high pressure accessories catalog

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Tel.: +49 (0) 89 / 78 049 0Fax.: +49 (0) 89 / 78 049 101Internet: www.bauer-kompressoren.deEmail: [email protected]

Edition July 2008-V04


High Pressure Accessories Catalog

TABLE OF CONTENTS

P-Filter Systems ........................................................................................................................................... 8

SECURUS-Safety System ............................................................................................................................ 9

P-Filter-Systems mounted on Manifold ......................................................................................................... 10

CO-Conversion ............................................................................................................................................. 11

Pressure Switch / Pressure Sensor .............................................................................................................. 12

Assembly for P-Filter Systems ...................................................................................................................... 12

Filter Cartridges ........................................................................................................................................... 13Spare Cartridges .......................................................................................................................................... 14Fixing Clamps .............................................................................................................................................. 16Operating Hour Control/B-Timer .................................................................................................................. 17CO-Removal/AERO-GUARD ........................................................................................................................ 18

AIRKOOL ..................................................................................................................................................... 19

Air Quality Test Device HP............................................................................................................................ 20Intake-Prefilter .............................................................................................................................................. 21

Automatic Condensate Drain ....................................................................................................................... 22

Condensate Collecting Tank ........................................................................................................................ 23Pressure Vessel, Single Module 50L.............................................................................................................. 24Storage Bank 50L ......................................................................................................................................... 25Pressure Vessel, Single Module 80L.............................................................................................................. 28Storage Bank 80L ......................................................................................................................................... 29Filling Valves ................................................................................................................................................. 31Filling Valves with Lever................................................................................................................................ 32Filling Valves with Hand Wheel .................................................................................................................... 33Overview Connections and Adapter.............................................................................................................. 34

International Filling Connections ................................................................................................................... 35European Filling Connections ....................................................................................................................... 36Adapter ...................................................................................................................................................... 38

Filling extensions ......................................................................................................................................... 39Filling Stations............................................................................................................................................... 41Filling Panel................................................................................................................................................... 45Automatic Selector Unit................................................................................................................................. 53

Pressure Gauges............................................................................................................................................ 54

Hour Meters .................................................................................................................................................. 57

Temperature Gauge ...................................................................................................................................... 59



TABLE OF CONTENTS

Pressure Switch ........................................................................................................................................... 60

Pressure Sensor for COMP-TRONIC............................................................................................................. 61

Pressure Sensor for B-Control ....................................................................................................................... 62

Venting Valves .............................................................................................................................................. 63Safety Valves, type-approved with TV ......................................................................................................... 64Ball Valves .................................................................................................................................................... 66

Pressure Maintaining Valves......................................................................................................................... 67Pressure Reducer ......................................................................................................................................... 69

Tubes ..................................................................................................................................................... 75

Pipe Clamps ................................................................................................................................................ 77

Hoses ..................................................................................................................................................... 81

Tube Fittings ................................................................................................................................................. 86Flow Rate Tables .......................................................................................................................................... 102

Carrying Trolleys ........................................................................................................................................... 104Centrifugal Clutch ......................................................................................................................................... 105Conversion Kit Junior ..................................................................................................................................... 106

Conversion Kit Utilus ........................................................................................................................................... 107

Conversion Kit Capitano....................................................................................................................................... 108

Conversion Kit JuniorII.......................................................................................................................................... 109

Conversion Kit UtilusII .......................................................................................................................................... 110

Conversion Kit CapitanoII ..................................................................................................................................... 111

Conversion Kit MarinerII ....................................................................................................................................... 112

Conversion Kit Oceanus....................................................................................................................................... 113

Conversion Kits 225 bar to 330 bar / 330 bar to 225 bar..................................................................................... 113

Fuses / FI-Protection Switch .......................................................................................................................... 114

Special Tools ................................................................................................................................................ 115

Oil ..................................................................................................................................................... 117

Notes ...................................................................................................................................................... 119


High Pressure Accessories Catalog INDEX

A

Adaptors 38 Alloy Clamps 79Aero-Guard 18 Assembly for P-Filter Systems 12Aerotest 20 Automatic Condensate Drain 22Airkool 19 Automatic Selector Unit 52

B

B-CONTROL Pressure Sensor 62 Bottle Connections German/Europ. 36B-Timer 58 Bottle Connections International 35Ball Valves 66

C

C-Filling Panel 46 Collecting Tank 23C-Filling Panel external Hose 49 Conversion Kits 106C-Filling Panel direct Conn. 48 Conversion Kit 330/225bar 113Capitano Conversion Kit 108 Conversion Kit Capitano 108CapitanoII Conversion Kit 111 Conversion Kit Capitano II 111Carrying Trolleys 104 Conversion Kit Junior 106Cartridges 13 Conversion Kit Junior II 109COMPTRONIC Pressure Sensor 61 Conversion Kit Mariner II 112Centrifugal Clutch 105 Conversion Kit Oceanus 113CO-Conversion 11 Conversion Kit Utilus 107Coated Steel Pipe Fittings 89 Conversion Kit Utilus II 110

D

Distribution Panel 42 Dowel 80

E

Electrical Hour Counter 57 European Bottle Connections 36

F

FI-Protection Switch 114 Filter Systems 11Fittings 86

Filling Hoses 83 Fittings Manometer 56Filling Panel 45 Fitting Overview 88Filling Stations 41 Fixing Clamp 16Filling Valves 31 Flow Rate Tables Pipes 102Filling Valves with Hand Wheel 33 Flow Rate Tables Hoses 103Filling Valves with Lever 32 Fuses 114Filter Cartridges 13

G

(German) Europ. Bottle Connections 36H

High Pressure Hoses 85 Hour Counter 58Hoses 81

I / J

Intake-Prefilter 21 Junior Conversion Kit 106International Filling Connections 35 JuniorII Conversion Kit 109



INDEX

K

L

M

Manometer 54 Membrane Pressure Reducer 73MarinerII Conversion Kit 112

N

Notes 119

O / P

Oceanus Conversion Kit 113 Plastic Pipe Clamps 78Oil 117 Pressure Reducer 70Operation Hour Control 17 Pressure Maintaining Valves 67P-Filter Systems 8 Pressure Sensor 61P-Filter Systems mounted on Manifold 10 Pressure Vessel 28Pipe Fittings 86 Pressure Reducer 70Pipes 75 Pressure Control 61Pipe Clamps 77 Pressure Switch 60Pipe Fittings 86

Q / R

S

Safety Valves 64 Special Tools 115SECURUS 9 Stainless Steel Pipes 76Self-Winding Hour Meter 58 Storage Bank 25Single Module, Pressure Vessel 28 Storage Bottles 24Spare Cartridges 13

T

Temperature Gauge 59 Types of Oil 118

U / V

Utilus Conversion Kit 107 Venting Valves 63Utilus II Conversion Kit 110

W / X / Y / Z


Purification systems

BAUER P system: processing of air, He, Ne, Ar, Kr, N2, CH4

The quality of the highly compressed air from the compressor isn't able to cope with most of thedemands, because it is saturated with 100% moisture, has oil parts from the compressor unit andit is polluted with orodus and taste substances. The purifying is also very important for theavoidance of corrosion, soiling, icing up and the formation of micro-organisms. BAUER-P-systems adsorb moisture, oil vapours, carbon-hydrogen based gas residue, carbon monoxide,carbon dioxide etc. according to cartridge selection. For more information refer to chapter filtercartridges.

All requirements of the European Standard DIN/EN12021 are fulfilled or even undercut by Bauer-purification systems.

The compressed medium is first sent through the mechanical oil and water separator. Here,condensated parts can be separated from the air and gas stream. The now 100 % saturated andoil steam including medium streams over a non-return valve into the adsorber. Here are taken themedium in the first layer, the molecular sieve, water steam and oil aerosols through adsorptionaway.The following active coal removes the oil steams, as well as smells and tastes out of the air/gasstream. Through a further molecular sieve and a particle filter the so cleaned medium leaves thefilter cartridge. A pressure maintaining - non-return valve, which is included in the tubing of the P-Filter system behind the filter, cares for a constant minimum pressure in the system and takescare for a optimal purification.

SECURUS safety system


For your safety

All P-Filter systems except P21 and P31can be optionally equipped with our patented SECURUSsafety system. For P21 and P31 we recommend the B-Timer.

The SECURUS-System takes care about the H2O saturation of the filter cartridge through testingthe moisture in the molecular sieve with taking care about the operating conditions, e.g.temperature and shows in the display of the COMP-TRONIC / B-CONTROL control a warningright in time, that you should use a new cartridge.

