)Context menu Image capture function, change user account function, reset, trigger reset, remove SD Card 2
Interface
Control input
External trigger input
4 points (2 of which support special function assignment)Input rating: 26.4 V max., 3 mA min, can select from simultaneous/
individual capture with up to 4 cameras
4 points (2 of which support special function assignment) Input rating:
26.4 V max., 3 mA min, can select from simultaneous/individual capture with up
to 2 cameras
4 points (2 of which support special function assignment)Input rating: 26.4 V max., 3 mA min, can select from simultaneous/individual
capture with up to 4 cameras
4 points (2 of which support special function assignment) Input rating: 26.4 V max., 3 mA min, can select
from simultaneous/individual capture with up to 2 cameras
Can set individual trigger delays (0 to 999 ms) for each trigger input
Control input 16 points (4 of which support special function assignment) Input rating: 26.4 V max., 2 mA min.
Control output
Common output 27 points (11 of which support special function assignment, includes 4 high speed outputs), NPN open collector, 50 mA max. (30 V max.)
Total status output 1 point, NPN open collector, 50 mA max. (30 V max.) Supports total status hold control, one-shot output (1 to 9999 ms)
Monitor output Analog RGB output XGA 1024 × 768 (24 bit color, 60 Hz)
Operation indicator Power, Operation, ERROR LED display Power, ERROR LED display
RS-232CCan perform numerical value output, control I/O, and switching of CA Series touch panel interface functions,
supports a max. baud rate of up to 230400 bps (cannot be used with PLC-Links using the RS-232C port)Can perform numerical value output and control I/O, supports a max. baud rate of up to 115200 bps
(cannot be used with PLC-Links using the RS-232C port )
PLC-Link
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port(EtherNet/IP and PROFINET are exclusively used with PLC-Link. When using the RS-232C port, non-procedural RS-232C communication is exclusively used with PLC-Link.)
• The following PLCs are supported via link unit: *3
KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series, KV Nano SeriesMitsubishi Electric: MELSEC A Series (RS-232C only), Q Series, L Series, FX Series (RS-232C only)
OMRON: SYSMAC C Series (RS-232C only), CJ/CS1/CP1 SeriesYASKAWA Electric Corporation: MP900 Series (RS-232C only)/MP2000 Series
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port(EtherNet/IP and PROFINET are exclusively used with PLC-Link. When using the RS-232C port, non-procedural RS-
232C communication is exclusively used with PLC-Link.)• The following PLCs are supported via link unit: *3
KEYENCE: KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series, KV Nano SeriesMitsubishi Electric: MELSEC A Series (RS-232C only), Q Series, L Series, FX Series (RS-232C only)
OMRON: SYSMAC C Series (RS-232C only), CJ/CS1/CP1 SeriesYASKAWA Electric Corporation: MP900 Series (RS-232C only)/MP2000 Series
Ethernet• Can output numerical values and perform control input/output • Can output measured value and image data to a PC and upload/download settings via the included PC program software
• Supports FTP client and FTP server • VNC server (for non-PC clients, only displaying the monitor screen is supported) • Supports BOOTP function • 1000BASE-T/100BASE-TX/10BASE-T
USB • Can output measured value and image data to a PC and upload/download settings via the included PC program software • Dedicated to USB2.0 —
EtherNet/IP• Numerical value and control input/output using the Ethernet port enabled (cannot be used in conjunction with PLC-link/PROFINET).
• Cyclic (implicit) communication (max. 1436 bytes) possible. Message communication possible. • Maximum connections: 32. • In conformity with conformance test Version.CT10.
• Numerical value and control input/output using the Ethernet port enabled (cannot be used in conjunction with PLC-link/PROFINET). • Cyclic (implicit) communication (max. 1436 bytes) possible. Message communication
possible. • Maximum connections: 32. • In conformity with conformance test Version.A9.
PROFINET • Numerical value and control input/output using the Ethernet port enabled (cannot be used in conjunction with PLC-link/EtherNet/IP). • Cyclic communication (max. 1408 bytes) possible. Record data communication possible. • In conformity with Conformance Class A.
Mouse Possible to control various menus via an optional dedicated mouse (OP-87506: included with the controller)
Touch panelSettings can be operated from a CA Series touch panel using the TOUCH PANEL or RS-232C port
(When using the RS-232C port, non-procedural RS-232C communication and PLC-Link are exclusively used with a touch panel.)—
Illumination control By connecting the optional Illumination Expansion Unit CA-DC21E, lighting and intensity control*4 for the LED illumination is possible. CA-DC21E: 2 ch/unit, up to 4 units can be connected, supports 12 V/24 V outputsLanguage Switched among English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Thai, German, French, Italian, and Spanish (Mexican)
Rating
Voltage 24 VDC ±10%
Consumption current
Area camera: 3.6 A (when 2 cameras are connected)/ 4.6 A (when 4 cameras are connected)
LJ-V: 2.6 A (when 1 camera is connected)/ 2.8 A (when 2 cameras are connected),
all at maximum load including rush current during start up
3.6 A (when 2 cameras are connected)/ 4.6 A (when 4 cameras are connected),
both at maximum load including rush current during start up
3.6 A (when 2 cameras are connected) at maximum load including rush current
during start up
3.1 A (when 2 cameras are connected)/ 3.7 A (when 4 cameras are connected), both at maximum load including rush
current during start up
2.8 A (when 2 cameras are connected)/ 3.4 A (when 4 cameras are connected), both at maximum load including rush
current during start up
2.2 A (when 2 cameras are connected) at maximum load including rush
current during start up
Environmental resistance
Operating ambient temperature0 to +45°C32 to 113°F
• When 2 cameras are connected: 0 to +50°C 32 to 122 °F(when a 1M or higher camera is connected: 0 to 45°C 32 to 113°F)
• When 4 cameras are connected: 0 to +45°C 32 to 113°F
0 to +50°C32 to 122°F
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 1600 g Approx. 1250 g
*1 The letters that follow the model numbers describe differences in the software. For details, see the user manual for the CV-X Series.*2 A type with P-suffix at the end of its main unit model is a PNP open-collector.*3 Models that are equipped with an Ethernet port on the CPU unit support direct connection with the Ethernet port.*4 The CA-DC21E supports PWM/DC method switching.
