General Combustion has been the leader in

combustion technology for more than 50

years, constantly challenging boundaries with

innovative designs that push the limits of our

imagination while maintaining simplicity and

ease of operation. The eternal endeavor for

the perfect blend of nature’s basic elements to

produce the ultimate flame.

General Combustion. . .

Tomorrow’s Technology Today.

Astraflame Series

WITH ITS EFFICIENT, COMPACT

DESIGN, THE ASTRAFLAME™

BURNER IS EXTREMELY RELIABLE

AND INEXPENSIVE TO MAINTAIN.

IT FIRES DIRECTLY INTO THE DRYER,

SO THE ENERGY WHICH WOULD

NORMALLY BE ABSORBED BY

REFRACTORIES AND LOST TO

RADIATION GOES TO THE

PRODUCT, INCREASING PLANT

PRODUCTION AND DECREASING

FUEL CONSUMPTION. IT COSTS

LESS TO INSTALL BECAUSE

OF ITS SMALL SIZE AND LIGHT

WEIGHT. IT CAN OPERATE ON

MOST LIQUID OR GASEOUS FUELS,

AND IS COMPATIBLE WITH NEARLY

EVERY CONTROL SYSTEM. THE

ASTRAFLAME™ OFFERS

CAPACITIES FROM 25 TO 200

MILLION BTU/HR. AND IS

AVAILABLE IN SINGLE FUEL, OR ANY

ONE COMBINATION OF OIL,

NATURAL GAS OR LIQUID PROPANE.

AF-8 12 10 6.5 15 81.0 60.50 76.88

AF-15 20 20 14.3 25 84.0 60.50 79.38

AF-25 40 25 23.5 40 84.0 62.25 83.75

AF-40 70 40 40.0 60 85.0 64.25 91.75

AF-50 85 50 48.0 75 86.0 64.25 91.75

AF-60 100 60 60.0 100 86.0 68.75 98.75

AF-75 125 75 71.0 125 88.0 72.00 102.25

AF-100 150 100 85.25 150 89.0 72.00 104.25

AF-125 200 125 114.0 – 90.0 92.00 111.25

High EfficiencyMulti-Fuel Burner

MODEL NO.

BTU/(mm)

MOTORHP

EXHAUST(X1000)

HI-ALT.50hz/motor

50hzhp

LENGTH(in.)

WIDTH(in.)

HEIGHT(in.)

Ultraflame Series

UF-25 25 20/10 14.3 25/10 80.25 60.50 76.88

UF-40 40 25/15 23.0 40/15 80.25 60.50 79.38

UF-55 55 40/20 31.5 60/20 86.75 62.25 83.75

UF-70 70 50/20 40.0 75/20 91.75 64.25 91.75

UF-85 85 60/30 48.0 100/30 91.75 64.25 91.75

UF-100 100 60/30 60.0 100/30 102.0 68.75 98.75

UF135 135 75/40 74.0 125/40 108.5 72.00 102.25

UF-150 150 100/50 85.25 150/50 108.5 72.00 104.25

UF-200 200 125/75 114.0 – 122.0 92.00 111.25

THE ULTRAFLAME™ “TOTAL

AIR” SYSTEM PROVIDES TOTAL

AIR-TO-FUEL RATIO CONTROL AS

WELL AS THE HIGH PRESSURE,

TURBULENT AIRFLOW REQUIRED

FOR FLAME SHAPING AND

CLEAN, EFFICIENT BURNING.

THE SYSTEM GIVES THE PLANT

OPERATOR TOTAL CONTROL

OVER AIR, FUEL AND OPERATING

RANGE. IT’S UNIQUE TWO-

STAGE COMBUSTION PROCESS

PROVIDES 100% OF THE AIR

REQUIRED FOR COMPLETE

COMBUSTION THROUGHOUT

THE ENTIRE FIRING RANGE.

THE ULTRAFLAME™ GENER-

ATES A STABLE FLAME WHICH IS

FIRED DIRECTLY INTO THE DRUM,

WITHOUT NEED OF REFRACTORY.

THIS RESULTS IN THE MOST

EFFICIENT USE OF RADIANT

ENERGY AND FUEL.

MODEL NO.

BTU/(mm)

MOTORHP

EXHAUST(X1000)

HI-ALT.50hz/motor

50hzhp

LENGTH(in.)

WIDTH(in.)

HEIGHT(in.)