If the cartridge is saturated and not removed in time, the SECURUS system turns off the unitautomatically and shows that also optically..

SECURUS guarantees the optimal dryness of the breathing air according to DIN/EN12021 andthe 100% usage of the cartridge.


Console mounted P filter systems

Console mounted P filter systems P60 to P100can be used to upgrade your compressor unit.

Delivery scope of the basic version:

Filter console with all necessary pipes Oil and water separator with micro filter

cartridge Manual condensate drain valve (automatic

condensate drain unit as an optional extra) Filter system, pressure vessel made of

aluminum, inspection according to TV orinternational regulations.

1 set of filter cartridges combined stainless pressure maintaining -

non-return valve Venting valve Safety valve, certified Pressure gauge Special key for cartridge change

Accessories, optional:SECURUS monitoring unit

for controlling the degree of saturation of the dryer cartridge and for turning of the compressors ifcartridge change is necessary.

Consisting of:

SECURUS-Filter housing with sensor head Connecting cable N21762-S01 for 5 meters N21762-S02 for 10 meters. SECURUS display unit - (if there is a COMP-TRONIC / B-CONTROL it is included in the

compressor control),


Filter systems

CO-conversion

Rises the pureness of the air, by changing the CO parts into CO2. Especially recommendedadditional catalysis if the unit has an consumption engine or if location caused polluted air couldbe taken in.With filter systems P 21/30/41 to P 60/61 a special cartridge is used.For filter systems P 80/81 and P100/101 an additional filter is connected downstream.

CO CO2

Exhaustfumes

Industry

Smog

etc.

CleanBAUERbreathingair


Filter systems

Pressure switches / pressure sensors

Supplied as separate unit for mounting in the output tube of the P-System to shut down thecompressor when final pressure is reached.

Compressor Final separator Venting valve Pressure maintaining/non-return valve

After-cooler Non-return valve Filter Pressure switch

P-Filter systems construction kit for mounting at compressor unit

Delivery scope: loose components without attaching and tubing material.P-Filter systems with mounting material on demand. Please tell us your needs. We are prepared tofind a solution.


Filter cartridges

All filter cartridges reach or andercut the limits of the DIN/EN12021 and the European MedicineBook.

The processing of the gas will be performed in the following order:

Coarse removal of oil and water particles: by means of the oiland water separator.

Removal of carbon dioxide CO2: with Sodalime, SO

Removal of water vapor H2O: with molecular sieve, MS

Removal of oil vapors and odours CxHy: with Aktivwith activatedcarbon, AC

Conversion of carbon monoxide CO into CO2: with Hopcalite

Removal of coarse particles with the felt discs in the cartridge

Technical Data:

Oil/Aerosols: < 0.1 mg/m (DIN/EN12021 max. 0.5 mg/m) Carbon monoxide (CO): < 5 ml/m (DIN/EN12021 max. 15 ppm) Water vapor: < 10 mg/m (DIN/EN12021 max. 50 mg/m) Smell/taste: free of smell/taste

Sulfur dioxide (SO2 ): < 0,1 ppm (V/V) Nitrogen monoxide (NO): < 0,1 ppm (V/V) Nitrogen dioxide (NO2 ): < 0,1 ppm (V/V)

Below you will find the filter systems and the related cartridges.

We are happy to assist you in finding the right cartridge for your special appliance.


Filter cartridge table

Filtersystem

Air processing

DINEN12021

Air processingwith SECURUS& CO removal

DINEN12021

Air processingwith

SECURUSDINEN12021

Air processing

Industrial

Air processingIndustrial

withSECURUS

AC/MSdrying / oilremoval

AC/MS-CObreathing air / CO

AC/MS-SECbreathing air

AC/MSoil removal /

drying

AC/MS-SECoil removal /

drying

P 21 1x057679 1x059183**

P 31 1x 80100 1x 80114**

P 40 1x062565 1x061687 1x061686

P 41 1x062565 1x061687 1x061686

P 60 1x058826 1x060037 1x060036 1x068622 1x090984

P 61 1x058826 1x060037 1x060036 1x068622 1x090984

P 80 1x0588251x058826

1x 0588251x0600361x063282

1x0588251x060036

1x0588231x068622

1x0588231x090984

P 81 1x0588251x058826

1x 0588251x0600361x063282

1x0588251x060036

1x0588231x068622

1x0588231x090984

P 100 2x 0588251x058826

2x0588251x0600361x063282

2x0588251x060036

2x0588231x068622

2x0588231x090984

P 101 2x 0588251x058826

2x 0588251x0600361x063283

1x0588251x060036

2x0588231x068622

2x0588231x090984

P 120 1x0670991x067867

1x0670991x0670971x065562

1x0670991x067097

1x0678121x067867

1x0678121x068067

** without SECURUS connector

AC....activated carbonMS...molecular sieveCO...carbon monoxideSEC...Securus-connector


Filter cartridge table

Filtersystem

Air processing

DINEN12021

Air processingwith SECURUS& CO removal

DINEN12021

Air processingwith

SECURUSDINEN12021

Air processing

Industrial

Air processingIndustrial

withSECURUS

AC/MSdrying / oilremoval

AC/MS-CObreathing air / CO

AC/MS-SECbreathing air

AC/MSoil removal /

drying

AC/MS-SECoil removal /

drying

P 121 1x0670991x067867

1x0670991x0670971x065562

1x0670991x067097

1x0678121x067867

1x0678121x068067

P 140 2x0670991x067867

2x0670991x0670971x065562

2x0670991x067097

2x0678121x067867

2x0678121x067097

P 141 2x0670991x067867

2x0670991x0670971x065562

2x0670991x067097

2x0678121x067867

2x0678121x067097

Paintball Filter cartridges

Filtersystem

Air processing

DINEN12021

Air processingwith SECURUS &

CO removalDINEN12021

Air processingwith

SECURUSDINEN12021

Air processing

Industrial

Air processing

Industrial withSECURUS

P 21 82546

P 31 82545

** without SECURUS connector

AC....activated carbonMS...molecular sieveCO...carbon monoxideSEC...Securus-connector


Mounting brackets

Mounting brackets for fastening separator and filter housings:

Inner dia. ( a )

Thread size( d )

Wallthickness

( e )

Clamp

( b )Bracket

( c )

mm mm mm Part no. Part no.

76 M8 1 - 8 14584 12917-M

80 M8 1 8 14946 12917-M

97 M8 1 20 61544 63599-M

110 M8 1 - 5 68817 63599-M

117 M8 1 - 5 65831 63599-M

Mounting brackets - diameter Mounting bracket


Operating hours monitoring / B-TIMER

Changing the filter cartridge with the B-timer is safe, simple, and economical.

This mini-computer counts the operating hours and reliably shows the saturation of the cartridge.Due cartridge change and maintenance intervals are shown at a glance.

The B-Timer can be mounted or refitted on all BAUER compressor.

Technical Data: Monitoring: P21, P31, P41 for 200 bar and 300 bar Operating period: 3 years with 500 operating hours/year Hourmeter: integrated Display: maintenance intervals, maintenance kits, cartridge saturation, Environmental properties: dust and splash water protected, resistant against sun rays,

high humidity and sand.

Designation Part no.

B-Timer N27286

Replacement battery 82743

Mounting clamp P21 / P41 N15550

Mounting clamp P31 N26348


CO2 Removal / AERO-GUARD

In our environment, the CO2 content is constantly increasing. Bauer Kompressoren offers you avery efficient means of cleaning the air from CO2.

Through a sophisticated by-pass system the air taken in by the compressor is passed through theAERO-GUARD unit. Nur Only two thirds of the air pass through the cartridge, which adsorbs theCO2 . Thus the CO2 content is reduced to a third of the value of the intake air far below the verystrict limits of the DIN12021. At the same time the AERO-GUARD reaches an extremely longfilter lifetime.

Technical Data:

Delivery: 100 - 600l/min Lifetime min 50 hours (at 600l/min and

1000ppm-vol inlet concentration CO2, respect.longer for lower deliveries)

Output concentration: 1/3 of the inletconcentration max. 330 ppm-vol. CO2

Rel. humidity: 0 to 100% of the air taken in. Temperature range: +5 to +45C Filter element: changing without tools Dimensions: LxBxH: 50 x 46 x 72 Operational weight: 26 kg


Aero-Guard 100-150 ltrs./min Aero-Guard-SAero-Guard 160-230 ltrs./min Aero-Guard-MAero-Guard 240-320 ltrs./min Aero-Guard-LAero-Guard 330-450 ltrs./min Aero-Guard-XLAero-Guard 460-680 ltrs./min Aero-Guard-XXLReplacement cartridge (incl. desinfection tablets) 79050Intake hose assy. intakeTHED/ND: 60/60) 79377Intake hose assy. outlet (ND/ND: 60/40 open units) 83336Intake hose assy. outlet (ND/ND: 60/60 open units) 79377Intake hose assy. outlet (ND/ND: 60/40 closed units) 83337Intake hose assy. outlet (ND/ND: 60/60 closed units) 79378


AIR-KOOL Airkool

THE accessory for the increasement of the lifetime of your drying cartridges.