39
SPECIFICATIONS (CAMERA UNIT )
Model Camera unit (CV-H500C/CV-H500M)*6 Camera unit (CV-H200C/CV-H200M)*6
Image element
2/3-inch color CCD image receiving element, ×11 high-speed reading using square-pixel, 5.05M pixels (CV-H500C)
2/3-inch monochrome CCD image receiving element, ×11 high-speed reading using square-pixel, 5.05M pixels (CV-H500M)
Unit cell size: 3.45 μm × 3.45 μm 0.14 Mil x 0.14 Mil
1/1.8-inch color CCD image receiving element, ×7 high-speed reading using square-pixel, 2.01M pixels (CV-H200C)
1/1.8-inch monochrome CCD image receiving element, ×7 high-speed reading using square-pixel, 2.01M pixels (CV-H200M)
Unit cell size: 4.4 μm × 4.4 μm 0.17 Mil x 0.17 Mil
Valid pixel count 4.99M pixels, 2432 (H) × 2050 (V) 1.92M pixels, 1600 (H) × 1200 (V)*7
Scanning systemProgressive (61.2 ms)
Interlace: CV-H500M only (40.3 ms)
Progressive (29.2 ms: 2M-pixel mode, 24.2 ms: 1M-pixel mode)Interlace: CV-H200M only (16.1 ms: 2M-pixel mode,
13.6 ms: 1M-pixel mode)
Pixel transfer frequency 130 MHz (65 MHz × 2ch) 82 MHz (41 MHz × 2ch)
Transfer system Digital serial transfer
Electronic shutterCan be set to 0.05 to 9000 msec by specifying the following numerical inputs:
1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C mount
Environmental resistance
Operating ambient temperature 0 to +40°C 32 to 104°F
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 130 g (not including lens)
*6 Only the high-speed camera cable can be used for the camera cable.*7 When in 1M-pixel mode, the processing area is 0.98M pixels (1024 x 960).
*5 Only the high-speed camera cable can be used for the camera cable.
❚ Camera (CV-H500C/CV-H500M/CV-H200C/CV-H200M)
Model Camera unit (CV-200C/CV-200M)*10 Camera unit (CV-S200C/CV-S200M)*10
Image element
1/1.8-inch color CCD image receiving element, reading using square-pixel, 2.01M pixels (CV-200C)
1/1.8-inch monochrome CCD image receiving element, reading using square-pixel, 2.01M pixels (CV-200M)
Unit cell size: 4.4 μm × 4.4 μm 0.17 Mil x 0.17 Mil
1/1.8-inch color CCD image receiving element, reading using square-pixel, 2.01M pixels (CV-S200C)
1/1.8-inch monochrome CCD image receiving element, reading using square-pixel, 2.01M pixels (CV-S200M)
Unit cell size: 4.4 μm × 4.4 μm 0.17 Mil x 0.17 Mil
Valid pixel count 1.92M pixels, 1600 (H) x 1200 (V)*11
Scanning systemProgressive (58.5 ms: 2M-pixel mode, 47.6 ms: 1M-pixel mode)
Interlace: CV-200M only(32.7 ms: 2M-pixel mode, 27.0 ms: 1M-pixel mode)
Progressive (58.5 ms: 2M-pixel mode, 47.6 ms: 1M-pixel mode)Interlace: CV-S200M only
(32.7 ms: 2M-pixel mode, 27.0 ms: 1M-pixel mode)
Pixel transfer frequency 40 MHz
Transfer system Digital serial transfer
Electronic shutterCan be set to 0.05 to 9000 msec by specifying the following numerical inputs:
1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000Lens mount C mount Special mount (M15.5 P0.5 male)
Environmental resistance
Operating ambient temperature 0 to +40°C 32 to 104°F
Head: 0 to +40°C 32 to 104°F, relay unit: 0 to +40°C 32 to 104°F [however, 35°C 95°F, max. with partial capturing 50 lines or lower]
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 110 g (not including lens)Head: approx. 210 g (including cable but excluding lens),
relay unit: approx. 70 g
*10 Camera cables CA-CN17/L/R (17 m 55.8') and repeater cables CA-CN17LX/RX (17 m 55.8') cannot be used.*11 When in 1M-pixel mode, the processing area is 0.98M pixels (1024 × 960).
❚ Camera (CV-200C/CV-200M/CV-S200C/CV-S200M)
Model Camera unit (CV-H035C/CV-H035M)*8
Image element1/3-inch color CCD image receiving element, ×7 high-speed reading using square-pixel, 0.34M pixels (CV-H035C)
1/3-inch monochrome CCD image receiving element, ×7 high-speed reading using square-pixel, 0.34M pixels (CV-H035M)Unit cell size: 7.4 μm × 7.4 μm 0.29 Mil x 0.29 Mil
Valid pixel count 0.31M pixels, 640 (H) × 480 (V)*9
Scanning systemProgressive (4.7 ms)
Interlace: CV-H035M only (2.5 ms)
Pixel transfer frequency 80 MHz (40 MHz × 2ch)
Transfer system Digital serial transfer
Electronic shutterCan be set to 0.05 to 9000 msec by specifying the following numerical inputs:
1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C mount
Environmental resistance
Operating ambient temperature 0 to +40°C 32 to 104°F
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 120 g (not including lens)
*8 Only the high-speed camera cable can be used for the camera cable.*9 When in 0.31M-pixel mode, the processing area is 0.31M pixels (640 x 480). When in 0.24M-pixel mode, the processing area is 0.24M pixels (512 x 480).
