guia para substituição de chillers

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CHILLER REPLACEMENT CONTRACTORS GUIDE YCAL – 15 to 65 TONS AIR COOLED SCROLL CHILLER YVAA – 150 to 500 TONS AIR COOLED SCREW CHILLER YLAA – 70 to 175 TONS AIR COOLED SCROLL CHILLER YCWL – 50 to 200 TONS WATER COOLED SCROLL CHILLER

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Guia para substituição de chillers existentes, por chillers de maior eficiência.

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  • CHILLER REPLACEMENT CONTRACTORS GUIDE

    YCAL 15 to 65 TONSAIR COOLED SCROLL CHILLER

    YVAA 150 to 500 TONSAIR COOLED SCREW CHILLER

    YLAA 70 to 175 TONSAIR COOLED SCROLL CHILLER

    YCWL 50 to 200 TONSWATER COOLED SCROLL CHILLER

  • AIR-COOLED

    YCAL15 TO 40

    YCAL41 TO 65

    YLAA70 TO 90

    YLAA91 TO 130

    YLAA131 TO 175

    YVAA150 TO 200

    YVAA201 TO 500

    WATER COOLED

    YCWL50 TO 90

    YCWL91 TO 130

    YCWL131 TO 200

    CHILLER REPLACEMENT CONTRACTORS GUIDE

    YCAL 15 to 65 TONSAIR COOLED SCROLL CHILLER

    YVAA 150 to 500 TONSAIR COOLED SCREW CHILLER

    YLAA 70 to 175 TONSAIR COOLED SCROLL CHILLER

    YCWL 50 to 200 TONSWATER COOLED SCROLL CHILLER

    Pages 12-23

    Pages 24-29

    Pages 36-43

    Pages 44-53

    Pages 54-63

    Pages 68-73

    Pages 74-85

    Pages 92-109

    Pages 110-117

    Pages 118-125

  • JOHNSON CONTROLS2

    In-stock Chillers Ready for Quick Shipment

    When You Need Cooling Fast!Complete packages for quick Plug & Play installation

    Air-cooled Scroll Chillers

    Air-cooled chillers using scroll-compressor technology rang-ing from 15 to 175 tons. Standard feature include:

    Voltages: 200V, 230V, 380V, 460V, 380-415V/50Hz, 575V

    Chilled-water supply range: 40 - 55F; brine supply to 10F Ambient operation between 0 - 115F Single-point power connection reduces wiring costs

    Non-fused disconnect switch simplifies installation and servicing

    Control transformer eliminates separate control wiring

    Micro-computer control panel is very user-friendly

    Low-noise fans reduce radiated sound

    Victaulic-grooved water connections reduce installation costs

    Complies with ASHRAE Standard 90.1 on energy efficiency

    Options are available upon request

    Air-cooled Screw Chillers

    Air-cooled chillers using YORK VSD Screw technology rang-ing from 150 to 500 tons. Standard features include:

    Voltages: 200V, 230V, 380V, 400V, 460V, 380-415V/50Hz, 575V

    Chilled-water supply range: 40 - 55F; brine supply to 15F Ambient operation between 0 - 125F Single-point power connection reduces wiring costs

    Non-fused disconnect switch simplifies installation and servicing

    Control transformer eliminates separate control wiring

    VSD increases reliability at start-up and shut-down

    Micro-computer control panel is very user-friendly

    Low-noise fans reduce radiated sound

    Victaulic-grooved water connections reduce installation costs

    Complies with ASHRAE Standard 90.1 on energy efficiency

    Options are available upon request

    Unit Benefits

  • 3jOHNSON CONTROLS

    Water-cooled Scroll Chillers

    Water-cooled chillers using scroll-compressor technology ranging from 50 to 200 tons. Standard features include:

    Voltages: 200V, 230V, 380V, 460V, 380-415V/50Hz, 575V

    Chilled-water supply range: 40 - 55F; brine supply to 15F Single-point power connection reduces wiring costs

    Non-fused disconnect switch simplifies installation and servicing

    Control transformer eliminates separate control wiring

    Micro-computer control panel is very user-friendly

    Complies with ASHRAE Standard 90.1 on energy efficiency

    Non-reversing heat pump function (leaving condenser temperature control)

    Options are available upon request

    Need more than the standard unit?

    If you need a chiller quickly but need some customization of features, Johnson Controls can make it happen. Customization features include:

    Suction-pressure readouts

    Service-Isolation valves

    Hot gas by-pass

    Brine cooling as low as 10F Functional witness testing

    Hydronics package

    Epoxy Coated Cond. Coils

    Options are available upon request

    Need temporary cooling?

