full flow ballvalves

Product Information

Sweden

FFBall ValvesFull Flow Ball Valves

Art.No. XB05 Version: 140630

Mann Teknik AB is a Swedish company located in Mariestad, Sweden.

Mann Teknik AB produces and markets products for safe and environmentally friendly handling of aggressive fluids for the chemical and petrochemical indu-stries.

The main product is the Dry Disconnect Couplings, DDCouplings®, for spill free liquid handling. The products are marke-ted through independent representatives in more than 30 countries. Mann Teknik AB have many years of experience in designing, producing and marketing of DDCouplings® all since 1977.

Mann Teknik AB has shown a high rate of growth during the past years and is now a major player in its specialized field of operation. This is due to a determined expansion into growing markets and recognition by customers of the robust design and reliable quality of the pro-ducts.

Mann Teknik AB are certified to ISO9001:2008. The products are CE-labeled. The main products are certified to PED, the European Pressure Equip-ment Directive and ATEX, the European directive for Equipment intended for use in Potentially Explosive Atmospheres. The products are produced in accor-dance with several important standards, e.g. the NATO STANAG 3756

About Mann Tek

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3Copyright © 2014 Mann Teknik AB

Table of ContentsCompany Information 2Introduction and summary - Full Flow Ball Valves / 2-ways Ball Valves 4 General Information Full Flow Ball Valves 5 Advantages - Ball Valve / 2-way Valve in Aluminium 6 Ball Valve - Exploded view 7 2-way Valve - Exploded view 8 Table - Ball Valves in Aluminium 9 Table - 2-way Valves in Aluminium 10Table - Ball Valves with pneumatic springreturn 11 Table - Ball Valves with pneumatic actuator double acting 12Table - 2-way Valves with pneumatic actuator double acting 13 Ball Valves / 2-way Valves in Aluminium without flanges 14Ball Valves / 2-way Valves in Aluminium. Female BSP threaded Aluminium flange 15Ball Valves / 2-way Valves in Aluminium. Female BSP threaded Steel flange 16Ball Valves / 2-way Valves in Aluminium. Female NPT threaded Aluminium flange 17 Ball Valves / 2-way Valves in Aluminium. Male BSP threaded Aluminium flange 18Ball Valves / 2-way Valves in Aluminium. Male BSP threaded Steel flange 19 Ball Valves / 2-way Valves in Aluminium. Welding Steel flange 60/89/114 mm 20Ball Valves / 2-way Valves in Aluminium. Welding Stainless Steel flange 60/89 mm 21Ball Valves / 2-way Valves in Aluminium. Flat welding Aluminium flange. 57/76/108 mm 22 Ball Valves / 2-way Valves in Aluminium. Welding Steel flange. 76/102 mm 23 Ball Valves / 2-way Valves in Aluminium. TW flange in Aluminium. 24 Ball Valves / 2-way Valves in Aluminium/Stainless Steel Victaulic ANSI AWWA C-606 25Ball Valves / 2-way Valves in Aluminium. DN 80/ DN 100 PN 10/16 26Ball Valves with DN 50 TW1 flange in Aluminium - Special compact 27 Ball Valves / 2-way Valves in Aluminium with pneumatic actuator double acting 28Ball Valves in Aluminium with pneumatic actuator springreturn 29 Ball Valves - Special on request 30-312” / DN 50 flanges 32-38 3” / DN 80 flanges 39-46 4” / DN 100 flanges 47-54 Flange Measurement 55-56Pressure Drop Measurement 57 Flow Diagram -Pressure Drop 58Efficient design pneumatic actuators 59Operation actuators 60 Technical specification pneumatic actuators 61-62Accessories - pneumatic actuators 63-64Electric actuators 65-68 Flat Seals for thred 69-70About NPT and BSP threads 71 Explaination of designations 72-73 How to Order / Questionnaire 74Service - Maintenance and service instruction 75Repair service and certificate of decontamination 76 Other Products / Approvals / Your Distributor 80

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4 Copyright © 2014 Mann Teknik AB

Working temperature - Seals material

With Seals Material: Lowest Temperature: FPM (Standard Viton) -20º C / -4º F

NBR -25º C / -13º F

Low temperature NBR -40º C / -40º F

FQM (Flourosilicon) -55º C / -67º F

These materials must be tried indvidually and are subject to no obligation. Always check with chemical compability chart before use. Used with for example: Petrol, diesel, aviation fuel.

Lowest Operation Temperature:

Ball Valves / 2-way Ball Valves in Aluminium

Full Flow Ball Valves and 2-way Ball Valves are specially designed for handling different types of fuels such as diesel, gasoline, Jet fuel etc. in Tank trucks. Mann Tek Ball Valves in Aluminium offer weight saving ben-efits to the road tanker industry and they are also used in different types of fixed plant and mobile fuelling applications.

All sizes of Mann Tek Ball Valves and 2-way Valves are available with pneumatic actuation in either single or double acting form.

Ball Valves in Aluminium.

2-way Ball Valves in Aluminium.

Ball Valves in Aluminium with pneumatic actua-tor (springreturn or double acting).

2-way Ball Valves in Aluminium with pneumatic actuator double acting.

Sizes 2” (DN 50) to 4” (DN 100) Connections:Full Flow ball Valves and 2-way Ball Valves are available with BSP- and NPT-threads and with flanges (DIN, ANSI, TW, TTMA, EN 1092-1:2001).

Maximum Working Pressure:MWP PN 10MAWP 150 psi

Material: Body: Aluminium Ball: Aluminium Spindle: Stainless Steel

Seals:Teflon® (PTFE), Viton® (FPM). Other Seals on request.

Recommendations and approvals:

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Unflattened flanges do not affect the balls torque.

All wetted parts in: Aluminium, Stainless Steel, FPM (Viton®), PTFE (Teflon®). No Yellow parts. The sealing stays in its position also when you are regulating high flowrates.

Low pressure drop.

Easy to service: The spindle can easily be dismounted, even if the ball valve is installed.

The valve is assembled as one unit - not kept together by the flanges.

Inbuilt measurements as common standard.

AdvantagesPetroleum tank trucks

Tank trucks for solvents

Dispenser and Tank trucks for aircraft refuelling

Stationary and mobile equipment for aircraft refuelling

Valves for the paint industry

Valves for the oil industry

Waste water for railwaggons

Applications for Ball Valves

Aviation MilitaryTank Trucks

Business segment - Ball Valves

General information Full Flow Ball Valves

Ball Valves acc. to ADR, RID, IMDG2-way Valves acc. to ADR, RID, IMDG

Apragaz Type approval

ADR, RID, IMDG

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Advantages - Ball Valve in Aluminium

The spindle can easily be dismounted even when the ballvalve is installed.

Pneumatic actuators available for all sizes, 90º operating, single/double acting.

Irregular or crowned flanges do not affect the ball torque.

All wetted parts in Aluminium and Stainless Steel, Sealings in FPM (Viton®) and PTFE (Teflon®).

The biggest run of all brands.

The sealing stays in its position also when you are regulating high pressure drop.

Inbuilt measurements replace other brandsThe valve is assembled as one unit - not kept together by the flanges

Minimum liquid remains in the ball valve

Advantages - 2-way Ball Valve in Aluminium

The spindle can easily be dismounted even when the ballvalve is installed.

Pneumatic actuators available for all sizes, 180º operating, single/double acting.

Irregular or crowned flanges do not affect the ball torque.

All wetted parts in Aluminium and Stain-less Steel, Sealings in FPM (Viton®) and PTFE (Teflon®).

The flowrate through the ball is optimized for low pressure drop.

The sealing stays in its position also when you are regulating high pressure drop.

Inbuilt measurements replace other brands

The valve is assembled as one unit - not kept together by the flanges

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184 (Standard)

284 (Long handle)

Ball Valve - Exploded view

12

34 56

7

8

9

10

11

12

1314

15

16

17

18

Mounting tools for support ring.

001 BV-BODY 3” ALUMINIUM 1.0002 BALL 3” ALUMINIUM 1.0003 SUPPORT RING 3” ALUMINIUM 2.0004 SEALING RING 3” PTFE (Teflon® ) 2.0005 O-RING FPM (Viton®) 2.0006 SECURE RING 3” Stainless steel 2.0007 O-RING FPM (Viton®) 2.0008 SPINDLE GUIDE Stainless steel 1.0009 SPINDLE Stainless steel 1.0010 O-RING FPM (Viton®) 2.0011 CYLINDRICAL PIN Stainless steel 1.0012 O-RING FPM (Viton®) 1.0013 LEVER Stainless Steel 1.0014 HANDLE PLASTIC 1.0015 FLAT SEAL 1” PUR (Vulkollan®) 1.0016 WASHER Stainless Steel 1.0017 TENSION PIN Stainless steel 1.0018 SCREW Stainless steel 2.0

No Description Material Quantity

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2-way Valve - Exploded view

12

34 5

67

8

9

10

11

12

1314

15

16

17

18

19

001 BV-BODY 3” 2WAY ALUMINIUM 1.0002 BALL 3” 2 WAY ALUMINIUM 1.0003 SUPPORT RING 3” ALUMINIUM 2.0004 SEALING RING 3” PTFE (Teflon® ) 2.0005 O-RING FPM (Viton®) 2.0006 SECURE RING 3” Stainless steel 2.0007 O-RING FPM (Viton®) 2.0008 SPINDLE GUIDE Stainless steel 1.0009 SPINDLE Stainless steel 1.0010 O-RING FPM (Viton®) 2.0011 CYLINDRICAL PIN Stainless steel 1.0012 O-RING FPM (Viton®) 1.0013 LEVER Stainless Steel 1.0014 HANDLE PLASTIC 1.0015 FLAT SEAL 1” PUR (Vulkollan®) 1.0016 WASHER Stainless Steel 1.0017 TENSION PIN Stainless steel 1.0018 SCREW Stainless steel 2.0019 O-RING FPM (Viton®) 1.0

No Description Material Quantity

Mounting tools for support ring.

Viton® and Teflon® are registered Tra-demarks by Du Pont

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Inch DN1) Connection 2) Mtrl. Flange 3) Weight kg Code No. Illustration

2” DN 50

- - 1,4 B200A1001BSP 2” F Al 2,2 B210A1101

St 2,6 B210A1301NPT 2” F Al 2,3 B211A1101BSP 2” M Al 2,0 B278A1101W Ø57 mm / 2.24 inch Al 2,0 B289A1101W Ø60 mm / 2.36 inch St 2,4 B290A1301

SS 2,5 B290A1401TW1 / 50 Al 3,3 B287A1101

3”DN 80

- - 2,4 B400A1001BSP 3” F Al - B414A1101

St 4,7 B414A1301NPT 3” F Al 4 B415A1101BSP 3” M Al 3,8 B482A1101

St 4,7 B482A1301W Ø76 mm / 2.99 inch Al 3,9 B492A1101

St - B492A1301W Ø89 mm / 3.50 inch Al 3,8 B493A1101

St 5,4 B493A1301SS 5,8 B493A1401

TW1 / 80 Al 5,5 B465A1101DN 65 PN 10/16 Al - B433A1101DN 80 PN 10/16 Al 5,4 B436A11012½” ANSI 150 PSI Al - B459A11013” ANSI 150 psi Al 5,9 B461A1101

4” DN 100

- - 5,2 B500A1001BSP 4” F Al 7,1 B516A1101

St 10 B516A1301NPT 4” F Al 7,5 B517A1101BSP 4” M Al 7,5 B584A1101

St 10 B584A1301W Ø 102 mm / 4.02 inch St - B595A1301W Ø 108 mm / 4.25 inch Al 6,7 B596A1101W Ø 114 mm / 4.49 inch St 9,6 B597A1301TW3 / 100 Al 8 B566A1101DN 100 PN 10/16 Al 9,6 B539A11014” ANSI 150 PSI Al 10 B563A1101

1) Dimension Ball Valves 3) Mtrl:St=Steel, Al=Aluminium, SS=Stainless steal 2) F=Female thread M=Male thread, W=Flange for welding Threads:BSP=ISO 228, NPT=ANSI B1.20.3 Viton® (FPM) and Teflon® (PTFE) are registered trademarks of DuPont.

Material Body: Aluminium Ball: Aluminium Spindle: Stainless Steel Sealing: Teflon® (PTFE), Viton® (FPM)

Ball Valves in Aluminium

Description: Ball Valves Dim DN 50-100 / 2”-4”, W.P 10 bar / 150 PSI. Flanges available in aluminium or steel. Flange seal in Viton® (FPM). Ball seal in Teflon® (PTFE). Other materials and connection on request.

