gf machining solutions - agiecharmilles laser texturing - model p400

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GF Machining Solutions LASER P 400 AgieCharmilles

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Page 1: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

GF Machining Solutions

LASER P 400AgieCharmilles

Page 2: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

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Swiss design and quality

Make the difference

Simplify your machining process

All-in-one digitized process

Dedicated to your specific needs

Higher degree of autonomy

New product design dimension

Ease of use

GF Machining Solutions

Contents

Understanding your expectations is our commitment.Impeccable performance in a single compact solutionOutstanding quality and efficiency concentrated in the smallest pos-sible footprint and femtosecond Laser technology’s integration are the hallmarks of the LASER P 400, an unique texturing, engraving and marking solution. Specially designed for aesthetic and func-tional texturing of precision parts, including parts for watches and jewelry, small inserts, cutting tools, and micro machined workpi-eces, the LASER P 400 delivers the highly accurate and repeatable results your discerning customers demand.

GF Machining Solutions : all about youWhen all you need is everything, it’s good to know that there is one company that you can count

on to deliver complete solutions and services. From world-class Milling, electrical discharge

machines (EDM) and Laser texturing machine tools through to first-class Automation, Tooling

and software systems — all backed by unrivaled Customer service and support — we, through

our Mikron, Liechti, AgieCharmilles and System 3R technologies help you raise your game and

increase your competitive edge.

Page 3: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

5 AgieCharmilles LASER P 400

Your versatile solution

Ramp up your productivity and part quality with this leading-edge five-axis Laser solution. Use fewer electrodes and cutting tools and eliminate the need for costly raw materials. Machine your part in just one setup, limit human error and significantly simplify your manufacturing process.

Deliver highly accurate and repeatable results your valued customers expect. This one-of-a-kind Laser engraving, texturing and marking solution combines outstanding quality, efficiency, and femtosecond Laser technology in the smallest possible footprint. It is specifically designed for aesthetic and functional texturing of precision parts for watches and jewelry, small inserts, cutting tools and micro machined work pieces.

Scalable solutionCustomize your LASER P 400 series machine to your specific

needs, thanks to its scalability. Start with a standard configura-

tion and, as your business evolves, add an axis, a nano or ultra-

short pulsed Laser, Automation, and System 3R Tooling.

Innovative texturingFemotosecond Laser technology opens new possibilities for aest-hetic nano textures, including ripple effects and spikes, as well as functional textures.

Driving your productivity in precision parts production

Extreme texturing and engraving qualityGet clean, sharp results and absolutely burr-free texturing and engraving with no post-treatment steps required. Using an ytter-bium pulsed fiber Laser in combination with a ultrashort pulsed Laser (femtosecond) you achieve exceptionally high quality.

Nano and femto Dual Laser offering more flexibility

Scalable to meet your specific current and future needs

Innovative to open new application horizons with sharp, clean engraving and Nano-level texturing

Robust for optimal dynamics and accuracy

Ergonomic for user comfort and more productivity per square meter

Make the difference Make the difference

Dual LaserCombine in live advantages of two lasers (Nano \ Femto) into one solution.

4 AgieCharmilles LASER P 400

Page 4: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

6 AgieCharmilles LASER P 400

Simplify your process and achieve infinite repeatabilityLimit human error, open new design possibilities and easily texture and engrave your parts, molds and dies — regardless of surface constraints — with our fully digital five-axis process. Fast, accurate and easy surface calculation is built into our Laser solutions to save you time and increase your productivity.

In a single setup, GF Machining Solutions’ leading-edge Laser technology makes it easy for you to machine all of the elements of a bottle cap cavity.

Success in one setup

Groove machiningEliminate the steps required by con-

ventional technologies with five-

axis Laser texturing. You do it

all in one step.

Laser blastingAchieve outstanding textural ho-

mogeneity with fully automated

and ready-to-use three- or five-

axis Laser blasting.

Groove machining process

GFMS LaserCam 5 axis simulation

Simplify your machining process All-in-one digitized process

Logos and special texturesMake your own distinctive mark

on your work piece, thanks to the

unlimited possibilities offered by our

Laser texturing technology.

Transformation to mesh

Volume to be engraved

Surface of engraving

Milled cavity

* Laser technology 3 operations in 1 setup

Greater productivity and design possibilities

3 in 1*

Lower running costs

Fewer setups

Fewer human errors

Page 5: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

8 AgieCharmilles LASER P 400 9 AgieCharmilles LASER P 400

Dedicated to your specific needs

Choose between a fiber or direct Laser and execute your three- or five-axis applications with full confidence that you have a flexible solution dedicated to your specific needs. Only GF Machining Solutions positions you to realize the full potential of Laser texturing technology with an all-in-one dual Laser head.

