flat products brochure

HOT ROLLED FLAT STEEL

AN INVESTMENT IN EXCELLENCE

INVESTING FOR THE FUTURE 5

DISCOVER THE EZZ STEEL DIFFERENCE 6

EZZ STEEL’S HOT STRIP MILL FACILITIES – DEKHEILA 9

EZZ STEEL’S HOT STRIP MILL FACILITIES – AIN SOKHNA 13

EZZ STEEL’S AUTOMATED PROCESS CONTROL 18

EZZ STEEL’S QUALITY CONTROL 21

PRODUCING QUALITY FOR EZZ STEEL CLIENTS 22

MEETING MARKET REQUIREMENTS 25

CLIENT CARE 26

EZZ STEEL AND THE ENVIRONMENT 29

TECHNICAL SPECIFICATIONS 30

CONTENTS

4

Only a few mills worldwide operate with the Thin Slab Continuous Castingtechnology that Ezz Steel utilizes in its flat steel making plants.

INVESTING FOR THE FUTURE

Discover the Ezz Steel Difference

Ezz Steel provides high quality products

and unsurpassed client service; the very

combination that made it Egypt’s and the

Middle East’s largest and most successful steel

producer. Ezz Steel constantly and consistently

adheres to innovative technology. With a

5.3 million tpy in total production capacity

and investments exceeds $2.5 billion, Ezz Steel

is not an overnight success, but a steadily

built company that perceives excellence as

a long-term achievement.

5

DISCOVER THE EZZ STEEL DIFFERENCE

6

CSP / fTSCR – Hot Strip Mills

Ezz Steel excels in achieving and

surpassing international standards in

HRC production with its two innovative

Hot Strip Mills in Dekheila (Alexandria)

and Ain Sokhna (Suez) created through

the adoption of both the Compact Strip

Production (CSP) of SMS Demag and the

flexible Thin Slab Casting and Rolling

(fTSCR) of Danieli.

Ezz Steel’s annual production for both

mills is 2.2 million tonnes of HRC in

precise attributes of thickness ranging

between 1.2 mm and 12.7 mm and strip

width ranging from 800 mm to 1,600 mm.

The use of 90% Direct Reduction Iron

(DRI) in Ezz Steel’s manufacturing

process and Thin Slab Casting

technology assures clients that Ezz Steel

reaps top-notch products with endless

capabilities for end-use applications.

Adherence to strict quality control

measures (to eliminate product

variations and residual elements)

is closely monitored by the plants’

laboratories, thus producing high quality

products up to 200 steel qualities.

Port-Ready & Strategically Located

Ezz Steel’s world-class Hot Strip Mills

are in two strategic industrial areas,

Dekheila and Ain Sokhna, Egypt. These

areas are readily accessible to three

major ports, with Alexandria and Suez

just a few kilometers away by major

highways, waterways and railways.

The latest development of Ain Sokhna’s

privately operated port that can dock

ships of up to 150,000 dwt is an exciting

and advantageous development. As

such, no other Middle East producer

and few other global steel producers

offer what Ezz Steel provides in terms

of excellent and efficient geographic

advantages for raw material imports

and finished product exports.

Ezz Steel’s strategically located mills

offer a cost-cutting and efficient

advantage for clients since Ezz Steel

lacks the delays of inland transportation

of materials and manufactured products

– your products are sent to ports for

loading and shipment within minutes

from Ezz Steel’s mills. This is the Ezz

Steel difference.

World-Class Technology

Dekheila’s and Ain Sokhna’s new Hot

Strip Mills incorporate state-of-the-art

systems in order to meet the highest

standards of dimension tolerances.

Through their quality of investment,

consistent accuracy of all products,

highly trained and efficient management

and workforce, Ezz Steel’s mills are

instrumental in Egypt’s continuing

economic success in heavy industry.

Ezz Steel’s international consortium of

technological advisers, equipment and

staff make Ezz Steel one of the world’s

few steel producers that offer such

precise, reliable and accurate technology

and results.

Why Ezz Steel is the Best Choice for Your Applications

The use of 90% Direct Reduction Iron (DRI) in Ezz Steel’s manufacturing

process and Thin Slab Casting technology assures clients that Ezz Steel

reaps top-notch products with endless capabilities for end-use applications.

The latest development of Ain Sokhna’sprivately operated port that can dockships of up to 150,000 dwt is an excitingand advantageous development.

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Ezz Steel’s consortium of technologicaladvisers, equipment and staff make Ezz Steel one of the world’s few steelproducers that offers such precise,reliable and accurate technology andresults.

EZZ STEEL’S HOT STRIP MILL FACILITIES

Dekheila

Ezz Steel began operations in Dekheila in 1987 and has grown rapidly

in technological advancements and production output ever since.

Ezz Steel’s Dekheila plant houses CSP technology that only a handful

of other mills worldwide utilize. Ezz Steel’s operating performance is

remarkable by any standards.

The company’s original Rebar plant had

a nominal output of 745,000 tonnes per

annum. With continued innovation and

expansion, current annual capacity

is 1.7 million tonnes of steel rebars.

The Dekheila mill is internationally

competitive and exports profitably a

significant percentage of its annual

production.

