helicopter risk mitigation
TRANSCRIPT
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nternational
nternational
Association of
ssociation of
Oil and Gas
il and Gas
Producers
roducers
Formerly E & P
Forum
HelicopterRiskMitigation
Presentation to the European Rotorcraft Forum, 12 September 2006
By Bob Sheffield, representing !P"s #$iation Subcommittee
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Overview
• The current problem and the goal forimprovement
• What’s been proven already
• What remains to achieve the goal
• Justifying the necessary risk mitigationmeasures
• onclusions and summing up
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Three Main Points• The risk of !ying in a helicopter is an order of
magnitude greater than in an airliner" we have a
problem
• #elicopter safety can be improved signi$cantly "we can fx it%" Proven risk mitigations are available for helicopters
" We need ne' helicopters built to the latest designstandards
• To be e(ective at lo'est possible cost re)uires acombined e(ort from%" *egulators
" +anufacturers
" ,perators
" Their customers - we need your help
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Cooperation is ey
• The best safety records come from those operations
'here either regulatory oversight or corporate careis highest
• orporate care is more e.pensive and less e(ective'hen the operators serve customers 'ith di(erentstandards
• /f everyone in the industry 0manufacturers1operators1 regulators1 and their customers2 'orkstogether to implement the kno'n1 cost-e(ectivesolutions1 these risk mitigations 'ill be moree(ective and less costly
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vers g an r a e yPer#ormance Currently $ary %reatly
with
the Type o# OperationFatal 3ccidents4million hrs
• ommercial airline 56
• ommuter airline 75
• ,(shore helicopter transportation 68
• #elicopter support for seismic operations795
: and across operators 'ithin a given type ofoperation
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While this chart sho's helicopter accident rates for the ;< =ulf of +e.ico 0=,+2the same trend holds 'orld'ide " the rate is getting 'orse
GOM Offshore Accident Rate/100K Hours with 3 Year Moving Average
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Accidents 3 year moving average)
While airline safetytrends are improving1
#elicopter safety trendsare getting 'orse
We kno' 'e have aproblem1 and 'eare con$dent that
'e kno' ho' to $.it
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Opportunities #or "a#ety&mprovements
• The airline industry has made signi$cant improvements in itssafety record over the last 95 yrs through the introduction of%
" >amage tolerant design? system redundancy? improvedreliability4crash'orthiness
" +odern !ight simulators
" Engine and vibration monitoring systems to identify incipientfailures
" <afety +anagement <ystems and @uality 3ssurance to reduce
human errors" Flight data monitoring programs 0F,@32
" >isciplined take-o( and landing pro$les 0eg stabilisedapproach2
" E=PW<4T3W<? T3<
• 3ll of these are available today for helicopter operations and arebeing implemented in some parts of the helicopter industry
• #o'ever some helicopter industry segments have adopted fe' ofthese measures
• We need to apply all these risk reduction measures to allhelicopter operations
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The Helicopter "a#ety %oal
• ,=P <afety ommitment% AThe individual riskper period of !ying e.posure for an individual!ying on ,=P contracted business should be
no greater than on the average globalairlineB
• This goal coincides 'ith /#<T’s goal ofreducing the current helicopter accident rateby C5D
• This presentation 'ill sho' you ho' this goalcan be achieved
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Overview
• The current problem and the goal forimprovement
• What’s been proven already
• What remains to achieve the goal
• Justifying the necessary risk mitigationmeasures
• onclusions and summing up
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'
A u d i t /
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S t a n d a r d s
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>10
~ 2
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Overview
• The current problem and the goal forimprovement
• What’s been proven already
• What remains to achieve the goal
• Justifying the necessary risk mitigationmeasures
• onclusions and summing up
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"hell !ircra#t !nalysed !ccident )ata to*valuate Potential Risk Mitigations
• ,=P published data on o(shore accidents " =,+ and World'ide
• 3<34T+ " 7555-75GH " ;< ivil #elicopter 3ccidents I69 " IH
• /ndividual T<433/ 3ccident *eports
• 3nnual usiness Turbine 3ccident *evie' I9 through 7559 "reiling 3ssociates
• >esign *evie's
• F33 Final *ules " I8F* Parts 7H and 7 and associated P*+s" 3mendments I7 through 8H 0Part 72
" 3mendments II though 85 0Part 7H2
• Type erti$cate >ata <heets for o(shore helicopters
• >esign certi$cation revie's 'ith <ikorsky and Eurocopter specialists
on <H6 and 3<997• 33 Paper 75594I " #elicopter Tail *otor Failures
• ;K33 +,*s for <H6 and 3<997
• </TEF #elicopter <afety <tudy 7 " >ec
n um a ave e
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n um + a ave e-earned.
