fischer ultimate original series - technical specification · 2011-06-26 · fischer ultimatetm...

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fischer UltiMateTM

New Original Series

UltiMate Connections

for Harsh Environment

Headquarters

Fischer Connectors SACh. du Glapin 201162 Saint-PrexSwitzerlandPhone +41 21 800 95 95mail@fi scherconnectors.chwww.fi scherconnectors.com Edition 1.4

Fischer Ul t iMate TM Original Series

Edition 1.4

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sRugged, Compact, Lightweight Connectors for Harsh EnvironmentFischer Connectors is a leading company in the design, manufacture and distribution of high-perfor-mance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments.

Innovative and fl exible, Fischer Connectors is committed to provide customized solutions and uncompro-mising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide.

Core Competencies High performance push-pull connectors

Complete cable assembly solutions

Rugged solutions for harsh environment

Sealed and hermetic connector solutions

Lightweight and compact connectors

Shock and vibration resistant connectors

High flexibility of product configurations

Standard solutions or customized product development

Military standards compliant

World-class customer service

Specialized advice and support

High quality industrial processes

Trusted by high-end industries

www.fischerconnectors.com

Cable Assembly Solutions

Fischer developed innovative complete cable assembly solutions for Fischer UltiMateTM Original Series. Rely on Fischer’s engineering expertise for your harsh environment applications and order a complete turnkey solution from one source.


1. Sealing IP68/69K even unmated One piece body Cable assembly containing epoxy

3. Mechanical and visual coding Robust mechanical coding 4 options with visuals coding

2. EMC 360° high performance shielding Grounding ring Cable assembly design

4. Soft sealing caps Rugged, IP68 sealing Easily installed on plug and receptacle

Aluminium 50% lighter than standard brass connectors

Miniature connector design, idealfor devices with restricted space

Designed for harsh environment

Introduction to Fischer UltiMateTM Original Series

Product Features

Durable and reliable overmolding specially designed for severe conditions High performance epoxy potting for IP68/69K sealed connector Cable assembly designed for excellent EMC 360°shielding Straight and right angle thermoplastic overmolding Easy prototyping with Do-It-Yourself cable termination kit

CODE 1 = CODE 2 = CODE 3 = CODE 4 =

High shock and vibration resistance Operating temperatures: -55°C to +135°C 10,000 mating cycles Wide range of configurations Military standards compliant

Edition 1.4

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Please contact us for more details on Fischer cable assembly solutions

Applications

Fischer UltiMateTM Original Series is specially designed for a broad range of harsh environment appli-cations. It offers rugged, compact, lightweight, sealed connectors and cable assembly solutions ideally suited to withstand a variety of severe environmental, industrial and chemical conditions.

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Edition 1.4


Edition 1.4


Mechanical Coding

Plugs

Size 08

Receptacles

Size 08

CODE 1 CODE 2 CODE 3 CODE 4 CODE 1 CODE 2 CODE 3 CODE 4

Size 11, 13 and 18 Size 11, 13 and 18

CODE 1 CODE 2 CODE 3 CODE 4 CODE 1 CODE 2 CODE 3 CODE 4

Product Range Overview

Plugs

Cable mounted UP01: Short plug

Receptacles

Panel mounted UR01: Rear mounted low profile receptacle

UR02: Rear mounted receptacle

UR03: Front mounted low profile

Cable mounted UR50: Short receptacle

Panel mounted UP50: Front mounted

Additional body styles will follow shortly

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Part Numbering

Edition 1.4


Connector Design Contact Block

Structure

Body Style

Parts

Sealing Level Locking System Connector Size

UltiMate Plug = UP

Cable mounted plug Short = UP01

Panel mounted plug Front mounted = UP50

UltiMate Receptacle = UR

Panel mounted receptacle Rear mounted low profi le = UR01 Rear mounted = UR02 Front mounted low profi le = UR03

Cable mounted receptacle Short = UR50

Available ChoicesPanel Mounted Vacuum sealing = V Water sealing = W

Cable Mounted Plug Push-pull automatic locking system = L Quick release = Q

Cable Mounted Receptacle = Z

Size 8 = 08 Size 11 = 11 Size 13 = 13 Size 18 = 18

Cable MountedNot applicable*

* IP68/69K with Fischer Connectors Cable Assembly Solution

Panel MountedNot applicable

Size corresponds to interface diameter of plug and receptacle in mm

Male contacts = M Female contacts = F

002 to 042

Contacts available per size:

Size 08 002, 003, 004, 005, 007, 009

Size 11 012, 016, 019

Size 13 027

Size 18 042

Solder = S PCB = P Crimp* = C

* Only available for size 13 & 18

Standard polarityMale contacts on Plug Female contacts on Receptacle

Inverted polarityFemale contacts on PlugMale contacts on Receptacle

Polarity Number of Contacts Contact Type

UP0X

Cable Mounted Plugs (UP01 to UP49)

UR5X

Cable Mounted Receptacles (UR50 to UR89)