The transition to HRC products in 2000

was an aggressive one and Ezz Steel’s

HRC products, hands down, are among

the world’s top manufactured steel

products.

The investment in HRC products

embraces a series of major projects.

In addition to the Hot Strip Mills,

Ezz Steel keeps abreast of

advancements in the industry by

continually upgrading quality control

measures and equipment.

9

PROCESS DIAGRAM – Dekheila

Electric Arc

Furnace

Iron OreRaw Materials

Slitting

Storage

Direct

Reduction

10

Cut-to-Length

Delivery

Direct Reduction Iron (DRI)

Ezz Steel’s high-level use of DRI, with its

low levels of residual elements, ensures

steels of the highest standards of

metallurgical properties are produced.

Steel Processing Center

The Ezz Steel facility’s processing center

offers leading technology, preparing

materials to the exact requirements

of the client’s needs: coil, slit coil or

sheets. The center ensures client’s

reduction of stock levels via Ezz Steel’s

On Time delivery system, a quality

control measure that the company

has perfected over the years.

Automation Controls

Plants are designed with the most up-

to-date automation levels that control all

process parameters to yield the perfect

strip; i.e. homogenous sheet both across

the width and length of the coil:

thickness, width, flatness control and

surface quality (consistent dimensional

accuracy).

Laminar Cooling

Control of steel metallurgical properties

is achieved through the laminar cooling

system, which affects the product

microstructure. The result of this

controlled cooling system is a product

that maintains a fine equiaxed grain

structure, resulting in excellent

mechanical properties.

Ladle

Furnace

Thin Slab

Continuous

Casting

Tunnel

Furnace

Hot Strip Mill

Annual Capacity: 1m tonnes

Skin Pass

Pickling

Line

Hot Rolled

Coil Product

11

Cooling

12

Speed, efficiency, versatility – these arethe hallmarks of Ezz Steel Ain Sokhna

13

EZZ STEEL’S HOT STRIP MILL FACILITIES

Ain Sokhna

Less than 30 kilometers from Suez and its international ports, Ain

Sokhna is situated on the western coast of the Red Sea. A once arid

desert region with vast mineral resources, the Ezz Steel Ain Sokhna Hot

Strip Mill is a pioneering facility in steel production. With an output of

1.2 million tpy, this thin slab casting mini-mill commissioned operations

in October 2002.

Built to be export-oriented, the mill’s

vision and continual focus is on

maximizing its production capabilities,

reducing costs and supplying high

quality, value-added products. The plant

has strategic transportation links,

providing important logistical advantages

for receiving raw materials and shipping

finished products to its clients.

The project design is based on the mini-

mill concept, producing liquid steel by

melting scrap and DRI. Other units

include a thin slab continuous caster, a

hot strip rolling mill and finishing lines

with a capacity of 1.2 million tpy of HRC.

The plant utilizes conventional,

technological and innovative features

designed to enhance its capabilities and

operational flexibility, producing strip

thickness from 1.2 mm to 12.7 mm and

widths from 800 mm to 1,600 mm.

Ain Sokhna’s mini-mill utilizes a thin

slab continuous caster that applies

dynamic soft reduction to liquid steel

produced by melting scrap and quality

DRI from its sister plant in Dekheila,

which has a three million tpy of Midrex

capacity. Equipped with the latest steel

making process the steel industry offers,

the mini-mill effectively guarantees

product satisfaction.

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An important adjunct for the Ain Sokhna mill is a new port onthe Red Sea that was built to serve the growing industrial areain the vicinity. It can dock ships of up to 150,000 dwt and isprivately operated.

“Metal Bulletin Monthly (MBM), March 2003”

14

PROCESS DIAGRAM – Ain Sokhna

16

Ladle Turret

Tundish

H2 Mould

Thin Slab Caster

with Dynamic

Soft Reduction

Rotary

Descaler

Pendulum

Shear

Roller Hearth

Furnace

Furnace

Shuttle

Roughing Mill

Descaler

Vertical

Edger

Roughing

Mill

Heated

Transfer

Table

Ain Sokhna hot strip mill is the most modern mill for the production of

quality coils from thin slabs. The two F2CR four-high stands for flexible

crown control and free rolling are fitted with dynamic roll crossing and

long-stroke shifting to produce ultra-thin gauges in endless rolling

mode. The mill is directly linked to a thin slab caster through a tunnel-

type equalizing furnace “danieli.com on ultra-thin gauges production”

17

The plant yard is of a size to ensure a dailyinput of 5,300 tonnes if required.

“Metal Bulletin Monthly (MBM), March 2003”

f2CR

stand

Intensive

Cooling

Unit

Carousel

Coiler

Crop

Shear

Finishing

Mill

High Speed

Drum Shear

Runout

Table

Down

Coiler

Intensive

Cooling

Unit

Finishing Mill

Descaler

Waterwall™

Water Curtain

Cooling System

EZZ STEEL’S AUTOMATED PROCESS CONTROL

Automation and computerized precision

have changed the steel industry in

developed countries. Ezz Steel’s

exemplary Hot Strip Mills reflect these

new standards of excellence, employing

the latest quality control techniques to

maximize the efficiency of the production

process.