❚ Camera (CV-H035C/CV-H035M)Model Camera unit (CV-035C/CV-035M) Camera unit (CV-S035C/CV-S035M)*12
Image element
1/3-inch color CCD image receiving element, 2× high-speed reading using square-pixel, 0.35M pixels (CV-035C)
1/3-inch monochrome CCD image receiving element, 2× high-speed reading using square-pixel, 0.35M pixels (CV-035M)Unit cell size: 7.4 μm × 7.4 μm 0.29 Mil x 0.29 Mil
1/3-inch color CCD image receiving element, 2× high-speed reading using square-pixel, 0.35M pixels (CV-S035C)
1/3-inch monochrome CCD image receiving element, 2× high-speed reading using square-pixel, 0.35M pixels (CV-S035M)
Unit cell size: 7.4 μm × 7.4 μm 0.29 Mil x 0.29 Mil
Valid pixel count 0.32M pixels, 656 (H) x 492 (V)*13
Scanning systemProgressive (16.0 ms)
Interlace: CV-035M only (8.8 ms)Progressive (16.0 ms)
Interlace: CV-S035M only (8.8 ms)
Pixel transfer frequency 24.5 MHz
Transfer system Digital serial transfer
Electronic shutterCan be set to 0.05 to 9000 msec by specifying the following numerical inputs:
1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C mount Special mount (M10.5 P0.5 male)
Environmental resistance
Operating ambient temperature 0 to +50°C 32 to 122°F
Head: 0 to +50°C 32 to 122°F, relay unit: 0 to +40°C 32 to 104°F
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 100 g (not including lens)Head: approx. 160 g (including cable but excluding lens),
relay unit: approx. 70 g
*12 Camera cables CA-CN17/17L/17R (17 m 55.8') and repeater cables CA-CN17X/17LX/17RX (17 m 55.8') cannot be used.*13 When in 0.31M-pixel mode, the processing area is 0.31M pixels (640 × 480). When in 0.24M-pixel mode, the processing area is 0.24M pixels (512 × 480).
❚ Camera (CV-035C/CV-035M/CV-S035C/CV-S035M)
❚ Camera (CA-H2100C/H2100M)
Model Camera unit (CA-H2100C)*5 Camera unit (CA-H2100M)*5
Image element4/3-inch color CMOS image receiving element, 16x high-speed reading using square-pixel, 20.97M pixels
Unit cell size: 3.5 μm × 3.5 μm 0.14 Mil x 0.14 Mil4/3-inch monochrome CMOS image receiving element, 16x high-speed reading using square-pixel, 20.97M pixels
Unit cell size: 3.5 μm × 3.5 μm 0.14 Mil x 0.14 Mil
Valid pixel count 20.89M pixels, 5104 (H) × 4092 (V)
Scanning system Progressive (110 ms: 21M-pixel mode, 40.2 ms: 5M-pixel mode)
Pixel transfer frequency 195 MHz (×16 speed)
Transfer system Digital serial transferElectronic shutter Can be set to 0.05 to 9000 msec by specifying the following numerical inputs: 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Environmental resistance
Operating ambient temperature 0 to +40°C 32 to 104°F
Operating ambient humidity 35 to 85% RH (no condensation)
Weight Approx. 300 g (not including lens)
40
LJ-V head unit
Model LJ-V7020K*11 LJ-V7020*11 LJ-V7060K LJ-V7060 LJ-V7080 LJ-V7200 LJ-V7300
Mounting conditions Specular reflection Diffuse reflection Specular reflection Diffuse reflection
Reference distance 24.2 mm 0.95" 20 mm 0.79" 54.6 mm 2.15" 60 mm 2.36" 80 mm 3.15" 200 mm 7.87" 300 mm 11.81"
Mea
sure
men
t ran
ge Z-axis (height) ±2.3 mm 0.09"(F.S.=4.6 mm 0.18")
±2.6 mm 0.10"(F.S.=5.2 mm 0.20")
±7.6 mm 0.30"(F.S.=15.2 mm 0.60")
±8 mm 0.31"(F.S.=16 mm 0.63")
±23 mm 0.91"(F.S.=46 mm 1.81")
±48 mm 1.89"(F.S.=96 mm 3.78")
±145 mm 5.71"(F.S.=290 mm 11.42")
X-axis (width)
NEAR side 6.5 mm 0.26" 6.5 mm 0.26" 8 mm 0.31" 13.5 mm 0.53" 25 mm 0.98" 51 mm 2.01" 110 mm 4.33"
Reference distance 7 mm 0.28" 7 mm 0.28" 14 mm 0.55" 15 mm 0.59" 32 mm 1.26" 62 mm 2.44" 180 mm 7.09"
FAR side 7.5 mm 0.30" 7.5 mm 0.30" 8 mm 0.31" 15 mm 0.59" 39 mm 1.54" 73 mm 2.87" 240 mm 9.45"
Light source
Blue semiconductor laser
Wavelength 405 nm (visible beam)
Laser class(IEC60825-1 FDA(CDRH) Part 1040.10*1)
Class 2M Laser Product*12 Class 2 Laser Product Class 2M Laser Product*12 Class 2 Laser Product
Output 10 mW 4.8 mW 10 mW 4.8 mW
Spot size (reference distance) Approx. 14 mm × 35 μm0.55" × 1.38 Mil
Approx. 21 mm × 45 μm0.83" × 1.77 Mil
Approx. 48 mm × 48 μm1.89" × 1.89 Mil
Approx. 90 mm × 85 μm3.54" × 3.35 Mil
Approx. 240 mm × 610 μm9.45" × 24.02 Mil
Repeatability*2Z-axis (height)*3 0.2 μm 0.01 Mil 0.4 μm 0.02 Mil 0.5 μm 0.02 Mil 1 μm 0.04 Mil 5 μm 0.20 Mil
X-axis (width)*4 2.5 μm 0.10 Mil 5 μm 0.20 Mil 10 μm 0.39 Mil 20 μm 0.79 Mil 60 μm 2.36 Mil
Linearity Z-axis (height)*5 ±0.1% of F.S. ±0.05 to ±0.15% of F.S.*6
Profile Data interval X-axis (width) 10 μm 0.39 Mil 20 μm 0.79 Mil 50 μm 1.97 Mil 100 μm 3.94 Mil 300 μm 11.81 Mil
Sampling cycle (trigger interval)*7 Top speed: 16 μs (high-speed mode)Top speed: 32 μs (advanced function mode)
Temperature characteristics 0.01% of F.S./°C
Environmental resistance
Enclosure rating*8 IP67 (IEC60529)
Ambient operating illuminance*9 Incandescent lamp: 10000 lux max
Ambient temperature*10 0 to +45°C 32 to 113°F
Operating Ambient humidity 20 to 85% RH (No condensation)
Vibration resistance 10 to 57 Hz, 1.5 mm 0.06" double amplitude in X, Y, and Z directions, 3 hours respectively
Impact resistance 15G/6 msec
Material Aluminum
Weight Approx. 410 g Approx. 450 g Approx. 400 g Approx. 550 g Approx. 1000 g
110 4.33"
±0.05% of F.S.