The compressed air from the compressor outlet is cooled down to between +2C and +8.

The cooled and compressed air is cleaned by the final separator of the compressor and the

automatic condensate drain unit from oil vapours and water, is the passed to your filter system,

and thus prolonges the lifetime of the cartridges by up to 600 percent.

Technical Data:

Delivery: 100 - 600l/min Weight: 46 kg Dimensions: 660 mm x 380 mm x 360 mm Ambient temperature: +5 to +45C Power supply: 230V / 50 Hz / 0.8 kW Pressure: 120 bar to 420 bar / 500 bar


AIR-KOOL, complete unit AIR-KOOLMounting kit Verticus 3 subsequent installation 076330-S1Mounting kit subsequent installation Mini-Verticus 2 076330-S2Mounting kit KAP-line (to be mounted externally) 076330-S3Mounting kit KAP-line (installation on the wall) 076320-08Mounting kit Verticus 5 subsequent installation 79320-01

Mounting kit MV 3 subsequent installation 85843


AEROTEST-Simultan HP

Negative environmental influence and enhanced standards for breathing air quality like theDINEN12021 put ever increasing demands on the operators of filling stations.By means of the inserted test tube, the liwith values of oil vapor, CO2 , CO and water aremeasured at the same time. The test set is designed to make faulty measurements by incorrecthandling almost impossible: before the test cycle no calibration with acompressed air tube isnecessary.The pressure reducer and special nozzles provide a constant flow and guarantee an optimummeasurement accuracy.

Technical Data:

Pre-pressure: 200 / 300 bar Test cycle: 5 min Weight: approx. 3 kg Connection: G 5/8 Flow: 0,2 l/min and 4,0 l/min Dimensions: LxBxH 30x36x8 cm

(Dimensions of the case)


Aero-Test-HP complete with case N25536

Replacement test tubes Simultan kit oil N15521

Replacement test tubes Simultan kit CO2 N15522

Replacement test tubes Simultan kit CO N15523

Replacement test tubes Simultan H2O N25535

Pressure reducer with international filling adaptor 065649-636

Diving nipple 65299-635

Low pressure connector 65297-636


Intake pre-filter

Intake prefilters are used to protect the unit from big particles like leaves, paper, and other foreignparticles, and to locate the intake where the air is cleaner (especially important for breathing air).

Technical Data:

Filter screen of the pre-filter: 3 mm Flow rate: up to 600 l/min

For compressor models: UTILUS, CAPITANO, MARINER, KAP14, K100, K120, K12.14up to 2004

Designation Part no.Intake pre-filter complete with hose and clamp 014539-KD

Delivery scope:Pre-filter 057691Intake hose 3m length, inner diameter 25 mm N1005Hose clamp N2011

For compressor models: KAP 15, K150, K180


Intake pre-filter complete with hose and clamp 014663Delivery scope:Pre-filter 057692Intake hose 3m length, inner diameter 30 mm N3034Hose clamp N2011

For compressor models: UTILUS-II, CAPITANO-II, MARINER-II, K100-II, K120-II, K12.14,KAP15, K150, K180 (from 03/2004)

Designation Part no.Intake pre-filter complete with hose and clamp 082946

Delivery scope:Pre-filter 057691Intake hose 3m length, inner diameter 40 mm N27481Hose clamp N27540Reducer (for K150/K180, only) 82814


Automatic condensate drain unit

Whether for air, He, Ne, Ar, Kr, N2, CO, CH4, CO2 - also your compressor needs regularcondensate draining.

Consisting of: Condensate drain valve with solenoid valve and coil Timer, mounted in a box Pressure reducer for control air supply Cycle counter to record the amount of drain cycles

If required please contact us and specify your compressor model and the operating conditions. Wewill make an offer as fast as possible.

Automatic condensate drain unit


Condensate collecting system

The condensate collecting system serves as a centralcollector of the accumulated condensate and separates thecondensate from the air.The condensate collecting tank is equipped with a levelindicator for optical pre-warning for exchange when due. Inaddition, the compressor can be automatically switched off bya max. level contact, or an alarm system provided by thecustomer can be activated.

The separated air is passed through activated charcoalso that only

clean and odourless air

is delivered, in accordance with TRG regulations.

The condensate tank is fitted to the condensate outlet connectorthrough a hose

1 Condensate separator2 Plastic collecting tank, 60 l3 Condensate inlet G 3/4 or G14 Condensate drain tap G1/25 Mechanical level indicator6 Filter housing7 Safety valve8 Spanring9 Clean and odourless air outlet10 Activated carbon filling

Retrofit kitfor supplementary installation on your KAP or VERTICUS unit

Model/ Tank Condensate Aktivated Rohrver- Eingangs- Verbin- Dimensions Part no.Compressor capacity capacity charcoal schraubung Verschrau- dungs-

range contents am bung schlauch (WxDxH)Schlauch

ltrs. ltrs. Gramm mm mm mmVerticus/

KAPto K180

approx.60

approx. 40 3700 g 15 G 1/2 1150 410x330x1000 072787

K22 toK28

approx.60

approx. 40 3700 g 28 G1 1500 410x330x1000 072788

9

10

3

5

7

68

1

2

4


Storage bottles

The storage bottles help to store compressed air or gas, respectively. With the moduleconstruction almost any storage capacity can be realised. The installation takes place accordingto German regulations, installation according to other regulations on request. Storage bottles arealso available with different volume. Please order the storage modules, storage bottle racks andconnection tubing always single on demand.

Pressure vessel, single moduleTechnical Data:

Volume: 50 ltrs.Medium: pressurized air, dry; nitrogen and rare gas.The standard modules are not helium-tightOperating temperature: + 5C to + 50CPressure vessel only: - 50 to + 65CCycle no. Acc. to AD-S1: 300 to 360 bar: unlimited* 250 to 360 bar: 245.000 cycles* 200 to 360 bar: 50.000 cycles*Material: 34CrMo4

Surface: inside raw; outside primed

Delivery scope:

Bottle without connections and accessories.

* calculated acc. to TRB and AD instructions with TV certification according topressure vessels regulation.

Nominalpressure

bar

Volume

ltrs.

Weight

kg

Storage capacity

ltrs./bar

Testpressure

bar

Connections

Part no.

360 50approx.

10018.000 / 360 470 G 3/4 N4975

Optional:Designation Part no.

Reducer G3/4 x G3/8 63484

O ring N18616

G 3/4

230

G 3/4


Storage bottle racks

Technical Data:

Volume: 50 ltrs. vertical arrangement with console

Nominal pressure: max. 360 bar

Safety valve: 365 barTube connectors inlet/outlet: profile ring tube fitting DIN2353; 10S for tube diameter 10mm; alternatively 8S for tube diameter 8mm

Delivery scope:

The individual modules are delivered separately and assembled on site. All necessary fittings areincluded in the delivery scope, including console, pressure gauge, safety valve and condensatedrain taps.

The pressure vessels meet the European regulations for stationary installation.

2018

1091

300 600 900

Tests according to the latest operating safety regulations: Every 5 years visual inspection Every 10 years water pressure test

B100-S + B50-AB100-SB50-S

1910


Bottle combinations:

Storage bottle battery 330bar

Module Pressure Part no.

B80S with console 330 bar 076053

B80B without console 330 bar 076356


Connecting tube for B80S with console 076387

Connecting tube for B80S without console 076363

Wall mounted 076355


Module Volumeltrs.

Storagecapacity

ltrs.

Weightkg /

approx.:

Part no.

B50-S 50 17.500 120 072396

B100-S 100 35.000 225 072390

B100-S + B50-A 150 52.500 345 072390 + 072398

B100-S + B100-A 200 70.000 450 072390 + 072399

B100-S + B100-A + B50-A 250 87.500 570 072390 + 072399 + 072398

B100-S + B100-A + B100-A 300 105.000 670 072390 + 072399 + 072399


Module Pressure Part no.B50/420S 420 bar B50/420SB50/420A 420 bar B50/420AB100/420S 420 bar B100/420SB100/420A 420 bar B100/420A


Bottle combinations



B50/500S 500 bar 077736B50/500A 500 bar 077899B100/500S 500 bar 077185B100/500A 500 bar 077420

Storage bottle battery CNG 330bar


B800 1-Bank-System 330 bar 073922-S30B800 3-Bank-System 330 bar 073922-S2B1920 3-Bank-System 330 bar 80764-S01B2000 1-Bank-System 330 bar 073943-S3B2000 3-Bank-System 330 bar 073943-S1

Legend:Bxx-S...Standard with safety valveBxx-A...Extension module without safety valve

The above listed modules can be combined/extended for any desired volume.