Ezz Steel’s automation process controls

are centralized in its separate mills

for optimal use of quality control in

production, operation upgrades and

modifications, with special emphasis

placed on care and dispatch of

the finished product. Advanced

computerized control systems make

rapid and continuous adjustments to

the material as it passes through the

mill, ensuring consistent dimensional

accuracy and exceptional quality –

Ezz Steel sets a standard in excellence.

Ezz Steel’s online technology link the

main pulpits with other production units

and onsite laboratories for automatic

reports of production progress so that

the doors of communication are open

for fast and efficient relays of essential

information.

Precision in Automated Production

Ezz Steel’s main automated control pulpit tracks steel production from

beginning to end. Various screens in the pulpit display and monitor

the stages of HRC production, producing multiple reports of thickness,

strip width, combustion data, finishing mill status and handling

overview. Ezz Steel’s expert pulpit engineers are on standby 24 hours

a day, overseeing the automated process and manning the manual

input station.

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From Operations And Analysis To Handling,Ezz Steel Offers Peace Of Mind

21

EZZ STEEL’S QUALITY CONTROL

Assuring Quality Operations

The integrated operations of Ezz Steel,

the blemish-free thin steel slabs from

which the light gauge HRC is produced,

undergo the same rigid quality control

procedures as the finished product.

Ezz Steel’s production is continually

optimized to produce the best quality

HRC at maximum output capacity.

Ezz Steel Laboratories

Ezz Steel products undergo rigorous and

thorough testing at various stages of

production. Not only are five to seven

samples of each steel heat analyzed

twice, further testing is done via

Ezz Steel’s EAF sample transportation

system. Steel samples are sent from the

in-house plants to Ezz Steel’s main

onsite laboratory in under 60 seconds,

analyzed further and returned in under

four minutes along with the complete

analysis and feedback shown on all

pulpit screens across the mill.

Ezz Steel’s labs not only monitor its

continual steel heats, but they also

conduct samples of all DRI plants (one

sample every four hours) and slag. The

microstructure of all its materials is

thoroughly put to the test to give clients

the best Ezz Steel’s offers. The labs also

provide clients with information on how

to best utilize and recycle the materials.

Meticulous Storage & Dispatch

Steel making, rolling, cooling and coiling

operations are all part of a highly

automated and computer-controlled

process. There is uncompromising

accuracy throughout the process with

the same care applied to storage and

dispatch of the material.

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22

PRODUCING QUALITY FOR EZZ STEEL

CLIENTS

Ezz Steel Strives for Perfection

Ezz Steel’s facilities in Dekheila and Ain Sokhna provide Egypt with two

of the world’s premier centers for HRC production. These facilities are

a part of only a small number of mills in the world that incorporate the

revolutionary changes that have taken place in the design of Thin Slab

Continuous Casting in recent years.

Ezz Steel offers tight thickness and

width tolerance; this means more flat

area and length per tonne. Tight

tolerance equals more profitability for

clients as Ezz Steel’s products offer

them the optimum use of product and

minimize waste. Ezz Steel’s tight

tolerance requirements are that its

products boast a tight thickness

tolerance within + 0.05 / – 0.15 for

thin and ultra thin gauges.

Ezz Steel mills use thin slab casting

as opposed to conventional casting,

which offers clients more consistent

dimensions, uniform metallurgical and

mechanical strength abilities according

to specification grades of steel

endurance and savings in thin and ultra

thin gauges for additional cold rolling.

Globally Competitive

All aspects of production, from the

unloading of high quality iron ore and

scrap to the final processing of finished

material to exact client specifications,

are subjected to rigid quality control

procedures that have established

Ezz Steel as an internationally

competitive steel producer.

International Recognition

The company’s operational performance

and consistent product quality since

production began in 1987 continuously

garners the respect of international

steel industry experts. Ezz Steel’s latest

investment in the Ain Sokhna Hot Strip

Mill is a clear demonstration of Ezz

Steel’s determination to provide clients

with world-leading steel products.

Consulting Industry Leaders

From the outset, Ezz Steel’s aims were

clear: the new Hot Strip Mill in Ain

Sokhna had to meet and go beyond

world-best standards. International

industry leaders in Hot Strip Mill

technology were consulted and took

part in its design, construction and

technology.

Commitment to Quality

Ezz Steel’s own highly trained specialists

searched the world for the best

equipment, and where necessary,

ensured it was modified and improved

to help bring about an industrial project

of excellence. This was Ezz Steel’s first

step on a long journey to continued

merit in steel production, client

satisfaction and superior steel products.

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MEETING MARKET REQUIREMENTS

Modern Industry in the Making

Ezz Steel’s HRC is essential to major steel service centers,

construction projects and end-use applications in Egypt as well

as in various export markets. With international certifications and

world recognition, Ezz Steel and its staff are undoubtedly the

“Middle East Steel Professionals”.

Applications for Modern Industry

Ezz Steel’s HRC products are the

products of choice for numerous

applications, varying from automotive

components such as cross and side

members, suspension parts, wheels

and a range of other underbody parts,

to large containers used in the

transportation sector.

