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Future-orientated CAM machining and unique simulation

DMG MORI Process Chain

From programming to the finished workpiece

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DMG MORI Software Solutions

DMG MORI Process Chain – from the idea to the finished workpiece.

Facts

+ SIEMENS NX CAM: Cutting edge turning and milling technology

+ Certified post-processor matched to DMG MORI machines

+ Easy export of production-relevant data from NX CAM

+ Create your production-relevant data digitally and transfer it to CELOS®

Highlights

+ Individually scalable CAD / CAM and simulation solution

+ Maximum process safety thanks to realistic simulation

+ Reduced changeover and set-up times for maximum machine utilisation

+ Minimal non-productive times thanks to optimised traverses

+ Easy generation of 3D models for fixtures and tools

1: Programming 2: 1 : 1 Simulation 3: Production

The worldwide unique solution: Programming, simulation, production – all from a single source. DMG MORI and SIEMENS supply all required software tools within the process chain. From the development of the idea in SIEMENS NX CAD and creation of the program with SIEMENS NX CAM to the 1 : 1 simulation of the finished NC program in DMG MORI Virtual Machine, DMG MORI Process Chain offers maximum cost-effectiveness and the highest level of process safety! Find out more about future-oriented turnkey technology in manufacturing – DMG MORI Process Chain.

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nc-coDe

Real machine

woRkpiece

Wind turbine part, programmed and simulated with DMG MORI Process Chain Professional DMU 125 P duoBLOCK®

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Customer story ZAHORANSKY Formenbau GmbH

Maximum productivity and manufacturing reliability.

1 + 2: DMG MORI Process Chain – 1: 1 simulation with DMG MORI Virtual Machine 3: Machining on the DMC 160 H duoBLOCK®

“Thanks to 1 : 1 simulation in DMG MORI Virtual Machine, we are able to reduce set-up times by more than 30 %!”

Dietmar Glockner, ZAHORANSKY Formenbau GmbH, Head of CAM Programming and Vice Head of Production

ZAHORANSKY Formenbau GmbH in Freiburg has specialised in intelligent solutions, from design to process control, in the areas of medical, packaging and personal care, and has made a mark in this field. Process optimisation is found everywhere in ZAHORANSKY’s factory, demonstrated by the acquisition of a DMC 160 H duoBLOCK® including a DMG MORI Process Chain and a DMG MORI Virtual Machine – with impressive results.

Starting with programming in NX CAM and based on the original 1: 1 simulation, including collision monitoring in the DMG MORI machine, manufacturing can now be accomplished 30 % faster and with maximum process safety.

1

DMG MORI Process Chain

Safely and quickly completed thanks to certified CAD / CAM and unique 1: 1 simulation.

» Automated data transfer to the CELOS® environment.

Order / CAD data

1. Completed CAD dataDMG MORI Process Chain Professional

+ Integrated software suite for product development

+ Multidisciplinary calculations of structural, weight, thermal, kinematic and multiphysical systems

+ Complete manufacturing solutions for toolmaking

DMG MORI Process Chain Standard

+ Machining of any geometry from any standard CAD file

+ FX technology takes over from the CAD system

2. ProgrammingDMG MORI Process Chain Professional

+ NX CAM, complete CAM software solutions for programming machine tools, editing and process simulation

+ DMG MORI high quality post processors, specially developed for DMG MORI Process Chain Professional

DMG MORI Process Chain Standard

+ ESPRIT allows milling of 2 ½ to 5 axes simultaneously, turning up to 22 axes, as well as turning-milling without limitation

+ Factory certified post-processors are available for most DMG MORI machines

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Programming

3. SimulationDMG MORI Process Chain Professional

with DMG MORI Virtual Machine

+ 1: 1 machine simulation of the NC program and all relevant 3D operating resources in NX

+ All functionalities of the CNC and PLC of the customer machine can be tested and verified

DMG MORI Process Chain Standard

with NC code simulation by Esprit

+ ESPRIT simulation safeguards the process and verifies the machining cycle by recognising potential collisions, including machine tool, fixture, raw material and workpiece.

4. Workpiece machiningWind turbine

Now nothing can prevent you from realising your idea on a DMG MORI machine. Thanks to DMG MORI Process Chain, the modular structure for CAD, CAM and simulation can now be produced more economically, securely and precisely!

We will gladly assist youif you have any questions:

DMG MORI Software Solutions Help hotline: +49 (0) 8363-89 5100 support.softwaresolutions@dmgmori.com

Machining

Simulation

DMG MORI Process Chain

The individually scalable CAD / CAM and simulation solution.

Example Process Chain Professional

ExampleProcess Chain Standard

Example Simulation Starter-Kit

CAM milling SIEMENS NX milling

up to 5-axis high-end

–

CAM turning SIEMENS NX turning

Esprit CAM turning

up to 22-axis high-end

–

CAD Fully-fledged design licence Only adaptations SolidWorks

CAM simulation –

“DMG MORI”Machine model

Individual customer machine

Post-processors Developed by

DMG MORI Software SolutionsMade by Esprit

–

Interface VMDE interface transfer

of all production contents

–

–

1 : 1 simulation

DMG MORI Virtual Machine

Manual input of contents

DMG MORI Virtual Machine, unique 1 : 1 simulation

of the customer machine

Standard, optionally available, – not available

DMG MORI Process Chain offers an individual solution for the creation and testing of your NC code. Based on the modular structure of the software components, we design perfect CAD, CAM and simulation solutions for your requirements.

Find out more about future-oriented turnkey technology in manufacturing. Our Software Solutions specialists will gladly inform you personally about DMG MORI Process Chain.

DMG MORI Process Chain – the individually scalable CAD / CAM and simulation solution.

DMG MORI Software Solutions GmbHDECKEL MAHO-Straße 1, D-87459 Pfrontensupport.softwaresolutions@dmgmori.com, www.dmgmori.com

www.dmgmori.com

DMG MORI Software Solutions

Individual job solutions for your production processes.

Increase your output with proven DMG MORI products like CELOS®, Powertools and the exclusive Technology cycles. Get information about our perfectly matched solutions for the production process and let our Software Solutions specialists inform you about your options.

DURing afTeRbefoRe

More interesting DMG MORI Software Solutions products:DMG MORI Programmer 3D Turning

Time-efficient programming, specifically for multi-axis turning machines based on GILDEMEISTER machine platforms, with prior verification of the program by 3D work simulation.

DMG MORI Virtual Machine

DMG MORI Virtual Machine integrates geometry, kinemat-ics and dynamics, as well as all functionalities of the CNC and PLC. The 3D machine models are not remodelled, but are based on the original CAD construction data of your DMG MORI machine.

DMG MORI Process Chain

+ Generate NC programs through CAM cooperation with SIEMENS NX / Esprit

+ Real 1 : 1 simulation with DMG MORI Virtual Machine

+ NEW // Adaptive measurement for automated quality assurance

+ Import production-related data and fully automatically add it to your CELOS® environment; tested NC programs, tool data and drawings where they are needed, in the workplace!

Dmg moRi pRocess chain

Your contact for consultation and sales:

DMG MORI Software Solutions Help hotline: +49 (0) 8363-89 5100

CAM NC code SimulationProcess planning

Production Post productionWork control

Cooperation sustains innovation

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