Pressure vessel, single module

Technical Data:

Volume: 80 ltrs.Medium: pressure air, dry; nitrogen and rare gasesOperating temperature: -20C to + 50CSurface: inside raw, outside primedLoad cycles acc. to AD-S1: bei 70 to 250 bar = 74.300 Zyklen*Werkstoff: 34 Cr Mo 4

Delivery scope:

Bottle without connectors and accessories

* calculated acc. to TRB and AD instructions with TV certification according to pressure vessels

regulation.

Nominalpressure

bar

Volume

ltrs.

Storagecapacityltrs. / bar

Testpressure

bar

Connections(acc. to DIN477)

Weightkg

Part no.

330 80 24.000 / 300 450 W28,8x1/14 approx. 116 76915

W 28.8 x 1/14

267


Storage bottle battery B80-S

The modules are designed for operation without safety valve and pressure gauge.The pressure vessels meet the European regulations for stationary installation.

Technical Data:

Volume: 80 ltrs. vertical with console and connection at the bottom, condensate drain tap andoutlet shutoff valve

Pressure: 330 barTube connection: for tubes with 8 mm.

350

2040

700 1050

Volume

ltrs.

Nominalpressure

bar

Storage capacity

ltrs. / bar

Weight

kg

Part no.

80 330 24.000 / 300 approx. 145 076053


Connecting tube 076387

1x B 80-S 2x B 80-S 3x B 80-S

267


Storage bottle battery B80-B

The modules are designed for operation without safety valve, pressure gauge, console andcondensate drain.The pressure vessels meet the European regulations for stationary installation.

Technical Data:

Volume: 80 ltrs. vertical module with connection on top, without console and condensatedrain tapsPressure: 330 barTube connection: for tubes with 8 mm.

ca. 530 ca. 990295

267

ca. 18

81

Volume

ltrs.

Nominalpressure

bar

Storage capacity

ltrs. / bar

Weight

kg

Part no.

80 330 24.000 / 300 approx. 125 076356

Optional:


Wall mounting kit 076355

Connecting tube 076363

3x B80-B2x B80-B1x B80-B

267

1790


Filling valves

Our filling valves guarantee best possible operating security, operating comfort and a longlifetime. The safety filling valve prevents uncontrolled movement of the hose if the valve isopened without a bottle connected to it. This minimizes the danger of injuries.The 200 bar and 300 bar connections cannot be mixed-up.

Handwheel design Lever design

Opening and venting of the valve with ahandwheel

All filling valves with built-in venting

Valve seat protected against damagescaused by too strong tightening

Recommended for occasional filling

Especialy suitable for mobile use

Corrosion resistant

Lever unambiguously OPEN orCLOSED

Safety filling connection for version withbottle connection

Lever valve with unique unrivalledquality, reliability and operating comfort

Recommended for frequent fillingbecause of a high operating comfort

Especially suitable for stationary use

Corrosion resistant


Filling valves, lever design


Lever type filling valve for filling hose 3/8 PN200 / 300 86327Lever type filling valve for filling hose 1/4 PN200 / 300 86102Optional:

Repair and maintenance kit up to 1996 N5052Repair and maintenance kit from 1997 up to 2006 N6667Repair and maintenance kit from 2007 N29617Repair and maintenance kit from 2007 Nitrox N30890


Lever type filling valve with handwheel for PN200 85877Lever type filling valve with handwheel for PN300 85878Optional:

Repair and maintenance kit up to 1996 N5052Repair and maintenance kit from 1997 up to 2006 N6676Repair and maintenance kit from 2007 N29617Repair and maintenance kit from 2007 Nitrox N30890Sealing cap / Chain 63592 / 063691

M16 x 1,5G 3/8

M16 x 1,5

G 1/4

G 1/4G 5/8


Filling valve, handwheel design

without pressure gauge


Singles filling valve without pressure gauge for PN200 071744Singles filling valve without pressure gauge for PN300 071743Optional:

Repair and maintenance kit 072349(1) O-Ring 1 N638(2) O-Ring 2 N16632

with pressure gauge


Single filling valve with pressure gauge for PN200 071343Single filling valve with pressure gauge for PN300 071344Optional:

Repair and maintenance kit 072349(1) O-ring 1 N638(2) O-ring 2 N16632

G 5/8

M16x1.5

G 5/8

M16x1.5

1

2

1

2


Table of connectors and adaptors

Connection to

P/N Designation Max. fillingpressure,

bar

Outletthread

Fillingvalve

1 072539 Banjo connector (swivelling) 350 M16x1,5UNIMAM

2 06469807744510859

German/European bottle connector w/o safety pinGerman/European bottle connector with safety pinHandwheel

200 G 5/8

3 06469907744111355

German/European bottle connector w/o safety pinGerman/European bottle connector with safety pinHandwheel

300 G 5/8

4 63596 Hose connector M16x1,5UNIMAM

A

5 Uponrequest

Special design upon request 350 asordered

Hose 6 03147 International bottle connector 2007 07756 German/European bottle connector 200 G 5/88 79375 International bottle connector 200B9 010912 German/European bottle connector 300 G 5/8

Filling valve, connectors, filling hose and bottle connectors

B

4

A3

5

6

8

9

2

1

7


Safety bottle connectors

The BAUER Safety bottle connection reliably prevent an uncontrolled setback of the hose if thevalve is unintentionally opened. The risk of danger is effectively minored.With the international bottle connector there is the opportunity to fill a diving bottle fitted with anISO valve.The following connections and pressures are available:

International bottle connectors


International bottle connector PN200 complete with handwheel, frame,insert, connector, O-Ring N638 and safety pin 03147

(1) O-Ring N16632


International bottle connector PN200 complete with handwheel, frame,insert, connector and O-Ring N638 79375

(1) O-Ring N638

European bottle connectors

(1)

(1)

M16x1.5

G 5/8

O-Ring N16632


Designation Part no.European bottle connector PN200 cpl. with O-Ring N638 07756European bottle connector PN300 cpl. with O-Ring N638 010912Optional:

(1) O-Ring N638(2) O-Ring N16632

Designation Part no.European bottle connector PN200 (with recoil protection) 077445European bottle connector PN300 (with recoil protection) 077441(1) O-Ring N638(2) O-Ring N3355Hanwheel 200 bar (black) 10859Handwheel 300 bar (red) 11355

M 16 x 1,5

G 5/8

(2)

(1)

(1)

M16 x 1,5

G 5/8

(2)G1/4


European bottle connectors

Designation Part no.Filling connector 077441Banjo connector for filling hose UNIMAM 072539(1) O-Ring N3355

Mounting clamp


U-bolt for filling valve 6942Washer N2862Lock washer N108Nut M8 N57

(1)

M16 x 1,5

M16 x 1,5

G 1/4


Adaptors

For connection between the European filling connector and the high pressure filling hose.


Adapter for filling pressure PN200 5951Adapter for filling pressure PN300 11255


Adapter for old filling hose connector (60 conical) to Unimam 068870

M16 x 1,5

G 5/8

G 1/4


Filling Extensions

Necessary if the compressor is fitted with one filling connector, and a second filling connection isrequired.

Technical Data:

Maximum pressure: 350 bar

Delivery scope: Y connector Hose connector PN350 G 1/ 4 - M16x1,5 Y connector inlet: Universal sealing

cone 24 to 60 M 16 x 1,5, UNIMAM Outlets: M 16 x 1,5, outer thread,

60 conical

Designation Part no.Y connector assy for two filling hoses 073080Optional:

Filling valve with pressure gauge 200bar (1) 071343Filling valve with pressure gauge 300bar (1) 071344

M16 x 1,5

M16 x 1,5(1)


Filling Extensions

The filling extension is used to multiply the filling connections on a diving compressor incombination with single or Y connectors. The extension is mounted at the pressuremaintaining/non-return valve.

Technical Data:

Maximum pressure: 350 bar

Delivery scope: Dual connection block 4 allen bolts M 6x80

Designation Part no.Extension block assy for two additional connections 074977

G 1/4


Filling stations

Filling stations are used for fast and economical filling of breathing air bottles.With the modular construction of all panels and controls right to the filling connection BAUERCOMPRESSORS can offer a customized solution for every situation and your special needs.