HRC is also widely used in drum

storage vessels for gases for industrial,

commercial and domestic purposes.

It is the proven product for shipbuilding,

ship repair, earthmoving equipment,

tubes, pipes and the industrial racking

essential to modern industry. In addition,

it is fabricated or rolled into a variety of

construction products.

Product Versatility

HRC can also be further processed into

Cold Rolled Products and further down

stream processing such as coated,

galvanized and painted material used

by automotive and domestic appliance

manufacturers. Also, the Thin Slab

Continuous Casting technology adopted

by Ezz Steel means that the thin (circa

less than 1 mm) HRC that Ezz Steel

produces can in some areas satisfy the

demands normally met by Cold Rolled

Steel Products.

Equipped for Optimal Success

The quality of HRC is crucial if it, and the

materials derived from it, are to be used

efficiently in traditional and high-speed

production processes in established

and developing applications. To meet

all of these demands, it is necessary

to make a major investment in the

best equipment available, the type

of equipment available at Ezz Steel.

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CLIENT CARE

Discover Ezz Steel’s Reliability in Sales and Customer Service

Ezz Steel's dedication does not end there. The company maintains

two of the world’s top HRC mills and it shows. This dedication is driven

by its ever present desire to offer its clients the best in the industry,

starting with its communication and client care.

Expert Sales

Ezz Steel’s channels of communication

are fast, easy and at your service. With

Ezz Steel’s domestic office in Egypt and

its foreign office based in UK, Ezz Steel

handles your demands and concerns

quickly and efficiently.

Clients with specific and customized

needs are met with care and concern to

make sure that Ezz Steel can supply the

exact product they seek. After the initial

inquiry, Ezz Steel promptly informs the

client of availability and feasibility after

a thorough technical study. As its

continually satisfied clientele can testify,

Ezz Steel offers reliability.

Unbeatable Customer Service

“Short lead time” is what makes Ezz

Steel unique. However, the quality of its

services and attention to clients’ needs

does not end with the delivery of its

products. Offering clients technical

support all over the globe, Ezz Steel’s

complimentary technical advice and

follow up with clients’ products and

applicability has made Ezz Steel

one of the best in the market.

Ezz Steel also dispatches engineers

around the world at clients’ request to

oversee and investigate any difficulties.

In addition, the company offers solutions

at the application site to resolve any

technical problems. As always, Ezz Steel

is dedicated to its clients.

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To be the best, Ezz Steel believes that excellence in qualityapplies to all aspects of Ezz Steel’s industry. Ezz Steel is a leaderin the industry in every respect, and its motto is “Every day is asafe day”.

In Dekheila alone, Ezz Steel manages ten industrial water and two sewage water treatment stations, and its mills’ wastematerials management is unrivalled.

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EZZ STEEL AND THE ENVIRONMENT

Another Reason Why Ezz Steel is an Industry Leader

Ezz Steel is committed to excellence, not only in its production of high-

quality steel but also in environmental safety. Ezz Steel’s ISO 14001

certified environmental policy is globally recognized as one of the best.

Each year the Germanischer Lloyd Certification GmbH (GLC) monitors

Ezz Steel’s environment management system (EMS). Ezz Steel’s team

upholds EMS principles with an eye for constant adherence to excellent

standards.

Not only pioneering steel production in

the Middle East, Ezz Steel Hot Strip Mills

also meet internationally recognized

best environmental and occupational

health and safety standards, with strict

controls for gaseous emissions, liquid

effluents, solid waste recycling and

noise levels standard. Ezz Steel’s water

treatment facilities and systems for

controlling dust and emissions are

second to none.

Along with its environmental policy,

Ezz Steel adheres strictly to its pollution

abatement policy, which states, “Prevent

production of pollutants through

optimum design operation and control

to simultaneously maximize productivity

and minimize energy consumption”.

Always environmentally conscious,

Ezz Steel seeks to minimize emission of

pollutants, recycle and reuse materials

and execute safe disposal of any and all

non-recyclable materials.

Ezz Steel’s efforts in educating and

communicating to employees its

environmental policies and issues is an

everyday process. All of its employees

are trained appropriately concerning

environmental issues.

29

HOT ROLLED STEEL SPECIFICATIONS

30

Table 1 – Steel Quality Equivalents

EN10025 DIN17100 ES260 ES1171

S235 JR ST37-2 37 (class C & D) 37-2

S235 JRG2 RST37-2 37 (class C & D) –

S235 J2G3 ST37-3N 37 (class C & D) –

Table 2 – Steel Quality Mechanical Properties

Grade YP TS (N/mm2) Min. EL %

N/mm2 Thickness-wise

<3 mm ≥3mm

S235 series ≥235 360 ~ 510 340 ~ 470 16 ~ 24

ST37-2 ≥235 360 ~ 510 340 ~ 470 16 ~ 24

P245 NB ≥245 360 ~ 450 26 ~ 34

A 570M Gr. 30 ≥205 ≥340 21 ~ 25

A 570M Gr. 33 ≥230 ≥360 18 ~ 23

A 907M Gr. 33 ≥230 ≥360 22

A 1011M Gr. 30 (SS) ≥205 ≥340 21 ~ 25

A 1011M Gr. 33 (SS) ≥230 ≥360 18 ~ 23

SAE 1010, mod.* ≥210 350 ~ 480 28

(*Typical figures)