180
240
7.09"
9.45"
145
145
5.71"
5.71"±0.1% of F.S.
±0.15% of F.S.
SPECIFICATIONS
LJ-V Controller
Model LJ-V7001 LJ-V7001P
No. of connectable sensors Max. 2 units
DisplayMinimum display unit 0.1 μm 0.004 Mil, 0.00001 mm2, 0.01°
Maximum display range ±99999.9 mm 3937.00", ±999999 mm2
Input terminal block
Laser remote interlock input Non-voltage input
Encoder input NPN open-collector output, voltage output (5 V/12 V/24 V), and line-driver output all supported
Trigger inputs
Non-voltage input Voltage input
Timing 1, 2 input
Auto-zero 1, 2 input
Reset 1, 2 input
Start measurement/stop input
Start storage/stop input
Clear memory input
Laser OFF input
Program switch input Non-voltage input × 4 inputs Voltage input × 4 inputs
Output terminal block
Analog voltage output ±10 V × 2 outputs, Output impedance: 100 Ω
OUT comparator output
NPN open collector output × 12 outputs
(Can freely assign 16 OUTs × 3 stage judgment results)
PNP open collector output × 12 outputs
(Can freely assign 16 OUTs × 3 stage judgment results)
Strobe output
NPN open collector output PNP open collector outputDisable trigger output
Memory FULL output
Ready output
Error output NPN open collector output (N.C.) PNP open collector output (N.C.)
Ethernet interface 1000BASE-T/100BASE-TX
USB Interface USB 2.0 high speed compliant (USB 1.1 Full-SPEED compatible)
RS-232C interface Measurement data output and control I/O (Can select a baud rate of up to 115,200 bits/s)
RatingVoltage 24 VDC, including ±10% ripple (P-P)
Maximum current consumption
1.3 A or less when connected to 1 head/ 1.9 A or less when connected to 2 heads
Environmental resistance
Operating ambient temperature 0 to +50°C 32 to 122°F
Operating ambient humidity 20 to 85% RH (No condensation)
Weight Approx. 1500 g
• The rating for NPN open-collector output is up to 50 mA (40 V or less), residual voltage of up to 1 V• The rating for PNP open-collector output is up to 50 mA (30 V or less), residual voltage of up to 1 V• The rating for non-voltage input is up to 1 V for ON voltage and up to 0.6 mA for OFF current• The rating for voltage input is a maximum input voltage of 26.4 V, a minimum ON voltage of 10.8 V, and up to 0.6 mA for OFF current
*1 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No. 50.*2 This value is from a case in which measurement has been performed with a reference distance at an average frequency of 4096 times.*3 The measurement targets are KEYENCE standard targets. This value is from a case in which the average height of the default setting area has been measured in height mode.
All other settings are default.*4 The measurement target is a pin gauge. This value is from a case in which the position of the intersection between the rounded surface of the pin gauge and the edge level
has been measured in position mode. All other settings are default.*5 The measurement targets are KEYENCE standard targets. The profile data is from a case in which measurement has been performed with 64x smoothing and 8x averaging. All other
settings are default.*6 The linearity will differ depending on the measurement area. (See the diagram on the right.)*7 When the measurement area is at its minimum, binning is ON, image capture mode is set to standard, and parallel image capture is ON in high-speed mode. All other
settings are default. When the measurement area is at its minimum, binning is ON and image capture mode is set to standard in advanced function mode. All other settings are default.
*8 This value is from a case in which the sensor head cable (CB-B*) or extension cable (CB-B*E) has been connected.*9 When measuring white paper, this is the illuminance for the light-receiving surface of the sensor head when light has been shined onto white paper.*10 The sensor head must be mounted on a metal plate for use.*11 The double polarization function cannot be used.*12 Do not look into the beam directly using any optical instruments (such as eye loupes, magnifiers, microscopes, telescopes, or binoculars).
Viewing the laser output with an optical instrument may pose an eye hazard.