Low Noise-Total Air Burner

Ultra II Series

ULII-25 25 20/5 14.3 25/5 103.19 46.50 80.81

ULII-40 40 25/7.5 23.0 40/7.5 103.19 48.25 80.81

ULII-55 55 40/10 31.5 60/10 105.19 51.88 84.31

ULII-70 70 40/15 40.0 60/15 105.19 51.88 84.31

ULII-85 85 50/20 48.0 75/20 111.19 53.00 85.00

ULII-100 100 60/20 60.0 100/20 111.19 53.00 85.00

ULII135 135 75/30 74.0 125/30 114.69 58.88 97.31

ULII-150 150 100/30 85.25 – 114.69 58.88 97.31

GENCO’S ULTRA II™ BURN-

ERS CAN BE USED IN ANY

ROTARY DRYING PROCESS THAT

REQUIRES BETWEEN 25 MILLION

AND 150 MILLION BTU/HR OF

HEAT RELEASE. THIS LOW NOX,

TOTAL AIR SYSTEM SIGNIFICANTLY

REDUCES COMBUSTION NOISE

WHILE PROVIDING TOTAL AND

EFFICIENT COMBUSTION OF

CONVENTIONAL FUELS –

WHETHER OIL, GAS OR LP.

WITH NO REFACTORY REQUIRE-

MENT, YOU ACHIEVE FASTER

HEAT-UP AND COOL-DOWN,

LOWER MAINTENANCE AND

REDUCED HEAT LOSS. THIS

COMPACT PACKAGE IS IDEAL

WHERE SIZE AND WEIGHT ARE

CRITICAL. THE ULTRA II™

COMES ON A UNIQUE SKID-

MOUNT FIR QUICK AND EASY

INSTALLATION.

High Efficiency-Total Air Burner

MODEL NO.

BTU/(mm)

MOTORHP

EXHAUST(X1000)

HI-ALT.50hz/motor

50hzhp

LENGTH(in.)

WIDTH(in.)

HEIGHT(in.)

Equinox Series

THE EQUINOX™ COMBUSTION

SYSTEM IS THE LATEST

ENGINEERING ACHIEVEMENT

FROM GENCO, FOR APPLICA-

TIONS REQUIRING EXTREMELY LOW

NOX EMISSIONS. THE UNIQUE

DESIGN CAN SIGNIFICANTLY

REDUCE OR TOTALLY ELIMINATE

THE USE OF (FGR) FLUE GAS

RE-CIRCULATION, BY A PRIMARY

STAGE PRE-MIX ACCUMULATOR

AND A SECOND STAGE

PATENTED INJECTION SYSTEM.

THE RESULT IS A MORE STABLE

COMBUSTION FLAME WITH

LITTLE TO NO EFFECT ON THE

EXHAUST SYSTEM OF THE

PROCESS. THE EQUINOX™ IS

COMPLETELY PRE-ASSEMBLED ON

A STEEL UNITIZED FRAME FOR

EASE OF INSTALLATION.

EF-100 100 60/20 60 100/20 122.25 70.25 85

EF-135 135 75/30 74 125/30 125.5 75.38 97.31

EF-150 150 100/30 85.25 -- 125.5 75.38 97.31

MODEL NO.

BTU/(mm)

MOTORHP

EXHAUST(X1000)

HI-ALT.50hz/motor

50hzhp

LENGTH(in.)

WIDTH(in.)

HEIGHT(in.)

Low NOx-Total Air Burner

Genco GenieSemi-automatic Burner Control

Automatic Burner Control

Gencontrol III

The GENCONTROL III™ is a fully automatic burner control system developed exclu-sively for industrial rotary drying applications.

The versatility of the GENCONTROL III™ provides for two modes of operation, fullyautomatic or manual. In automatic mode, the GENCONTROL III™ integrates threemodes of temperature control, Proportion band, Automatic reset, and Rate mode,that provide smooth and accurate temperature adjustment and minimize fuel surgesand spikes in the process. The control accuracy is increased by the "advanced tem-perature detection" (ATD) circuit that monitors stack temperature changes due tomoisture and feed rate changes and automatically makes corrections to the firingrate.

Standard burner safeguards include interlocks for the blowers, fuel requirements,purge cycle, ignition timing, flame detection and thermocouple. A pyrograph chartrecords aggregate temperature. Options for recording other temperatures are available.

Packaged in a lightweight colorfast composite enclosure, the GENCONTROL III™ canbe countertop or shelf mounted, and the hinged front control panel allows easyaccess for field connections and troubleshooting.

The GENCO GENIE™ is a fully integrated semi-automatic control system, used to control the start-up sequence, firing rate and safe operation of industrial burnersfor rotary drying applications.

The GENIE™, a user-friendly analog control system, is fully interlocked with safe-ty features normally found on fully automatic control systems. Built-in interlocksensure the exhaust fan and burner blowers are operating and the fuel system ispurged prior to ignition. A "Flameguard" interlock shuts the burner down if anunsafe condition is present.

