hazard approach
DESCRIPTION
environmental hazardsTRANSCRIPT
7/18/2019 Hazard Approach
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THEME: REDUCE HAZARDOUS WASTE GENERATION IN MAINTENANCE ACTIVITIES
LEGENDS:
HAZARDOUS WASTE GENERATION
SIGNIFICANT EQUIPMENT MAPPING.
DIRECT SIGNIFICANT EQUIPMENT(CONTRIBUTESHAZARDOUS WASTE):(1) PRETRIM DOOR SEALER LH&RH.(2) CR LABEL PRINTER.(3) WINDOW SEALER APPLICATION.(4) AC GAS EQUIPMENT.() BRA!E OIL FILLING.(") COOLANT & WASHER SOL#ENT FILLING.($) AUTO TRANSMISSION FILLING.(%) TM OIL FILLING.() PETROL'DIESEL FILLING.(1)DIESEL SEDIMENTAR EQUIPMENT.(11)REPAIR BRA!E OIL FILLING.(12) REPAIR COOLANT'WASHER SOL#ENT FILLING.
(13) TRIM INSPECTION E*HAUST DUCT.(14) FUNCTION LINE E*HAUST DUCT LINE1&2.
NO OF A CTIVITY CAUSE SPILLAGE
7%
NO OF P M A CTIVITY IN F ILLIG EQUIPM ENT
93%
NO OF ACTIVITY CAUSE SPILLAGE , 70, 7%
1
DAILY 9,13%
N=1020
NO OF PM ACTIVITY IN FILLIG EQUIPMENT, 950, 93%
MONTHLY 40,57%
HALFYEALY21,40%
!1" AVEAGEHA#ADOUS OIL
GENEATED
DAILY 250 ML !1" DAILY
HA#ADOUS$ASTE
GENEATED1G&
DATA GRASPING:
PM ACTIVITY DESCRIPTION FREQUENCY
HAZARDOUS
WASTE
GENERATION
(1) LLC FILLING FILTER REPLACEMENT MONTH 1!!" ML
(#) $RA%E OIL FILTER REPLACEMENT. MONTH 1!!" ML
(3) WINDOW WASHER FILTER
REPLACEMENT. MONTH 1!!" ML
(&) CVT OIL' TM OIL FILTER REPLACEMENT. MONTH 1!!" ML
(!) DIESEL ' PETROL FILLING FILTER
REPLACEMENT. MONTH 11"" ML
HAZARDOUS WASTE GENERATION DURING PM ACTIVITY:
SPILLAGE DURING EQUIPMENT AUTO
PROCESS:FREQUENCY
HAZARDOUS
WASTE
GENERATION
(1) LLC SPILLAGE DURING SALVAGING DAILY &" ML
(#) LLC SPILLAGE FROM GUN SIDE DURING
FILLING PROCESSDAILY 3" ML
(3) $RA%E OIL SPILLAGE FROM GUN SIDE
DURING FILLING PROCESS.DAILY 3" ML
(&) FUEL SEDIMENTARY GUN LEA%AGE
WHILE GUN UNCLAMP.DAILY &" ML
7/18/2019 Hazard Approach
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FOCUSED THEME: Energy conservation during Non production Hours - Maintenance Activities
NO OF ACTIVITY CAUSE SPILLAGE
7%
NO OF PM A CTIVITY IN FILLIG EQUIPMENT
93%
1'% OF PNEUMATIC ENEGY CONSUMED
DUING HOLIDAY TIME&
'2% OF PNEUMATIC ENEGY CONSUMED DUING
$OING HOU&
DATA GRASPING:
7/18/2019 Hazard Approach
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HAZARDOUS WASTE GENERATION DURING PM
PM ACTIVITY DESCRIPTION FREQUENCY
(1) LLC FILLING FILTER REPLACEMENT MONTH
(#) $RAE OIL FILTER REPLACEMENT. MONTH
MONTH
(&) CVT OIL' TM OIL FILTER REPLACEMENT. MONTH
MONTH
FREQUENCY
(1) LLC SPILLAGE DURING SALVAGING DAILY
DAILY
(3) WINDOW WASHER FILTER
REPLACEMENT.
(!) DIESEL ' PETROL FILLING FILTERREPLACEMENT.
SPILLAGE DURING EQUIPMENT AUTO
PROCESS:
(#) LLC SPILLAGE FROM GUN SIDE DURINGFILLING PROCESS
7/18/2019 Hazard Approach
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DAILY(&) FUEL SEDIMENTARY GUN LEAAGEWHILE GUN UNCLAMP.
7/18/2019 Hazard Approach
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CTIVITY:
1!!" ML
1!!" ML
1!!" ML
1!!" ML
11"" ML
&" ML
3" ML
HAZARDOUS
WASTE
GENERATION
HAZARDOUS
WASTE
GENERATION
7/18/2019 Hazard Approach
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&" ML
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NON PROD HOURS
MONTH WEEK NM3 ENERGY
W1
W#
W3
W&
W1
W#
W3
W&
W1
W#
W3
W&
OTHER DATA
W1
W#
W3
MAY MONTH #"1& ENERGY CONSUMPTIONON WEEEND
UNE MONTH #"1& ENERGY CONSUMPTIONON WEEEND
ULY MONTH #"1& ENERGY CONSUMPTIONON WEEEND
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PM 156 26
B/D 24 4
CALIBRAT 6 1
OVERHAU 48 8
OTHERS 12 2
PM$*D #& 1"%
CALI$RATION #%
OVERHAULING &+ #"%
OTHERS 1# !%
HALF YEALY HA#ADOUS $ASTE COLLECTI
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1! 3%
N !MA(AUG 14"
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THEME: REDUCE HAZARDOUS WASTE GENERATION IN MAINTENANCE ACTIVITIES
(1) BACK GROUND
PM 1! 3%$*D #& 1"%
CALI$RATION #%
OVERHAULING &+ #"%
OTHERS 1# !%
HALF YEALY HA#ADOUS $ASTE COLLECTION !MA(AUG 14"
DISPOSAL
HAZARDOUS WASTE EFFECTS
>ACUTE POISONING.
>CHRONIC HEALTH DISEASE.
>ENVIRONMENTAL DEGRADATION.
HEALTH EFFECTS
GROUND WATERPOLLUTION
WATER POLLUTION
SOLIDWASTE
AIRPOLLUTION
ACID RAIN
EN#IRONMENT EFFECTSSOURCES
ENERGY
GENERATION
INDUSTRIES
LOGISTICS
(2) PRESENT CONDITION
HAZARDOUS WASTE CATEGORIES
OIL SOAED COTTON WASTE
LU$E OIL*TM OIL*WASHER*COOLANT
POLYURETHANE SEALER
FILTERS CONTAINING(FUME*OIL*PLASTICS)
(3) APPROACH
TAINING SPILL HANDLING) OCP
PEVENTION )MINIMI#E HA#ADOUS $ASTE CONSUMPTION
EDUCE ) ECYCLE ) EPAI ) EUSE $ASTE
STANDADISE THE CHEC POINTS!PM)DAILY"
PHASE - 1
PHASE - 2
PHASE - 3
WASTE MANAGEMENT HIERACHYPHASE - 1 ACTIVITY SCHEDULE