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2” DN 50

- - 1,6 B200A1001CBSP 2” F Al 2,7 B210A1101C

St 3,5 B210A1301CNPT 2” F Al 2,8 B211A1101CBSP 2” M Al 2,5 B278A1101CW Ø57 mm / 2.24 inch Al 2,7 B289A1101CW Ø60 mm / 2.36 inch St 3,3 B290A1301C

SS 3,3 B290A1401CTW1 / 50 Al 4,4 B287A1101C

3”DN 80

- - 3,1 B400A1001CBSP 3” F Al - B414A1101C

St 6,4 B414A1301CNPT 3” F Al 5,4 B415A1101CBSP 3” M Al 5 B482A1101C

St 6,8 B482A1301CW Ø76 mm / 2.99 inch Al 5,1 B492A1101C

St - B492A1301CW Ø89 mm / 3.50 inch Al 5,1 B493A1101C

St 6,5 B493A1301CSS 7,5 B493A1401C

TW1 / 80 Al 7,5 B465A1101CDN 65 PN 10/16 Al ? B433A1101CDN 80 PN 10/16 Al - B436A1101C2½” ANSI 150 PSI Al ? B459A1101C3” ANSI 150 psi Al 8,1 B461A1101C

4” DN 100

- - 5,8 B500A1001CBSP 4” F Al 8,6 B516A1101C

St 13 B516A1301CNPT 4” F Al 9,1 B517A1101CBSP 4” M Al 9,1 B584A1101C

St 12,9 B584A1301CW Ø 102 mm / 4.02 inch St - B595A1301CW Ø 108 mm / 4.25 inch Al 8 B596A1101CW Ø 114 mm / 4.49 inch St 12,5 B597A1301CTW3 / 100 Al 10 B566A1101CDN 100 PN 10/16 Al 12,1 B539A1101C


2-way Ball Valves in Aluminium



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2” DN 50

- - - B200A1001-SRBSP 2” F Al - B210A1101-SR

St - B210A1301-SRNPT 2” F Al - B211A1101-SRBSP 2” M Al - B278A1101-SRW Ø57 mm / 2.24 inch Al - B289A1101-SRW Ø60 mm / 2.36 inch St - B290A1301-SR

SS - B290A1401-SRTW1 / 50 Al - B287A1101-SR

3”DN 80

- - 5,7 B400A1001-SRBSP 3” F Al - B414A1101-SR

St 7,6 B414A1301-SRNPT 3” F Al 6,9 B415A1101-SRBSP 3” M Al 6,7 B482A1101-SR

St 7,6 B482A1301-SRW Ø76 mm / 2.99 inch Al 6,8 B492A1101-SR

St - B492A1301-SRW Ø89 mm / 3.50 inch Al 6,7 B493A1101-SR

St 8,2 B493A1301-SRSS 8,6 B493A1401-SR

TW1 / 80 Al 8,4 B465A1101-SRDN 65 PN 10/16 Al - B433A1101-SRDN 80 PN 10/16 Al 8,3 B436A1101-SR2½” ANSI 150 PSI Al - B459A1101-SR3” ANSI 150 psi Al 8,8 B461A1101-SR

4” DN 100

- - 8,4 B500A1001-SRBSP 4” F Al 9,8 B516A1101-SR

St 12,7 B516A1301-SRNPT 4” F Al 10,2 B517A1101-SRBSP 4” M Al 10,2 B584A1101-SR

St 12,7 B584A1301-SRW Ø 102 mm / 4.02 inch St - B595A1301-SRW Ø 108 mm / 4.25 inch Al 9,45 B596A1101-SRW Ø 114 mm / 4.49 inch St 12,4 B597A1301-SRTW3 / 100 Al 10,7 B566A1101-SRDN 100 PN 10/16 Al 12,3 B539A1101-SR4” ANSI 150 PSI Al 12,7 B563A1101-SR

Ball Valves in Aluminium with pneumatic actuator springreturn




ATEX approved

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Inch DN1) Connection 2) Mtrl. Flange 3)

Weight Kg Code No. Illustration

2” DN 50

- - - B200A1001-DABSP 2” F Al - B210A1101-DA

St - B210A1301-DANPT 2” F Al - B211A1101-DABSP 2” M Al - B278A1101-DAW Ø57 mm / 2.24 inch Al - B289A1101-DAW Ø60 mm / 2.36 inch St - B290A1301-DA

SS - B290A1401-DATW1 / 50 Al - B287A1101-DA

3”DN 80

- - 5,7 B400A1001-DABSP 3” F Al - B414A1101-DA

St 7,6 B414A1301-DANPT 3” F Al 6,9 B415A1101-DABSP 3” M Al 6,7 B482A1101-DA

St 7,6 B482A1301-DAW Ø76 mm / 2.99 inch Al 6,8 B492A1101-DA

St - B492A1301-DAW Ø89 mm / 3.50 inch Al 6,7 B493A1101-DA

St 8,2 B493A1301-DASS 8,6 B493A1401-DA

TW1 / 80 Al 8,4 B465A1101-DADN 65 PN 10/16 Al - B433A1101-DADN 80 PN 10/16 Al 8,3 B436A1101-DA2½” ANSI 150 PSI Al - B459A1101-DA3” ANSI 150 psi Al 8,8 B461A1101-DA

4” DN 100

- - 8,4 B500A1001-DABSP 4” F Al 9,8 B516A1101-DA

St 12,7 B516A1301-DANPT 4” F Al 10,2 B517A1101-DABSP 4” M Al 10,2 B584A1101-DA

St 12,7 B584A1301-DAW Ø 102 mm / 4.02 inch St - B595A1301-DAW Ø 108 mm / 4.25 inch Al 9,45 B596A1101-DAW Ø 114 mm / 4.49 inch St 12,4 B597A1301-DATW3 / 100 Al 10,7 B566A1101-DADN 100 PN 10/16 Al 12,3 B539A1101-DA4” ANSI 150 PSI Al 12,7 B563A1101-DA

Ball Valves in Aluminium with pneumatic actuator double acting




ATEX approved

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Inch DN1) Connection 2) Mtrl. Flange 3)

Weight Kg Code No. Illustration

2” DN 50

- - 4,6 B200A1001C-DABSP 2” F Al 4,9 B210A1101C-DA

St 6,3 B210A1301C-DANPT 2” F Al 5,8 B211A1101C-DABSP 2” M Al 5,3 B278A1101C-DAW Ø57 mm / 2.24 inch Al 5,3 B289A1101C-DAW Ø60 mm / 2.36 inch St 6,0 B290A1301C-DA

SS 6,1 B290A1401C-DATW1 / 50 Al 7,2 B287A1101C-DA

3”DN 80

- - 5,6 B400A1001C-DABSP 3” F Al - B414A1101C-DA

St 8,5 B414A1301C-DANPT 3” F Al 7,5 B415A1101C-DABSP 3” M Al 7,5 B482A1101C-DA

St 8,5 B482A1301C-DAW Ø76 mm / 2.99 inch Al 7,3 B492A1101C-DA

St - B492A1301C-DAW Ø89 mm / 3.50 inch Al 7,2 B493A1101C-DA

St 9,5 B493A1301C-DASS 10,1 B493A1401C-DA

TW1 / 80 Al 9,8 B465A1101C-DADN 65 PN 10/16 Al - B433A1101C-DADN 80 PN 10/16 Al 9,6 B436A1101C-DA2½” ANSI150 PSI Al - B459A1101C-DA3” ANSI 150 psi Al 10,3 B461A1101C-DA

4” DN 100

- - 9,9 B500A1001C-DABSP 4” F Al 12,2 B516A1101C-DA

St 16,5 B516A1301C-DANPT 4” F Al 12,7 B517A1101C-DABSP 4” M Al 12,7 B584A1101C-DA

St 16,5 B584A1301C-DAW Ø 102 mm / 4.02 inch St - B595A1301C-DAW Ø 108 mm / 4.25 inch Al 11,6 B596A1101C-DAW Ø 114 mm / 4.49 inch St 15,9 B597A1301C-DATW3 / 100 Al 13,4 B566A1101C-DADN 100 PN 10/16 Al 16,5 B539A1101C-DA

2-way Ball Valves in Aluminium with pneumatic actuator double acting




ATEX approved

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Ball Valves in Aluminium without flanges

B

Inch DN A B C D ØE F ØG Code No.

2” / DN 50mm 116 200 45 65 45 90 99

B200A1001inch 4.57 7.87 1.77 2.56 1.77 3.54 3.90

3” / DN 80mm 134 200 61 90 70 123 136

B400A1001inch 5.28 7.87 2.41 3.54 2.76 4.84 5.35

4” / DN 100mm 156 200 85 125 98 169 179

B500A1001inch 6.14 7.87 3.35 4.92 3.86 2.72 7.05

Inch DN A B C D Ø E Ø G H P Code No.

2” / DN 50 mm 116 200 70 65 45 99 Ø99 4xØ8,4 92 B200A1001Cinch 4.57 7.87 2.76 2.56 1.77 3.90 Ø 3.90 4xØ0.33 3.62

3” / DN 80 mm 134 200 90 90 70 136 Ø136 4xØ10,5 123 B400A1001Cinch 5.28 7.87 3.54 3.54 2.76 5.35 Ø 5.35 4xØ0.41 4.84

4” / DN 100mm 156 200 112 125 98 179 Ø179 4xØ10,5 166

B500A1001Cinch 6.14 7.87 4.41 4.92 3.86 7.05 Ø 7.05 4xØ0.41 6.54

2-way Valves in Aluminium without flanges

D

P

B

PD H

ØE

F

ØGA

C

ØE

A

C

All measurements in mm/inch


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Inch DN A B C F ØG L M P Code No.

2” / DN 50mm 116 200 50 93 99 2”BSP

ISO228G220 114

B210A1101inch 4.57 7.87 1.97 3.66 3.90 0.79 4.49

3” / DN 80mm 134 200 66 125 136 3”BSP

ISO228G322 161

B414A1101inch 5.28 7.87 2.60 4.92 5.35 0.87 6.34

4” / DN 100mm 156 200 86 165 179 4”BSP

ISO228G424 185

B516A1101inch 6.14 7.87 3.39 6.60 7.05 0.95 7.28

2-way Valves in Aluminium. Female BSP threaded Aluminium flange.

Ball Valves in Aluminium. Female BSP threaded Aluminium flange.


2” / DN 50mm 116 200 100 93 99 2”BSP

ISO228G220 114

B210A1101Cinch 4.57 7.87 3.94 3.66 3.90 0.79 4.49

3” / DN 80mm 134 200 124 125 136 3”BSP

ISO228G322 161

B414A1101Cinch 5.28 7.87 4.88 4.92 5.35 0.87 6.34

4” / DN 100mm 156 200 150 165 179 4”BSP

ISO228G424 185

B516A1101Cinch 6.14 7.87 5.91 6.60 7.05 0.95 7.28

P

B

LxM

A

C

F

ØG

ØG

B

P

LxM

C

F

A

F

Flat sealing surface




F

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2” / DN 50mm 116 200 47 93 99 2”BSP

ISO228G220 114

B210A1301inch 4.57 7.87 1.85 3.66 3.90 0.79 4.49

3” / DN 80mm 134 200 63 125 136 3”BSP

ISO228G322 161

B414A1301inch 5.28 7.87 2.48 4.92 5.35 0.87 6.34

4” / DN 100mm 156 200 83 165 179 4”BSP

ISO228G424 185

B516A1301inch 6.14 7.87 3.27 6.50 7.05 0.95 7.28

2-way Valves in Aluminium. Female BSP threaded Steel flange.

Ball Valves in Aluminium. Female BSP threaded Steel flange.


2” / DN 50mm 116 200 97 93 99 2”BSP

ISO228G220 114

B210A1301Cinch 4.57 7.87 3.82 3.66 3.90 0.79 4.49

3” / DN 80mm 134 200 121 125 136 3”BSP

ISO228G322 161

B414A1301Cinch 5.28 7.87 4.76 4.92 5.35 0.87 6.34

4” / DN 100mm 156 200 147 165 179 4”BSP

ISO228G424 185

B516A1301Cinch 6.14 7.87 5.79 6.50 7.05 0.95 7.28

P

B

LxM

ØG

C

F

A

B

P

LxM

ØG

C

F

A

F





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2” / DN 50mm 116 200 47 93 99 2” NPT 21,5 134

B211A1101inch 4.57 7.87 1.85 3.66 3.90 0.85 5.28

3” / DN 80mm 134 200 63 125 136 3” NPT 32 181

B415A1101inch 5.28 7.87 2.48 4.92 5.35 1.26 7.13

4” / DN 100mm 156 200 83 165 179 4” NPT 34 208

B517A1101inch 6.14 7.87 3.27 6.50 7.05 1.34 8.19

2-way Valves in Aluminium. Female NPT threaded Aluminium flange.

Ball Valves in Aluminium. Female NPT threaded Aluminium flange.

P

B

LxM

A

C

F

ØG

ØG

B

P

LxM

C

F

A

F

F


2” / DN 50mm 116 200 105 93 99 2” NPT 21,5 134

B211A1101Cinch 4.57 7.87 4.13 3.66 3.90 0.85 5.28

3” / DN 80mm 134 200 135 125 136 3” NPT 32 181

B415A1101Cinch 5.28 7.87 5.31 4.92 5.35 1.26 7.13

4” / DN 100mm 156 200 153 165 179 4” NPT 34 208

B517A1101Cinch 6.14 7.87 6.02 6.50 7.05 1.34 8.19



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Inch DN A B C F ØG K M P Code No.

2” / DN 50mm 116 200 47 93 99 2”BSP

ISO228G231 141

B278A1101inch 4.57 7.87 1.85 3.66 3.90 1.22 4.68

3” / DN 80mm 134 200 63 125 136 3”BSP

ISO228G329 166

B482A1101inch 5.28 7.87 2.48 4.92 5.35 1.14 5.98

4” / DN 100mm 156 200 83 165 179 4”BSP

ISO228G431 209

B584A1101inch 6.14 7.87 3.27 6.50 7.05 1.22 8.23

2-way Valves in Aluminium. Male BSP threaded Aluminium flange

Ball Valves in Aluminium. Male BSP threaded Aluminium flange


2” / DN 50mm 116 200 108 93 99 2”BSP

ISO228G231 141

B278A1101Cinch 4.57 7.87 4.25 3.66 3.90 1.22 4.68

3” / DN 80mm 134 200 128 125 136 3”BSP

ISO228G329 166

B482A1101Cinch 5.28 7.87 5.04 4.92 5.35 1.14 5.98

4” / DN 100mm 156 200 154 165 179 4”BSP

ISO228G431 209

B584A1101Cinch 6.14 7.87 6.06 6.50 7.05 1.22 8.23

P

B

KxM

A

C

F

ØGF

P

B

KxM

A

C

F

ØGF



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2” / DN 50mm 116 200 47 93 99 2”BSP

ISO228G231 141

B278A1301inch 4.57 7.87 1.85 3.66 3.90 1.22 4.68

3” / DN 80mm 134 200 63 125 136 3”BSP

ISO228G329 166

B482A1301inch 5.28 7.87 2.48 4.92 5.35 1.14 5.98

4” / DN 100mm 156 200 83 165 179 4”BSP

ISO228G431 209

B584A1301inch 6.14 7.87 3.27 6.50 7.05 1.22 8.23

2-way Valves in Aluminium. Male BSP threaded Steel flange

Ball Valves in Aluminium. Male BSP threaded Steel flange


2” / DN 50mm 116 200 108 93 99 2”BSP

ISO228G231 141

B278A1301Cinch 4.57 7.87 4.25 3.66 3.90 1.22 4.68

3” / DN 80mm 134 200 128 125 136 3”BSP

ISO228G329 166

B482A1301Cinch 5.28 7.87 5.04 4.92 5.35 1.14 5.98

4” / DN 100mm 156 200 154 165 179 4”BSP

ISO228G431 209

B584A1301Cinch 6.14 7.87 6.06 6.50 7.05 1.22 8.23

P

B

KxM

A

C

F

ØGF

P

B

KxM

F

F

A

C

ØG



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Inch DN A B C F ØG ØK P Code No.