41
33
29.7ø6.1
48.37.5 8-M3
ø28
18
13.510.8
3-M2.5
24
13.521.5
30
301.18"
1.18"
1.90"
0.30"
ø1.10"
0.71"
0.43"
1.30"
1.17"
1.65"
0.45"
ø0.24"
0.53"
0.94"
0.53"
0.85"
11.5
42
2-M4
401.57"
0.39"
0.71"
0.79"
0.35"
(3.35")0.52"0.92"1.16"1.31"
10
18
(85)29.5
13.223.3
2-M31/4-20UNC
20
9
33.4
30
301.18"
1.18"
0.30"
0.71"
ø1.10" 0.43"
0.53"
0.91"
0.53"
1.75"
ø0.24"
1.30" 0.79"
0.35"
0.71"
0.52"0.92"1.16"1.31" (3.35")
1.17"
1.65"
0.45"
1.57"
0.39"
60 2.36"7.5 8-M3 33
29.7ø6.1
3-M2.5
44.513.5
11.523
13.510.8ø28
18
42
2-M4
40
10
18
(85)29.5
13.223.3
2-M31/4-20UNC
20
9
33.4
øA
øD
B
C
E
G
F
Cable length (3 m 9.8', 5 m 16.4', 10 m 32.8', 17 m 55.8')
ABC ø12
Special mountM10.5 P=0.5 female screw
100.39"
0.28"7.2
ø0.47"
(76)
Controller side Camera side
29.7
33
2-ø3.6 ø0.14" through holeø6.1
11.5
(202)
(86)
112.64.43"
4.13"0.14"
1.02"0.75"0.14"
0.24" 0.24"
0.45"
0.83"
0.43"
1.30"
1.17"
ø0.24"
0.45"
2.99"
7.95"
3.39"
3.86"105
21116 6
98
26
3.5
3.5
11.5
2-ø3.6 ø0.14" through hole
19
øA
øCBDE
F
Cable length (3 m 9.8', 5 m 16.4', 10 m 32.8', 17 m 55.8')
1.38"120.49"
0.20"0.22" 0.44"
1.15"
0.49"0.87"
(1.81")
0.16"
0.47" 0.47"1.84" 1.84"46.8
54
35
6.25
ø6.0Cable length: 2 m
ø12.6
CCD shooting distanceIn air 4.0 mm
Special mount(M10.5 P0.5)
12.5
1246.8
11.255.529.1
12.522.1 (46)
35
5
17.5
2-M3Depth: 4 max
1.38"
0.25"0.16" 2.13"
ø0.50"ø0.24"
6.6'
0.69"
CCD shooting distance In air 6.0 mm 0.24"
30.7170.67" 0.67"
0.69"
1.68"
1.21"
1.68"
1.21"0.89"
0.20"2.13"
ø0.28"
ø0.50"
6.6'
0.46"
0.83"
0.30"0.55"
1.00"0.16"
(1.85")
17.5
30.7
147.5
25.3 2-M3Depth: 4 max
1742.7
21.211.6
(47)
42.7
9 0.35"
54Special mount(M15.5 P0.5)
ø7.0Cable length: 2 m
5
22.5
ø12.6
Special mountM15.5 P0.5 female screw
ø17
AB
C
12.50.49"
0.37"
ø0.67"
9.5
A B C D E F G
L-shaped connector camera cableCA-CN×L
140.55"
381.50"
301.18"
6.10.24"
421.65"
331.30"
29.71.17"
L-shaped connector cable for high-speed cameras CA-CH×L
140.55"
381.50"
301.18"
7.20.28"
411.61"
311.22"
31.41.24"
A B C D E FCA-CN× 12.5 0.49" 43 1.69" 6.1 0.24" 42 1.65" 33 1.30" 29.7 1.17"CA-CN×R 14.0 0.55" 54 2.13" 6.6 0.26" 42 1.65" 33 1.30" 29.7 1.17"CA-CH× 12.5 0.49" 43 1.69" 7.2 0.28" 41 1.61" 31 1.22" 31.4 1.24"CA-CH×R 14.0 0.55" 54 2.13" 7.6 0.30" 41 1.61" 31 1.22" 31.4 1.24"
CA-LS4 CA-LS6 CA-LS16 CA-LS30A 16.7 0.66" 21.3 0.84" 20.4 0.80" 27 1.06"B 11.5 0.45" 15.9 0.63" 10.2 0.40" 13.2 0.52"C 8.5 0.33" 12.9 0.51" 7.2 0.28" 10.2 0.40"
CA-LHS8 CA-LHS16 CA-LHS25 CA-LHS50A 40.4 1.59" 23.9 0.94" 24.9 0.98" 40.4 1.59"B 28.6 1.13" 17.9 0.70" 18.6 0.73" 27.1 1.07"C 19.6 0.77" 8.9 0.35" 9.6 0.38" 18.1 0.71"
When the mounting stand is attached When the mounting stand is attached
(When using a high-speed camera, the cable dimensions will differ)
When cable is attached
When the mounting stand is attached
Depth: 4 0.16" max4 x M3
ø7.2ø0.28
Depth: 4 0.16" max16 x M3
1/4-20UNCDepth: 6 0.24" max
4 x M4Depth: 5 0.20" max22.5 0.89"
46.5 1.83"11.5 0.45"
5 0.20"50 1.97"
451.77"
45 1.77"
331.30"
33 1.30"
12.7 0.50"
31 1.22"41 1.61"
11.5 0.45" 46.5 1.83"
(85 3.35")44.21.74"
26.51.04"
12.5 0.49"
ø40ø1.57"
331.30"
24 0.94"
24 0.94"
31.41.24"
33.41.31"55
2.17"
100.39"
22.50.89"
33 1.30"
DIMENSIONS
Camera CA-H2100C/CA-H2100M Camera CV-S035CH/CV-S035MH Camera CV-S200CH/CV-S200MH
Lens CA-LS× Lens CA-LHS×When the mounting stand is attached
Camera CV-035C/CV-035M Camera CV-H500C/CV-H500M/CV-H200C/CV-H200M/CV-200C/CV-200M/CV-H035C/CV-H035M