    If you need cooling while we are customizing your unit, Johnson Controls can provide a rental unit. We make available a wide range of products including chillers, rooftop units, air handlers, towers and peripheral equipment. Our service includes delivery, installation, start-up, maintenance, and financing. If interested in this option please contact the JCI Rental Department at:

    1-800-JCI-RNTL (1800-524-7685)

    www.johnsoncontrols.com/rental

    Need Replacement Parts?

    Your brand HVAC parts source for air cooled, water cooled, and absorption chillers. We are able to ship out the HVAC parts that you need as soon as possible. If you need items urgently (for a hospital, school or other critical application) we can prioritize this requirement and work with our supplier for expediting. If you have a need for replacement parts please contact the JCI Parts Department at :

    1-800-932-1701

  • JOHNSON CONTROLS4

    Ways to Reduce Your Risk, Expand Your Business and Increase Your Profits

    OPTION I Use Variable Speed Technology to Create Chiller Replacement Opportunities

    Compressor motor control via a variable frequency drive allows you as the installing contractor to give your customer more tonnage without changing the electrical power supply. Also, emergency generator size can be reduced when feeding chillers with variable speed compressors.

    For Example: Your customer has an existing chiller that produces 165 tons at ARI conditions. The MCA for this chiller is 374 amps and the existing wire and breaker size was installed to meet this MCA. Your customer is short on capacity during peak hours of the day. YORK has an YVAA0248CEV that produces 225 tons with an MCA of 374. This will give you an extra 61 tons without changing out the wires or breakers.

    On the other hand, if your customer doesnt have a need for additional capacity, and the installation requires electri-cal power component upgrades, the first cost savings when using smaller breakers, wire and conduit is substantial.

    OPTION II Use Energy Performance to Differentiate Your Replacement Offering

    The YORK Latitude variable speed air-cooled chiller allows you as the installing contractor to offer your customers a replacement alternative that is as much as 25% more efficient than existing chillers.

    For Example: Your customer wants to replace an existing 350-ton chiller. You as the installing contractor can offer either a standard efficiency chiller or the YORK optimized variable speed chiller. The optimized offering will save the customer over $17,000/year*. With this level of annual savings, you can offer your customer a $21,250 additive alternate with a 1.25 year simple payback. The price premium for the optimized offering is $7,000, which allows you to capture $14,250 of additional gross profit.

    *see the next page for the Average Energy Cost (AEC) calculation

    $310 Average Wire Savings Potential For a Smaller Circuit Breaker Frame Size

    $2,100

    $3,500

  • 5jOHNSON CONTROLS

    Annual Savings / Average Energy Cost (AEC) Calculation

    Input Variables:

    IPLV = Integrated Part Load Value (kW/TON) = (12) / (IPLV EER)FLT = Full Load Tons (tons)ACL = Average Chiller Load (tons) = (FLT) x (0.58)RATE = Commercial Energy Cost ($/kWh)OH Average Chiller Operating Hours (hrs)

    Output Functions:

    AEC = (IPLV) x (ACL) x (RATE) x (OH)Annual Savings = AEC Existing or Base Bid AEC New

    ExampleInput Variables:

    IPLV Existing or Base Bid = 15.4 EER

    IPLV New = 19.0 EER

    FLT Existing or Base Bid = 350 tons

    FLT New = 350 tons

    RATE = $0.1016/kWh

    OH = 5000 hrs

    Calculations:

    AEC Existing or Base Bid = (IPLV) x (ACL) x (RATE) x (OH)

    AEC Existing or Base Bid = (12 / (IPLV EER)) x ((FLT) x (0.58)) x (RATE) x (OH)

    AEC Existing or Base Bid = (12 / 15.4 EER) x (350 tons x 0.58) x ($0.1016/kWh) x (5000 hrs)

    AEC Existing or Base Bid = $80,356.36

    AEC New = (IPLV) x (ACL) x (RATE) x (OH)

    AEC New = (12 / (IPLV EER)) x ((FLT) x (0.58)) x (RATE) x (OH)

    AEC New = (12 / 19.0 EER) x (350 tons x 0.58) x ($0.1016/kWh) x (5000 hrs)