2” / DN 50mm 116 200 47 93 99 W60 134

B290A1301inch 4.57 7.87 1.85 3.66 3.90 W2.36 5.28

3” / DN 80mm 134 200 63 125 136 W89 149

B493A1301inch 5.28 7.87 2.48 4.92 5.35 W3.50 5.87

4” / DN 100mm 156 200 83 165 179 W114 223

B597A1301inch 6.14 7.87 3.27 6.50 7.05 W4.49 8.78

2-way Valves in Aluminium. Welding Steel flange 60 mm/89mm/114mm

Ball Valves in Aluminium. Welding Steel flange 60 mm/89mm/114mm


2” / DN 50mm 116 200 105 93 99 W60 134

B290A1301Cinch 4.57 7.87 4.13 3.66 3.90 W2.36 5.28

3” / DN 80mm 134 200 120 125 136 W89 149

B493A1301Cinch 5.28 7.87 4.72 4.92 5.35 W3.50 5.87

4” / DN 100mm 156 200 161 165 179 W114 223

B597A1301Cinch 6.14 7.87 6.34 6.50 7.05 W4.49 8.78

A

C

ØG

F

F

P

B

ØK

P

B

ØK

A

C

F

F

ØG



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2” / DN 50mm 116 200 47 93 99 W60 134

B290A1401inch 4.57 7.87 1.85 3.66 3.90 W2.36 5.28

3” / DN 80mm 134 200 63 125 136 W89 149

B493A1401inch 5.28 7.87 2.48 4.92 5.35 W3.50 5.87

4” / DN 100mm 156 200 83 165 179 W114 223

B597A1401inch 6.14 7.87 3.27 6.50 7.05 W4.49 8.78

2-way Valves in Aluminium. Welding Stainless Steel flange 60 mm/ 89mm/114 mm

Ball Valves in Aluminium. Welding Stainless Steel flange 60 mm/89mm


2” / DN 50mm 116 200 105 93 99 W60 134

B290A1401Cinch 4.57 7.87 4.13 3.66 3.90 W2.36 5.28

3” / DN 80mm 134 200 120 125 136 W89 149

B493A1401Cinch 5.28 7.87 4.72 4.92 5.35 W3.50 5.87

4” / DN 100mm 156 200 161 165 179 W114 223

B597A1401Cinch 6.14 7.87 6.34 6.50 7.05 W4.49 8.78

P

B

ØK

F

F

A

C

ØG

P

B

ØK

F

F

A

C



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2-way Valves in Aluminium. Flat welding Aluminium flange 57mm/76 mm/89mm/108mm

Ball Valves in Aluminium. Flat welding Aluminium flange 57mm/76 mm/89mm/108mm

Inch DN A B C F ØG ØL M P Code No.

2” / DN 50mm 116 200 88 93 99 W57 2 83

B289A1101Cinch 4.57 7.87 3.46 3.66 3.90 W2.24 0.08 3.27

3” / DN 80mm 134 200 112 125 136 W76 2 112

B492A1101Cinch 5.28 7.87 4.41 4.92 5.35 W2.99 0.08 4.41

3” / DN 80mm 134 200 112 125 136 W89 2 112

B493A1101Cinch 5.28 7.87 4.41 4.92 5.35 W3.50 0.08 4.41

4” / DN 100mm 156 200 140 165 179 W108 2 153

B596A1101Cinch 6.14 7.87 5.51 6.50 7.05 W4.25 0.08 6.02

A

C

ØG

FP

B

ØLxM

ØG

FP

B

ØLxM

A

C


2” / DN 50mm 116 200 47 93 99 W57 2 83

B289A1101inch 4.57 7.87 1.85 3.66 3.90 W2.24 0.08 3.27

3” / DN 80mm 134 200 63 125 136 W76 2 112

B492A1101inch 5.28 7.87 2.48 4.92 5.35 W2.99 0.08 4.41

3” / DN 80mm 134 200 63 125 136 W89 2 112

B493A1101inch 5.28 7.87 2.48 4.92 5.35 W3.50 0.08 4.41

4” / DN 100mm 156 200 83 165 179 W108 2 153

B596A1101inch 6.14 7.87 3.27 6.50 7.05 W4.25 0.08 6.02



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2-way Valves in Aluminium. Welding Steel flange 76 mm/102mm/

Ball Valves in Aluminium. Welding Steel flange 76 mm/102mm


3” / DN 80mm 134 200 63 125 136 W76 4 148

B492A1301inch 5.28 7.87 2.48 4.92 5.35 W2.99 0.16 5.83

4” / DN 100mm 156 200 83 165 179 W102 8 223

B595A1301inch 6.14 7.87 3.27 6.50 7.05 W4.02 0.31 8.78


3” / DN 80mm 134 200 120 125 136 W76 4 148

B492A1301Cinch 5.28 7.87 4.72 4.92 5.35 W2.99 0.16 5.83

4” / DN 100mm 156 200 161 165 179 W102 8 223

B595A1301Cinch 6.14 7.87 6.34 6.50 7.05 W4.02 0.31 8.78

ØLxM

A

C

FP

B

ØG

ØLxM

B

P

ØG

F

F

A

C



F

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Inch DN A B C F P R S Code No.

3” / DN 50mm 116 200 73 146 142 TW1 M10

B487A1101inch 4.57 7.87 2.87 5.75 5.59

3” / DN 80mm 134 200 73 146 168 TW1 M10

B465A1101inch 5.28 7.87 2.87 5.75 6.61

4” / DN 100mm 156 200 83 165 180 TW3 M12

B566A1101inch 6.14 7.87 3.27 6.50 7.09

2-way Valves in Aluminium with TW flange in Aluminium

Ball Valves in Aluminium with TW flange in Aluminium

Inch DN A B C F P R S Code No.

3” / DN 50mm 116 200 116 146 142 TW1 M10

B487A1101Cinch 4.57 7.87 4.57 5.75 5.59

3” / DN 80mm 134 200 129 146 168 TW1 M10

B465A1101Cinch 5.28 7.87 5.08 5.75 6.61

4” / DN 100mm 156 200 140 165 180 TW3 M12

B566A1101Cinch 6.14 7.87 5.51 6.50 7.09

A

C

A

C

P

B

F

S

R

F

P

B

F

S

RF



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184126

252

124

142

4" V

ictau

lic

n98

165

165

184126

252

124

142

4" V

ictau

lic

n98

165

165

252 mm / 9.92 inch

124 mm / 4.88 inch

126 mm / 4.96 inch 184 mm / 7.24 inch

165 mm / 6.50 inch

165 mm / 6.50 inch

142 mm / 5.59 inch

Ø98 mm/3.86 inch

4” Ball Valves with Aluminium flange Victaulic ANSI AWWA C-606

Code No. B5118A1101

184126

252

124

142

4" V

ictau

lic

n98

165

165

184126

252

124

142

4" V

ictau

lic

n98

165

165

Ø98mm

4” Ball Valves with Stainless steel flange Victaulic ANSI AWWA C-606

Code No. B5118A1401

Weight:

Weight:

165 mm / 6.50 inch

142 mm / 5.59 inch

165 mm / 6.50 inch

252 mm / 9.92 inch

124 mm / 4.88 inch

126 mm / 4.96 inch 184 mm / 7.24 inch



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90

145

72,5 184

180

180

n70 n160

8x M16

121

n180

8x M16

200

200

142

n98

18489,5

179

124

n180

8x M16

200

200

142

n98

18489,5

179

124

73mm/2.87inch 200 mm / 7.87 inch

90 mm 3.54 inch

90mm/3.54inch

145mm/5.71inch

180 mm / 7.09 inch

121 mm / 4.76 inch

180 mm / 7.09 inch

Ø70 mm Ø160 mm

200 mm / 7.87 inch

142 mm / 5.59 inch

200 mm / 7.87 inch

179 mm / 7.05

Ø98 mmØ180 mm

124 mm / 4.88

4” Ball Valves with Aluminium flange DN 100 PN 10/16

3” Ball Valves with Aluminium flange DN 80 PN 10/16

Code No. B436A1101

Code No. B539A1101

Female Helicoil

Female Helicoil

Weight:

Weight:

Ø2.76inch Ø6.30 inch

Ø3.86inchØ17.09

inch



200 mm / 7.87 inch

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2” Ball Valves with DN 50 TW1 flange in Aluminium - Special compact

Special compact version, built in measurement not according to TW standard.

73mm/2.87inch

184 mm/7.24 inch

116 mm/4.57 inch64 mm/2.52inch

115 mm / 4.53inch

Ø45 mm

Ø1.77inch

Ø130 mm

Ø5.12 inch

154 mm/6.06 inch

Code No. B287A1101All measurements in mm/inch

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Inch DN A B C Code No.mm inch mm inch mm inch

2” / DN 50 140 5.51 190 7.48 45 1.77 B200A1001-DA3” / DN 80 140 5.51 206 8.11 61 2.40 B400A1001-DA4” / DN 100 160 6.30 250 9.84 85 3.35 B500A1001-DA

2-way Valves in Aluminium with pneumatic actuator double acting


2” / DN 50 220 8.66 190 7.48 70 2.76 B200A1001C-DA3” / DN 80 220 8.66 206 8.11 90 3.54 B400A1001C-DA4” / DN 100 245 9.65 250 9.84 112 4.41 B500A1001C-DA

Ball Valves in Aluminium with pneumatic actuator double acting

A

C

B

A

C

B



ATEX approved

II 2G

ATEX approved

II 2G

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2” / DN 50 140 5.51 190 7.48 70 2.76 200A1001-SR3” / DN 80 140 5.51 206 8.11 90 3.54 B400A1001-SR4” / DN 100 160 6.30 250 9.84 112 4.41 B500A1001-SR

Ball Valves in Aluminium with pneumatic actuator springreturn

Ball Valves - Special on request

3" Ball valve straightConnection:- Flange TW1Extra:- G1/4" connection for draining or sensors (pressure, temperature, ...)

3” Ball Valve Connection: Aluminium flanges TW1 (both sides).

Extra: Female BSP 1/4” thread for draining or sensors (pressure, temperature)


A

C

B

ATEX approved

II 2G

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3" Ball valve straightConnection:

- Weld end n102- Flange TW1

3" Ball valve straightConnection:- 3" BSP male- Flange TW1

3” Ball Valve with Aluminium flanges Connection: One side Aluminium welding flange Ø89 mm and other side Aluminium flange TW1

3” Ball Valve with Aluminium flanges Connection: One side 3” BSP male and other side Aluminium flange TW1

3" Ball valve straightConnection:- 3" BSP male- 3" BSP female

3” Ball Valve with Aluminium female flanges Connection: One side female 3” BSP thread and other side male 3” BSP thread.

Code No. B400A1001 + 1322 -1B + 1329-1B

Code No. B400A1001 + 1340 -1 + 1327-1

Code No. B400A1001 + 1329 -1B + 1327-1

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4" Ball valve straightOption:- Long handle- Anodised, black

4" Ball valve straightOption:- for Military application

4” Ball Valve Option: - Long handle - Steel Zink plated, or Stainless steel - Body anodised, black - Not electrical conductivity

4” Ball Valve Option: - Painted according to RAL(Color standard for Military) - Bults and nuts in Stainless steel.

4" Ball valve straightConnection:- 4" BSP male- 4" BSP female

4” Ball Valve with Aluminium flanges Connection: One side 4” BSP male threads and oth-er side 4” BSP female threads flanges


RAL 6014 Yellow Olive - Dutch Army

RAL 6031 Bronze Green -Dutch, Germany, Denmark, Spain, Italy and Sweden.

RAL 8027 Leather Brown - Germany

RAL 9021 Tar Black - Germany

Examples of Military RAL colours

Other colours on request

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2” / DN 50 2” BSP Female thread flange, Steel

2” DN 50 2” BSP Female thread flange, Aluminium

27

2" B

SPIS

O 22

8 G2

20

93

93

20mm / 0.79 inch

93 mm / 3.66 inch

93 mm / 3.66 inch

1.06 inch 27 mm

93 mm / 3.66 inch

93 mm / 3.66 inch

20mm / 0.79 inch

0.98 inch 25 mm

Code No. 1383-1B

Code No. 1383-3

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2" N

PT

17,7

35 93

93

93 mm / 3.66 inch

93 mm / 3.66 inch

35 mm 1.38 inch

18 mm / 0.70 inch

2” / DN 50 2” BSP Male thread flange, Aluminium

Notic

e. T

his

draw

ing

cont

ains

pop

rieta

ry in

form

atio

nan

d sh

all

not

be u

sed

or r

epro

duce

d or

its

cont

ents

disc

lose

d in

who

le o

r in

par

t, w

ithou

t th

e pr

ior

writt

en c

once

nt o

f th

e Ma

nn T

ekni

k AB

yb rppA.ngiSetaDsesirpmoc noisiveR.ON

tnemtaerT/.hebtYlairetaM:oN liateDDesigned/drawn by

Checked

Approved

Scale:

Date

Data nr./Comp No.