When the mounting stand is attached
L-shaped connector camera cable CA-CN3L (3 m 9.8')/CA-CN5L (5 m 16.4')/CA-CN10L (10 m 32.8')/CA-CN17L (17 m 55.8')
L-shaped connector cable for high-speed cameras CA-CH3L (3 m 9.8')/CA-CH5L (5 m 16.4')/CA-CH10L (10 m 32.8')
Camera cableCA-CN1 (1 m 3.3')/CA-CN3(3 m 9.8')/CA-CN5 (5 m 16.4')/CA-CN10 (10 m 32.8')/CA-CN17 (17 m 55.8')
High-flex camera cable CA-CN3R (3 m 9.8')/CA-CN5R (5 m 16.4')/CA-CN10R (10 m 32.8')/CA-CN17R (17 m 55.8')
High-speed camera cable CA-CH3 (3 m 9.8')/CA-CH5 (5 m 16.4')/CA-CH10 (10 m 32.8')
High-flex cable for high-speed cameras CA-CH3R (3 m 9.8')/CA-CH5R (5 m 16.4')/CA-CH10R (10 m 32.8')
Camera control unitCV-S200CU/CV-S200MU/CV-S035CU/CV-S035MU
Unit: mm inch
42
6
153
134.6
150.5
179.7
DIN
35.9
24.2132
5.20" 0.95"
1.41"
2.57"
3.28"
6.02"
0.24"
5.93"
7.07"5.30"
83.365.3
6
153
134.65.30"
0.93"5.20"
(3.62") 4.59"
1.41"
3.28"
2.57"
0.43"0.43"
6.02"
0.24"
0.24" 0.24"0.65"
3.15"
4.41"
DIN
35.9
23.5132
116.7(92)
83.365.3
M4
M4Depth: 6
M4Depth: 6
Depth: 11M4
Depth: 11
16.5
112
80
137.592.4
153
6
DIN
65.3
24.20.95"
5.22"
1.41"
2.57" 3.28"
6.02"
5.41"
3.64"
0.24"
132.5
35.9
83.3
4 x M4Depth: 6
DIN
65.3
92.4
6
153
16.580
80 17
70
23.5
(88)
83.3
35.9
132.5
117
3.64"
6.02"
0.24"
0.93"5.22"
1.41"
3.28"2.57"
4.61"(3.46")
3.15"
2.76"
0.67"
0.24"
3.15"
0.65"
DIN
132.523.5
153
115.54.55"
6.02"
0.24"
(3.46") 4.61"
0.93"5.22"
3.28"
2.57"
1.41"
6
117(88)
65.3
35.9
83.3
DIN
35.9
23.5132
116.7(92)
65.3
6
153
134.6167.46.59"
0.93"5.20"
(3.62) 4.59"
1.41"
2.57"
5.30"
6.02"
0.24"
DIMENSIONS
Controller CV-X172×/CV-X152×/CV-X102× With the camera expansion unit CV-E500 equipped (CV-X172×/CV-X152× only) With light control expansion unit CA-DC21E equipped
With camera expansion unit CA-E800 equipped (CV-X292F/CV-X272F/CV-X252F only) With light control expansion unit CA-DC21E equippedController CV-X292F/CV-X272F/CV-X252F/CV-X202F + CA-EC80
Unit: mm inch
43
6
153
134.6
150.5
179.7
DIN
35.9
24.2132
83.365.3
5.20"
1.41"
2.57"3.28"
0.95"
6.02"
0.24"
5.93"
7.07"
5.30"
186(Effective
display area)
247.4(Effective display area)
36015
6.5
(49.5)655.5
288.1
ø10
342
24035
75
75
242 +1 0
+1 0344+0.04" -0"13.54"
+0.04" -0"9.53"
Mounting screwMounting bracket
Panel thickness1.6 to 4
263(Dimension of mounting
bracket)
157.5156.5
9.74" 2.95"
2.95"
0.26" 7.32"
0.59"
14.17"
25510.04"
ø0.39
1.10"0.32"
0.24"2.19"
(1.95")
9.45"
1.38"
13.46"
10.35"
6.16" 6.20"
0.06" to 0.16"
Mounting bracketMounting screw
247.4(Effective display area)
186 (Effective
display area)
6.5
255
15360
75
35
75240
342
157157
49.56
55.5
28
263(Dimension of mounting
bracket)
9.74"
0.26"
10.04"
0.59"
14.17"
10.35"
6.18" 6.18"
0.24"
7.32"9.45"
2.95"
1.38"
13.46"
2.95"
2.19"
1.95"1.10"
242 +1 0
+1 0344+0.04" -0"13.54"
+0.04" -0"9.53"
315
187.5
151.5
335
20°5°
85
45250
5 200
260
885
8
260
5
25045
4 × 2-R2.5 4 × 2-R2.5
12.40"
5.96"
7.38"
13.19"
3.35"
1.77"
3.35"
1.77"
10.24"10.24"
7.87”0.20"
9.84"
0.31"
9.84"
0.31"
0.20"R0.10"R0.10"
M4Depth: 6
M4Depth: 6
M4Depth: 11
M4Depth: 11
16.580
DIN
35.9
83.3
65.3
116.7
13223.5
153
6
134.6
(85)
112
5.30"
6.02"
0.24"
0.93"5.20"
(3.35") 4.59"
1.41"
2.57"3.28"
0.43"
4.41"
0.24" 0.24"3.15"0.65"
0.43"
6
153
134.6167.4
DIN
35.9
83.3
65.3
116.7
13223.5
(85)
6.59"0.93"
5.20"
(3.35") 4.59"
1.41"
2.57"3.28"
5.30"
6.02"
0.24"
63
20
20.5 3 60
12011.8
0.50.50.5
28
59
4012.5
122
15
168.510
7.62
123
65.5
Mounting holeM3 screw x 4, d = 6 max.