• Essential Pre-re)uisites for <afe ,perations" <afety culture supported by @uality and <afety +anagement systems
• E)uipment $t" 3ppropriate to the operation
" #;+<4E=PW<4T3< and cabin egress modi$cations
• Pilot procedures" #elicopter Flight >ata +onitoring 0#F>+1 also kno'n as #,+P or F,@32
" Flight simulator training in L,FT scenarios emphasising *+
" #elideck performance pro$les
• #elideck management
" #elicopter Landing ,Mcer and #elideck 3ssistant training" #elideck procedures
• <ystem failure management" #;+<4N#+4EN+<
" Engine monitoring
" Flight <imulator training
• #uman error in maintenance" #uman factors training
" >uplicate inspections4*//s
" #;+<4N#+4EN+<
• 3ll these items are addressed in ,=P’s 3ircraft +anagement =uide1 and 'illmitigate risk1 but they are unlikely to achieve the long term safety goal
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Helicopters Have "ignifcant
)esign %aps• “Most important issues would be to improve helicopter
design and continuous airworthiness” - SINTEF
• “The evidence that tail rotors were … not meeting the spirito airworthiness re!uirements" was star# and compelling” $%& '((
• “ ))This means that the helicopter is not considered
airworth* without +%MS installed and in unction)” $Norwegian 'ommittee or ,eview o +elicopter Saet*
• Typical aircraft in common use today - 3<-997 <uper Puma1 ell 8I71and <-H6 'ere designed to re)uirements that are no' over 7G yearsold
• Latest design re)uirements o(er%" /mproved performance 'ith one engine inoperative
" *edundant systems 'ith !a' tolerance
" Fail safe designs
" >igital !ight management systems to reduce pilot 'orkload1 improve
situational a'areness1 and help cope 'ith emergencies
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0ew Types
*C 123 !gusta /ell 124
*C 553
"ikorsky "45
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Overview
• The current problem and the goal forimprovement
• What’s been proven already
• What remains to achieve the goal
• Justifying the necessary risk mitigationmeasures
• onclusions and summing up
"tudy Preventable by &ndividual Mitigation
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0.0 5.0 10.0 15.0 0.0 5.0 30.0 35.0
,ai& Rotor -(act arning
G*/,2A*
isci&ined ,/O 4 dg rofi&es
)&ight ata Monitoring
H6M*/7HM
8ua&it+/*M*/Os 2ontro&s
*i(u&ator ,raining 9 2RM/O),
atest esign *tandards
0 e a
s u r e
Percentage accidents prevented
"even
ey&nitiatives
Re6uires development work
"tudy Preventable by &ndividual MitigationMeasures
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Risk Mitigation Options
OPT&O0 ! 7 /aseline 0!"!
(!R Part 1238Part 41 Twin *ngine 7early (!R 54
OPT&O0 / 7 Typical global o9shore:O%P;
/aseline8early (!R 54 < -imited"M"8=! and Ops Controls < partH>M" < CRM? part simulator?-O(T
OPT&O0 C 7 0ew aircra#t 7 early8mid (!ROption / < #ull "M"8=! < #ull H>M"
< #ull simulator training < Per#Class 5 < HOMP < TC!"8*%P,"
OPT&O0 ) + 0ew aircra#t + late (!R 54
Option C < enhanced cockpit8H= <enhanced Per# Class 58Class 1 <&mpact ,arning "ystem
Cost assumes no action taken toreduce costs through e@cienciesAeBgB? smart procurement? higherutilisation? sharing etc
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ear&+ )AR
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+ Accident Rate/(i&&ion hrs
)ata& Accident Rate
2ost ' <(i&&ion .er +ear =1000 hrs>
Nariable
depending onprocurement1$nance anddepreciationpolicy
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Overview
• The current problem and the goal forimprovement
• What’s been proven already
• What remains to achieve the goal
• Justifying the necessary risk mitigationmeasures
• onclusions and summing up
H T ! hi th !i " # t % l
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How To !chieve the !ir "a#ety %oal
• ustomers must commit to the goal and contract for higher standards
• +anufacturers must support #;+<4N#+4EN+<1 the latest design standards
0F3* 7 - 8H2 and provide a(ordable solutions for legacy aircraft• ,perators must adopt proven global best practices as their minimum
standard
• *egulators must support proven global best practices
• 3ll stakeholders must support these initiatives%
" Transition to ne' aircraft built to the latest design standards on ne' contracts" *e)uire annual training in !ight simulators to practice cre' coordination during
emergency procedures
" E)uip all helicopters 'ith Nibration & #ealth and Engine +onitoring <ystemssuch as #;+<4N#+4EN+<
" *e)uire operators to implement )uality and safety management systems
" *e)uire operators to implement #F>+ 0#,+P2
" *e)uire operators to !y pro$les that minimiOe the risks of engine failure
" E)uip all helicopters 'ith E=PW<4T3W< 0or 3N3>2 and T3<433<
,e have many imperatives to make
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,e have many imperatives to makethese improvements
• *espect for people " the disparity bet'een
helicopter safety and airline safety
• 3L3*P " 'e kno' 'hat can be done and that thecost is not disproportionate to the bene$ts to begained
• The Ford Pinto story• The A*ed FaceB test
• =ood business sense " safer operations 'illattract more customers
Here &s The )i9erence the O%P
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Here &s The )i9erence the O%PCan Make
• 1' year accident record #or o9shore helicopter operations
" (atal accident rate 7 DBE per 1 million hrs" 31 #atal accidents
" 53' #atalities
• 1' year accident record #or o9shore helicopter operations" (atal accident rate 7 5B' per 1 million hrs 7 !verage commuter
airline
" 1F #atal accidents and 0orth "ea helicopters" GF #atalities -ives saved + 1G5
• 1' year accident record #or o9shore helicopter operations" (atal accident rate 7 1B' per 1 million hrs 7 !verage global
airline
" 4 #atal accidents
" 24 #atalities -ives saved + 511
the best o# the ,estern airlines average about 'B5 per million hrs
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• Please oin the /#<T and contribute yourkno'ledge and data to the process
• #elp us Araise the barB for all helicopteroperators
" #elicopter operators 'ho 'ant to make theseimprovements su(er from competition from thelo' cost operators 'ho barely meet standards
" +ake the best risk reduction measures morea(ordable
• <upport /#<T goal of reducing helicopteraccidents by C5D and by implementing the
risk reduction measures featured in thispresentation
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=uestions.
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To -earn Moreabout the ,=P Position on #elicopter<afetyand <hell 3ircraft’s *esearch on #elicopter*isk+itigation1 go to Mark "tevensIpresentation onThursday morning