(*) Typical figures

Steel For Structural Applications (Low Strength Steel)

31

Table 3 – Width / Thickness Range (Dry Coil)

Nominal Thickness Available Width (mm)

(mm)Mill Edge Cut Edge

From To Min Max Min Max

1.19 1.29 900 1250 880 1230

1.30 1.54 900 1350 880 1330

1.55 1.59 900 1450 880 1430

1.60 1.79 900 1524 880 1500

1.80 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

Table 4 – Width / Thickness Range (Pickled & Oiled Coil)




1.19 1.29 900 1250 880 1230

1.30 1.54 900 1350 880 1330

1.55 1.59 900 1450 880 1430

1.60 5.00 900 1500 880 1480

PRODUCT APPLICATIONS

Piping / Tubing

Construction Purposes

Gas Cylinders

STEEL QUALITIES

EN 10025

S235 JR

S235 JRG2

S235 J2G3

EN 10120

P245 NB

DIN 17100

ST 37-2

ST 37-3N

RST 37-2

ASTM A 570M

Gr. 30

Gr. 33

ASTM A 1011M

Gr. 30 (SS)

Gr. 33 (SS)

ASTM A 907M

Gr. 33

SAE 1010, Modified

For qualities outside these grades,

please consult your sales contact.


EN10025 DIN17100 ES260 ES1171

S275 JR ST 44-2 – –

S275 J2G3 ST 44-3N – –

S355 J2G3 ST 52-3N 50 (class C&D) 52-3


Grade YP TS (N/mm2) Min. EL %

N/mm2 Thickness-wise

<3 mm ≥3mm

S275 series ≥275 430/580 410/560 13 ~ 20

ST-44 ≥275 430/580 410/540 13 ~ 20

S355 series ≥355 510/680 490/630 15 ~ 22

ST-52 ≥355 510/680 490/630 13 ~ 20

A 36M ≥250 400 ~ 550 15 ~ 18

A283M-C ≥205 380 ~ 515 18 ~ 22

A570M-36, type 1 ≥250 ≥365 17 ~ 22

A570M-36, type 2 ≥250 400 ~ 550 16 ~ 21

A907M-36 ≥250 ≥365 21

A1011M-36, type 1 ≥250 ≥365 17 ~ 22

A1011M-36, type 2 ≥250 400 ~ 550 16 ~ 21

A570M-40 ≥275 ≥380 16 ~ 21

A907M-40 ≥275 ≥380 19

A1011M-40 (SS) ≥275 ≥380 16 ~ 21

A1011M-45 (SS) ≥310 ≥410 14 ~ 19

A570M-50 ≥345 ≥450 11 ~ 17

A1011M-50 (SS) ≥340 ≥450 11 ~ 17

A570M-55 ≥380 ≥480 9 ~ 15

A1011M-55 (SS) ≥380 ≥480 9 ~ 15

SAE 1015, Mod. (*) ≥280 400 ~ 530 25

SAE 1018, Mod. (*) ≥320 ≥400 26

SAE 1022, Mod. (*) ≥300 ≥450 25

SS 400 ≥245 400 ~ 510 17 ~ 21

P265NB ≥265 410 ~ 500 24

(*) Typical figures

Steel For Structural Applications (Medium Strength Steel)

HOT ROLLED STEEL SPECIFICATIONS

32





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

33




Piping / Tubing

Construction Purposes

Gas Cylinders

STEEL QUALITIES

EN 10025

S275 JR

S275 J2G3

S355 JR

S355 J2G3

DIN 17100

ST 52-3N

RST 52-3

ST 44-2

ST 44-3N

ASTM A283M

Gr. A283 – C

ASTM A36M

Gr. 36

ASTM A 570M

Gr. 36, type 1

Gr. 36, type 2

Gr. 40

Gr. 50

Gr. 55

ASTM A 907M

Gr. 36

Gr. 40

ASTM A 1011M

Gr. 36, type 1 (SS)

Gr. 36, type 2 (SS)

Gr. 40 (SS)

Gr. 45 (SS)

Gr. 50 (SS)

Gr. 55 (SS)