4-ø5t=2
28
17
14.5
0.02" 0.46"
2.36" 0.67"
1.10"
1.10"
4.72"0.02"0.02"
2.48"
0.79"
0.57"
0.12"
4.84"
0.30"
0.39"
2.58"
0.81"
0.24"
6.63"
0.59"
1.57"
2.32"
0.49"
ø0.20"4.80"
0.08"
31.2
113.71860±85
ø12.4 ø3.339.2
57.9
1.23"
4.48"1.54"
ø0.49"
73.23" ±3.35"
ø0.49"
2.28"
* Dimensions (2/1)
3.2(R
)
4.2
4 x Slot hole*(Mounting hole)
8
166
13 1376
180
7.6
58
3.5 48
9.51.6
3
174
160
710.37"
0.12"
0.06"
0.14" 1.89"
2.28"
0.30"
6.85" 6.30"
2.80"7.09"
0.51" 2.99" 0.51"
6.54"
0.31"
0.17"
0.13"
DIMENSIONS
Mouse OP-87506 Mouse stand OP-87601
With camera expansion unit CA-E800 + CA-EC80LJ equipped (CV-X292F only) With camera expansion unit CA-E800 equipped With light control expansion unit CA-DC21E equipped
Monitor stand OP-87262LCD monitor CA-MP120Touch panel LCD monitor CA-MP120T
Panel mounting diagram Panel mounting diagram
Front-mounting (using OP-42174)
Panel cutout dimensions Panel cutout dimensions
Dedicated 24 VDC power supply CA-U3
* When using OP-87736
Unit: mm inch
■ Multi-function controller LJ-V7001
■ Head connection cable CB-B3/CB-B10
■ Head connection extension cable CB-B5E/CB-B10E/CB-B20E
LJ-V head unit
■ Ultra-high-accuracy specular target model LJ-V7020K
■ Ultra high-accuracy model LJ-V7020
LJ-V controller LJ-V cable
75 2.95"
45°0.09" 2.30.09" 2.3 0.95 0.04"
0.95 0.04"
1.02"25.9
2.38"60.5
4.07"103.3
48.31.90"
4.60.18" 106.6 4.20"111.3 4.38"
24.2 0.95"
2 x ø4.4 ø0.17" Mounting hole
Effective depth: 2.8
210.83"
0.11" 0.19"
20 0.79"
11 0.43"
2 x M4 M4 Effective depth: 4.7
2 x ø4.4 ø0.17"Mounting hole
2 x M4 Effective depth: 4.7
12
2.645°2.6
20
81 3.20"
71
4110 4.33"
10
70
0.16"0.47"4
Effective depth: 2.8M4
20 0.79"
11 0.43"
96 3.78"
0.11" 0.19"
4 0.16"
210.83"
Effective depth: 3 0.12"
18.5 0.73"
7.5 0.30"
6.5 0.26"
2.3 7 0.28"2.30.09"
0.09"
24.20.95"
16130.63"0.51"
42 1.65"
4 x M3
Measurement area
Effective depth: 3 0.12"
18.5
7.5 0.30"
6.5 0.26"
2.6
2.60.10"207 0.28"
160.63"
130.51" 0.16"
2.76"2.80"
0.39"
0.10"0.10"
0.79"0.73"
42 1.65"
301.18"
0.79"1.18"
0.79"
0.10"
3020
4 x M3
Measurement area
88.8 3.50"
1787.01"
60.24"
60 2.36"
14.4 0.57"
4 x M4Depth: 6 0.24"
80 3.15" 16.50.65"
41 1.61"55 2.17"ø7.6 ø0.30"
Cable length(3 m, 10 m) (9.8', 32.8')
0.71" 1831 1.22"
140.55"
16.5 0.65"1.26" 32
0.51" 13
55 2.17"ø7.6 ø0.30"Cable length(5 m,10 m, 20 m) (16.4', 32.8', 65.6')
180.71"14 0.55"51 2.01"
(CB-B cable side) (Sensor head side)
140.55"
16.50.65" 14
0.55"
16.50.65"
153.5 6.04"70 2.76"
DIN rail mounting
35.91.41"
83.33.28"
44
Unit: mm inch
DIMENSIONS
45
■ High-accuracy specular target model LJ-V7060K
■ Long-range model LJ-V7200
■ Ultra long-range type LJ-V7300
LJ-V head unit
■ High-accuracy model LJ-V7060
■ Mid-range model LJ-V7080 40.16" 84 3.31"
2 x M4Depth: 6 0.24"
M4Depth: 2.8
210.83"
0.11"
11 0.43"
20 0.79"
71 2.80"96 3.78" 75 2.95"
12 0.47"
24°
40.16"
40.16"
622.44"
712.80"
803.15"
230.91"230.91"
Depth: 3.5140.55"
0.14"
160.63"
42 1.65"4 x M3
180.71"
25 0.98"
32 1.26"
39 1.54"
230.91"
0.91"
803.15"
200.79"
301.18"
23 Measurement area
4 x M4Depth: 2.8
32 1.26" 105 4.13"
200.79"
0.11"
110.43"
73 2.87"
180.71"
512.01"
622.44"
4 x M3Depth: 3.5
130.51"
0.14"
160.63"
42 1.65"
301.18"
250.98"
2007.87"
481.89"
481.89"
Measurement area
40.16"
12 0.47"
24.2°
3 x ø4.4 ø0.17"32 1.26" 105 4.13"145 5.71" 75 2.95"
Mounting hole
682.68"
773.03"
2007.87"
481.89"
38 1.50" 100 3.94"
4 x M4Depth: 2.8
160.63"
0.98" 25
4 x M3Depth: 3.5
160.63"
1.97"
0.79"
0.98"0.14"
2557 2.24"
301.18"
110 4.33"
180 7.09"
240 9.45"
50
20
30011.81"
1455.71"
1455.71"
Measurement area
3 x ø5.4 ø0.21"Mounting hole
38 1.50"
0.11"
100 3.94"173 6.81"
12 0.47"40.16"
21.2°
30011.81"
1455.71"
1455.71"
793.11"
883.46"
75 2.95"
2 x M4Depth: 2.8
M4Depth: 4.2
210.83"
0.17" 0.11"
220.87"
65 2.56"
11 0.43"
20 0.79"
28 1.10"110 4.33" 75 2.95"59 2.32"
4
80.31"
0.31"8
12 0.47"
35°
803.15"
712.80"
602.36"
210.83"
0.17" 0.11"
11 0.43"
20 0.79"
2 x M4Depth: 2.8
M4Depth: 4.2
35°
114.3 4.50"83.5 3.29"
52.6 2.07"
48.6 1.91"
0.30" 7.60.30" 7.6
0.09" 2.4 2.4 0.09"
Mounting hole2 x ø4.4 ø0.17"
96.73.81"
11.30.44"
4.10"104.1
54.62.15"
Depth: 3.5 0.14"
4 x M3
7.60.30"0.30" 7.6
8 0.31"14 0.55"
80.31"
18.5 0.73"
130.51"0.63"16
42 1.65"
54.62.15"
Measurement area
42 1.65"130.51"
0.14"
0.16"
0.63"16 4 x M3
Depth: 3.5
13.5 0.53"15 0.59"
150.59"
80.31"0.31" 8
18.5 0.73"
301.18"
250.98"
602.36"
Measurement area
Mounting hole2 x ø4.4 ø0.17"
Mounting hole2 x ø4.4 ø0.17"
481.89"
DIMENSIONSUnit: mm inch
46
ELECTRIC EQUIPMENT/OTHERSLATEST APPL ICATION CASES