Please observe the local regulations for the installation!

The filling panels are installed separately from the unit. With standard open i.e. not soundabsorbing units and desired local separation, which means that the filling panel is located inanother room, e.g. in the sales room or the testing area.

You have got the choice from many alternative BAUER filling panels.Every model you can choose is made out of tested BAUER components, which offers you thebest possible SECURITY and a special COMFORT. If you need some help to put your fillingstation individually together we will be there for you.

Beside the delivery of your compressor the fill amount, the speed and the space are importantfactors.

BAUER KOMPRESSOREN offers the optimal solution for every need.You can find an overall view about all installation possibilities and main components from thecompressor to the purification, the storage and the distribution on the following pages.A detailed description of the combination possibilities of the controlling modules and the fillingpanels is also on the following pages.


Filling stations

Overall view of the combinations of filling stations

The lines show alternative installation possibilities.The position numbers refer to the description on the following pages.


Filling stations

Overview: the components of the unit, the controlling and alternative combinablemodels of filling panels

Compressing and Purifying High pressure-compressor unit (1) complete

with purifying system (2) and safety valve. Werecommend the unit with automatic condensatedrain and compressor control, to be able to runthe unit with out observation.

Storage Bottle rack (3) to provide a sufficient amount of

compressed air.

Controlling, automatic Automatic switching device (4):The only way to use the storage advantage in aoptimal way. The automatic consist of a pressuremaintaining and a non-return valve andintegrated pressure switch or pressure sensor,which turn the compressor unit on or off, whenneeded. When using this automatic a cascade-filling switch is not needed.

Controlling, by hand Shut off valves (5): Here is after reaching the

same pressure in the to be filled bottle and thebottle rack the shut off valve to be shut and thecompressor has to be turned on by hand. Thissolution is only recommended, if the unit isoperated by instructed personal only!

1 2

3

4

5


Filling stations

Filling Filling device (6): Compact diver filling panel for mounting on

the compressor or a wall, 1 - 4 fillingvalves possible.

K Filling panel (7):KAP- Filling panel with direct conection1

for breathing air bottles or for the fillingprocedure with hose connection possible.Filling valves four or even six times.Optional are the filling panels with safetyvalves and pressure regulatorsavailable.

1 Bottle weight max. 15 kg!

7

6


Overview filling panels for wall mounting

Filling pressure 200 and / or 300 barsafe up to 420 barlever type filling valves4 - 6 filling valvesconnection of filling hoses ordirect connection for bottles (max. 15 kg)max. dimensions: 1200 x 138 x 300 mm(with six filling valves)operating range for all deliveries,operating temperature from +5 to +45 C,combineable with all units

K-Panel

filling pressure 200 or 300 barsafe up to 420 barlever type or handwheel filling valves1 - 4 filling connectorsconnection of filling hosesmax. dimensions: 239 x 150 x 150 mm(with four hoses and lever filling valves)safety equipment (refer to table)operating range for all deliveries,operating temperature from +5 to +45 C,combineable with all units

Filling blocks


Model range K-Panel

Complete filling stations serve for a fast and rational filling of breathing air storages. The maincomponents are the compressor unit, storage, automatic switch device or shut off valves and thefilling panel (you can find a detailed functional description in the chapter filling panels).

The K-Panel can be mounted as a separate filling panel on the wall and can also be used,equipped with a remote control, for the installation in another room.

Please take care of the different combination options with the automatic switch device as well asthe BAUER Control COMP-TRONIC and B-CONTROL. You can find the description in the certainchapters.

1

2

3

Legend:1) Hose connection with angular filling connection2) German filling adapter PN 2003) German filling adapter PN 300

K-filling panel with 4 valves


Selection criteria

Filling valves lever type

Dimensions with hose connectors 4x: 1140mmx138mmx250mm 6x: 1200mmx138mmx250mm

with direct connectors 4x: 1140mmx138mmx300mm 6x: 1200mmx138mmx300mm

Safety features safety valve pressure sensor lockable pressure gauge pressure reducer or optional change-over valve with or without B-CONTROL

Operating range independant from delivery rate compatible to all units ambient temperature from +5 C to +65 C

Produkt advantagesDesign superior quality of the panel and the filling valves

Ergonomy tested system

Model range expandable as you like with additional k-panels

Quality and safety complies with CE standards corrosion protected can be fitted with safety valves and pressure reducer

Combination with filling valvesn many different options (see product information filling valves) wide model range for any kind of application


External K-filling panels with direct bottle connectorsExternal K-Filling panels with direct bottle connectors for wall mounting

Equipped with the BAUER Remote ControlCOMP-TRONIC / B-CONTROL allows youthe controlling in another room. The singlefunction informations and fault warnings aredelivered and shown on the display. Furtherdetails about the COMP-TRONIC / B-CONTROL control can you get from theProspects and Sales informations.

Fillingpressure

Unit Filling with remote control without remote control UH* SV* DS* DM*

no. of filling connectorsmax.pressure

multiplepressures

bar

bar 4 6 4 6

200 225 no 075029 075043 075026 075040

200 330 no 073232 073237 075028 075050 X X

300 330 no 073235 073231 075030 073740

200 and 300

330 selectable 073236 073228 075004 075009 X X X

200and300

330 simultan. 075006 075010 075007 075011 X X

*UH...switch-over valve*SV...safety valve*DS...pressure sensor*DM...pressure reducer

RemoteB-CONTROL


External K-filling panels with hose connections

External K-filling panels with hose connections for wall mounting

Equipped with the BAUER Remote ControlCOMP-TRONIC / B-CONTROL allows youthe controlling in another room. The singlefunction informations and fault warnings aredelivered and shown on the display. Furtherdetails about the COMP-TRONIC / B-CONTROL control can you get from theProspects and Sales informations.

Fillingpressure

Unit Filling with remote control without remote control UH* SV* DS* DM*

bar max.pressure

multiplepressures

no. of filling connectors

bar 4 6 4 6

200 225 no 073083 075033 068019 075031

200 330 no 072591 075034 072597 073587 X X

300 330 no 073084 075036 068020 075035

200 and300

330 selectable 073085 073625 072598 075038 X X X

200 and300

330 simultan. 073086 073153 068025 075039 X X

*UH...switch-over valve*SV...safety valve*DS...pressure sensor*DM...pressure reducer

RemoteB-CONTROL


Filling panelSelection criteria

Filing pressure 225 or 330 bar safe up to 420 bar

Filling valves lever type

No. of filling valves 1 to 4

Dimensions with lever: one

109x150x150mmto four 239x150x150mm

with handwheel: one109x150x80mm to

four 239x115x80mm more details see table

Mounting for wall mounting. Allows

vertical hose by means of abanjo connector

Advantage: very slim design,needs less room when mountedat unit

Safety features pressure gauge

Operating range independant from delivery rate compatible with all units ambient temperature from +5

C to +45 C

Article part numbers and equipment specifications: see table, selection criteria and productinformation on filling valves see chapter: Filling valves

Filling block with lever valves

Filling block with handwheel valves


Advantages at a glance

Design simple construction compact, especially suitable for retrofitting your unit

ideal for boats and other mobile stations with limitedspace

Options hugh variety (see table)

Quality and safety superior quality of the filling valves (see table) corrosion protected complies with CE standards optional with safety valves and pressure reducer

Combination with filling valves numerous options (see product information filling valves) wide model range for all sorts of applications

Filling block with hose connectionsfor mounting at portable breathing air compressor units (with crash-frame)

fillingpressure

Unit Type of

pressuremax.

filling valves Part nos.

bar barwith 1

connectionwith 2

connectionswith 3

connectionswith 4

connections

200 225 lever 073519 073520 073208 073521

300 330 lever 073956 073957 073958 073959

200 225 handweel 074962 074963 074964 074965

300 330 handweel 074966 074967 074968 074969

Delivery scope: all fillling blocks consist of manifold, filling valve, filling hose and pressure gauge.


Automatic selector unit

AdvantagesThe automatic switching device allows a fastautomatic refilling of one or more pressure tankson a filling panels from an intermediate storageand from the compressor at the same time.Pressure tanks have always priority, whichmeans that the storage and the compressor arealways filling the pressure tank first. If thepressure tank is full the intermediate storage isfilled up by the compressor until a new emptybottle is connected on the filling panel.FunctionAfter connecting the breathing air bottle to thefilling panel and opening the bottle and fillingvalves, compressed air flows from the storagebattery into the bottle. This continues untilpressure balance is reached between bottle andstorage battery. The compressor startsautomatically and fills the bottle to the max.pressure of the bottle. When the bottle is filled,the compressor continues operating until thestorage battery is completely filled to max.pressure, and then stops.The three functions of the automatic selectorunit are:

Prefillling the bottles from the storagebattery to pressure balance.