Drawing No.

Blad/Sheet

Rev.

Dimension with no tolerances acc toMachined Weld Forge Surface roughnessForm & position tol

SS-ISO 2768-1 mediumSS-ISO 2768-1 coarseISO 1302SS ISO 1101

/ 1 1

2008-12-08

Anders

G. Kopplin

T. Mann

A

93

93

33,5

20

2" B

SPIS

O 22

8 G2

1.30 inch 33 mm 93 mm / 3.66 inch

20mm / 0.79 inch 93 mm / 3.66 inch

Code No. 1378-1

2” / DN 50 2” NPT Female thread flange, Aluminium

Code No. 1725-1B

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2” / DN 50 2” BSP Male thread flange, Steel

93

93

38

24

2" B

SPIS

O 22

8 G2

93 mm / 3.66 inch

93 mm / 3.66 inch

24mm/0.94inch

1.50inch 38 mm

Code No. 1378-3

2” / DN 50 2” TW1 / 50, Aluminium

Code No. 2449

15

108x

M

26146

154

n130

50Ø

1.02 inch 26 mm 146 mm / 5.75 inch

154 mm / 6.06 inch

Ø130 mmØ5.12 inch

15 mm / 0.59 inch

Ø50 mm / 1.97 inch

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2” / DN 50 2” TW1 / 50, Aluminium

Code No. 2450

12

n19

n11

26146

154

n130

2” / DN 50 2” ANSI - 150 psi, Aluminium

164x

M

15

26146

152

n121

n50

Code No. 2525

146 mm / 5.75 inch

154 mm / 6.06 inch

Ø130 mmØ5.12 inch

1.02 inch 26 mm

12 mm / 0.47 inch

Ø19mm

0.75 inch

Ø11mm / 0.43 inch

146 mm / 5.75 inch

152 mm / 5.98inch

Ø121 mmØ4.74 inch

Ø 50 mm / 1.97 inch

1.02 inch 26 mm

15 mm / 0.59 inch

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2” / DN 50 2” Welding flange W Ø57 mm, Aluminium

Notic

e. T

his

draw

ing

cont

ains

pop

rieta

ry in

form

atio

nan

d sh

all

not

be u

sed

or r

epro

duce

d or

its

cont

ents

disc

lose

d in

who

le o

r in

par

t, w

ithou

t th

e pr

ior

writt

en c

once

nt o

f th

e Ma

nn T

ekni

k AB



Checked

Approved

Scale:

Date

Data nr./Comp No.

Drawing No.

Blad/Sheet

Rev.



/ 1 1

2008-12-08

Anders

G. Kopplin

T. Mann

A

92

118

5

14,5

n58

118 mm / 4.65 inch

92 mm / 3.62 inch

5 mm/0.20inch

Ø58 mm / 2.28 inch

Code No. 1335-1

2” / DN 50 2” Welding flange W Ø60 mm, Steel

Code No. 1376-3 A

93

93

34,5

60,3

n

93 mm / 3.66 inch

93 mm / 3.66 inch

Ø60 mm / 2.37 inch

34,5 mm 1.36 inch

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2” / DN 50 2” Welding flange W Ø60 mm, Stainless Steel

Code No. 1376-4B

60,3

n

34,5 93

93

93 mm / 3.66 inch

93 mm / 3.66 inch

Ø60 mm / 2.37 inch

34,5 mm 1.36 inch


93

93

n5060

,3n

34,5 93 mm / 3.66 inch

93 mm / 3.66 inch

Ø60 mm / 2.37 inch

34,5 mm 1.36 inch

Code No. 1376-3B

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2” / DN 50 2” Welding flange Ø57 mm, Aluminium

Code No. 1926-1

93

93

n60

,5

5

42 93 mm / 3.66 inch

93 mm / 3.66 inch

60 mm / 2.37 inch

42 mm 1.65 inch

5 mm / 0.04 inch

3” / DN 80 3” BSP Female thread flange, Aluminium

Notic

e. T

his

draw

ing

cont

ains

pop

rieta

ry in

form

atio

nan

d sh

all

not

be u

sed

or r

epro

duce

d or

its

cont

ents

disc

lose

d in

who

le o

r in

par

t, w

ithou

t th

e pr

ior

writt

en c

once

nt o

f th

e Ma

nn T

ekni

k AB



Checked

Approved

Scale:

Date

Data nr./Comp No.

Drawing No.

Blad/Sheet

Rev.



/ 1 1

2008-12-08

Anders

G. Kopplin

T. Mann

B

125

12535,5

22

3" B

SPIS

O 22

8 G3

125 mm / 4.92 inch

125 mm / 4.92 inch

22 mm / 0.87 inch

35 mm 1.40 inch

Code No. 1322-1B

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A

125

3" N

PT

45,5

25,8

125 mm / 4.92 inch

125 mm / 4.92 inch

45 mm 1.77 inch

26 mm / 1.02 inch

Code No. 1827-1B


125

125

3" B

SPIS

O 22

8 G3

31

22

125 mm / 4.92 inch

125 mm / 4.92 inch

22 mm / 0.87 inch

31 mm 1.22inch

Code No. 1322-3

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125

125

3" B

SPIS

O 22

8 G3

40

25

125 mm / 4.92 inch

125 mm / 4.92 inch

25 mm / 0.98 inch

40 mm 1.57 inch

Code No. 1329-1B


3" B

SPIS

O 22

8 G3

38 125

125

24

125 mm / 4.92 inch

125 mm / 4.92 inch

24mm/0.94inch

38 mm 1.50inch

Code No. 1329-3

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3” / DN 80 3” PN 10/16, Aluminium

Code No. 2047-1

A

168x

M

74n

27,5

n 160

180

180

180 mm / 7.09 inch

180 mm / 7.09 inch

74 mm / 2.91 inch

27,5mm 1.08inch

Ø160 mmØ6.30 inch

8xM16

3” / DN 50 2” TW1 / 50, Aluminium

Code No. 1327-1

n 130

146

146

26

80n

108x

M

146 mm / 5.75 inch

146 mm / 5.75 inch

80 mm / 3.15 inch

26 mm 1.02inch

Ø130 mmØ5.12 inch

8xM10

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108x

M

39

80n

n 130

160n

73

3” / DN 80 3” TW 1 / 80, Aluminium

3” / DN 80 3” TW 1 / 80, Aluminium

160 mm / 6.30 inch

Code No. 1325-1

Code No. 1325-1BT

A

108x

M80

n

39

n 130

146

146

146 mm / 5.75 inch

146 mm / 5.75 inch

80 mm / 3.15 inch

39 mm 1.54inch

Ø130 mmØ5.12 inch

8xM10

73 mm / 2.87 inch

80 mm / 3.15 inch

39 mm 1.54inch

Ø130 mmØ5.12 inch

8xM10

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3” / DN 80 3” Welding flange Ø73 mm, Stainless Steel

Code No. 2472-4

10

66n

73n 12

5

12598,510

66n

73n 12

5

12598,5

A

18

4x M

16

27,5

n152,4

180

180

Ø152mmØ6 inch

3” / DN 80 3” ANSI - 150 psi, Aluminium

Code No. 2599-1

180 mm / 7.09 inch

180 mm / 7.09 inch 27,5mm 1.08inch

Replaces Code No 2225-1

125 mm / 4.92 inch

125 mm / 4.92 inch

98,5 mm / 3.88 inch

Ø73 mm / 2.87 inch

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14,5

5

n77 125

165165 mm / 6.50 inch

125 mm / 4.92 inch

77 mm / 3.03 inch

5 mm/0.20inch

Code No. 1338-1

n77

,5

4

47125

125

3” / DN 80 3” Welding flange Ø76 mm, Steel

125 mm / 4.92 inch

125 mm / 4.92 inch

78 mm / 3.07 inch

47 mm 1.85inch

Code No. 1338-3

4 mm/0.16inch

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3” / DN 80 3” Welding flange Ø89 mm, Steel

Notic

e. T

his

draw

ing

cont

ains

pop

rieta

ry in

form

atio

nan

d sh

all

not

be u

sed

or r

epro

duce

d or

its

cont

ents

disc

lose

d in

who

le o

r in

par

t, w

ithou

t th

e pr

ior

writt

en c

once

nt o

f th

e Ma

nn T

ekni

k AB



Checked

Approved

Scale:

Date

Data nr./Comp No.

Drawing No.

Blad/Sheet

Rev.



/ 1 1

2008-12-08

Anders

G. Kopplin

T. Mann

A

88,9

n

47 125

125

125 mm / 4.92 inch

125 mm / 4.92 inch

89 mm / 3.50 inch

47 mm 1.85inch

Code No. 1340-3


Notic

e. T

his

draw

ing

cont

ains

pop

rieta

ry in

form

atio

nan

d sh

all

not

be u

sed

or r

epro

duce

d or

its

cont

ents

disc

lose

d in

who

le o

r in

par

t, w

ithou

t th

e pr

ior

writt

en c

once

nt o

f th

e Ma

nn T

ekni

k AB



Checked

Approved

Scale:

Date

Data nr./Comp No.

Drawing No.

Blad/Sheet

Rev.



/ 1 1

2008-12-08

Anders

G. Kopplin

T. Mann

A

14,5

5

n90 125

165165 mm / 6.50 inch

125 mm / 4.92 inch

90 mm / 3.54 inch

5 mm/0.20inch

Code No. 1340-1

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3” / DN 80 3” Welding flange Ø89 mm, Steel88

,9n

47125

125

125 mm / 4.92 inch

125 mm / 4.92 inch

89 mm / 3.50 inch

47 mm 1.85inch

Code No. 1340-3B

3” / DN 80 3” Welding flange Ø89 mm, Stainless Steel

Code No. 1340-4B

125

125

47

88,9

n

125 mm / 4.92 inch

125 mm / 4.92 inch

89 mm / 3.50 inch

47 mm 1.85inch

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4” / DN 100 4” BSP Female thread flange, Aluminium

Code No. 1315-1B

165

165

30

4" B

SPIS

O 22

8 G4

24

165 mm / 6.50 inch

165 mm / 6.50 inch

30 mm 1.18inch

24 mm/0.94inch

4” / DN 100 4” BSPT Female thread flange, Aluminium

Code No. 2669-1B

165

165

4" B

SPT

(SS-

ISO

7/1-Rc

4 n

113,03

)

1:16

39,3

14

42 165 mm / 6.50 inch

165 mm / 6.50 inch

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165

16542

4" N

PT

27,8

165 mm / 6.50 inch

165 mm / 6.50 inch

28 mm/1.09inch

42 mm 1.65inch

Code No. 1829-1B


Code No. 1315-3

170

170

35

4" B

SPIS

O 22

8 G4

24

170 mm / 6.69 inch

170 mm / 6.69 inch

35 mm 1.38inch

24 mm/0.94inch

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4" B

SPIS

O 22

8 G4

42

24

165

165


165 mm / 6.50 inch

165 mm / 6.50 inch

24 mm/0.94inch

165

165

36

4" B

SPIS

O 22

8 G4

24

165 mm / 6.50 inch

165 mm / 6.50 inch

24 mm/0.94inch

36mm 1.42inch

42 mm 1.65inch

Code No. 1379-1

Code No. 1379-3

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4” / DN 100 4” PN 10/16, Aluminium

Code No. 1929-1

168x

M

99n

27,5

n 180

200

200

200 mm / 7.87 inch

200 mm / 7.87 inch

99 mm / 3.90 inch

27,5mm 1.08inch

Ø180mmØ7.09 inch

8xM16

4” / DN 100 4” TW3 / 100, Aluminium

165

165

n 150

99n

27,5

128x

M

165 mm / 6.50 inch

165 mm / 6.50 inch

99 mm / 3.90 inch

27,5 mm 1.08inch

Code No. 1326-1

Ø150mmØ5.9inch

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170

170

49

n10

3

4

170 mm / 6.69 inch

170 mm / 6.69 inch

49 mm 1.93inch

Ø103 mm / 4.06inch

Code No. 1360-3

4” / DN 100 4” ANSI 150 psi, Aluminium

Code No. 2171-1A

168x

M

99n

27,5

n 190,5

210

210

210 mm / 8.27 inch

210 mm / 8.27 inch

99 mm / 3.90 inch

27,5mm 1.08inch

Ø190mmØ7.5inch

8xM16

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170

170

49

114,

3n


170 mm / 6.69 inch

170 mm / 6.69 inch

98 mm / 3.86 inch

49 mm 1.93inch

Ø114 mm / 4.49inch

Code No. 1364-3

4” / DN 100 4” Welding flange W Ø108 mm, Aluminium

170

170

n10

9

14,5

170 mm / 6.69 inch

170 mm / 6.69 inch

14,5 mm

0.57inch

Ø109 mm / 4.29inch

Code No. 1310-1

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4” / DN 100 4” Welding flange W Ø114 mm, Stainless Steel

Code No. 1364-4G

165

165

1250

n107,1

114,3

n

165

165

1250

n107,1

114,3

n


Code No. 1364-3G

165 mm / 6.50 inch

165 mm / 6.50 inch

165 mm / 6.50 inch

165 mm / 6.50 inch

Ø114,3 mm / Ø4.50 inch

Ø114,3 mm / Ø4.50 inch

50 mm 1.97inch

50 mm 1.97inch

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4” / DN 100 4” Victualic ANSI AWWA C-606