Break
Presence/Discrimination
Winding defect inspection for motor wire
NG productOK product
Wire bonding inspection
Magnified imageFull image
Terminal misalignment
Position/Angle
OK product NG product
Before alignment After alignment
Positioning inspection for switch terminal
Solar cell alignment
Dimensions/Geometry
OK product NG product
Trend edge stain Conventional method
Welding position defect inspection for battery tab terminals
D-cut rotation angle measurement for lens
Stain/Flaw
Credit card print reading
3D image Processed image
Appearance inspection for battery outer cans
Raw image Processed image
3D
47
Auto-Teach Inspection
ELECTRONIC COMPONENTSLATEST APPL ICATION CASES
Marking density inspection for capacitor
OK product NG product
Magnified imageFull inspection image
Count & print defect inspection for microchipsIC presence inspection on carrier tape
OK product Missing IC
Appearance inspection for crystal oscillator
OK product NG product
CCD stain inspection
OK product NG product
Stain
Auto-Teach Inspection
LED appearance inspection
NG product Contrast image
Presence/Discrimination Stain/Flaw Position/Angle
OK product NG product
Connector coplanarity inspection
Defective lead inspection for capacitor
OK product NG product
Connector
48
Auto-Teach Inspection
Auto-Teach Inspection
TRANSPORTATIONLATEST APPL ICATION CASES
Type discrimination for wheels
False assembly inspection for fuse boxes
Presence/Discrimination
Performance inspection for speedometer
Positioning detection for O-rings
Position/Angle
OK product NG product
Angle misalignment
OK product NG product
OK product Different type
OK product NG product
Detection of grease application amount
OK product NG product
Cutting chip
Cutting chip adhesion inspection for pistons
Stain/Flaw
OK product NG product
Width and volume measurement for sealer application
3D image Processed image
Dent shape inspection for rubber coated wire
3D image NG product
3D
49
METAL COMPONENTSLATEST APPL ICATION CASES
Burr inspection for washers
Type differentiation for seat belt buckles
Presence/Discrimination
OK product NG product
OK product NG product
Flaw
Appearance inspection for forging
Appearance inspection for bearings
NG product Magnified image
Appearance shape inspection for springs
NG product Magnified image
Stain/flaw inspection for steel plates
Stain/Flaw
NG product Image after filtering
Raw image Shading-corrected image
Stamp inspection for metal
3D image 3D image
Position check for workpiece in die
NG product (workpiece displaced)OK product
Position/Angle
3D
50
FOOD/PHARMACEUTICALS/CONTAINERSLATEST APPL ICATION CASES
Count and overlapping inspection for chocolates
3D image Processed image
Positioning inspection for labels
Position/Angle
3D
OK product NG product
Identification
OK product NG product
Barcode reading for paper packaging
Text recognition of best before date
OK product NG product
Presence/Discrimination
Presence inspection for instant noodle’ ingredients
OK product NG product
Variant mixed-in inspection for caps
OK product NG product
Auto-Teach Inspection
Chipped mouth
OK product NG product
Appearance inspection for a cap
OK product NG product
Flaw inspection for mouth of glass bottle
Stain/Flaw
Auto-Teach Inspection
51
LCDS/SEMICONDUCTORS/OTHERSLATEST APPL ICATION CASES
LCD panel appearance inspection
OK product NG product
Stain/Flaw
Cuts on electrode printing Chipped edge
Appearance inspection of a cell
Position/Angle
Full image Magnified image
Wafer alignment
Before alignment After alignment
Glass substrate alignment
Presence/Discrimination
Count
Discrimination of cell color
OK product NG product
OK product NG product
Counting the number of SD cards
Dimensions/Geometry
Identification
OK product NG product
2D code reading on a mould
NG product Magnified image
Bend inspection for IC leads
VISION
1DLINE INSPECTION
2DMATRIX INSPECTION
3DINSPECTION
ANALYSIS/
CALIBRATION MEASUREMENT
HIGH-END
VISION SYSTEM
XG-LLINE CAMERA
HIGH-SPEED
OPTICAL
MICROMETER
3D Vision
Inspection
2D MEASUREMENT
SENSOR
3D MEASUREMENT
MACROSCOPE
INTUITIVE VISION
SYSTEM
IMAGE DIMENSION
MEASUREMENT
SYSTEM
DIGITAL
MICROSCOPE
LK/LS IM
VHX
VR
TM
CV-X/ XG
2D/3D MEASUREMENT
SYSTEM
LJ-V
CV-X
XG
HIGH-END VISION
SYSTEM
ONE STOP INSPECTION SOLUTION PROVIDER
WWW.VISIONSYSTEM.COM
Copyright (c) 2014 KEYENCE CORPORATION. All rights reserved.CVX3-KA-C-US 1034-1 611824 Printed in Japan
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