gary nelson, nascar - iqlaser · delcam is one of the world’s leading suppliers of advanced...
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© Copyright Delcam plc 2009. All other trademarks are the property of their respective ownerswww.delcam.com
“PowerINSPECT helps us make sure that all the Fords, Chevys, Dodges and Pontiacs really have the same configuration as the baseline configuration approved for competition by NASCAR.”
Gary Nelson, NASCAR
Delcam is one of the world’s leading suppliers of advanced
CADCAM software solutions for product development in the
manufacturing industry.
The company has grown steadily since being founded in
1977 after initial development work at Cambridge
University, UK. It is now the largest developer of product
design and manufacturing software in the UK with
subsidiaries in North America, Europe and Asia. Delcam’s
software is used by more than 30,000 organisations in over
80 countries.
Dramatically reduce your setup times with Delcam
Fixture.
Delcam Fixture is a software fixturing solution that can
automatically re-align your toolpath to take care of part
misalignment or pre-machining variations. Complex parts can
be located and aligned precisely in minutes instead of hours
with Delcam Fixture. Your machine operator will only need to
roughly align the part on the machine and Delcam Fixture will
take care of the rest.
Do your parts need re-working, or do they have variations in
shape or profile that need to be considered before a toolpath
can be generated?
Delcam’s adaptive machining processes can automatically
generate new toolpaths to fit these components. Using
measured data from PowerINSPECT OMV, the inspection and
machining process is seamlessly blended together to give a
powerful adaptive machining process.
Bla
deFixturing
Blade Inspection
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orphing
Machining Weld Bead
World Leading CADCAM SupplierFuture
Acquire CRISPIN Acquire IMCS (PartMaker)Acquire EGS (FeatureCAM)
30,000 Customers
3 Queens Awards forfor Innovation and Export :
2004 PowerINSPECT Innovation
Company Flotation
Management Buyout
External Sales Begin
Division of Delta Metals
Cambridge University
00’s
90’s
80’s
70’s
PowerINSPECT is the world’s leading hardware-independent inspection software. It can be used with all types of measuring
devices, including all major makes of CMM, as well as with portable measuring equipment and machine tools. It provides
a single platform for all of your inspection needs, boosting flexibility and minimising training costs.
For over 30 years, Delcam has been the innovator of CAD/CAM and Inspection software. Delcam PowerINSPECT delivers
rapid inspection of complex parts and tools by comparing the manufactured item with the 3D CAD model. The speed of
PowerINSPECT reduces inspection down time, minimising disruption to your production schedule.
‘Without the 3D CAD file and PowerINSPECT, I don’t know any other way we could have verified those dimensions’.
Gary Puhl, J.P. Pattern
‘We can now confidently inspect the most complicated parts we have, and give the customer a complete comparison of the part against the CAD model’.
Patrick Hill, Quality Manager Skar Precision Mouldings
Modern machine tools have very high accuracy measurement feedback systems; when used with today’s micron accuracy
measuring probes and PowerINSPECT OMV they become very versatile inspection tools.
The machine tool accuracy can easily be verified by measuring a calibrated component on the machine. Simply generate
an inspection sequence for the component within PowerINSPECT OMV to generate a probe path part program. Run the
program on the machine and view the results report. The machine verification report can also be passed to the customer
as a record of the machine’s accuracy.
Significantly reduce your inspection time by removing the need to transfer the component from the machine to another
measuring device. Verify any critical dimensions before taking the component off its fixturing, so removing break-down
and setup time should re-work be necessary.
Use PowerINSPECT OMV to prevent out-of-tolerance parts. Inspect them on the machine and give instant feedback to the
operator so that tooling can be replaced before it becomes an issue.
Create inspection sequences away from the machine tool and simulate them with confidence that the advanced collision
detection within PowerINSPECT OMV will help prevent possible collisions before they happen on the machine. PowerINSPECT
OMV can be used on machine tools fitted with most of the major manufacturers’ machine tool controls including; Siemens,
Fanuc, Heidenhain, Haas, Makino, Mazatrol, Mitsubishi, Mori Seiki, NUM.
PowerINSPECT gives you
The ability to manage complex CAD assemblies; the powerful CAD file manager allows you to: -
• Add and remove CAD files to create assemblies
• Visualise complex models and assemblies by managing multiple CAD models and levels with display switches and rendered colours
• Manage complex layered parts by creating user levels
The ability to measure simple geometric features, including GD&T, with or without CAD.
Simple extraction of nominal values from geometric features, directly from the CAD model.
‘Every job is different and the reports can be tailored to each one. The reports are clearer and much more detailed than anything we could do before, and we can insert a PowerINSPECT screen image anywhere we choose’.
Marty Heald, Concepts NREC
From manual inspection of simple parts to fully automated
inspection of complex profiles and geometry, PowerINSPECT
delivers. CAD models can be imported directly into
PowerINSPECT allowing the user to select which of the
critical dimensions and profiles should be inspected.
Market leading compatibility ensures all the mainstream
CAD software that you and your customers use can be read
quickly and accurately by PowerINSPECT. These include: -
• AutoCAD
• CATIA
• Cimatron
• Inventor
• Pro-Engineer
• Rhino
• SolidEdge
• SolidWorks
• Unigraphics
Industry standard formats such as : -
• ACIS
• IGES
• Parasolid
• STEP
• STL
• U3D
• VDA
Measurements are compared directly against the CAD
model, leaving no doubt as to whether the component is
correct.
Delcam PowerINSPECT supports portable CMM’s from the world’s leading CMM manufacturers, as well as
supporting some of the industries best known laser line probes.
From Play Only (where the operator runs through a pre-defined inspection routine) through point cloud
collection using a laser line probe, to large volume inspection with laser trackers, Delcam PowerINSPECT
is the solution when comparing a part to CAD, whatever the CAD format.
Whether using a tactile probe or a laser line scanner your
results appear on screen in real time.
Click the report tab and you can view your results in an ISO
9001 accredited report.
Add new items to your inspection routine and your report is
updated automatically. Add a visualisation of your on screen
results view to the report in one click.
PowerINSPECT is the fast, easy to use and cost effective
solution to all your portable inspection software needs.
‘Fundamentally, portable inspection techniques are part of what allows us to do so well in so many different manufacturing processes’.
Rick Kent, Schweizer Aircraft Corp
Point Cloud Inspection
Complex Surface Inspection
Sheet Metal Inspection
Prismatic Geometry
‘Each measurement is about 10 times faster’.
Donald Snow, CS Tool Engineering
‘Paid for itself very fast – in two weeks’.
Howard Record, Townley Engineering & Manufacturing Co. Inc
PowerINSPECT’s world leading intuitive user interface gives a unique trouble-free user experience when creating CNC inspection sequences. Off-line programming of inspection sequences with full part collision detection, reduces the need to tie up the CMM for the creation of inspection sequences. PowerINSPECT features:-
Full CAD capability – intelligent picking and feature recognition enabling quicker and simpler creation of inspection programs. The ability to run macro and script applications, utilising the Automation functionality of PowerINSPECT, to create a bespoke operating environment. Stylus and probe changing rack support, to enable hands-free and automatic running of CMMs in a production environment.
Full I++ Connectivity – gives you the capability for connection to a greater number of CMMs.
PowerINSPECT offers support for 3-axis scanning
utilising the Renishaw® SP25 probing system
producing up to 30 times faster data collection, and
full 5-axis scanning with the Renishaw® Revo™ head,
utilising the Renscan5™ technology.
This allows supremely fast data collection from
geometric elements as well as free form surfaces,
improving inspection throughput by up to 900%.