    AEC New = $65,130.95

    Annual Savings = AEC Existing or Base Bid AEC New

    Annual Savings = $80,356.36 - $65,130.95

    Annual Savings = $15,225.41 / year

  • JOHNSON CONTROLS6

  • 7jOHNSON CONTROLS

    YCAL15 to 65 Tons

    Air Cooled Scroll Chiller

  • JOHNSON CONTROLS8

  • 9jOHNSON CONTROLS

    WARNING To ensure warranty coverage, this equipment must be commissioned and serviced by an authorized Johnson Controls Service Mechanic or a qualified service person experienced in chiller installation. Installation must comply with all applicable codes, particularly in regard to elec-trical wiring and other safety elements such as relief valves, HP cutout settings, design working pressures, and ventilation requirements consistent with the amount and type of refrigerant charge. Lethal voltages exist within the control panels. Before servicing, open and tag all disconnect switches.

    Installation Check List

    The following items must be checked before placing the units in operation.

    1. Inspect the unit for shipping damage.

    2. Rig Unit using spreader bars.

    3. Open the unit only to install water piping system. Do not remove protective covers from water connections until piping is ready for attachment. Check water piping to ensure cleanliness.

    4. Pipe unit using good piping practice (see ASHRAE handbook section 215 and 195).

    5. Check to see that the unit is installed and operated within limitations (Refer to Operational and Voltage Limitations located in Section 1 of the YCAL Operations and Maintenance Guide [Form 150.62-NM8]).

    The following pages outline detailed procedures to be followed to install and startup the chiller.

    Handling

    These units are shipped as completely assembled units containing full operating charge, and care should be taken to avoid damage due to rough handling.

    WARNING The unit should be lifted by inserting hooks through the holes provided in the unit base rails. Spreader bars should be used to avoid crushing the unit frame rails with lifting chains.

    Inspection

    Immediately upon receiving the unit, it should be inspected for pos-sible damage which may have occurred during transit. If damage is evident, it should be noted in the carriers freight bill. A written request for inspection by the carriers agent should be made at once. See Instruction manual, Form 50.15-NM for more information and details.

    Location and Clearances

    These units are designed for outdoor installations on ground level, rooftop, or beside a building. Location should be selected for mini-mum sun exposure and to insure adequate supply of fresh air for the condenser. The units must be installed with sufficient clearances for air entrance to the condenser coil, for air discharge away from the condenser, and for servicing access.

    In installations where winter operation is intended and show accumu-lations are expected, additional height must be provided to ensure normal condenser air flow.

    Clearances are listed under Dimensions in Section 1 of the YCAL Operations and Maintenance Guide form 150.62-NM8.

    EXAMPLE OF PROPER LIFTING

    YCAL RIGGING

  • JOHNSON CONTROLS10

    AIR COOLED SCROLL CHILLERYCAL Style E - 15 to 65 TONS (R-410A)

    BENEFITS

    Maintenance free, hermetic scroll compressor utilizes fewer moving parts to minimize breakdown Components and circuitry designed for lower minimum circuit ampacities (MCA) to allow use of smaller

    wire for reduced power wiring costs Electronic, digital-based controls ensure reliable, solid-state monitoring and control Units ship with full ref. charge and undergo factory pressure and operational testing to minimize field setup

    time Two refrigerant circuits on units over 35 tons allows redundant operation Industrys only 18-month air cooled warranty that covers all parts Wide range of options to fit any design requirement. (Acoustical treatments, Hydrokit packages etc)

    UPGRADE OPTIONS

    Remote Cooler Power Options --> 200, 230, 380, 460, 575 (Not available on all models, refer to Engineering Guide): Single Point Terminal Block, Non-fused Disconnect Switch, Circuit Breaker, Control Transformer Control Options: Low Ambient Kit extends operating range to 0 deg. F from +25 deg. F Discharge Pressure Transducers and Readout Capability (standard) allows unit to sense and display

    discharge pressure Low Temperature Brine for chilling below 30 deg. F Motor Current Module allows monitoring of compressor motor current, provides extra protection against

    compressor reverse rotation, phase-loss and phase imbalance Hot Gas Bypass for continuous, stable operation at capacities as low as 5% capacity Service Isolation Valve - suction and discharge (ball type) isolation valves are added to unit per system;

    includes a system high pressure relief valve in compliance with ASHRAE 15 Pre-coated, Post-coated Epoxy Dipped or Copper Fin condenser coils Unit Enclosure Options: Wire Panels (full unit-standard): coated, heavy gauge welded wire mesh mounted on exterior of unit to

    prevent unauthorized access Louvered Panels (full unit): to protect condenser coils, visually screen internal components and prevent

    unauthorized access Sound Attenuation: Compressor Acoustic Sound Blanket Ultra Quiet fans Vibration Isolators - 1" spring, 2" spring or neoprene pad isolators for mounting under unit base rails