Code No. 2198-1

165

165

64

15,9 9,5

114,

3n

165 mm / 6.50 inch

165 mm / 6.50 inch

64 mm 2.52inch

16 mm

0.63 inch

9,5 mm

0.37 inch

Ø114 mm / 4.49 inch

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Flange Measurement

EN 1092-1

DNPN 10 PN 16 PN 25 PN 40

ØD Øk n Ød ØD Øk n Ød ØD Øk n Ød ØD Øk n Ød

20 mm 105 754

14 105 754

14 105 754

14 105 754

14inch 4.13 2.95 0.55 4.13 2.95 0.55 4.13 2.95 0.55 4.13 2.95 0.55

25 mm 115 854

14 115 854

14 115 854

14 115 854

14inch 4.53 3.35 0.55 4.53 3.35 0.55 4.53 3.35 0.55 4.53 3.35 0.55

32mm 140 100

418 140 100

418 140 100

418 140 100

418

inch 5.51 3.94 0.71 5.51 3.94 0.71 5.51 3.94 0.71 5.51 3.94 0.71

40 mm 150 1104

18 150 1104

18 150 1104

18 150 1104

18inch 5.91 4.33 0.71 5.91 4.33 0.71 5.91 4.33 0.71 5.91 4.33 0.71

50 mm 165 1254

18 165 1254

18 165 1254

18 165 1254

18inch 6.50 4.92 0.71 6.50 4.92 0.71 6.50 4.92 0.71 6.50 4.92 0.71

65mm 185 145

418 185 145

418 185 145

818 185 145

818

inch 7.28 5.71 0.71 7.28 5.71 0.71 7.28 5.71 0.71 7.28 5.71 0.71

80 mm 200 1608

18 200 1608

18 200 1608

18 200 1608

18inch 7.87 6.30 0.71 7.87 6.30 0.71 7.87 6.30 0.71 7.87 6.30 0.71

100mm 220 180

818 220 180

818 235 190

822 235 190

822

inch 8.66 7.09 0.71 8.66 7.09 0.71 9.25 7.48 0.87 9.25 7.48 0.87

125mm 250 210

818 250 210

818 270 220

826 270 220

826

inch 9.84 8.27 0.71 9.84 8.27 0.71 10.63 8.66 1.02 10.63 8.66 1.02

150mm 285 240

822 285 240

822 300 250

826 300 250

826

inch 11.22 9.45 0.87 11.22 9.45 0.87 11.81 9.84 1.02 11.81 9.84 1.02

200mm 340 295

822 340 295

1222 360 310

1226 375 320

1230

inch 13.39 11.61 0.87 13.39 11.61 0.87 14.17 12.20 1.02 14.76 12.60 1.18

250mm 395 355

1222 405 355

1226 425 370

1230 450 385

1233

inch 15.55 13.98 0.87 15.94 13.98 1.02 16.73 14.57 1.18 17.72 15.16 1.30

300 mm 445 40012

22 460 41012

26 485 43016

30 515 45016

33inch 17.52 15.75 0.87 18.11 16.14 1.02 19.09 16.93 1.18 20.28 17.65 1.30

EN 1092-1 DIN.EN 1092-1 PN 6 DIN 2631EN 1092-1 PN 10 DIN 2632EN 1092-1 PN 16 DIN 2633EN 1092-1 PN 25 DIN 2634EN 1092-1 PN 40 DIN 2635EN 1092-1 Type B Raised Face DIN 2526 Form CEN 1092-1 Type C Tongue DIN 2512 Form FEN 1092-1 Type D Groove DIN 2512 Form NEN 1092-1 Type E Spigot DIN 2513 Form VEN 1092-1 Type F Recess DIN 2513 Form R

ØdØkØD

Ø D = Diameter Ø k = Centre diameter n = Numer of holes Ø d = Hole diameter

Flange translation EN 1092 ---- DIN

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Flange Measurement

ØdØkØD

Ø D = Diameter Ø k = Centre diameter n = Numer of holes Ø d = Hole diameter

ANSI B 16,5DN 150 psi 300 psi INCH. ØD Øk n Ød ØD Øk n Ød

19 mm 98 70 4 16 117 82 4 19 3/4”inch 3.86 2.76 0.16 0.63 4.61 3.23 0.16 0.75

25 mm 108 79 4 16 124 89 4 19 1”inch 4.25 3.11 0.16 0.63 4.88 3.50 0.16 0.75

32 mm 117 89 4 16 133 98 4 19 1 1/4”inch 4.61 3.50 0.16 0.63 5.24 3.86 0.16 0.75

40 mm 127 98 4 16 156 114 4 22 1 1/2”inch 5.00 3.86 0.16 0.63 6.14 4.49 0.16 0.87

50 mm 152 121 4 19 165 127 8 19 2”inch 5.98 4.76 0.16 0.75 6.50 5.00 0.31 0.75

65 mm 178 140 4 19 190 149 8 22 2 1/2”inch 7.01 5.51 0.16 0.75 7.48 5.87 0.31 0.87

80 mm 190 152 4 19 209 168 8 22 3”inch 7.48 5.98 0.16 0.75 8.23 6.61 0.31 0.87

100 mm 229 190 8 19 254 200 8 22 4”inch 9.02 7.48 0.31 0.75 10.00 7.87 0.31 0.87

125 mm 254 216 8 22 279 235 8 22 5”inch 10.00 8.50 0.31 0.87 10.98 9.25 0.31 0.87

150 mm 279 241 8 22 317 270 12 22 6”inch 10.98 9.41 0.31 0.87 12.48 10.63 0.47 0.87

200 mm 343 298 8 22 381 330 12 25 6”inch 13.50 11.73 0.31 0.87 15.00 12.99 0.47 0.98

T.T.M.ADN ØD Øk n Ød INCH.

50 mm 114,3 95,3 6 11,1 2”inch 4.50 3.75 0.24 0.44

80 mm 142,9 123,8 8 11,1 3”inch 5.63 4.87 0.31 0.44

100 mm 168,3 149,2 8 11,1 4”inch 6.63 5.87 0.31 0.44

125 mm 196,9 177,8 12 11,1 5”inch 7.75 7.00 0.47 0.44

150mm 228,6 206,4 12 11,1

6”inch 9.00 8.13 0.47 0.44

200 mm 276,2 257,2 16 11,1 8”inch 10.87 10.13 0.63 0.44

TW DIN 28459DN ØD Øk n Ød

TW1 80 mm 154 130 8 11inch 6.06 5.12 0.31 0.43

TW3 100 mm 174 150 8 14inch 6.85 5.91 0.31 0.55

TW5 125 mm 204 176 8 14inch 8.03 6.93 0.31 0.55

TW7 150mm 240 210 12 14inch 9.45 8.27 0.47 0.55

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Pressure Drop Measurement

Entrance Tube Exit Tube

Total Pressure Drop

Pressure Drop Due to Piping.

Entrance Tube Exit Tube

30D 30D

10D 10D

FLOW DIRECTION

30D

10D

30D

10D

Pressure Drop Measurement

Pressure Drop Ball Valve = Total Pressure Drop - Pressure Drop Due to Piping

D

Pressure Drop Ball Valve = P

D

According to NATO STANAG 3756, Annex E

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Flow Diagram - Pressure Drop for Ball Valves

Flow Diagram - Pressure Drop for 2-way Valves

FLOW DIAGRAM (Pressure Drop) for 2-way Ball Valves

Test method: STANAG 3756, Annex E

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

0 400 800 1200 1600 2000 2400 2800 3200Flow Rate (l/min)

Pres

sure

Dro

p (m

bar)

3"

4"

2"

Test Conditions: Test Fluid: n-paraffin Temperature: 20 °C Density: 0,75 kg/dm³ Viscosity: 1,75 mm²/s

FLOW DIAGRAM (Pressure Drop) for straight Ball Valves

Test method: STANAG 3756, Annex E

0102030405060708090

100110120130140150160170180190200

0 400 800 1200 1600 2000 2400 2800 3200Flow Rate (l/min)

Pres

sure

Dro

p (m

bar)

3"

4"

2"

Test Conditions: Test Fluid: n-paraffin Temperature: 20 °C Density: 0,75 kg/dm³ Viscosity: 1,75 mm²/s

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Efficient design DIN/ISO/NAMUR-standard Gear teeth relieved of load Built-in return springs

WM pneumatic actuators are designed according to Euro-standards DIN/ISO 5211 and Namur/VDI/VDE 3845. The actuator design has following features: Piston gear teeth are equipped with a support bar which rolls against the relief in the shaft. This relieves the load on the teeth, makes smooth travel and

increases life of actuator. As a result of our patented design of return springs, single acting actuators have the same dimensions as double acting. WM-actuators have 93 degrees travel with end stop adjustment, in order to compensate eventual play in valve shaft and coupling

Double-acticng type DA Single-acting type SR withReturn springs

1. Return spring 2. Piston 3. Support bar 4. Shaft

5. Sliding pad 6. O-ring 7. Air connections

Support bar – rolling track for theshaft relief

Hard sliding pads of POM for low friction

Built-in return springs in the SR type

Efficient design pneumatic actuators

Efficient design DIN/ISO/NAMUR-standard Gear teeth relieved of load Built-in return springs

WM pneumatic actuators are designed according to Euro-standards DIN/ISO 5211 and Namur/VDI/VDE 3845. The actuator design has following features: Piston gear teeth are equipped with a support bar which rolls against the relief in the shaft. This relieves the load on the teeth, makes smooth travel and

increases life of actuator. As a result of our patented design of return springs, single acting actuators have the same dimensions as double acting. WM-actuators have 93 degrees travel with end stop adjustment, in order to compensate eventual play in valve shaft and coupling

Double-acticng type DA Single-acting type SR withReturn springs

1. Return spring 2. Piston 3. Support bar 4. Shaft

5. Sliding pad 6. O-ring 7. Air connections

Support bar – rolling track for theshaft relief

Hard sliding pads of POM for low friction

Built-in return springs in the SR type

ATEX approved

II 2G

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OPERATION

WM actuators have a linear torque characteristic. The torque is constant throughout the angle of rotation (Double act.). This makes sizing of actuators easy.

WM actuators can easily be modified from DA to SR simply, by removing end caps fit the springs into the spring wells and refitting the end caps.

The direction of rotation can be alteredeasy by just turning the pistons. SR actuators can be used either to close or open the valve in the event of loss of air supply.

Adjustable end stop in outer position is standard.

WM actuators are permanently greased and need not normally be connected to a mist lubricator.

Double-acting type DA Single-acting type SR with return springs

Anti-clockwise - opens Anti-clockwise - opens

Clockwise - closes Clockwise - closes

Air in Air out

Operation actuators

ATEX approved

II 2G

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Pneumatic actuator Wire Matic

Wire Matic is a Swedish produced rack and pinion actuator witch gives a linear torque over the angle of rotation. WM actuators can easily be modified from double acting (DA) to single acting (SR) with spring return by fitting a spring kit. WM actuators is used for on-off and control valves. Standard blue anodized or ChemicalNickel impregnated (CNI) + PTFE treatment for corrosive environments.

Type DA Torque

DA Actuator

DA Weight A B C D E F G ISO SR

Torque SR

Spring SR

Weight DA/SR Seal

WM [email protected] Varenr: Kg. mm. mm. mm. mm. mm. mm. mm. 5211 Nm@

5.5barkit

Varenr: Kg. kitVarenr:

WM 2 21 xxxxxxxxx 1.0 125 76 93 - - 11 15 F04 6/9 xxxxxxxxx 1.1 xxxxxxxxx


WM 8 75 xxxxxxxxx 2.8 186 105 129 - - 14 18 F05/F07 25/27 xxxxxxxxx 3.2 xxxxxxxxx









WM 250 2697 xxxxxxxxx 58.0 - 280 352 249 369 46 50 F16 1042/1121 xxxxxxxxx 82.0 xxxxxxxxx


Specifications: Option: Varenr.Cylinder & end caps Aluminium, Anodized Corrosion resistant (CNI) actuators Contact

Shaft Steel, plated Solenoid valve Joucomatic 24V DC xxxxxxxx

Adjustment screw & bolts: Stainless steel Solenoid valve Joucomatic 230V AC xxxxxxxx

Air supply WM 2-8 Namur 1/8” Limit switch box ITS-100 xxxxxxxx

Air supply WM 12-400 Namur 1/4” Limit switch box Eex”d” ITS-300 xxxxxxxx

Mounting flanges ISO Positioner PMV D3 (In 4-20mA/out 4-20mA) xxxxxxxx

Max pressure 10 bar



Type DA Torque

DA Actuator


Torque SR

Spring SR

Weight DA/SR Seal


5.5barkit





















Max pressure 10 bar



Type DA Torque

DA Actuator


Torque SR

Spring SR

Weight DA/SR Seal


5.5barkit





















Max pressure 10 bar

Technical specification pneumatic actuators

ATEX approved

II 2G

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Technical specification pneumatic actuatorsTECHNICAL SPECIFICATION

Actuating medium: Compressed air or nitrogen Max pressure: 10 bar Actuating air demand/5,5 bar: 52 to 17.500 cm3 – se tabled belowTemperature limits: -30° to +80°

Double-acting type DA

* The times are dependent on the size of solenoid valve used for the air supply

Single-acting SR with return springs

* The times are dependent on the size of solenoid valve used for the air supply

Actuator Torque Air consumtion cm3 Displacement Actuator time* sec. Weightdesignation Nm Clockwice Anti-clockwice cm3 Opening Closing Kg