Filling the breathing air bottles to max.operating pressure

Refilling the storage battery to max.operating pressure.

The unit consists of a pressure reducer withintegrated pressure sensor which starts or stopsthe compressor. This unit replaces a cascadefilling arrangement. The pressure gaugesmonitor the pre and after-pressure, the sensorcontrols the compressor.

CConsumerCompressor


Automatic selector unit

Automatic selector unit with for pressure switch control / Comp-TRONIC / B-Control

Technical Data:

Inner diameter: DN4

Operating pressure:PN350 barAdjustment range: 100 - 350 barAbmessungen: BxHxT: 400x250x150 mm

Connections:

Inlet: G 3/8, connection for either 8 mm or 10 mm tubeOutlet: 8 or 10 mm

Delivery scope:

The unit is complete and ready for installation


Automatic selector unit with pressure sensor N25421, B-Control, up to350 bar and pressure maintaining valve 80751 82116-KD

Automatic selector unit with pressure sensor N4526, BC2/BC6 or MV2(without B-Control), up to 350 bar and pressure maintaining valve 80751 82116-S02

Automatic selector unit with pressure sensor N25421, B-Control, up to350 bar and pressure maintaining valve 80751, stainless steel 82116-S03

Automatic selector unit with pressure sensor B-Control 0 to 420 bar 82117

Automatic selector unit with pressure switch, up to 350 bar and TESCOMpressure regulator 062796

Automatic selector unit with pressure sensor N19999, Comp-Tronic up to350 bar and TESCOM pressure regulator 072862

Automatic selector unit with 2 pressure sensors Comp-Tronic, up to350 bar 074875


Pressure gauges

The pressure gauges shown below are hermetically sealed, filled with glycerine and haveinternal pressure compensation. We recommend these pressure gauges for high dynamicloads and very high pressures, vibrations and pulsation.The liquid in the gauge dampens the effect of vibrations and pulsations on the pointer. Thisensures a steady and precise reading and longer gauge life.The components of the gauge are tightly sealed to prevent condensation from forming, whichcould then cause corrosion.

The pressure gauges have a solid steel plate housing made of CrNiSteal with a pressuredischarge orifice in the rear wall of the housing. A plastic cover closes this opening.

Technical Data:

Material: MessingFront ring: Cr-Ni-StahlMeasuring device: copper alloyScale: white

Medium: air, gases

G 1/4

pressure gauge, connection at the bottom

Display: bar / psig.Accuracy: class 1.6

Ambient temperature: - 25 C to + 60 C

pressure gauge, connection at the rear

For part nos. please refer to the table on next page

G 1/4


Pressure gauge specifications

All our pressure gauges are suitable for air and rare gases. Further we recommend the usage ofour Press. Gauges in a range of 10% - 70% of the reading.

Pressurerangebar

ConnectionG1/4

bottom rear 63

Frontring

Glycerinefilling

S* versionacc. toDIN16007

Accuracyclass

1.6

Part no.

-1 to 1,5 X X X X X X N3865 0-10 X X X X X X N16758 0-16 X X X X X X N1269 0-16 X X X X X N22331 0-25 X X X X X X N1270 0-40 X X X X X X N18041 0-60 X X X X X X N15543

0-100 X X X X X X N12710-160 X X X X X X N12730-250 X X X X X X N76730-315 X X X X N13150-400 X X X X X N223300-400 X X X X X X N26230-400 X X X X N41010-600 X X X X X N168720-600 X X X X X N170620-600 X X X X X X N17351

*safety version


Adaptors for pressure gauges


Connector for pressure gauge 63 N3569


Rubber protection cap N15985Plug (pressure gauge plug) N26664-KD

M 14 x 1,5

G 1/4


Hourmeters

Hourmeter, electric

Electric hourmeter, recommended for compressor units with electric power supply. Housing 60 mm for flush mounting with mounting bracket.

Designation Abmessung Part no.

Hourmeter 230V, 60Hz 50,2 x 25,2 mm N21791Hourmeter 24VDC 92 x 92 mm N20785Hourmeter 230V, 50Hz 61 mm N3263Hourmeter 230V, 60Hz 61 mm N3264Hourmeter 115V, 60Hz 61 mm N3265Hourmeter 12/24VDC 60 mm N1734Hourmeter 24V, 50/60Hz 56 x 56 mm N23853Hourmeter 230V 60Hz 50 mm N22338Hourmeter 230V 50.2 x 25,2 mm N21791Hourmeter 230V 45 x 45 mm o. 50 mm N16208Hourmeter 230V 45 x 45 mm o. 50 mm N16625Hourmeter 12V DC N18345Hourmeter 24V 50Hz N18365


Hourmeters

Hourmeter, mecanical

Vibration counter, recommended for compressor units with gasoline or diesel engines without anelectrical power source and for explosion-proof installations.


Vibration counter for units with petrol/Diesel engine N3475

Hourmeter Filter cartridge monitoring, battery operated

Electronic hourmeter with filter cartridge monitoring., recommended for all non-exproofcompressors.

Technical Data:

Monitoring of: P21 to P41

Operating period: 3 years with 500 operating hours/yearHourmeter: integratedDisplay: maintenance, maintenance kit, flashing sign, saturation bar, cartridge numberProperties: dust and splash water protected, resistantagainst sun rays, high humidity and sand.


B-Timer N27286Replacement battery 82743


Temperature gauge

Remote temperature gauge (for models Bauer UTILUS to KAP 180). Mounted at after-cooler,tube 6 mm.

Technical Data:

Housing: 60 mm, flush mounted with clamp

Range: 0 - 200 CLength of feeler line: 1,5 m

Connection: thread G

Designation Part no.Remote temperature gauge 059125

Thread G


Pressure monitoring

Pressure switches

Pressure switches are components for automatic pressure control of the compressor unit and thepressure tank. They control e.g. oil pressure, intermediate and final pressure. When the adjustedpressure is reached the electrical contact closes or opens as required.

The typical pressure switch for the filling procedure is a piston pressure switch. It is used tocontrol the final pressure during the filling procedure (breathing air) in combination with a semi-automatic control system. Adjustable switch-off pressure.

Technical Data:

Switching actions: max. 60 per minutePermanent load:

max. 250 VAC / 5A 30 VDC / 5 AProtection class: IP65

Switching accuracy: +/- 3 % of adjustment rangeTemperature range: - 40 C to + 80 CMaterial of the contacts: silver

Working contacts: 1 change-over

G female

Adj. range Hysteresis Voltage Max. pressure Part no.min. max. max. continuous occasionalbar bar bar Volt bar bar

7 70 4,7 to 50 500 90 160 N1501410 160 9,3 to 100 500 200 360 N1636122 300 19,4 to 200 500 375 675 N452730 500 23,0 to 300 500 625 1125 N4526100 400 - 250 400 400 N1010

G 1/4 female


Pressure monitoring

Pressure sensors for COMP-TRONIC compressor control unit

For fully electronic compressor control systems pressure sensors are used for analog inputsinstead of pressure switches. The sensors are adjusted for our COMP-TRONIC control unit.The measuring values of the pressure sensors are displayed in bar or psig, and can be evaluatedas operating, maintenance, prewarning or error messages.

Technical Data:

Medium: air, gasesMaterial housing and parts with contact to medium:

DIN17440-1.4404 (AISI 316 L)Weight: 0,3 kgDeviation from linearity

(Min. value setting): + / -0,2% FSHysteresis and reproduceability: + / -0,1 % FSNom. output signal: 1-5 VDC; 3-wireSupply voltage: 10-30 V DCCurrent consumption: < 5 mA

Connector: plug DIN43650Cable type: IP 67 IEC 529Temperature range: - 40 to + 85CEMV emission: EN50081-1Accuracy: typ. + / - 0,3% FS; max. + / -1% FS

Designation Part no.Range 0 - 25 bar N19997Range 0 100 bar N19998Range 0 400 bar N19999Range 0 600 bar N20813Fitting for 6mm tube N20176Gasket for 6mm tube N3081

G 1/2


Pressure monitoring

Pressure sensors for B-CONTROL compressor control unit

The following pressure sensors are available for B-Control : (ouput signal 4-20 mA)

Technical Data:

Medium: air, gasesMaterial housing and parts with contact to

medium:

DIN17440-1.4404 (AISI 316 L)Weight: 0,2 kgDeviation from linearity

(Min. value setting): + / -0,1% FSHysteresis and reproduceability: + / -0,1 % FSNom. output signal: 4 to 20 mA

Supply voltage: 12,5-28 VDCCurrent consumption: < 28 mA

Connector: plug IEC 947-5-2 M12x1Cable type: IP 67 IEC 529Temperature range: - 40 to + 85CEMV emission: EN50081-1Accuracy: typ. + / - 0,1% FS; max. + / -5% FS

Designation Part no.Range 0 to 25 bar N25419Range 0 to 100 bar N25420Range 0 to 400 bar N25421Range 0 to 600 bar N25422Range 1 to +1.5 bar N25418Gasket N4051Reducer N18311

G 1/4


Valves

Venting valves

These assemblies are designed for mounting in the main airstream. They allow to depressurizefilters under pressure in order to perform necessary maintenance.