UP5X

Panel Mounted Plugs (UP50 to UP99)

UR0X

Panel Mounted Receptacles (UR01 to UR49)

W

W

11

11

11

11

L

Z

012

012

012

012

S

S

S

S

M

F

M

F

Examples

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Edition 1.4


Part Numbering

Housing Standard Options*

Structure

Parts

Housing Color Keying Code

Available Choices Black = BK Grey = GR

Code 1 () = 1 Code 2 () = 2 Code 3 ( ) = 3 Code 4 () = 4

Standard guide mark

Red for Grey housing color

White for Black housing color

Standard keying code 1

Visual coding on plug and receptacle

Receptacle

O-ring at plug interface EPDM = E

PlugNot applicable = Z

PBT = 1 Panel Mounted Grounding pin = A*

* Available for UR01/UR02

None = N for UR03/UP50

Cable MountedNot applicable = Z

* Please contact us for other o-ring material, insulating material or grounding options

O-Ring Material Insulating Material Grounding

Cable Mounted Plugs (UP01 to UP49)

Cable Mounted Receptacles (UR50 to UR89)

Panel Mounted Plugs (UP50 to UP99)

Panel Mounted Receptacles (UR01 to UR49)

BK

BK

1

1

1

1

1

1

Z

Z

N

A

Z

E

Z

E

Examples

A

Future Option

A

A

A

A

1

1

BK

BK

Fischer UltiMate™ Original Series

Edition 1.4

All dimensions shown are in millimeters and are for reference only.They are subject to change without prior notice.

UP01: short cable plug

~B~A

SizeØD Ød

ØC

1)

1) Max cable diameter below shield.

1012

Torque1.5 Nm3.0 Nm

d max4.57.1

Size0811

A3138

B1825

C13.918.5

D10.913.7

Dimensions

17 3.5 Nm8.713 54 37 21.7 15.7

Size A C E M Torquef g

f ±0.

1

Øg ±0.1

Panel cut-out

Top

UP50: front mounted panel plug

11 13.2 21.8 4.5 16x1 4.5 Nm14.5 16.1

22 6.0 Nm13.718 60 40 29.0 22.7

117

219

MEmax

4A

ØC

1 2

B

Size

1

B7.5


Edition 1.4

UR02: rear mounted panel receptacle

UR50: short cable receptacle

Dimensions


A4

Emax

SizeØC

M

Size0811

A18.018.7

C16.921.8

E55

M12x116x1

TF00.001TK00.002

Torque2.5 Nm4.5 Nm

1517

f10.914.6

g12.116.1

f ±0.

1

Øg ±0.1

Panel cut-out

Top

UR01: rear mounted low profile panel receptacle

1

Ø0.

7

3

13 22.5 23.8 5.5 18x1 TP00.011 6.0 Nm2016.5 18.1

UR02: rear mounted panel receptacle

Size0811

C16.921.8

E44

M12x116x1

TF00.001TK00.002

Torque2.5 Nm4.5 Nm

1517

f10.914.6

g12.116.1

f ±0.

1

Øg ±0.1

Panel cut-out

Top

A4

Emax

Size

M

B

Ø0.

7

3

ØC

ØD

D14.018.8

18 31.8 5 25x1 TQ00.005 10 Nm2723.2 25.126.0

A88

B14.714.7

11 22.3

1


Edition 1.4

UR50: short cable receptacle

Dimensions

1) Max cable diameter below shield.

1012

Torque1.5 Nm3.0 Nm

d max4.57.1

Size0811

C15.018.5

D12.015.5

Size

ØD

ØC

~39

Ød

1)


UR03: front mounted low profile panel receptacle

Size C E M Torque1f g

f ±0.

1Øg ±0.1

Panel cut-out

Top

D11 21.8 4.5 16x1 4.5 Nm1714.5 16.115

219

A41

M Emax2 1

Size ØC

B

A B11.1 7.5

ØD


Edition 1.4

Contact Configurations

Size

Wire Size

PinLayout

SolderContacts

(2)

(1)

RatedVoltage r.m.s.

[V]

IEC 60664-1

CurrentRating

[A]

IEC 60512-3-5b

Test Voltagein mated position

[kV]

IEC 60512-4-1 Test 4a

AC r.m.s. DC

Contact toBody

Contact toContact

DC

Contact toBody

08

Max Ø0.79 mm

AWG21 [1]AWG22 [7/30]

Max Ø0.79 mm

AWG21 [1]AWG22 [7/30]

Max Ø0.79 mm

AWG21 [1]AWG22 [7/30]

≤ 250

≤ 250

≤ 200

1.3

1.3

1.2

1.7

1.3

1.2

1.8

1.8

1.7

2.4

1.6

1.8

Contact toContact

(4)(3)

Max Ø0.79 mm

AWG21 [1]AWG22 [7/30]

Max Ø0.43 mm

AWG26 [1]AWG28 [19/40]

Max Ø0.43 mm

AWG26 [1]AWG28 [19/40]