WM 2 DA 21 96 125 120 <1 <1 1WM 4 DA 41 184 236 240 <1 <1 1,7WM 8 DA 75 340 430 430 <1 <1 2,8

WM 12 DA 122 486 636 700 1-1,5 1-1,5 4

WM 20 DA 206 900 994 1180 1-2 1-2 6,3WM 35 DA 375 1694 1900 2180 1,5-2,5 1,5-2,5 10,1WM 55 DA 595 2800 3400 3560 2-4 2-4 18WM 70 DA 727 3050 3700 4160 2-4 2-4 20,3

WM 100 DA 1140 5518 5900 6520 3-4,5 3-4,5 25,6WM 150 DA 1680 7600 9600 9620 3,5-5 3,5-5 33WM 250 DA 2697 8500 9800 16258 4-7 4-7 58WM 400 DA 4543 13600 17500 27392 8-12 8-12 115

Actuator Torque Nm Aircon- Deplacement Actuator time* Weight designation Anti-clockwise Clockwise with sumption cm3 Seconds Kg

with air at 8 springs at cm3 Anti- air spring0° 90° 0° 90° clockwise opening closing

WM 2 SR 15 9 12 6 125 120 <1 <1 1,1 WM 4 SR 27 16 25 13 236 240 <1 <1 1,9 WM 8 SR 47 25 49 27 408 430 <1 <1 3,2 WM 12 SR 84 37 84 37 636 700 1-1,5 0,5-1 4,6

WM 20 SR 138 71 134 67 994 1180 1-2 1-1,5 7,2 WM 35 SR 251 169 204 122 1900 2180 1,5-2,5 1-2 11,8 WM 55 SR 402 216 308 194 3400 3560 2-4 1,5-3 21,1 WM 70 SR 484 239 488 243 3700 4160 2-4 1,5-3 23

WM 100 SR 758 554 583 379 5900 6520 3,5-5,5 2-3 32,1 WM 150 SR 963 691 992 720 9600 9620 4,5-7 2,5-4 45 WM 250 SR 1655 1121 1576 1046 9800 16258 5-8 3-5 82 WM 400 SR 2517 1409 3134 2026 17500 27392 10-13 8-10 140

Actuator designation

Torque Nm

Air consumtion cm3

Clockwice Anti-clockwiseDisplacement

cm3Actuator time* sec

Opening ClosingWeight

Kg

Weight Kg

Actuator time* seconds

air spring Opening Closing

Displacement cm3

Air consumtion cm3 Anti- clockwise

Torque Nm

Anti-clockwise Clockwice withwith air at & spring at 00 900 00 900

Actuator designation

ATEX approved

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Accessories - pneumatic actuators

SOLENOID VALVE JOUCOMATIC NAMUR 5/2 - 3/2

Multi function 3/2 or 5/2 for SR/DA-actuatorsThe solenoid valve is delivered with two different namurplates. One for 3/2- ways and one for 5/2- ways. The valve is directly mounted on a WM-actuator

Body: Aluminium, anodized Pressure: 2 – 10 Bar

Enclosure: IP 65

Temperature: -25°C - +60°C

Coils: 12, 24, 48, 110 and 230V AC/DC

Connector: mPm-Connector, PG11

Operators: Pilot: Solenoid, air Return: Spring

Air inlets: BSP 1/4” Options: Ex-coilDouble pulse coilConnector with LED varistor Connector with cableSilencer/Speed control

Specifications:

SLENOID VALVE JOUCOMATICNAMUR 5/2 - 3/2

PostadressMEKANOTJÄNSTWIRE MATIC REGLER AB Krossgatan 22 BSE-162 50 Vällingby

Telefon+46 (0)8 38 00 75Telefax+46 (0)8 38 78 20

Org.nr5556194-2201Vat-nr:SE556194220101Säte: Stockholm

Bankgiro450-3868Postgiro182 78-2

Bankkonto nr6417-761150358SWIFThand se ss

[email protected]

Multifunktion 3/2 or 5/2 for SR/DA-actuators

The solenoid valve is delivered with tow different namurplates one for 3/2- ways and one for 5/2- ways.

The valve is directly mounted on a WM-actuator

Part no. 13348

SPECIFICATIONS:

Body: Aluminium, anodized

Pressure: 2 – 10 Bar

Enclosure: IP 65

Temperature: -25°C - +60°C

Coils: 12, 24, 48, 110 and 230V AC/DC

Connector: mPm-Connector, PG11

Operators: Pilot: Solenoid, airReturn: Spring

Air inlets: G 1/4”

Options: Ex-coil

Double pulse coil

Connector with LED varistor

Connector with cable

Silencer/Speed control

NAMURANSLUTNINGNamur connectionSolenoid Valve designation:

Solenoid Valve Namur 3/2 Solenoid Valve Namur 5/2

ATEX approved

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Accessories - pneumatic actuators

LIMIT SWITCH BOX WM-ITS100

Specifications:Body: Aluminium, epoxy – powder coated Enclosure: IP 67 CE- MarkedShaft: Stainless steelBracket: Stainless steelSwitch cams: Adjustable, preset for 90°Cable inlets: 2x M20Terminal block: Plastic, 8 -waysMechanical switches: 2 pcs. Max 250V AC 16A, 125 V DC 0.6A

Alternative Switches Proximity sensors: 2 pcs. type V3, IFM IS 5001, 10-36V DC PNP Proximity sensors: 2 pcs type V3, IFM NS 5002, 5-25V DC Namur

LIMIT SWITCH BOXWM-ITS100


Telefon+46 (0)8 38 00 75Telefax+46 (0)8 38 78 20




[email protected]

SPECIFICATIONS

Body: Aluminium, epoxy – powder coated

Enclosure: IP 67 CE- Marked

Shaft: Stainless steel

Bracket: Stainless steel

Switch cams: Adjustable, preset for 90°

Cable inlets: 2x M20

Terminal block: Plastic, 8 -ways

Mechanical switches: 2 pcs. Max 250V AC 16A, 125 V DC 0.6A

ALTERNATIVE SWITCHES

Proximity sensors: 2 pcs. type V3, IFM IS 5001, 10-36V DC PNP

Proximity sensors: 2 pcs type V3, IFM NS 5002, 5-25V DC Namur

BN = BrownBK = BlackBU = Blue

LIMIT SWITCH BOXWM-ITS100


Telefon+46 (0)8 38 00 75Telefax+46 (0)8 38 78 20




[email protected]

SPECIFICATIONS

Body: Aluminium, epoxy – powder coated

Enclosure: IP 67 CE- Marked

Shaft: Stainless steel

Bracket: Stainless steel

Switch cams: Adjustable, preset for 90°

Cable inlets: 2x M20

Terminal block: Plastic, 8 -ways

Mechanical switches: 2 pcs. Max 250V AC 16A, 125 V DC 0.6A

ALTERNATIVE SWITCHES

Proximity sensors: 2 pcs. type V3, IFM IS 5001, 10-36V DC PNP

Proximity sensors: 2 pcs type V3, IFM NS 5002, 5-25V DC Namur

BN = BrownBK = BlackBU = Blue

Limit Switch Box designation:

Switch Box WM-ITS 100

ATEX approved

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DSBA2702 rév.18/03/2009 1/20

ACTIONNEUR ELECTRIQUE ELECTRIC ACTUATOR ELEKTRISCHER STELLANTRIEB

MADE

IN EU

25-45-75

VRX DOCUMENTATION TECHNIQUE MISE EN SERVICE TECHNICAL LITERATURE SET UP PROCEDURE TECHNISCHE UNTERLAGEN BETRIEBSANLEITUNG

FR

GB

D

VALPES Valve Control System ZI CENTR’ALP - 89 rue des Étangs - F 38430 MOIRANS Tél. : (+33) 04-76-35-06-06 Fax : (+33) 04-76-35-14-34 E-mail : [email protected] / Site web : www.valpes.com

Pour actionneurs 400V et option EBS.24 / For 400V actuators with EBS.24 / Für 400V Stel-lantriebe und mit EBS.24 : II 2 GD Ex d IIB T5 tD A21 IP67 T95°C

II 2 GD Ex d IIB T6 tD A21 IP67 T80°C | 0081 LCIE 06 ATEX 6006X

DSBA2702 rév.18/03/2009 1/20

ACTIONNEUR ELECTRIQUE ELECTRIC ACTUATOR ELEKTRISCHER STELLANTRIEB

MADE

IN EU

25-45-75

VRX DOCUMENTATION TECHNIQUE MISE EN SERVICE TECHNICAL LITERATURE SET UP PROCEDURE TECHNISCHE UNTERLAGEN BETRIEBSANLEITUNG

FR

GB

D

VALPES Valve Control System ZI CENTR’ALP - 89 rue des Étangs - F 38430 MOIRANS Tél. : (+33) 04-76-35-06-06 Fax : (+33) 04-76-35-14-34 E-mail : [email protected] / Site web : www.valpes.com

Pour actionneurs 400V et option EBS.24 / For 400V actuators with EBS.24 / Für 400V Stel-lantriebe und mit EBS.24 : II 2 GD Ex d IIB T5 tD A21 IP67 T95°C

II 2 GD Ex d IIB T6 tD A21 IP67 T80°C | 0081 LCIE 06 ATEX 6006X

Electric Actuators

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DSBA2702 rév.18/03/2009 7/20

Mechanical mounting GB

DIMENSIONS OF THE ACTUATOR • The actuator is set to its closed position in our factory. • Possible fixations : F05 (4xM6 with Ø50) and F07 (4xM8 with Ø70), star 17, depth 19mm. • Do not mount the actuator « upside down ». • Necessary height above the valve for the mounting of the actuator : H=300mm. EMERGENCY MANUAL OVERRIDE In case of an electric supply failure, it is possible to operate the actuator manually : • Turn the knob (appendix p.14 mark 9) to position MAN and hold it in position. • Turn the outgoing drive shaft of the actuator with the help of an adjusting spanner. • In order to re-engage the reduction, release the knob. MOUNTING / DISASSEMBLY OF THE COVER AND POSITION INDICATOR For the wiring and setting of the actuator, it is necessary to remove the cover. • Mounting of the cover (appendix p.14 mark 2) : make sure that the seal ring (appendix p.14 mark 7) is correctly placed in its position, grease of the flame path (Molydal 3790 grease or equivalent), mount the cover and tighten the 4 screws M6 (appendix p.14 mark 3, torque : 6Nm). • Mounting of the position indicator (appendix p.14 mark 1) : fit the indicator onto the outgoing axle.

Electric Actuators - Mechanical mounting

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Electric Actuators - Electric Connection

DSBA2702 rév.18/03/2009 8/20

Electric connection GB

The caps placed on M20x1.5 threaded openings (appendix p.14 mark 15) must be replaced by ATEX certified connection glands. • Remove the position indicator, unscrew the four screws and take off the cover. SUPPLY AND CONTROL WIRING • Ensure that the voltage indicated on the actuator ID label (appendix p.14 mark 11) corresponds to the voltage supply. • Connect to earth through the exterior bolt M5 located under the cable gland (appendix p.14 mark 16). It is also possible to connect the actuator to earth inside the actuator through the bolt M3 next to the terminal strip (appendix p.15 mark A). • Unscrew the left cable gland and insert the cable. • Connect the wires to the terminal strip (appendix p.15 mark B) in accordance with the required control mode.

3-points modulating mode On-Off mode (pre-set to closed) • Put a lacing cord around the wires (see the picture beside) and re-tighten the cable gland. WIRING OF THE FEEDBACK SIGNAL Our actuators are equipped with two simple limit switch contacts normally set in their open position (NO). As per factory setting, the white cam is used to detect the open position (FC1) and the black cam is used to detect the closed position (FC2). This feedback system accepts voltages between 24V and 240V AC/DC. • Unscrew the right cable gland and insert the cable. • Remove 25mm of the cable sheath and strip each wire by 8mm. • Connect the wires to the terminal strip (appendix p.14 mark 12) in accordance with the diagram beside. • Tighten the cable gland. SETTING OF END LIMIT SWITCHES The actuator is pre-set in our factory. Do not touch the two lower cams in order to avoid any malfunctioning or even damage to the actuator. • To adjust the position of the auxiliary contacts, make rotate the two superior cams by using the appropriate wrench.

• Re-mount the cover, fasten the four screws and attach the position indicator.

RESPECT SAFETY INSTRUCTIONS

FC2

FC1

4-6 5 7

SN

AA

5400

00

Earth round terminal Clamping

ring

CLE DE REGLAGE SETTING KEY SCHLÜSSEL


N -

Open

Close

Ph +

1 2 3

T/E

N -

Open

Ph +

3 2 1

T/E

DSBA2702 rév.18/03/2009 8/20

Electric connection GB

The caps placed on M20x1.5 threaded openings (appendix p.14 mark 15) must be replaced by ATEX certified connection glands. • Remove the position indicator, unscrew the four screws and take off the cover. SUPPLY AND CONTROL WIRING • Ensure that the voltage indicated on the actuator ID label (appendix p.14 mark 11) corresponds to the voltage supply. • Connect to earth through the exterior bolt M5 located under the cable gland (appendix p.14 mark 16). It is also possible to connect the actuator to earth inside the actuator through the bolt M3 next to the terminal strip (appendix p.15 mark A). • Unscrew the left cable gland and insert the cable. • Connect the wires to the terminal strip (appendix p.15 mark B) in accordance with the required control mode.

3-points modulating mode On-Off mode (pre-set to closed) • Put a lacing cord around the wires (see the picture beside) and re-tighten the cable gland. WIRING OF THE FEEDBACK SIGNAL Our actuators are equipped with two simple limit switch contacts normally set in their open position (NO). As per factory setting, the white cam is used to detect the open position (FC1) and the black cam is used to detect the closed position (FC2). This feedback system accepts voltages between 24V and 240V AC/DC. • Unscrew the right cable gland and insert the cable. • Remove 25mm of the cable sheath and strip each wire by 8mm. • Connect the wires to the terminal strip (appendix p.14 mark 12) in accordance with the diagram beside. • Tighten the cable gland. SETTING OF END LIMIT SWITCHES The actuator is pre-set in our factory. Do not touch the two lower cams in order to avoid any malfunctioning or even damage to the actuator. • To adjust the position of the auxiliary contacts, make rotate the two superior cams by using the appropriate wrench.