Delivery scope:

venting valve complete with pressure gauge

Designation Betriebsdruck max.bar

pressure gaugebar

Part no.

Venting valve with pressure gauge 420 0 600 064566

Venting valve with pressure gaugeand non-return valve

420 0 600 065839

Delivery scope:

Venting valve for depressurizing only, mounted atpanel or housing

Designation Operatingpressure

max.bar

Connection Venting bore mm

Part no.

Venting valve for panel 350 G 3/8 inner 1,5 061650Venting valve for panel 350 G inner 1,5 060374

Safety valves, TV certified

G 3/8

6


BAUER Safety valves control the pressure absolutely reliable for your security. Safety valvesserve according to the TRB403 regulation of monitoring the pressure tank. They have to becalculated according to this regulation, to prevent a more then 10 % overstepping of thepermissible operating pressure.

Legend: (A) to (E) = see table on the following page

Mounting flange 68520 (suitable for all safety valves) plus adapter for correct thread:Designation Part no.

Adapter 3/8 64013Adapter 1/2 67797Adapter 3/4 64118O ring for Adapter N4882Fastening flange for adaptor 64119Allen screws (4x) N61

A B C D E

20 G 1/2 G 1/2

G 1/2" G 1

G 3/4

18

G 1/2


Overview: safety valves

Please specify setting pressure upon order. Necessary adapters and special safety valves onrequest.

Operatingpressure

bar

Size

mm

Blow off volume

m3/h

Dimensions

mm

Fig. / design Part no.+pressure rating

100-365 5 60 97 h x 50 A ventable 059410*(-225) 7 8,516 2227 40

10108

approx. 200 300

approx. 422 521

120 h x 30 120 h x 30 92 h x 24

B ventableN19349N1671N18505

3,6 5,4 5,4 7,5 3,6 5,4 16 20 20 29 29 39 39 54 54 69 70 90 91 107108 122123 150

101010101010101010101010

87 120 120 160 90 120 328 405 405 570 570 770 770 10001000 13101367 17501800 21002150 23002350 2900

180 h x 50 C gas tightventable

N18449N15480N4647N4648N15193N15171N3838N15172N4649N16795N4481N4734

147 189190 250

1515

4050 5260 7230 9020 245 h x 110

D gas-tight,ventable

N17162N2315

245 315190 245315 390390 525

6666

1200 1550 950 1150 1550 1900 1900 2200

290 h x 80 E gas-tight,ventable

N17067N17068N16778N17066

Please specify setting pressure on order and check if TV certification is necessary.


Ball valves

Shut-off valves

High pressure ball valves have little or no restriction to allow for a very high flow rate. Thegaskets are suited for oil free and dry air. The handle shows the ON OFF position and is easy toactuate.Temperature of the medium: -20C to + 100C.

Repair kits (as shown in the table) are available for leaking valves.

Bracket for 2-Way valve

Designation Connection DNmm

bar Lmm

Bmm

Part no. Repair kit

2-way valve2-way valve

G 3/8G

106

350350

N26450N26449

4-way valve m. X-bore G 1/8 3 400 55 45 N3352 N64523-way valve m. L-bore G 6 400 82 70 N3045 N64854-way valve m. X-bore G 6 400 70 55 55241 N6486

2-way valve2-way valve2-way valve

G G 3/8G

61012

500500500

506075

253035

N26462N26463N4027

Accessories

Bracket for 2-way valve N2624 (G1/4) 12546Bracket for 2-way valve N4215 (G 3/8) 69055

2-way valve 4-way valve


Pressure maintaining valves

Pressure maintaining valves ensure a correct and safe function of the air or gascompressor and of the air and gas processing systems.They also reduce the dynamic pressure load on the purifying filters.

We recommend to check the pressure maintaining valves every 500 operating hours or atleast once a year for correct function. Every 1000 operating hours or every 2 years theinner parts like gaskets, seals, o-rings and pistons have to be replaced. Please refer to ourrepair kits.


Pressure maintaining valve table

operatingpressuremax / bar

Adjustmentrange

bar

Outlet tubesize

Notes Part no.

150 100 8 mm 062516150 100 8 mm 071043-KD350 240 8 mm 063838-KD350 240 8 mm AMAG 065469-KD350 240 10 mm Japan 068385350 240 8 mm 075330350 240 8 mm oxygen only 075413-KD350 240 8 mm AMAG 090062-KD350 240 P-Filter 80751350 240 CNG 81401350 240 NPT NPT 057351350 240 Scuba 80760350 240 Japan 80804350 240 80815400 270 10 mm 056705400 270 12 mm 060510500 340 6 mm PURE AIR 071386500 340 8 mm 068275


Pressure regulators

With BAUER Pressure Regulators a very high regulation accuracy is reached in the highpressure technique for middle and higher flow performance because of the pressure relievingvalve construction.The Regulator distinguish through delay-free reaction, almost insensitive against prepressurechanging, tight at zero flow and high wear-resistance. The regulation is not temperature related,because spring stressed Pressure Regulators are used. An integrated floating valve allows thedown regulating of the secondary pressure in closed pressure systems.

Pressure Regulators are used, to lower the medium from a higher pressure to a lower , becauseof the respective valve construction a corresponding volume stream is created. Further as pilotpressure regulator from a vantage point to control a dome pressure regulator (secondarypressure).Standard Features:

The selected high solid materials are standing for a long life. All other possible changes of thematerial, like corrosion or wear are avoided. So the precision and function remain uninterfered.

Housing and spring housing are made of Dural or Aluminium bronze, the valve spindle and thevalve seat are made of Nirosteal. A catchy knob is used for the stage less pressure setting.

Note:

We absolutely recommend to ensure your secondary pressure install a BAUER Safety valve inyour piping. You can find product informations and order-numbers in the safety valve chapter.The pressure must be set on the pressure of the user, e.g. a filling panel.Please pay attention to our safety valve instructions.To prevent from damage by particles we recommend the right particle filters 20 m for ourpressure reducers e.g. part no. 060490

For the understanding:Primary pressure is the inlet pressure before the pressure regulator.Secondary pressure is the outlet pressure after the pressure regulator.These informations are necessary when you order, to identify the right article.


Pressure regulators

Pressure regulators for mounting in line and instrument panels. High regulation accuracy. Pleasespecify required primary and secondary pressures as well as part number when ordering.

A particle filter must be fitted at the inlet of the pressure regulator.Recommended filter: Particle filter N3635

Technical Data:

Medium: Air, non aggressive gas ( N2 + Edelgase)

Standard Features:

Duraluminium housing, aluminium spring casing. Aluminium bronzepiston and piston rings. Stainless steel valve spindle and valve seat.Hand wheel for adjusting the pressure settings

Temperature range of medium:

-10 C to +100 C

Pressure range:

Primary pressure: 250 or 420 barSecondary pressure: 0,1 to 280 bar

Thread sizes:

G 3/8 female on primary and secondary side

Dimensions:

Height: 200 mmDiameter: 80 mm

Connection Max. primarypressure

bar

Secondarypressure

bar

Flow rate *

m3/min

Part no. Part no.Repair kit

G 3/8G 3/8

250250

0,1 50 0,1 105

7,414,5

N4795N4794

Please askPlease ask

G 3/8G 3/8G 3/8G 3/8

420420420420

0,1 11 0,1 50 0,5 140 28 280

1,671632

N4796N4797N4798N3967

Please askN6487Please askN6292

Optional:Particle filter N17325Pressure reducer for breathing air N21826

* at max. primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.


Pressure reducers air, gas

Pressure regulators for mounting inline and instrument panels. High regulation accuracy.Please specify required primary and secondary pressures as well as part number when ordering.


