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Use of Ultra-High Performance Concrete in G hi l dS b A li i Geotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research Assistant: Thomas L Vande Voort Graduate Research Assistant: Thomas L. Vande Voort January 13, 2009 IOWA OWA STATE TATE UNIVERSITY NIVERSITY IOWA OWA STATE TATE UNIVERSITY NIVERSITY

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Page 1: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Use of Ultra-High Performance Concrete in G h i l d S b A li iGeotechnical and Substructure Applications

PI: Muhannad SuleimanCo-PI: Sri Sritharan

Graduate Research Assistant: Thomas L Vande VoortGraduate Research Assistant: Thomas L. Vande Voort

January 13, 2009

IIOWAOWA SSTATETATE UUNIVERSITYNIVERSITYIIOWAOWA SSTATETATE UUNIVERSITYNIVERSITY

Page 2: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Research FundingSeed funding received from IHRB for a high-risk, high-reward project that can lead to substantive advancements in highway transportation

2

Page 3: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Objectives

Demonstrate the potential use of UHPC in geotechnical applications

Evaluate the behavior of UHPC piles usingEvaluate the behavior of UHPC piles using large-scale tests and analytical procedures

Page 4: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

MotivationG d Ch ll i d b AASHTO 2005Grand Challenges issued by AASHTO 2005:

Extending service life of bridges to 75 years with minimal maintenancemaintenance

Optimizing structural systems using new materials

Piles made of conventional materials have suffered damage

Page 5: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Why UHPC?Property UHPC HPC Normal ConcreteProperty UHPC HPC Normal Concrete

Compressive Strength 26-30 ksi 12-18 ksi 4-8 ksi

Tensile Strength 1.7 ksi 0.8-0.9 ksi 0.3-0.7 ksi

Elastic Modulus 8000 ksi 4800-6400 ksi 3600-5100 ksi

Durability Up to 400x lower Up to 700x lower

HPC

ncre

te

ncre

te

ncre

te

ncre

te

ncre

te

0 6

0.8

1

elat

ive

to

ncre

te

HPC PC PC

UH

PC

PC

HPC

HP

C HP

C

HP

C

Nor

mal

Co n

Nor

mal

Con

Nor

mal

Con

Nor

mal

Con

Nor

mal

Con

0.2

0.4

0.6

aram

eter

Re

Nor

mal

Con

UH

UH UH

UHH

0Chloride Ion

Penetration DepthOxygen Permeabilty Water Absorption Carbonation Depth (3

years)Reinforcement Corrosion Rate

P

Page 6: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

T kTasksConduct a literature review on the use of UHPC in super and anyConduct a literature review on the use of UHPC in super- and any sub-structural systems related to transportation structures in the United States and abroad

Design of UHPC pile section

Conduct comparative driveability study for UHPC and other piles

Conduct laboratory tests on UHPC pile elements

Conduct dynamic tests (PDA/CAPWAP) on UHPC and steel piles

Perform large scale vertical and lateral load tests on UHPC pilesPerform large-scale vertical and lateral load tests on UHPC piles

Page 7: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Pile Section Shapes Considered

Simple H-Shape X-Shape Tapered H-Shape

Page 8: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Final Section Properties

Parameter Steel HP 10 x 57 UHPC Tapered H-Shape

Area 16.8 in2 56.8 in2

Weight/ft 57.2 lb 61.1 lbWeight/ft 57.2 lb 61.1 lb

Moment of Inertia 294 in4 795 in4

Stiffness Term (E·I) 8.53×106 kip·in2 6.36×106 kip·in2

Page 9: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Constructionb

Page 10: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Cells

Laboratory Testing

Top Tilt Gauge

Cells

Curvature φ (mm-1)

Gauge

0.00000 0.00002 0.00004 0.00006 0.00008 0.00010

80

100

700

800

900

1000

Curvature, φ (mm )

kip) Calculated Response

String Deflection Gauges

40

60

300

400

500

600

Mom

ent,

M (k

N·m

)

Mom

ent,

M (i

n·k Lab Test Measured Data

gDCDTs

0

20

0

100

200

0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030Curvature, φ (in-1)

Page 11: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Field Investigation: US63 Oskaloosa, IA

Page 12: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Site Soil ProfileFriction Ratio, Fr (%)Friction, fs (ton/ft2)Tip Resistance, qc (ton/ft2) Undrained Shear Strength, su (psi)Soil ClassificationSPT Blow Count (blows/ft)

0% 5% 10% 15%

Friction Ratio, Fr (%)

0 2 4 6 8

Friction, fs (ton/ft )0 500 1000

Tip Resistance, qc (ton/ft )