• Re-mount the cover, fasten the four screws and attach the position indicator.

RESPECT SAFETY INSTRUCTIONS

FC2

FC1

4-6 5 7

SN

AA

5400

00

Earth round terminal Clamping

ring



N -

Open

Close

Ph +

1 2 3

T/E

N -

Open

Ph +

3 2 1

T/E

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68 Copyright © 2014 Mann Teknik ABDSBA2702 rév.18/03/2009 6/20

Instructions GB

DESCRIPTION The electric actuators VALPES have been designed to perform the control of a valve with 90° rotation. Please consult us for any different application. Valpes cannot be held responsible if the mentioned actuators are used in contradiction to this advice. SAFETY INSTRUCTIONS To be read prior to the installation of the product • The electric power supply must be switched-off before any intervention on the electric actuator (i.e. prior demounting its cover or manipulating the manual override knob). Wait 30 minutes before opening the cover. • Any intervention must only be carried out by a qualified electrician or other person instructed in accordance with the regulations of electric engineering, safety, and all other applicable directives. • Strictly observe the wiring and set-up instructions as described in the manual: otherwise, the proper working of the actuator can not be guaranteed anymore. Verify that the indications given on the identification label of the actuator fully correspond to the characteristics of the electric supply. • The product must be protected by an easily accessible electric safety device (power isolator) corresponding to its power. • As stipulated in the applicable regulation, the connection to earth contact is compulsory for devices with working voltages exceeding 42 V. • Used symbols : Danger : risk of Earth protection Direct and electric shock alternating voltage • The caps placed on M20x1.5 threaded openings must be replaced by ATEX certified connection glands. TRANSPORT AND STORAGE • The forwarding agents being held as responsible for damages and delays of the delivered goods, the consignees are obliged to express if applicable their reserves, prior to accept the goods. The goods delivered directly ex works are subject to the same conditions. • The transport to the place of destination is carried out by using rigid packing material. • The products must be stored in clean, dry, and ventilated places preferably on appropriate palettes or shelves. MAINTENANCE • Maintenance is ensured by our factory. If the supplied unit does not work, please check the wiring according to the electric diagram as well as the power supply of the concerned electric actuator. • For any question, please contact our after-sales service by phone 0033-476350606 or by email : [email protected]. • To clean the external elements of the unit, please use a wet rag. GUARANTEE • 100% of the actuators are fully tested and set in the factory. • The VALPES products are guaranteed two years from the delivery date or 50,000 operating cycles against all types of manufacturing and material faults (operating time and model class according to standard CEI34). • This guarantee will only be valid if the unit has not been disassembled or self-repaired during its service life. It does not cover any wear and damage caused by shocks or faulty operation neither by the use of the unit under conditions not in accordance with its nominal characteristics. The guarantee is strictly limited to the replacement of original parts found defective on checking by our service personnel. The cost of shipping to our premises, the return of devices to the customer as well as the repair cost will be chargeable. We will not assume the responsibility for any direct or indirect accidents/risks originated by a failure of our products. The guarantee does not cover the consequences of breakdown and excludes any payments for indemnities. The accessories and adaptations are excluded from the guarantee. In the case where a customer has not proceeded to payments within the agreed period, our guarantee will be suspended until the delayed payments have been received and with the consequence that this suspension will not prolong the guarantee period in any case. RETURN OF GOODS • The customer is obliged to check the conformity of the goods with regard to their definition at the time of delivery. • The acceptance of the goods by the purchaser disclaims the supplier of all responsibility if the purchaser discovers any non-conformity after the date of acceptance. In such case, the repair cost will be borne by the purchaser who will also exclusively bear all financial consequences of any resulting damage. Returned goods will only be accepted if our prior agreement has been given to this procedure: the goods must be sent free of all cost and being shipped solely and in their original packing. The returned goods will be credited to the purchaser with a reduction of 20% on the unit’s price charged in accordance with the original invoice of the returned goods.

~

- Do not mount the actuator « upside down ». - Do not mount the actuator less than 30 cm of a electromagnetic disturbances source.

Electric Actuators - Instructions

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weight ≈kg

Thread BSP

Materials Application

Dimensions ≈ mm

Product No

D d s0,001 BSP 1/2” PTFE ( Teflon®)

white , massive continuously hard, universally resistant

Teflon® is a registered trademark of DuPont

20 13 2 On request0,001 BSP 3/4” 26 19 2 1498-060,002 BSP 1” 33 24 2 1220-060,003 BSP 1 1/4” 42 34 2 1536-060,003 BSP 1 1/2” 48 39 2 1196-060,004 BSP 2” 60 49 2 1052-060,007 BSP 2 1/2” 76 63 2,5 1181-060,006 BSP 3” 88 77 3 1110-060,009 BSP 4” 114 100 3 1295-060,016 BSP 6” 164 150 3 1963-060,001 BSP 1/2” Thermopac

asbestos free, light hard. Especially for hot oils and hot bitumen up to 250º C and for hot water and saturated steam up to 25 bar.

20 13 2 On request0,001 BSP 3/4” 26 19 2 1498-250,002 BSP 1” 33 24 2 1220-250,002 BSP 1 1/4” 42 34 2 1536-250,003 BSP 1 1/2” 48 39 2 1196-250,004 BSP 2” 60 49 2 1052-250,005 BSP 2 1/2” 76 63 3 1181-250,009 BSP 3” 88 77 3 1110-250,013 BSP 4” 114 100 3 1295-250,016 BSP 6” 164 150 3 1963-250,001 BSP 1/2” FPM/FKM (Viton®)

soft for aromatic hydrocarbons and hot oils.

Viton® is a registered trademark of DuPont

20 13 2 On request0,001 BSP 3/4” 26 19 2 1498-010,002 BSP 1” 33 24 2 1220-010,002 BSP 1 1/4” 42 34 2 1536-010,003 BSP 1 1/2” 48 39 2 1196-010,004 BSP 2” 60 49 2 1052-010,006 BSP 2 1/2” 76 63 3 1181-010,008 BSP 3” 88 77 3 1110-010,014 BSP 4” 114 100 3 1295-010,016 BSP 6” 164 150 3 1963-01

Flat Seals for thread

D

d

s

D

d

s

D

d

s

Bonded fibre material

Notice! Seals are not included when you order flanges. You have to order Seals seperataly.

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Flat Seals for thread

Weight Appr. ≈ Kg

Suitable for

Dimensions ≈ mm

Product No

D d s0,001 BSP 3/4” 26 19 2 1498-090,001 BSP 1” 33 24 2 1220-090,001 BSP 1 1/4” (DN 25 + DN 32) 42 34 2 1536-090,002 BSP 1 ½ ” (DN 32 + DN 38) 48 39 2 1196-09

0,003 BSP 1 3/4” 54 44 2,5 On request0,003 BSP 2” 60 49 2 1052-090,005 BSP 2 ½ ” 76 63 2,5 1181-090,006 BSP 3” 88 77 3 1110-090,010 BSP 3½” 100 80 3 On request0,009 BSP 4” 114 100 3 1295-090,012 BSP 5” ( No standard) 140 124 3 On request0,016 BSP 6” 164 150 3 1963-09

Standard sizes of PUR (VULKOLLAN® polyurethane elastomer), injection mol-ded. Colour:blue.Other sizes of PUR (VULKOLLAN® Cast polyurethane). Colour: honey-coloured. Vulkollan® is a registered trademark of Bayer

Flange Standard / Suitable for

Dimensions ≈ mm

Product No

D d Øk Øh sDN 25 PN 10/16 108 78,5 91 4 x 6,5 2 -DN 32 PN 10/16 140 43 100 4 x 18 2 -DN 50 PN 6 140 61 110 4 x 15 2 -DN 50 TW 1 154 50 130 8 x 12 2 -

DN 80 TW 1 154 90 130 8 x 12 2 -DN 50 PN 10/16 165 61 125 4 x 18 2 -DN 100 TW3 174 110 150 8 x 14 2 -DN 65 PN 10/16 185 76 145 4 x 18 2 -DN 80 PN 10/16 200 90 160 8 x 18 2 -DN 125 TW5 204 135 176 8 x 14 2 -DN 100 PN 10/16 220 115 180 8 x 18 2 -DN 150 TW7 240 160 210 12 x 14 2 -DN 125 PN 10/16 250 141 210 8 x 18 2 -DN 150 PN 10/16 280 169 240 8 x 22 2 -DN 200 PN 10 340 220 295 8 x 22 2 -DN 200 PN 16 340 220 295 12 x 22 2 -

ELAPAC Flange Seals FD, QFD

Notice! Seals are not included when you order flanges. You have to order Seals seperataly.

D

d

s

s

Dd

kØ

Øh

On request

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BSP The threads are parallel with flat sealing surface. This allows to use the full thread length for screwed-on parts. The largest possible transfer of force is guaran-teed for short length. The thread seal behind the relief groove of the thread cannot drop out.

Simple screwing down, makes a safe connection. Subsequent tightening during operation is pos-sible at any time. Change of seal and new as-sembly do not require any expert knowledge. The European standardisations for hose assemblies require parallel threads with flat seals, because of the advantages.

About NPT and BSP threads

NPT Sealing NPT threads can be an exasperating experience if certain techniques are not fol-lowed. The following tips will help alleviate many common problems in thread sealing:

Thread Seal

Figure BSP

1. Always use some type of sealant (tape or paste) and apply sealant to male thread only. If using a hydraulic sealant, allow sufficient curing time before system is pressurized.

2. When using tape sealant, wrap the threads in a clock-wise motion starting at the first thread and, as layers are applied, work towards the imperfect (vanis-hing) thread. If the system that the connection being made to cannot tolerate foreign matter (i.e. air systems), leave the first thread exposed and apply the tapesealant as outlined above.

3. When using paste sealant, apply to threads with a brush, using the brush to work the sealant into the threads. Apply enough sealant to fill in all the threads all the way around.

4. When connecting one stainless steel part to another stainless steel part that will require future disassembly, use a thread sealant that is designed for stainless steel. This stainless steel thread sealant is also useful when connecting aluminium to aluminium that needs to be dis-connected in the future. These two materials gall easily, and if the correct sealant is not used, it can be next to impossible to disassemble.

5. When connecting parts made of dissimilar metals (i.e. steel and aluminium), standard tape or paste sealant per forms satisfactory.

6. For sizes 2” and below, tape or paste performs satis-factory. When using thread tape, four wraps (covering all necessary threads) is usually sufficient.

7. For sizes 2½” and above, thread paste is recommen-ded. If thread tape is used, eight wraps (covering all ne-cessary threads) is usually sufficient. Apply more wraps if necessary.

8. For stubborn to seal threads, apply a normal coating of thread paste followed by a normal layer of thread tape.

9. For extremely stubborn to seal threads, apply a nor-mal coating of thread paste followed by a single layer of gauze bandage followed by a normal layer of thread tape.

Caution!

When this procedure is done, the connection becomes permanent. Extreme measures will be necessary to dis-connect these components. All other measures to seal the threads should be explored prior to use of this tech-nique.

10. Over-tightening threads can be just as detrimental as insufficient tightening. For sizes 2” and below, hand tighten the components and, with a wrench, tighten 3 full turns. For sizes 2½” and above, hand tighten the compo-nents and, with a wrench, tighten 2 full turns.

PTFE-tape

Figure NPT

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Explaination of designations 1/2

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Fifth sign (letter): Indicates version A = Version No.1 (Machined from bar)

B = Version No.2 (Casted) C = Version No.3 (Kokill casted) D = Sep. piston guide E = Injection moulded F = 6” Flange Hydrant

G = Drain connection H = Leaf spring lock I = Bended Tank Unit Short (15°) J = Bended Tank Unit (15°) K = Short Tank Unit/Swivel L = Long Tank Unit/Swivel

N = Non Return Valve O = Slim version Break Away P = Pressure (Custom) S = Sight Glass T = Transparent U = Stop before disconnected

Sixth sign (numeral): Indicates material in the coupling body 1 = Aluminium

2 = Brass 3 = Steel 4 = Stainless steel A4 (316) 5 = Stainless steel A2 (304)

6 = Titan 7 = Hastelloy 8 = PVDF 9 = PEEK K = Inconel

Seventn sign (numeral): Indicates material in the innerparts or other components 1 = Aluminium

2 = Brass 3 = Steel 4 = Stainless steel A4 (316) 5 = Stainless steel A2 (304)

6 = Titan 7 = Hastelloy 8 = PVDF 9 = PEEK K = Inconel

Eight and Ninth sign (numeral): Indicates the O-ring material in the coupling 01 = Viton® (FPM/FKM)

02 = Nitrile (NBR) 03 = EPDM 04 = Kalrez® (FFKM) 05 = NBR Low temp 06 = Teflon® (PTFE) 07 = Neoprene® (CR) 08 = Silicone (VMQ) 09 = Vulkollan® (PUR) 10 = Butyl (IIR) 11 = Nitrile (Gasol NBR 70 K-6) 12 = Perfluorelastomer (FFPM/FFKM) 13 = PVC / NBR 14 = Fluorsilicone rubber (FVMQ) 15 = FEP encapsulated silicone