SAE

1015, Modified

1018, Modified

1022, Modified

JIS G 3101

SS 400

EN 10120

P265 NB

STEEL FOR COLD FORMING AND

COLD ROLLING APPLICATIONS


EN10111 DIN 1614 – 2

DD 11 (formerly FeP11) STW 22

DD12 (formely FeP12) RR STW 23

DD13 (formely FeP13) STW 24

DD14 –


Grade YP N/mm2 TS Min. EL %

(N/mm2) Thickness-wise

<3 mm ≥3mm

DD11 170/360 170/340 ≤440 23 ~ 28

DD12 170/340 170/320 ≤420 25 ~ 30

DD13 170/330 170/310 ≤400 28 ~ 33

DD14 170/310 170/290 ≤380 31 ~ 36

STW 22 – ≤440 25 ~ 29

RRSTW 23 – ≤420 27 ~ 31

STW 24 – ≤410 30 ~ 34

ST 22 – – –

RRST 23 – – –

ST 24 – – –

A 569M, type B (*) 205 ~ 340 – 25

CS, type B (*) 205 ~ 340 – 25

DS, type B (*) 205 ~ 310 – 28

SAE 1006 (*) 220 ~ 340 320 ~ 420 28

SAE 1008M (*) 220 ~ 340 320 ~ 420 28

SPHC – ≥270 27 ~ 31

SPHT-1 – ≥270 30 ~ 37

Si Steel (NGO, Si ≤1.0%) – – –

(*) Typical figures

34

All gradesexcept

Si Steel

Si Steel NGO up to

1.0% Si

All gradesexcept

Si Steel

Si Steel NGO

≤1.0% Si



(mm)Mill Edge Cut Edge Grade


1.19 1.29 900 1260 880 1240

1.30 1.44 900 1350 880 1330

1.45 1.49 900 1450 880 1430

1.50 1.59 900 1524 880 1500

1.60 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570





1.19 1.29 900 1260 880 1240

1.30 1.44 900 1350 880 1330

1.45 1.49 900 1450 880 1430

1.50 5.00 900 1500 880 1480

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

35


Drawing and Extra deep drawing

Cold rolling

Tubing / Flanging

STEEL QUALITIES

EN 10111

DD11

DD12

DD13

DD14

DIN 1614 – 1

ST 22

RRST 23

ST 24

DIN 1614 – 2

STW 22

RRSTW 23

STW 24

ASTM A 569M

A569, type B

ASTM A 1011M

CS, type B

DS, type B

SAE

1006

1008

JIS G3131

SPHC

JIS G3132

SPHT-1

Si Steel

Non grain oriented (up to 1.0 % Si)



SAPH 370

S355 MC

SPFH 540

SAPH 400

SAPH 440

S315 MC

HOT ROLLED FLAT STEEL FOR

AUTOMOTIVE INDUSTRY

36


Grade YP TS Min. EL %

N/mm2 N/mm2 Thickness-wise

SAPH 370 ≥225 ≥370 32 ~ 37

SAPH 400 ≥255 / ≥235 (*) ≥400 24 ~ 36

SAPH 440 ≥305 / ≥295 (*) ≥440 20 ~ 34

SPFH 540 ≥355 ≥540 21 ~ 24

S315 MC ≥315 390-510 20-24

S355 MC ≥355 430 ~ 550 19 ~ 23

(*) Thickness-wise





1.19 1.29 900 1250 880 1230

1.30 1.54 900 1350 880 1330

1.55 1.59 900 1450 880 1430

1.60 1.79 900 1524 880 1500

1.80 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 2.94 900 1524 880 1500

2.95 6.00 900 1600 870 1570

SAPH 370

S355 MC

SPFH 540

SAPH 400

SAPH 440

S315 MC

37





1.19 1.29 900 1250 880 1230

1.30 1.54 900 1350 880 1330

1.55 1.59 900 1450 880 1430

1.60 5.00 900 1500 880 1480

1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 5.00 900 1500 880 1480




Automobile structural

Automotive wheels (Rim & Disc Parts)

STEEL QUALITIES

JIS G3113

Grades:

SAPH 370

SAPH 400

SAPH 440

JIS G3134

Grade SPFH 540

EN 10149-2

Grades:

S315 MC

S355 MC

A1011M Gr. 45-2

A572M Gr. 50

A1011M Gr. 50-1

A1011M Gr. 50-2

A1011M Gr. 55-1

A1011M Gr. 60-1

HIGH STRENGTH LOW ALLOY STEEL (HSLA)




A 572M Gr. 50 ≥345 ≥450 11 ~ 16

A 1011M Gr. 45, class 2 ≥310 ≥380 23 ~ 25

A 1011M Gr. 50, class 1 ≥340 ≥450 20 ~ 22

A 1011M Gr. 50, class 2 ≥340 ≥410 20 ~ 22

A 1011M Gr. 55, class 1 ≥380 ≥480 18 ~ 20

A 1011M Gr. 60, class 1 ≥410 ≥520 16 ~ 18





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570

5.01 6.00 900 1600 860 1560

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 2.94 900 1524 880 1500

2.95 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

(*) ASTM A1011M grades are available up to 6.0 mm, thickness

38

A1011M Gr. 45-2

A572M Gr. 50

A1011M Gr. 50-1

A1011M Gr. 50-2

A1011M Gr. 55-1

A1011M Gr. 60-1





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 5.00 900 1500 880 1480

39




General Structural Applications

STEEL QUALITIES

ASTM A 572M

Gr. 50

ASTM A 1011M (*)