One-of-a-kind, all-in-one dual Laser solution

Higher degree of autonomy

Unproductive time is the enemy of productivity, and System 3R Automation, Tooling and software has the solutions to optimizes production by using your machine to its full capacity.

Optimize your production

Standard, all-in-one dual Laser head

Choice of chucks and Tooling

Vision system for automatic laser

positioningBlowing nozzle

Fast mounting lens holder and exhaust collector

Renishaw TP1 touch probe

Versatile Laser solution

Laser fiber

Second fiber

Ultra-short pulsed Laser (femto)

Start Standard solution

EvolveAdd your

integrable solution

Become uniqueGet a unique

five-axis solution

Integrable five axis module

Three-axis System 3RDynafix 280 / GPS 240

Five-axis manual rotary 3R systemMacro 54

Five-axis automatic rotary 3R systemMacro 54

Complete solutionWPT1+ / Laser P 400 (U)

Complete solution WPC-S / Laser P 400 (U)

Page 6: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

10 AgieCharmilles LASER P 400 11 AgieCharmilles LASER P 400

New product design dimension New product design dimension

The femto laser possibilitiesTexture new materials with confidence

As the market reference in surface texturing, we make it easy for you to engrave a wide variety of materials in three or five axes, with or without a femto Laser source : steel, aluminum, carbide, brass, graphite, copper, ceramic and gemstones. With the femto Laser, you can also engrave glass, sapphire and polymers.

Unlimited possibilities

RipplesNew design possibilities with femto laser, colors by light diffraction.

EfficientFemto second laser allows burr

free engravings, limiting Laser

post treatment operations

SpikesNew capability with femto

laser, deep blacks texture

(light trapping)

Standard and cost

effective fiber laser

solution (Nano second)

Sapphire*

Sapphire*

Glass*

Glass*

Glass*

Glass*

Glass*

Glass*

Glass*Glass*

Glass*

AluminumAluminum

Aluminum

Aluminum

Aluminum

Silver

Silver

Silver

Silver

Titanium

Titanium

Titanium Titanium

Titanium

Titanium

Titanium

Titanium

Diamond*

Diamond*

Diamond*

Diamond*

Diamond*

Diamond*Diamond*

Diamond*

Technical ceramics*

Technical ceramics*

Technical ceramics*

Technical ceramics*

Technical ceramics*

Technical ceramics*

Technical ceramics*

Steel

Steel

Steel

Steel

Steel

Copper

Zirconia*

Zirconia*

Zirconia*Zirconia*

Zirconia*

Zirconia*

Gold

Gold

Gold

Gold

Gold

molybdenum

molybdenum

molybdenum

molybdenum

molybdenum

molybdenum

molybdenum

Stainless Steel

Stainless Steel

Stainless Steel

Stainless SteelStainless Steel

Stainless Steel

Stainless Steel

Tungsten carbide

Tungsten carbide

Polymers*

Polymers*

Polymers*

Polymers*

Polymers*

Polymers*

Polymers*

Polymers*

Polymers*

Brass

Brass

Brass Brass

Brass

Brass

Superalloys

Superalloys

Superalloys

Superalloys

Superalloys

Superalloys

Superalloys

Superalloys

Superalloys

Platinum

Ruby*PCD

PCD

PCD

PCD

PCD

Graphite

GraphiteSilicon carbide

Silicon carbide

Silicon carbide

Silicon carbide

Silicon carbide

Silicon carbide

Silicon carbide

Silicon carbide

* With ultra-short pulsed Laser (femto)

Page 7: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

12 AgieCharmilles LASER P 400 13 AgieCharmilles LASER P 400

LASER P 400

Ease of use

Best ergonomic solution for your ease of use

Comfortable utilizationDoors open for easy loading and optimal workpiece access.Doors closed : the large window provides an excellent view inside the machine for process monitoring.

1.600 mm from the floor

Adjustable screen position accommodates seated or standing user

LASER P 400

Dimension of complete equipment * mm 1230 x 2330 x 2490Machine weight (machine only) kg 2400Floor space (machine only) m2 2.04Maximum workpiece dimensions 3Ax/5Ax mm 600 x 400 x 250 / Ø 120 x h 120 Maximum workpiece weight 3Ax/5Ax kg 50/4Table size mm 680 x 400 Travel X/Y/Z mm 600 x 400 x 300 Rotary 4/5 axis ** mm A 115°-105°/B 360°Laser sources W Multi-Laser sources : nanosecond and/or ultrashort pulsed laser **Power consumption Electrical : 3 x 400 Vac + ground ; 6 kVA

Pneumatic : 6 bars 500 l/h

* Width x depth x height ** Option

Technical data

2492

1658

Ø 1700

1220

R 604

Electrical connection

Pneumatic connection

Exhaust

Page 8: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

14 15AgieCharmilles LASER P 400 AgieCharmilles LASER P 400

GF Machining Solutions

EDM (electrical discharge machining)AgieCharmilles wire-cutting, die-sinking

and hole-drilling machines.