  • 11jOHNSON CONTROLS

    AIR COOLED SCROLL CHILLERYCAL Style E - 15 to 65 TONS

    PACKAGE DESCRIPTION:

    Shipped complete from the factory ready for field installation and use

    Fully charged with HFC-410A and initial oil charge Baked on powder paint Heavy gauge, formed galvanized steel base Operational and Pressure Tested

    Compressors:

    Suction-gas cooled, hermetic scroll compressors Large internal volume and oil reservoir provides

    greater liquid tolerance Crankcase heaters for extra protection against

    liquid migration

    Condenser:

    Low noise, direct drive, maximum efficiency fans with corrosion resistant aluminum hub and com-posite blades; statically and dynamically balanced

    Totally enclosed air over (TEAO) type fan motors, current protected and permanently sealed

    Seamless, internally enhanced copper fin & tube coils arranged in staggered rows; mechanically expanded to full-height aluminum fins

    Design Working Pressure 650 PSIG Integral subcooling included

    Cooler:

    Equipped with a heater controlled by separate thermostat for freeze protection to 20 deg. F

    Covered by closed cell foam insulation Inlet and outlet are grooved for compatibility with

    field supplied victaulic connections

    Controls:

    All controls housed in a NEMA 3R/12 cabinet with gasket sealed, hinged & latched door

    LCD, 40-character display with backlight Color coded, sealed keypad Standard controls permit operation from 25 to

    125 deg F.

  • JOHNSON CONTROLS12

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 15.4 17.6 10.0 / 2.950.0 70.2 9.1 6.3 16.0 / 4.7

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0019EE46 15.4 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.0 / 2.9LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.6 / 4.3Design Flow Rate (gpm) 37.0 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 6.3 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 1454Fluid Water Operating Wt. (lbs.) 1481Fouling Factor 0.00010Water Volume (gal) 3.3

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 18.6/18.6Compressor Start Current (LRA) 114.0/114.0Fan QTY/FLA (each) 2/1.3

    Single PointMin. Circuit Ampacity 44.9Min. Non-Fused Disconnect (Amps) 60Min. Dual Element Fuse Size (Amps) 50Max. Dual Element Fuse Size (Amps) 60Min. Circuit Breaker (Amps) 50Max. Circuit Breaker (Amps) 60Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 39.8 Operating Condition Electrical DataInrush (PW) Amps 114.0 Compressor kW 17.6Starter Type Across the Line Total Fan kW 1.0

    Total kW 18.6

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • 13jOHNSON CONTROLS

    YCAL15 TO 40

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  • JOHNSON CONTROLS14

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 18.7 21.5 10.0 / 2.950.0 72.1 11.5 7.2 16.9 / 5.0

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0022EE46 18.7 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.0 / 2.9LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 15.5 / 4.5Design Flow Rate (gpm) 44.8 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 4.9 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 1567Fluid Water Operating Wt. (lbs.) 1597Fouling Factor 0.00010Water Volume. (gal) 3.6

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 20.0/20.0Compressor Start Current (LRA) 125.0/125.0Fan QTY/FLA (each) 2/1.3

    Single PointMin. Circuit Ampacity 48.1Min. Non-Fused Disconnect (Amps) 60Min. Dual Element Fuse Size (Amps) 60Max. Dual Element Fuse Size (Amps) 60Min. Circuit Breaker (Amps) 60Max. Circuit Breaker (Amps) 60Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 42.6 Operating Condition Electrical DataInrush (PW) Amps 125.0 Compressor kW 21.5Starter Type Across the Line Total Fan kW 1.0

    48.1 Total kW 22.5

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL15 TO 40

    15jOHNSON CONTROLS

    MODEL: YCAL0022EE46AHRI CAPACITY 18.7 TONS

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  • JOHNSON CONTROLS16

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 25.6 27.5 10.1 / 3.050.8 71.9 15.7 11.7 14.3 / 4.2

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0028EE46 25.6 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.1 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 13.4 / 3.9Design Flow Rate (gpm) 61.3 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 8.9 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 1798Fluid Water Operating Wt. (lbs.) 1835Fouling Factor 0.00010Water Volume. (gal) 2.5

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 23.1/26.9Compressor Start Current (LRA) 150.0/187.0Fan QTY/FLA (each) 2/4.0