Gr. 45, class 2

Gr. 50, class 1

Gr. 50, class 2

Gr. 55, class 1

Gr. 60, class 1

Gr. B

X 42

X 46

X 52

X 56

X 60

X 65

HOT ROLLED FLAT STEEL FOR API

40




Gr. B 241 ~ 448 414 ~ 758 21 ~ 30

X 42 290 ~ 496 414 ~ 758 21 ~ 30

X 46 317 ~ 524 434 ~ 758 20 ~ 28

X 52 359 ~ 531 455 ~ 758 19 ~ 27

X 56 386 ~ 544 490 ~ 758 18 ~ 25

X 60 414 ~ 565 517 ~ 758 17 ~ 24

X 65 448 ~ 600 531 ~ 758 16 ~ 23





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 2.94 900 1524 880 1500

2.95 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

Gr. B

X 42

X 46

X 52

X 56

X 60

X 65

41





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

1.85 1.94 900 1000 880 980

1.95 2.14 900 1100 880 1080

2.15 2.29 900 1200 880 1180

2.30 2.34 900 1250 880 1230

2.35 2.49 900 1260 880 1240

2.50 2.74 900 1350 880 1330

2.75 2.84 900 1450 880 1430

2.85 5.00 900 1500 880 1480




Natural Gas and Oil Pipelines

STEEL QUALITIES

API – 5L (PSL1 & PSL2)

Gr. B

X 42

X 46

X 52

X 56

X 60

X 65

A709MGr. 36

A 242M

A709M Gr. 50

G 3125-

SPA-H

S355 J2Wp

ATMOSPHERIC CORROSION RESISTANT STEEL

(WEATHERING STEEL)




A 242M ≥345 ≥480 19

A 709M Gr. 36 ≥250 400 ~ 550 21

A 709M Gr. 50 ≥345 ≥450 19

G 3125 SPA-H ≥345 / ≥355 ≥480 / ≥490 15 ~ 22

S 355J2WP ≥355 510 ~ 680 / 470 ~ 630 14 ~ 20





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 2.49 900 1500 880 1480

2.50 2.59 900 1524 880 1500

2.60 5.00 900 1600 870 1570

5.01 7.50 900 1600 860 1560

7.51 13.00 900 1600 Not available

2.50 3.00 900 1000 880 980

3.01 3.50 900 1250 880 1230

3.51 5.00 900 1400 880 1380

5.01 7.50 900 1600 880 1580

42

A709MGr. 36

A 242M

A709M Gr. 50

G 3125-SPA-H

S355 J2WP





1.45 1.54 900 1000 880 980

1.55 1.74 900 1100 880 1080

1.75 1.89 900 1200 880 1180

1.90 1.94 900 1225 880 1200

1.95 2.09 900 1260 880 1240

2.10 2.39 900 1350 880 1330

2.40 2.44 900 1450 880 1430

2.45 5.00 900 1500 880 1480

2.50 3.00 900 1000 880 980

3.01 3.50 900 1250 880 1230

3.51 5.00 900 1400 880 1380

43




General Structural Applications with

improved atmospheric corrosion resistance

STEEL QUALITIES

ASTM A 242M

ASTM A 709M

Gr. 36

Gr. 50

JIS G 3125

SPA-H

EN 10025-5

S355 J2WP

CUT TO LENGTH AND SLIT COILS

44

Table 25 – Hot Rolled Cut To Length (Dry)

Nominal Thickness Available Width (mm) Available Length Bundle Weight


(mm) (Ton)

Min Max Min Max Min Max Min Max Min Max

1.19 4.00 900 1600 600 1580 600 6000 2.50 5.00

4.01 5.00 900 1600 600 1570 1000 12000 5.00 8.00

5.01 7.50 900 1600 600 1560 1000 12000 5.00 8.00

7.51 13.00 900 1600 Not available 1000 12000 5.00 8.00

Table 26 – Hot Rolled Cut To Length (Pickled)

Nominal Thickness Available Width (mm) Available Length Bundle Weight


(mm) (Ton)

Min Max Min Max Min Max Min Max Min Max

1.19 4.00 900 1500 600 1480 600 3000 2.50 5.00

4.01 5.00 900 1500 600 1470 1000 3000 2.50 5.00

Table 27 – Hot Rolled Slit Coil ( Dry & Pickled)


(mm)Dry Slit Coil Pickled Slit Coil

Min Max Min Max Min Max

1.19 2.50 60 1580 60 1480

2.51 3.00 100 1580 100 1480

3.01 3.50 150 1580 150 1480

3.51 4.00 200 1580 200 1480

4.01 4.50 300 1570 300 1470

4.51 5.00 400 1570 400 1470

5.01 6.50 500 1570 Not available

6.51 7.50 600 1570 Not available

45

Table 28 – Available Slit Coil Weight (ton)