16 = Hypalon® (CSM) 17 = Chemraz® 505 (FFKM) 18 = Xyflour® 860 (AFKM) 19 = Zetpol® / Therban® (HNBR) 20 = NBR 90 shore 21 = Viton®-GF (Special Viton quality) 22 = Composite 23 = Viton® GFLT-S 24 = Viton® GLT 25 = Klingerit® 26 = POM 27 = Epiclorhydrin (ECO) 28 = Viton® GFLT-S NMO 29 = FPM/FKM High Temp 31 = Viton® 90 Shore (FPM/FKM)

Tenth sign (letter): Used for extra A = Flat seal, Teflon®(PTFE)

B = Flat seal, Vulkollan®(PUR) C = 2-way Ball Valve D = Flat seal, Viton® (FPM) DA = Double Acting (Ball Valve) E = None projecting piston spindle F = Flange thickness acc. to standard G = Hypalon H = Nitrile (NBR) I = Emco comp J = EPDM K = Locked piston guide L = Locked thread

M = Modified Cam Curve N = No Branding NA = No Actuator (Ball Valve) P = Pressure Equalizing Valve Q = Reduced bore diameter (Argus,Hydrant) R = Hose unit with int. Break Away S = Single Argus valve (Hydrant) SR = Spring Return (Ball Valve) T = TW-Flange extended circles U = Pressure Bleeding Valve 16 bar U5 = Pressure Bleeding valve 5 bar U20 = Pressure Bleeding valve 20 bar

V = Locking house unit W = Double ball race X = Special surface treatment Z = Excentric tank unit -RA = Racing -LC = Locking Cap -S = FEP O-ring in Hose Unit swivel -ST = Steam -XL = Oversized swivel -45 = 45 Mesh -60 = 60 Mesh -10 = 100 Mesh

33 = EPDM 291 34 = Kalrez® 0040 37 = Chemraz® 510 (90 Shore) 40 = FEP PTFE encapsulated Viton® 47 = Chemraz 605 High Temp 50 = Kalrez® (PFPM) 1050LF 51 = Nylon® (PA) 61 = Viton® (FPM), FDA, USP C6 & ADI 62 = Nitrile (NBR), FDA, USP C6 & ADI 63 = EPDM, FDA, USP C6 & ADI 64 = Kalrez® (FFKM) 6230, FDA, USP C6 & ADI 66 = PTFE (Virgin), FDA 71 = FPM/FKM Low Temp 75 = FEP Silicone, FDA, USP C6 & ADI 77 = Chemraz® SD517, FDA, USP C6 & ADI 83 = EPDM BAM

EXPLANATION OF DESIGNATIONS

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Selection of registered trade names from Messrs BASF, Bayer AG, B.F. Goodrich, Chemische Werke Hüls, Daikin, Dow Company, DSM, Du Pont, DuPont Dow Elastomers, Esso Chemie, Hercules, Hoechst AG, Montedison, Monteflous, Nippon Zeon, Polysar LTD., Rhone Poulenc, 3 M Company, Wacker Chemie, Precision Polymer Engineering Ltd.

Ver 1312

©Mann Teknik 2013

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How to Order Ball Valves / 2-Way Valves with differerent Flanges

ALUMINIUM BALL VALVES / 2-WAY BALL VALVES

Date:

Name: Title:

Company: Department:

Address: Country:

Phone: Fax:

Produkt data / Produktdaten: Code no.: Quantity:

Ball Valve: 2-way Ball Valve:

Internal diameter : Connection:

Material: Requested delivery:

Other remarks:

Flow data: Medium / Fluid (with chemichal formulas/CAS no.): Temp:

1)

2)

3)

4)

5)

Working pressure : Vaccum:

Customers note:

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Postal adress: Phone : Fax : Internet: Mann Teknik AB 46 - (0)501-39 32 00 46 - (0)501-39 32 09 Web: www.mann-tek.se Mariagatan 29 E-mail: [email protected] 542 34 Mariestad Sweden

Questionnaire - Aluminium Ball Valves / 2-Way Valves

Flange 1Flange 2

Body

Body

Ball Valve 2-Way Valve

Bults, nuts and handle in Steel Zink plated. Stainless steel on request.

Flange 1 Flange 2

Flange 3

Code No. Body + Flange 1 + Flange 2 Code No. Body + Flange 1 + Flange 2 + Flange 3 Bults, nuts and handle in Steel Zink plated. Stainless steel on request.ALUMINIUM BALL VALVES / 2-WAY BALL VALVES

Date:

Name: Title:


Address: Country:

Phone: Fax:





Other remarks:


1)

2)

3)

4)

5)


Customers note:

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part

of th

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ed in

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with

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ALUMINIUM BALL VALVES / 2-WAY BALL VALVES

Date:

Name: Title:


Address: Country:

Phone: Fax:





Other remarks:


1)

2)

3)

4)

5)


Customers note:

No

part

of th

is le

afle

t may

be

repr

oduc

ed in

any

form

or b

y an

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eans

with

out p

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Daily inspection:

1 Inspect the Ball-Valve surface for cleanliness and corrosion2 Inspect the spindle and the spindle bushing that they are without leakage and fixed assembled3 Inspect the Ball-Valve unit for faultlessness and external signs for leakage

Do not remove this tag until installation is approved by user

Three-month inspection

1. Exterior cleaning of the Ball Valve with a neutral cleanser.2. Careful “daily inspection” of cleaned units.

Once a year

1. Exchange sealing and washer at least once a year.2. Refill grease where needed3. Replace worn or damaged components. Repair procedures are straightforward and no special tools are required.

Check the state of the connection surface and verify that it is clean before proceeding with the connection.

Check for correct operation of the valve. Switch the unit(s) several times.

Use only original Mann Teknik spare parts for maintenance.

Support ring kit (S-BSRX-yy)Handle kit (S-BSHX-yy)X and yy means the size and the material key according to the product catalogue. You will find it also as the 2nd to 8th/9th sign in the serial number (eg. BX00A10yy).

Service

Maintenance and service instruction

Always depressurise the system and rinse off the parts before beginning any maintenance work. Use protective goggles. Do not handle O-ring seals if the material appears charred, gummy or sticky.

Use tweezers and wear neoprene or PVC gloves. Do not touch adjacent parts with unprotected hands. Rinse off the parts once again before star-ting the “daily inspection”

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REPAIR SERVICETo comply with Health & Safety Regulations, all returned couplings and valves must be accompanied by a Certificate of Cleanliness and a Data Sheet for the last product carried (even the cleaner).

CERTIFICATE OF DECONTAMINATIONWe certify that the returned couplings/valves have been cleaned prior to despatch and are free of any harmful substances.

Quantity: _____________________Code No: _____________________ Serial No: _____________________




YES NO

Free of all liquid ____ ____

Air blown ____ ____

Coupling/Valve dismantled ____ ____

The last known product the coupling/valve was in contact with:__________________________________

Media Cast Number:

__________________________________

Data sheet of last product attached (Yes/No:

__________________________________

Company Name/Address:__________________________________

Signature of Supervisor:

__________________________________

Company Stamp:

Mann Teknik AB Strandvägen 16 542 31 Mariestad Sweden

46-(0)501 39 32 00 46-(0)501 39 32 09 www.mann-tek.com [email protected]

Repair service and certificate of decontamination

Product Information

Art. nr: PR-010601-0112 Version: 130318

DACouplings ®

Dry Aviation Couplings

Sweden

Contact Mann Tek for your local distributorPhone: +46 501 39 32 00 Fax: +46 501 39 32 09 Email: [email protected] Web site: www.mann-tek.com

Address: Mann Teknik AB Strandvägen 16 SE-542 31 Mariestad Sweden

www.mann-tek.com Mann-Tek is a certified ISO9001-company.

Your distributor

Product Information

DDCouplings®

Dry Disconnect Coupling.1" to 8", PN 16 - PN 25. Aluminium, Brass-Gunmetal, Stainless Steel and PEEK. Other materials on request. According to NATO standard STANAG 3756.

Full Flow - ballvalves2" to 4", PN 10, Aluminium.Ballvalve and 2-way Ballvalve.Made for Petroleum Tank Trucks. Varia-tions of flange connections.

DGCouplings®

Dry Gas Coupling.1" to 8", PN25. Stainless steel.Other materials on request.

Product Information

Sweden


Art. nr: PR-010201-0112 Version: 111128

DACouplings, Dry Aviation Coupling. 2½", PN 10. Main body in Aluminium.Standards: ISO 45, MS 24484, NATO STANAG 3105, British Aerospace Spec. 2C14.

Sampling, Vent or Drain unit Stainless Steel SS-EN 10 088-1.4404+AT (AISI 316L). Ball Valve in 1.0619 and 1.4301

AviationFuelling Equipment

Art. nr: PR-021001-0121 Version: 130507

Sampling, Vent or Drain unit

Product Information

Sweden

Business Segment Information

Swivel joints¾" to 10", PN 10 - PN 25.Aluminium, Brass-Gunmetal, Stainless Steel.Other materials on request.Connection: BSP, NPT. Flanged connection (DIN, ANSI/ASA e.t.c)

Art. No: PR-010501-0112 Version: 131126

SwivelsSwivel Joints

Product Information

Sweden

SBCouplings, bolt seriesIndustrial and Marine Safety Break-away, breaking bolts, Aluminium, Brass, Stainless Steel, 1" to 12", female/male threads and with flanges, with breaking bolts.Safety Break-away, cable release Stainless Steel, PN10 / PN 25. 2" to 4", female threads. 6" to 12", flanged connection

Gas (LPG)

SwivelsSwivel Joints SBCouplings ®

Safety Break-away Couplings

DGCouplings ®

Dry Gas Couplings

Sweden

Version 091012

Offshore & MarineDDCouplings ®

Dry Disconnect Couplings SwivelsSwivel Joints

SBCouplings ®


Sweden

Rail Tankers

Sweden



DDCouplings ®

Dry Disconnect Couplings

Gas (LPG) Rail tankers

ServiceApproval InformationCompany Information

Quality, Health, Safety and Environment Policy. Quality Approvals, Product Approvals and Declaration of Conformity

General Information about Mann Tek, products and Business Segments

Chemical industry

Offshore & Marine

Tank trucks

Military

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Military

Container

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Container

Service instructions and operation manuals

Tank Trucks

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Sweden

Version 130113

DDCouplings ®


Technical Information

Cryogenic Couplings

Sweden

Version 120927

Cryogenic Couplings

Contact Mann Tek for your local distributorPhone: +46 501 39 32 00 Fax: +46 501 39 32 09 Email: [email protected] Web site: www.mann-tek.com

Address: Mann Teknik AB Strandvägen 16 SE-542 31 Mariestad Swedenabcdef

Your distributor:

www.mann-tek.com Mann-Tek is a certified ISO9001-company.

Your distributor

Product Information

DDCouplings®

Dry Disconnect Coupling.¾" to 6", PN 16 - PN 25. Aluminium, Brass-Gunmetal, Stainless Steel and PEEK. Other materials on request. According to NATO standard STANAG 3756.

Full Flow - ballvalves2" to 4", PN 10, Aluminium.Ballvalve and 2-way Ballvalve.Made for Petroleum Tank Trucks. Varia-tions of flange connections.

DGCouplings®

Dry Gas Coupling.1" to 4", PN25. Stainless steel.Other materials on request.

Art. nr: PR-010101-0112 Version: 080227

Product Information

DDCouplings ®


Art. nr: PR-010201-0111 Version: 080227


Produkt Information

Art. nr: PR-010801-0112 Version: 080214

DGCouplings ®

Dry Gas Couplings

Product Information

DACouplings, Dry Aviation Coupling. 2½", PN 10. Main body in Aluminium.Standards: ISO 45, MS 24484, NATO STANAG 3105, British Aerospace Spec. 2C14.�

Spe

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© M

ann

Tekn

ik A

B -

ww

w.m

ann-

tek.

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Art. nr: PR-010601-0112 Version: 080225

Product Information

DACouplings ®

Dry Aviation Couplings

Sampling, Vent or Drain unit Stainless Steel SS-EN 10 088-1.4404+AT (AISI 316L). Ball Valve in 1.0619 and 1.4301

Art. nr: PR-021001-0121 Version: 070329

Sampling, Vent or Drain unit

AviationFuelling Equipment

Business Segment Information

Swivel joints¾" to 10", PN 10 - PN 25.Aluminium, Brass-Gunmetal, Stainless Steel.Other materials on request.Connection: BSP, NPT. Flanged connection (DIN, ANSI/ASA e.t.c)

Art. No: PR-010501-0112 Version: 090820

Product Information


SBCouplings, bolt seriesIndustrial and Marine Safety Break-away, breaking bolts, Aluminium, Brass, Stainless Steel, 1" to 12", female/male threads and with flanges, with breaking bolts.Safety Break-away, cable release Stainless Steel, PN10 / PN 25. 2" to 4", female threads. 6" to 12", flanged connectionArt. No: PR-010301- 0112 Version: 090828

Product Information

SBCouplingsSafety Break-away Couplings

Gas (LPG)



DGCouplings ®

Dry Gas Couplings

Sweden

Version 091012

Offshore & MarineDDCouplings ®

Dry Disconnect Couplings SwivelsSwivel Joints

SBCouplings ®


Sweden

Rail Tankers

Sweden



DDCouplings ®


Gas (LPG) Rail tankers

ServiceApproval InformationCompany Information

Quality, Health, Safety and Environment Policy. Quality Approvals, Product Approvals and Declaration of Conformity

ww

w.m

ann-

tek.

se

General Information

Art. nr.: PR-091901-01 Version: 090505

General Information about Mann Tek, products and Business Segments

Chemical industry

Offshore & Marine

Tank trucks

Military

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Military

Container

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Container

Service instructions and operation manuals

Tank Trucks

Sweden


SBCouplings ®


DDCouplings ®


Version 100113

Your distributor:

General Information

Sweden

Art. nr.: PR-091901-01 Version: 130415

full flow ballvalves

Documents