    Single PointMin. Circuit Ampacity 64.7Min. Non-Fused Disconnect (Amps) 100Min. Dual Element Fuse Size (Amps) 80Max. Dual Element Fuse Size (Amps) 90Min. Circuit Breaker (Amps) 80Max. Circuit Breaker (Amps) 90Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 58.0 Operating Condition Electrical DataInrush (PW) Amps 187.0 Compressor kW 27.5Starter Type Across the Line Total Fan kW 3.0

    Total kW 30.5

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL15 TO 40

    17jOHNSON CONTROLS

    MODEL: YCAL0028EE46AHRI CAPACITY 25.6 TONS

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  • JOHNSON CONTROLS18

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 28.6 29.6 10.5 / 3.150.0 70.0 16.6 11.2 15.7 / 4.6

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0033EE46 28.6 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.5 / 3.1LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.5 / 4.2Design Flow Rate (gpm) 68.4 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 11.0 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 2034Fluid Water Operating Wt. (lbs.) 2077Fouling Factor 0.00010Water Volume. (gal) 5.2

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 26.9/26.9Compressor Start Current (LRA) 187.0/187.0Fan QTY/FLA (each) 2/4.0

    Single PointMin. Circuit Ampacity 66.7Min. Non-Fused Disconnect (Amps) 100Min. Dual Element Fuse Size (Amps) 80Max. Dual Element Fuse Size (Amps) 90Min. Circuit Breaker (Amps) 80Max. Circuit Breaker (Amps) 90Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 61.8 Operating Condition Electrical DataInrush (PW) Amps 187.0 Compressor kW 29.6Starter Type Across the Line Total Fan kW 3.0

    Total kW 32.6

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL15 TO 40

    19jOHNSON CONTROLS

    MODEL: YCAL0033EE46AHRI CAPACITY 28.6 TONS

    Dw

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  • JOHNSON CONTROLS20

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 37.2 38.8 10.1 / 3.075.0 83.3 30.0 24.4 12.0 / 3.550.0 69.0 21.1 14.2 14.9 / 4.425.0 55.0 11.5 6.6 17.3 / 5.1

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0043EE46 37.2 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.1 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.5 / 4.2Design Flow Rate (gpm) 89.2 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 6.1 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 2942Fluid Water Operating Wt. (lbs.) 2967Fouling Factor 0.00010Water Volume. (gal) 2.7

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 20.0/20.0 20.0/20.0Compressor Start Current (LRA) 125.0/125.0 125.0/125.0Fan QTY/FLA (each) 2/3.4 2/3.4

    Single PointMin. Circuit Ampacity 99.2Min. Non-Fused Disconnect (Amps) 150Min. Dual Element Fuse Size (Amps) 110Max. Dual Element Fuse Size (Amps) 110Min. Circuit Breaker (Amps) 110Max. Circuit Breaker (Amps) 110Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 93.7 Operating Condition Electrical DataInrush (PW) Amps 125.0 Compressor kW 38.8Starter Type Across the Line Total Fan kW 5.6

    Total kW 44.4

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL15 TO 40

    21jOHNSON CONTROLS

    MODEL: YCAL0043EE46AHRI CAPACITY 37.2 TONS

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  • JOHNSON CONTROLS22

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 39.4 41.0 10.2 / 3.073.2 82.9 31.5 25.2 12.3 / 3.650.0 69.1 22.4 14.9 15.2 / 4.523.2 55.0 11.6 6.5 17.5 / 5.1

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0046EE46 39.4 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.2 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.7 / 4.3Design Flow Rate (gpm) 94.5 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 5.1 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 2968Fluid Water Operating Wt. (lbs.) 3000Fouling Factor 0.00010Water Volume. (gal) 3.5

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 20.7/20.7 20.0/20.0Compressor Start Current (LRA) 125.0/125.0 125.0/125.0Fan QTY/FLA (each) 2/3.4 2/3.4

    Single PointMin. Circuit Ampacity 100.8Min. Non-Fused Disconnect (Amps) 150Min. Dual Element Fuse Size (Amps) 110Max. Dual Element Fuse Size (Amps) 110Min. Circuit Breaker (Amps) 110Max. Circuit Breaker (Amps) 110Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 95.1 Operating Condition Electrical DataInrush (PW) Amps 125.0 Compressor kW 41.0Starter Type Across the Line Total Fan kW 5.6