For over 60 years we have been at the forefront of every EDM development:

designing and refining the EDM process and building machine tools that de-

liver peerless part accuracies, surface finishes, cutting speeds and process

reliability. Today, our AgieCharmilles wire-cutting, die-sinking and hole-drill-

ing machines are recognized throughout the world as the best in the business.

Our continuous research and development in digital generator technology,

control systems and integrated Automation systems are evidence of our com-

mitment to keeping your EDM operations on the leading edge of technology.

MillingMikron high-speed (HSM), high-performance (HPM)

and high-efficiency (HEM) Milling centers.

Customers operating in the mold, tool and die and precision component

manufacturing sectors stake their reputations on being able to quickly and

cost-competitively meet their customers’ demands. That’s why they invest

in Mikron machines. Incorporating the latest and most advanced technolo-

gies and premium-performance components, Mikron HSM, HPM and HEM

machines help you increase your production capabilities and improve your

productivity. Designed and built for speed, accuracy and reliability, the ma-

chines, like you, are proven performers.

Liechti Dedicated Aerospace and Energy machining Centers.

Aerospace and power generation turbine manufacturers increasingly turn

to Liechti dedicated five- and six-axis machining centers to machine com-

plex, high-precision airfoils on blades, disks, blings, blisks / IBRs and impel-

lers. It’s easy to see why because these machines, with their specific profile

machining technology, specialized CAD / CAM software and engineering

competence for ultra-dynamic machining in titanium, Inconel, nimonic, ti-

tanium-aluminide and high-alloy steels, yield productivity gains as much

as 30 percent, thanks to reduced machining times. In the globally competi-

tive aerospace and power generation manufacturing sector, that’s definitely

worth shouting about.

Step-Tec Spindles.

At the heart of every Mikron machining center is high-performance Step-

Tec Spindle. Step-Tec Spindles are essential core components of our ma-

chining centers. Highly accurate and thermally stable Step-Tec Spindles

ensure that our machines can handle everything from heavy-duty roughing

to fine-finishing operations.

AutomationSystem 3R Automation, Tooling and software.

Productivity is the key to manufacturing success, and automating a manu-

facturing process is a proven method of increasing its efficiency, effective-

ness, quality and reliability. System 3R’s integrated Automation, Tooling and

software solutions — simple workpiece pallet and electrode changers and

flexible manufacturing and robot handling systems — increase your com-

petitive advantage.

Customer ServicesOperations Support, Machine Support and Business Support.

To help you get the most and the best from your machine tools and equip-

ment, we offer three levels of support. Operations Support covers our range

of original wear parts and certified consumables (EDM wires, filters, resins,

electrodes etc.) to ensure that your machines are performing at the highest

levels. Machine Support maximizes, through our best-in-class technical sup-

port, preventive services and quality spare parts, your machine tool uptime.

Business Support is designed to help you make a real step-change in your

productivity and performance with solutions tailored to your specific needs.

LaserAgieCharmilles Laser texturing machines.

Laser texturing is a fully-digitized surface engineering process that has

huge potential. The technology enables precise 2D and 3D textures or

engravings to be machined accurately and directly onto complex parts or

molds to improve and alter their aesthetic appeal, functionality and

performance. The process is infinitely repeatable and offers many distinct

environmental and economic advantages over conventional texturing

processes.

Laser Additive Manufacturing (AM).

GF Machining Solutions has partnered with EOS, the global leader for

high-end AM solutions, to integrate this innovative technology and further

develop it into its current solutions to fully benefit the mold industry, by fo-

cusing on injection efficiency : optimized cooling design to reduce cycle

time, lower energy consumption, higher quality of plastic parts.

Page 9: GF Machining Solutions - AgieCharmilles Laser Texturing - Model P400

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GF Machining Solutions

At a glance

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GF Machining Solutions LLC.

560 Bond St.

Lincolnshire, IL 60069

Tel. 847.913.5300

www.gfms.com/us

We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser and Automation solutions. A comprehensive package of Customer Services completes our proposition.