flotation case study1-oo - inotec · an underground mining operation producing copper, lead, zinc,...
TRANSCRIPT
PROBLEM OVERVIEW An underground mining operation producing copper, lead, zinc, silver and gold uses three floatation circuits
for metal recovery. Suppressants (e.g., cyanides) and collectors (e.g., xanthates) are added at each step to
recover only the desired products. Water and solids from the floatation circuit are discharged to a tailing
pond, where solids are allowed to settle and water is re-circulated to the circuits. Constant water reuse
practice without treatment has resulted in a constantly degrading water quality, which cannot be discharged
to the environment and significantly reduced floatation recoveries. The concentration of metals (i.e.,
selenium, antimony, cadmium, copper, lead, molybdenum, silver, and zinc) and chemical reagents, such as
collectors and suppressants, is increasing over time. High concentration of complex organic compounds and
other contaminants (over 700 mg/L COD; TDS of over 4,000 mg/L; selenium 2.0-3.5 mg/L) renders this
wastewater difficult to treat using conventional biological, chemical and/or physical processes.
ELECTRO-BIOCHEMICAL TECHNOLOGY All biological and chemical metal and inorganic reduction/removal methods are based on redox reactions.
Electrons are needed for contaminant transformations, and conventional treatments rely on chemicals and
nutrients to provide these electrons. The Electro-Biochemical Reactor (EBR) technology reduces the amount
of chemical needed by directly supplying excess electrons to the reactor and microbes, using a low applied
voltage. 1 to 3 volts is all that is required, (1-volt supplies approximately 1 trillion, trillion electrons). These
electrons replace the electrons normally supplied by excess nutrients and chemicals, at a considerable
savings. The provided electrons make reactors more controllable, economical, and robust than past
generations of biological treatment systems. Moreover, they provide readily available electrons for microbial
growth and contaminant removal, resulting in better performance in less time and space and with greater
efficiency. Using selenium as an example, in the EBR biological treatment system, the selenium oxidation state
is not as crucial as it is in other treatment processes. Selenate is reduced to selenite, which in turn is reduced
to elemental selenium, which is virtually insoluble.
The pilot system is completely contained and designed for flow rates of 0.5 to 3 LPM, and PLC-controlled.
The EBR technology, while using only slightly modified standard treatment equipment, improves conventional
biological treatment process resulting in about 25% savings in capital costs and up to 50% savings in
operational costs.
RESULTS Conventional selenium removal methods including the EPA’s
best demonstrated available technology (BDAT) – iron co-
precipitation – had not b e e n able to meet the discharge
limit (0.02 mg/L). The EBR pilot system removed all examined
metals and inorganics to below discharge criteria; >93% to
>99% removals were obtained. Selenium was removed from
influent values averaging 2.73 mg/L to an average 0.002 mg/L in
the system effluent. Discharge criteria were met within 16
hours in the first EBR treatment stage.
Significant changes in influent selenium concentration and
temperature had no effect on EBR system performance.
Nutrient cost were significantly decreased through conversion
and use of toxic flotation organics in the EBR process.
CONTACT INOTEC www.inotec.us
Jack Adams, Ph.D. President and CTO
(801) 712‐2760 - [email protected]
Parameter [mg/L]
Average Influent
Average Discharge
% Removal
Antimony 0.15 <0.001 >99.3%
Cadmium 0.014 <0.0002 >98.0%
Copper 0.41 <0.005 >98.7%
Lead 0.30 0.0008 99.7%
Molybdenum 0.10 <0.0005 >99.5%
Selenium 2.73 0.002 99.9%
Silver 0.041 <0.0001 >99.8%
Zinc 0.46 <0.03 >93.5%
Nitrate-N 3.3 <0.1 >97.1%
Nitrite-N 0.9 <0.02 >97.8%
Cyanide WAD 0.26 <0.005 >98.1
Cyanide TOTAL 0.47 <0.005 >98.9
EBR technology starts with the best aspects of proven microbial and chemical systems and
takes them to the next level of performance and cost-effectiveness