    Total kW 46.6

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL15 TO 40

    23jOHNSON CONTROLS

    MODEL: YCAL0046EE46AHRI CAPACITY 39.4 TONS

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  • JOHNSON CONTROLS24

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 46.2 47.9 10.2 / 3.075.0 83.4 37.3 30.7 12.0 / 3.550.0 69.5 26.6 17.6 15.2 / 4.525.0 55.0 15.1 7.8 19.1 / 5.6

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0052EE46 46.2 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.2 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 15.1 / 4.4Design Flow Rate (gpm) 110.8 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 9.2 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 3170Fluid Water Operating Wt. (lbs.) 3208Fouling Factor 0.00010Water Volume. (gal) 3.5

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 23.1/23.1 23.1/23.1Compressor Start Current (LRA) 150.0/150.0 150.0/150.0Fan QTY/FLA (each) 2/4.0 2/4.0

    Single PointMin. Circuit Ampacity 114.2Min. Non-Fused Disconnect (Amps) 150Min. Dual Element Fuse Size (Amps) 125Max. Dual Element Fuse Size (Amps) 125Min. Circuit Breaker (Amps) 125Max. Circuit Breaker (Amps) 125Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 108.4 Operating Condition Electrical DataInrush (PW) Amps 150.0 Compressor kW 47.9Starter Type Across the Line Total Fan kW 6.7

    Total kW 54.6

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • YCAL41 TO 65

    25jOHNSON CONTROLS

    MODEL: YCAL0052EE46AHRI CAPACITY 46.2 TONS

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  • JOHNSON CONTROLS26

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 56.2 60.3 10.1 / 3.075.0 83.6 45.5 38.8 12.0 / 3.550.0 69.4 32.2 22.6 14.9 / 4.425.0 55.0 18.0 10.2 18.1 / 5.3

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0056EE46 56.2 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.1 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.7 / 4.3Design Flow Rate (gpm) 134.7 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 9.9 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 3206Fluid Water Operating Wt. (lbs.) 3244Fouling Factor 0.00010Water Volume. (gal) 4.1

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 26.9/26.9 26.9/26.9Compressor Start Current (LRA) 187.0/187.0 187.0/187.0Fan QTY/FLA (each) 2/4.0 2/4.0

    Single PointMin. Circuit Ampacity 130.3Min. Non-Fused Disconnect (Amps) 150Min. Dual Element Fuse Size (Amps) 150Max. Dual Element Fuse Size (Amps) 150Min. Circuit Breaker (Amps) 150Max. Circuit Breaker (Amps) 150Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 123.6 Operating Condition Electrical DataInrush (PW) Amps 187.0 Compressor kW 60.3Starter Type Across the Line Total Fan kW 6.7

    Total kW 67.0

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • 27jOHNSON CONTROLS

    YCAL41 TO 65

    MODEL: YCAL0056EE46AHRI CAPACITY 56.2 TONS

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  • JOHNSON CONTROLS28

    Part Load Rating DataLoad % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 66.1 72.1 10.1 / 3.071.5 82.6 52.5 42.2 12.9 / 3.850.0 69.3 37.8 26.6 15.2 / 4.521.5 55.0 18.5 10.3 18.5 / 5.4

    Air Cooled Scroll ChillerPerformance Specification

    Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0066EE46 66.1 460/3/60 R410A

    Evaporator Data Condenser Data Performance DataEWT (F) 54.0 Ambient Temp. (F) 95.0 EER / COP 10.1 / 3.0LWT (F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 15.1 / 4.4Design Flow Rate (gpm) 158.4 Min. Ambient Temp. (F) 25.0 Physical DataPressure Drop (ft.) 8.3 Max. Ambient Temp. (F) 115.0 Rigging Wt. (lbs.) 4097Fluid Water Operating Wt. (lbs.) 4142Fouling Factor 0.00010Water Volume. (gal) 4.9

    Electrical DataCircuit 1 2 3 4

    Compressor RLA 33.9/33.9 26.9/26.9Compressor Start Current (LRA) 250.0/250.0 187.0/187.0Fan QTY/FLA (each) 2/4.0 2/1.3

    Single PointMin. Circuit Ampacity 146.0Min. Non-Fused Disconnect (Amps) 200Min. Dual Element Fuse Size (Amps) 175Max. Dual Element Fuse Size (Amps) 175Min. Circuit Breaker (Amps) 175Max. Circuit Breaker (Amps) 175Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#6 - 350Total Amps 137.6 Operating Condition Electrical DataInrush (PW) Amps 250.0 Compressor kW 72.1Starter Type Across the Line Total Fan kW 6.7

    Total kW 78.8

    Notes:

    RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

  • 29jOHNSON CONTROLS

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