The GENIE™ utilizes a platinum resistance temperature detector for fast, accu-rate aggregate and stack temperature functions and the large needle gauges pro-vide easy monitoring of burner position and aggregate and stack temperatures tothe operator. Dual stack temperature setpoints protect the baghouse from high temperature conditions.

Cleverly packaged in a rugged steel enclosure, the GENIE™ that can be counter-top, shelf or wall mounted, and the hinged front control panel allows easy accessfor field connections and troubleshooting.

The Gencontrol 4™ is a fully automatic "digital" burner control system developed exclusively for industrial rotary drying applications requiring UL795 or FM specification.

An alternative to analog based systems; the Gencontrol 4™ is a fully automatic digitalcontrol system with advanced programmable safety interlocks and pre-sets. Lights onthe panel indicate exactly which component is the cause of a flame failure for easytroubleshooting. The Gencontrol 4™ integrates three modes of temperature control:Proportion band, Automatic reset, and Rate mode. The control functions include"advanced temperature detection" (ATD) to quickly adjust for moisture and mass mate-rial flow changes. A digital temperature controller provides completely automatic self-modulating burner positioning for smooth and accurate adjustment, minimizing fuel surges and spikes to the process.

■ Optional pyrograph chart recorder available.

Gencontrol 4

Genco AR-7

Digital Burner Control

Automatic Damper PositionerThe GENCO AR-7™ Automatic Damper Positioner is an independent airflowcontrol system that regulates excess combustion air to the drying system.

Capable of both fully automatic and manual control modes, the AR-7™utilizes an automatic preset transducer that senses the pressure drop at theburner and signals the controller to adjust the exhaust fan damper tothe optimum level of draft within the preset limits.

A unique homing circuit automatically closes the exhaustdamper on start-up to minimize excess fan loading and incorporates a unique30-second purge cycle prior to ignition. The AR-7™ is available as a retrofitdesktop unit or as part of the integrated Gencontrol III™ burner console.

PI Electric Series Heater

SA Electric Series Heater

The SA™ Electric heater is a deluxe pre-heater for use withviscous fuels such as no. 4, 5, and 6 or reclaimed oils. TheSA™ heater can quickly and efficiently boost oil tempera-tures on demand to achieve optimum viscosity for properatomization of heavier fuels. The design of the SA™ con-sists of a hollow jacketed cylinder with a series of internalheat tubes. Each tube houses a specially wound wire coilelement that is precisely wound to the exacting specifica-tions to provide fast and even heat distribution. Sizesare available from 50 to 200 Kilowatts.

The heat exchanger is skid mounted andthermally insulated with an embossed alu-minum skin for maximum efficiency anddurability.

The PI™ Electric heater is an economically designed immersionheater for use with viscous fuels such as no. 4, 5, and 6 orreclaimed oils. The PI™ heater can quickly and efficiently boostoil temperatures on demand to achieve optimum viscosity forproper atomization of heavier fuels. An effective compliment toolder or existing heating systems, the PI™ can be added inseries to provide additional heat exchange as required. Sizes areavailable from 48 to 144 Kilowatts.

Inline Thermal Fluid Heater

Inline Thermal Fluid Heater

The OIL™ Electric heater is a deluxe counterflowpre-heater for use with viscous fuels such as no.4, 5, and 6 or reclaimed oils. The OIL™ heatercan quickly and efficiently boost oil temperatureson demand to achieve optimum viscosity for prop-er atomization of heavier fuels. The design of theOIL™ heater consists of a steel cylinder with aninternal cylindrical fuel manifold. Heated thermalfluid is circulated through the inner manifold whilefuel oil is circulated counter-current through theexternal jacket, thus providing optimum heatexchange and transfer to the fuel. Sizes areavailable from 150 to 800,000 Btu/hr.

The heat exchanger is skid mounted and thermal-ly insulated with an embossed aluminum skin formaximum efficiency and durability.

Uniform pressure and volume are critical to awell-balanced and efficient combustion system.GENCO'S HPOD™ fuel pump is specificallydesigned for high-efficiency Genco combustionsystems requiring higher pressure for optimumatomization. The HPOD™ pump unit is capableof displacing light to heavy fuels and is pre-pipedto a strainer assembly. A large TEFC motor drivesthe pump ensuring positive torque and flow.

OIL Series Heater

HPOD Pump Packages

Inline Thermal Fluid Heater

High Efficiency Fuel Pump

Tomorrow’s Technology Today

GENERAL COMBUSTION CORPORATION

5201 NORTH ORANGE BLOSSOM TRAIL

ORLANDO, FLORIDA 32810

(407) 290-6000

FAX (407) 578-0577