000 20 40 60 80 100

Undrained Shear Strength, su (psi)

20 30 40 50 60

Friction Angle, φClay

0

5

Soil Classification

Sensitive

0

5

0 50 100

SPT Blow Count (blows/ft)

2

4Clay

10

Sensitive Fine

Grained

10

6 Dep

th (m

)

15

20

Sand

Sandy Silt to Clayey

Silt

15

20Dept

h (ft

)

825

30Sandy Silt to Cl Silt Very

Sand to Silty Sand

25

30

0 200 400 600Friction, fs (kPa)

0 50000Tip Resistance, qc (kPa)

0 200 400 600

10

36

Undrained Shear Strength, su (kPa)

Clay 35

Clayey Silt

Gravelly Sand to Sand

Very Stif f Fine

Grained35

Page 13: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Field Testing Plan

Reaction Beam

Reaction Pile Reaction Pile

Reaction Beam

6.5 ft 6.5 ft5.0 ft

Unit UHPC 1 Steel Pile

4.0 ft

Reaction Pile Reaction Pile

Unit UHPC 2

Page 14: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Driving of UHPC and Steel Piles

Hammer

PileLeads

PDA Accelerometer

PDA Strain Gauge

Page 15: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Driving LogsC Bl

0

1

Cum Blows

0 50 100 150 200 250 3000

Blows/0.3m of Steel HP 10x57

h (m

)

1

2

3

4 h (ft

)

5

10

Blows/0.3m of Steel HP 10x57 Blows/0.3 m of UHPC 1Cum blows for steel HP 10x57Cum blows for UHPC 1

etra

tion

Dep

th 4

5

6

7 netra

tion

Dep

t

15

20

Pen

7

8

9

10

Pen

25

30

Blows/ ft

0 5 10 15 20 25

10

11 35

Page 16: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Driving

Page 17: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Vertical Load Tests

Page 18: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Load-Displacement RelationshipLoad (kN)

0 200 400 600 800 1000 1200 1400 1600 18000 0.0

0 1

Load (kN)

0 200 400 600 800 1000 1200 1400 1600 18000 0.0

0 1Davi

men

t (m

m)

4

8

emen

t (in

.)

0.1

0.2

0.3

0 4Davisson

Extrapolation

men

t (m

m)

4

8

men

t (in

.)

0.1

0.2

0.3

0 4

Davisson Failure Crit

avisson Pile Capacity = 198 Kips

Dis

plac

em

12

16

Dis

plac

e0.4

0.5

0.6

0 7

son Failure Criterion Dis

plac

em

12

16

Dis

plac

e0.4

0.5

0.6

0 7

e Criterionps

20

Load (Kips)

0 50 100 150 200 250 300 350 400

0.7Davisson Pile Capacity = 369 Kips

20

Load (Kips)

0 50 100 150 200 250 300 350 400

0.7

UHPC Steel Pile

Page 19: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Load Transfer

Vertical Load (kN)

0 200 400 600 800 1000-1

0 0 183.7

Load (kN)

0

1

2

3

0

5

10

207.8234.4261.7292.0313.7345.2

Dep

th (m

)

4

5

6

Dep

th (f

t)

15

20

369.5396.6425.7451.3477.3502.7

Ground Surface

7

8

9

10

25

30

529.2554.8616.6700.3790.0876.710

Vertical Load (Kips)

0 20 40 60 80 100 120 140 160 180 200 220

876.7

Page 20: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Lateral Load Test

Page 21: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

UHPC Pile Lateral Load-DisplacementLateral Displacement (in )

100

110

Lateral Displacement (in.)

0 1 2 3 4 5 6 7 8 9

22

24

(kN

)

70

80

90

Kips

)

16

18

20

22

Bundle of wiresShear cracks

Late

ral L

oad

(

40

50

60

ater

al L

oad

(K

8

10

12

14 (a)

L

10

20

30

La2

4

6

8

UHPC 1UHPC 2

Bundle of wires

Lateral Displacement (mm)

0 50 100 150 200 2500 0

(b)

Page 22: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

UHPC Pile Lateral Load-DisplacementSt i ( )Strain (με)

0 200 400 600 800 1000-1

Ground Surface012

0

4

8

Ground Surface

epth

(m) 3

45 ep

th (f

t)

8

12

16

15.9 kN27.9 kN40 7 kND

e

678

D

20

24

40.7 kN55.9 kN68.8 kN77.8 kN8

910

28

32

92.7 kN101.2 kN

Page 23: high performance concrete · Use of Ultra-High Performance Concrete in GhildSb AliiGeotechnical and Substructure Applications PI: Muhannad Suleiman Co-PI: Sri Sritharan Graduate Research

Questions