Technical Data:

Medium:Air, gas

Standard features:Housing and spring casing made of aluminium alloy. Piston aluminium bronze, diaphragm made of metal. Pressuregauge thread size on the primary and secondary side G 3/8.Relief valve, valve seat soft seal. Hand-wheel for adjustingpressure setting with sealed pressure (additional prize).

Temperature range of medium:-20 C to +70 C

Pressure range:Primary pressure: 465 barSecondary pressure: 1,5 to 410 bar

Thread sizes: G 3/8 on both sides

Dimensions:

Height: 200 mm: 70 mm: 90 mm (Hand wheel)

Max. primarypressure

bar

Secondarypressure

bar

Flow rate *m3/min


465 1,5 52 approx. 7,5 N15859 N24264465 34 - 240 approx. 6,1 N15860 N21795465 207 410 approx. 4,4 N15861 N24265

* at 420 bar primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.


Pressure reducers air

Valve seats are protected by a 20 particle filter. A good grip knob allows smooth pressureadjustment. A bracket is necessary for mounting the regulator in instrument panels

Please specify required primary and secondary pressures as well as part number when ordering.

Technical Data:

Medium:

Air

Standard features:

Anodized aluminium housing, valve made of brass, stainlesssteel. Viton seals.

Temperature range of medium:-10 C to +100 C

Pressure range:

Primary pressure: Max. 420 bar

Secondary pressure: 0,1 to 350 bar

Thread sizes:

2x 1/4 NPT on both primary- und secondary side

Dimension:

Height: 140 mm

Diameter: 57 mm

Designation Part no.Pressure reducer N21826Bracket for pressure reducer 74039Repair kit for pressure reducer N23086

Optional:Designation Anzahl

Rohr-durchmesser

Anschluss-Thread Part no.

Straight male connector 2 6 S NPT N20264Cap nut 2 6 S N3610Cutting ring 2 6 S N3663Straight male connector 2 8 S NPT N20266Cap nut 2 8 S N3608Cutting ring 2 8 S N3609Plug 2 NPT N4472


Membrane pressure regulators

Pressure regulators for mounting in line and instrument panels. High regulation accuracy.Please specify required primary and secondary pressures as well as part number when ordering.


Technical Data:

Medium:

Air, gas

Standard features:

Duraluminium housing, aluminium spring casing stainlesssteel valve seat and cone with Teflon seats, diaphragm,bypass valve (no substitute for a regular safety valve), handwheel for adjusting pressure settings.Temperature range of medium:

-10 C to +100 C

Thread sizes:

G 3/4 female primary and secondary side

Dimensions:

Height: 200 mmDiameter: 83 mm

Weight:approx. 1,8 kg

Primarypressurebar / max.

Secondarypressure

bar

Flow rate *m3/min


25 0,1 1 0,75 N2253142 0,1- 1 N23296 (CNG)42 0,3 5 3,5 N1761242 0,5 11 6,0 Please ask42 0,5 25 14,0 N2194042 10 31 11,0 N2110660 0,1 1 1,0 N3632 N6291

* at max. primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.


Dome pressure reducer

Direct acting dome pressure reducer for inline mounting. Soft skin gasket therefore tightclosing at zero flow rate. Recommended filter: N4817 for PN420. This is a 20 m particle filterwhich reliably stops particles and guarantees a long life of the pressure reducer.

Please specify required primary and secondary pressures as well as part number when ordering.

Technical Data:

Medium: Air, gas

Design:

Housing and dome made of forged aluminium bronze,valve seat made of stainless steel, valve seat softgasket, which ensures a tight seal when the valve isclosed.

Ambient temperature: + 5 C to + 45 C

Temperature range of medium:-20 C to +100 C, in special version to-50 C

Primarypressure

bar / max.

Secondarypressure

bar

Flow rate *

m3/min

Height

mm

Diameter

mm

Thread

inches


310 0,4 175 505 244 171 G 1 N16014 Please ask315 0,1 175 612 260 260 G 2 N4802 N6295420 0,1 280 160 160 120 G 1 N25191 N6294

* at max. secondary pressure referred to +20 C and 1 bar abs.


Tubes, clamps and hoses

To prevent corrosion in the high pressure system, we recommend to install stainless steel tubes,only.

Technical Data:

Quality:Precision stainless steel tubing with wall thicknesstolerance class T 1, DIN2462

Material-No. 1.4541

Standard length

approx. 3m, on request also 6m long, where aminimum of 15 rods must be ordered.

Precision stainless steel tube

Please observe:

The pressure ratings are calculated acc. to DIN2413 for an ambient temperature of 20C. The pressure rating of the tubing drops at higher temperatures, and can be calculated by using

an engineering constant. for example:

50C : Factor 0,945100C : Factor 0,885For an exact calculation see DIN17440.

Flow velocity: a good approximate value 6-15 m/s


Precision stainless steel tubes

max. workingpressure*

bar

Outer tube x wall-thickness

mm

Part no.

120 42 x 2,0 N 17878

135 28 x 1,5 N 15836

140 18 x 1,0 N 15934

165 15 x 1,0 N 15130

170 22 x 1,5 N 15466

180 28 x 2,0 N 18278

205

18 x 1,515 x 1,511 x 1,010 x 1,0

N 15467N 3622N 15098N 3620

220 22 x 2,0 N 16255

297

20 x 2,516 x 2,012 x 1,5 8 x 1,0

N 20942N 15504N 3621N 3618

345345

20 x 3,010 x 1,5

N 23672N 4699

385 12 x 2,0 6 x 1,0

N 16242N 3616

425 8 x 1,5 N 3619

450 10 x 2,0 N 17973

54012 x 3,0 8 x 2,0 6 x 1,5

N 17118N 18356N 3617

Please note pressure correction regarding temperature.You can find an example in the description.


Clamps

These parts are mounting attachments for the tubes to be laid.The following implementations are available.

Recommended distance between clamps on stable surfaces :

Designation Distance

Tube 6-12 mm 0,9 mTube 15-22 mm 1,2 m

Recommended distance between clamps on vibrating surfaces:

Designation DistanceTube 6-12 mm 0,45 mTube 15-22 mm 0,6 m

Clamp distance


Plastic clamps

To fasten single tubes: for temperatures below 60 C.

Designation Part no.*

Plastic clamp for tube 6 mm N17269Plastic clamp for tube 8 mm N17270Plastic clamp for tube 10 mm N17271Plastic clamp for tube 12 mm N17272Plastic clamp for tube 15 mm N15075Plastic clamp for tube 16 mm N17577Plastic clamp for tube 18 mm N17273Plastic clamp for tube 20 mm N17274Plastic clamp for tube 22 mm N17275Plastic clamp for tube 28 mm N23679Mounting rail / C-rail N23614Rail nut (M6) N23613Bolt M6 x 30 mm for N17269/N17270/N17271/N17272 N19536Bolt M6 x 35 mm for N5075/N17577/N17273 N19537Bolt M6 x 40 mm for N17274/N17275 N19538Bolt M6 x 45 mm for N23679 N19539


Aluminium clamps

to fasten 2 tubes


Tube outer 6-10 mm 13967* two parts are required

to fasten 3 tubes


Tube outer 6 - 10 mm 55579* two parts are required


Aluminium clamps

To fasten 4 tubes:


Tube outer 6 - 10 mm 55589* two parts are required

Dowels for wall mountingDesignation Part no.

Dowel 14, L 75 N17056

Dowel 8, L 40 N24654

Dowel 12, L 60 N24339

Dowel 6, L 30 N24430

Dowel 10, L 50 N3766


Hoses

Max. working pressure

Hoses can be ordered for various pressure ranges, as well as with differentconnections.

Please remember that the max.permissible operating pressuredepends on the component with

the lowest pressure range.

Please observe the listed application data

Temperature range: -10 C / 14FTemperature of medium: to +50C / 122 FAmbient temperature: +60C / 140 F

short term up to +80C / 176 F allowed

Flow rate: max. 10 m/s. Reference data see section tables.

Continuous pressure in the hoses considerably shortens their lives. It is recommendednot to use them for this kind of application. When using the hoses, follow the regulations

of the respective state or country.

CAUTION

CAUTION

250 bar +250 bar + 400 bar

Maximum 250 bar allowed working pressure


Mounting procedure

When installing hose lines, make sure they are correctly mounted according to the followingpicture.

When installing hoses please attempt to make the run of the hose as simple as possible. Under pressure, hoses can change slightly in length; therefore plan to allow a little slack in each

hose. Dont twist the hose tightening while the end fitting is under pressure, the hose will return to its

original shape and the end fittings may loosen. Where necessary, use elbow or angle pieces to eliminate very small bend radii. please take care that the end connections are rigid.

WARNING

incorrect

correct

incorre

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