Ring Width I.D. 610mm I.D. 762mm

(mm)Min Max Min Max

60 0.31 1.06 0.23 0.98

70 0.36 1.24 0.27 1.15

80 0.41 1.41 0.31 1.31

90 0.46 1.59 0.35 1.47

100 0.52 1.77 0.39 1.64

110 0.57 1.94 0.43 1.80

120 0.62 2.12 0.47 1.97

130 0.67 2.30 0.50 2.13

140 0.72 2.47 0.54 2.29

150 0.77 2.65 0.58 2.46

175 0.90 3.09 0.68 2.87

200 1.03 3.53 0.78 3.28

250 1.29 4.42 0.97 4.10

300 1.55 5.30 1.16 4.92

350 1.81 6.19 1.36 5.74

400 2.07 7.07 1.55 6.56

450 2.32 7.95 1.75 7.37

500 2.58 8.84 1.94 8.19

550 2.84 9.72 2.13 9.01

600 3.10 10.60 2.33 9.83

700 3.61 12.37 2.71 11.47

800 4.13 14.14 3.10 13.11

900 4.65 15.91 3.49 14.75

1000 5.16 17.67 3.88 16.39

1200 6.20 21.21 4.65 19.67

1300 6.71 22.97 5.04 21.30

1400 7.23 24.74 5.43 22.94

1580 8.16 27.92 6.13 25.89

46

APPLIED PACKING FOR DRY COILS

Body Strap

Eye Strap

a. Local

b. Export

c. Special Export for USA, Canada

and Gulf Area

Body Strap

Eye Strap

Body Strap

Eye Strap

47

APPLIED PACKING FOR PICKLED COILS

a. Local

b. Export

Plastic Cover

Body Strap

(Inside)

Eye Strap

(Outside)

Waterproof Paper (Inside)

Outer Protector

Side

Protector

Inner Protector

Body Strap (Outside)

Metal Wrap (Outside)

Body Strap

(Inside)

Eye Strap (Outside)

48

APPLIED PACKING FOR DRY SHEETS

Wooden Support

a. Local up to 6000 mm long

b. Local higher than 6000 mm long

c. Export up to 3000 mm long and

up to 5.0 mm thickness

d. Export higher than 3000 mm long or

higher than 5.0 mm thickness

Cross Strap

Wooden

Pallet

Cross Strap

Cross Strap

Cross Strap

Wooden

Spacer

Wooden

Spacer

Longitudinal Strap

49

APPLIED PACKING FOR PICKLED SHEETS

a. Local

b. Export

Cross StrapPlastic Cover

Wooden

Pallet

Waterproof Paper

Longitudinal Strap

Cross Strap

Wooden Pallet

50

DD11, DD12, DD13 & DD14A 569M type BSAE 1006 & SAE 1008STW 22, 24 & RRSTW 23ST 22, 24 & RRST 23SPHC, SPHT1, CS type B & DS type B

St-37 / (EN 10025, S235 Series)A570M Gr. 30 & 33 A907M Gr. 33 & SAE 1010, mod.SAE 1006 mod., SAE1008 mod.P245 NB & SAPH 370A1011M Gr. 30 & 33

St-44 / (EN10025, S275 Series)St-52 / (EN 10025, S355 Series)P265NB, A 283-C & A 36MA 570M Gr. 36, 40, 50 & 55A 907M Gr. 36 & 40API Gr. B, X42 & X46SAPH 400, SAPH 440 & S315 MCA1011M, SS Gr. 36, 40, 50 & 55.A1011M, HSLA Gr. 45 Class-2SS 400, SAE 1015mod, SAE 1018mod and SAE 1022 mod. A709M Gr. 36Si steel (NGO ≤1.0% Si)

SPFH 540S355 MCAPI, X52, X56, X60 & X65.A 572M Gr. 50 A1011M, HSLA Gr. 50 Class 1& 2A1011M, HSLA Gr. 55, class-1ASTM A1011M, Gr. 60, class 1.28 Mn 6

ASTM A242MJIS G 3125SPA-HS355 J2WPASTM A709 Gr. 50

SUMMARY OF FLAT PRODUCT MIX

Table 29 – Summary of Flat Product Mix – All dimensions are in mm

Steel Group Nominal Thickness Max. Width HRC Flat Product

From To“Mill edge”

Forming & Cold Rolling 1.19 1.29 1260

1.30 1.44 1350

1.45 1.49 1450

1.50 1.59 1524

1.60 13.0 1600

Low Strength Steel 1.19 1.29 1250

1.30 1.54 1350

1.55 1.59 1450

1.60 1.79 1524

1.80 13.0 1600

Medium Strength Steel 1.45 1.54 1000

1.55 1.74 1100

1.75 1.89 1200

1.90 1.94 1225

1.95 2.09 1260

2.10 2.39 1350

2.40 2.44 1450

2.45 2.49 1500

2.50 2.59 1524

2.60 13.0 1600

HSLA & API 1.85 1.94 1000

1.95 2.14 1100

2.15 2.29 1200

2.30 2.34 1250

2.35 2.49 1260

2.50 2.74 1350

2.75 2.84 1450

2.85 2.94 1524

2.95 13.0 1600

Weathering Steel 2.50 3.00 1000

3.01 3.50 1250

3.51 5.00 1400

5.01 7.50 1600

• Maximum coil weight is 18 kg/mm, width

• Maximum available P&O thickness is 5.0 mm

• Maximum available P&O width is 1500, mill edge and 1480 mm cut edge

• ASTM A 1011M grades are available up to 6.00 mm, thickness

Table 30 – Available Coil Inner Diameter (mm)

Hot Rolled Coil Skin Passed Coil Pickled Coil Slit Coil

762 (+25 /-30)762 ± 25 762 ± 25 762 ± 25

508 ± 25 610 ± 25 610 ± 25

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Cairo

10, Shehab St., Mohandessin

Egypt

Tel: + (202) 37622144

Fax: + (202) 37622188

www.ezzsteel.com

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