gopika,pre-cooling,sorting & grading

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    Wel Come

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    PRE-COOLING, SORTING &GRADING OF FRUITS AND

    VEGITABLES

    Gopika M.HMK 810III B.Sc (Ag.maco)

    Prepared by,

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    PRE-COOLING: It is the rapid cooling process administered in commodities for

    removal of field heat.

    It has to be done immediately after harvest.

    Pre-cooling reduces the rate of respiration of the freshly harvested

    commodity accompanied by reduction in metabolic activity and

    thereby extends the shelf life of the commodity.

    Pre-cooling reducesField heat

    Rate of respiration

    Rate of ripening

    Loss of moisture

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    Pre-cooling method is selected based on

    1. Nature of the product

    2. Value and quantity of the product

    3. Equipment and materials

    4. Heat transfer characteristics of the product

    Success of pre-cooling depends on

    1. Time between Harvest and Pre-cooling.

    2. Initial and final product temperature.

    3. Accessibility of cooling medium and the produce.

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    Types of Pre-cooling

    1. Room cooling

    2. Water cooling

    3. Vacuum cooling

    4. Forced air cooling

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    Room Cooling:

    This method simply involves placing the crop into a cold store.

    This may be the same cold store where, the crop is to be stored for

    long periods.

    The type of room used may vary, but generally consists of a

    refrigeration unit across which cold air is passed from fan.

    The length of the time required is the only drawback in this method.

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    Water cooling:

    It can be done by flooding, Spraying or immersion.

    Flood system is the most efficient, in which a film of cold water flows

    rapidly and uniformly over the surface of warm substances.

    The advantages of this method are Speed, Uniform cooling and no

    weight loss or dehydration.

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    Vacuum cooling:

    Water in the product acts as refrigerant under low pressure

    obtained in the vacuum chamber.

    A pressure of 4.6mm of mercury reduces the boiling point ofwater from 100 0C - 0 0C.

    As the water leaves the product in the form of vapour, The

    product is cooled by supplying the latent heat required toevaporate water.

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    Forced air cooling:

    The simplest design is

    achieved by building parallel

    stacks of palletized cartons in a

    refrigerated cold room.

    The gap between the two

    parallel rows of pallets is closed

    off with a cover.

    A small exhaust fan is placed at

    one end. The exhaust fan removes

    air from the enclosed space so

    that the pressure falls.

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    Sorting & Grading :

    The main purpose of sorting & grading is to segregate produce into

    grades A,B,C & culls .

    Over ripe fruits or over mature vegetables, unpalatable for human

    consumption may find use in animal feeding or in processing of

    some products.

    Sorting is done by hand to remove the fruits which are unsuitable

    to market or storage due to damage by insects , diseases ormechanical injuries.

    The remainder produce is separated into two or more grades on the

    basis of the surface colour, shape or visible defects .

    For example in an apple packing house in India 3 grades viz. Extra

    fancy, Fancy &standard may be packed for marketing. The fourth

    cull grade is meant for processing.

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    cont.

    In the Sorting of fruit & vegetables- sensory qualityattributes are taken in to consideration, such as presence

    & extent of discoloration, blemish and shape.

    While in Grading physical attributes which can be

    measured such as size and weight are taken into account.

    Often sorting precedes grading operations.

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    Advantages of sorting and grading

    It provides common language .

    Reduce dispute of quality between seller and buyer.

    Standardized grades form basis for price fixation & advertisement.

    Improve marketing efficiency by selling a produce without a

    personal selection.

    Bargaining power is enhanced to get better premium for better

    grades.

    Grading the produce into certain size & shape facilitates packing &

    transportation easy.

    To eliminate re-sorting or re-packing at wholesale or transit markets.

    Assist producers & other intermediaries in preparing fresh

    horticultural commodities for market with appropriate labeling.

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    Grading is done by hand or with the help of grading

    machines. There are several mechanical graders

    such are as fallows.1.Screen graders

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    2.Weight graders

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    3. Rotary barrel / Drum type

    grader

    4. Divergent roller type

    Rotary barrel / Drum type grader

    Divergent opening two stage

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    5. Fixed opining roller type grader.

    6.Expanding opening slot type grader.

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    7.Computerized graders for size , weight and colour.

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    SOURCE; A HANDBOOK ON POST HARVEST MANAGEMENT

    OF FRUITS & VEGETABLES.

    - By Dr. P. Jacob John.

    HANDLING,PROCESSING, FERMENTATION & WASTE

    MANAGEMENT. VOL-1 .

    - By L. R. Verma & V. K. Joshi

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