≤ 160

≤ 160

≤ 160

0.8

0.8

0.8

1.0

1.0

1.1

1.3

1.3

1.2

1.8

1.8

1.8

11

Max Ø0.79 mm

AWG21 [1]AWG22 [7/30]

Max Ø0.43 mm

AWG26 [1]AWG28 [19/40]

Numberof

Contacts

2

3

4

5

7

9

12

16

19

Max Ø0.43 mm

AWG26 [1]AWG28 [19/40]

Contact Diameter

[mm]

0.9

0.9

0.7

0.7

0.5

0.5

0.7

0.5

0.5

≤ 250

≤ 250

≤ 250

9.2

8.2

5.5

5.2

2.0

1.7

4.2

2.7

2.5

1.4

1.2

1.2

1.5

0.9

0.9

2.0

2.0

2.0

2.2

1.5

1.5

Stranding values in brackets.

(2) For a given AWG the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.

Recommended operating voltage at sea level.

Recommended max. operating current per contact at 40°C temperature rise.

(1)

(4)

(3)

This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.This must be evaluated in the frame of equipment engineering.

PCBContacts

PinDiameter

[mm]

0.70

0.70

0.50

0.50

0.40

0.40

0.50

0.40

0.40


CrimpContacts

-

-

-

-

-

-

-

-

-

-27

42 -

0.5

0.7

≤ 200

≤ 250

2.0

3.0

1.2

1.5

0.5

1.5

1.8

2.4

0.5

2.5

0.40

0.50

Max 0.43 mmMin 0.20 mm

AWG28-32

Max 0.62 mmMin 0.38 mm

AWG24-28

13

18


Edition 1.4

Layout and Pin Numbering

Size0811

UR016.08.4

UR026.08.4

R

R R R

1) Recommended PCB hole dimensions may be adjusted to application.

Size

08

2) Standard polarity: Male contacts on Plug / Female contacts on ReceptacleInverted polarity: Female contacts on Plug / Male contacts on Receptacle

Polarity

Stan

dard

Inve

rted

(2)

Number of Contacts

2 3 4 5 7 9

Size Polarity(2)

Number of Contacts

R

11

Inve

rted

Stan

dard

12 16 19

Pin layout / PCB hole pattern (1)

R

Position of ground pin

- View from F

F

UP01 UR01

UR50

UR02

R


UP50

UR0313 9.0 9.018 12.0 12.0

1

3 2


Edition 1.4

Layout and Pin Numbering (cont.)

1) Recommended PCB hole dimensions may be adjusted to application.2) Standard polarity: Male contacts on Plug / Female contacts on Receptacle

Inverted polarity: Female contacts on Plug / Male contacts on Receptacle

Size Polarity(2)

Number of Contacts

13

Inve

rted

Stan

dard

27

Pin layout / PCB hole pattern (1) - View from F


Size Polarity(2)

Number of Contacts

18

Inve

rted

Stan

dard

42

RR

Technical Library on line:Visit www.fischerconnectors.com/technical to download 3D CAD Models

RR

Ø1

L

AØ

D1


Edition 1.4

Soft Caps - Lanyard with Nylon Thin Cord


Panel Mounted Receptacles

A Part NumberSize

UCR11P 1A1 A095

19.9 UCR08P 1A1 A09508

11 19.2

D1

15

18

L

95

95

d

12

16

D

16

21

Cable Mounted Receptacles

A Part NumberSize

UCR11C 1A1 A200

19.9 UCR08C 1A1 A20008

11 19.2

D1

15

18

L

200

200

MaterialCap: TPV (Santoprene™) (Flammability UL 94HB)Cord: NylonFixing lug: Black chrome plated brass (ISO CuZn39Pb3)Crimp ferrule: Nickel plated copper

Cable Mounted Plugs

A Part NumberSize

UCP11C 1A1 A200

23.2 UCP08C 1A1 A20008

11 22.0

D1

15

18

200

200

L

Crimp ferrule and heat shrinktube are included.

Crimp ferrule and heat shrinktube are included.

Ø1

L

AØ

D1

Ø1

L

AØ

D1

Ød

ØD

0.5


Edition 1.4 Document No. 600.00.511

Performance and Standard

Contact Resistanceover 10’000 Mating Cycles

Shell Resistance

IEC 60512-2-1-2aIEC 60512-2-2-2b

5 mΩIEC 60512-2-6-2f

Characteristic

Insulation Resistance

Shielding Effectiveness

> 1010 Ω,IEC 60512-3-1-3a

up to 1 GHz,IEC 60512-23-3

Contact Size

Ø0.5 mmØ0.7 mmØ0.9 mm

Electrical Data

Material & Surface Treatments

Metal PartsDesignation ISO

Aluminium AlMgSiSn1Bi

Designation Standard

Housings, NutChrome

over NickelSAE-AMS2460

Our products are RoHS compliantand conform with the EC Directive 2002/95/EC

Contacts 1 µm Goldover Nickel

MIL-DTL-45204D Type IASTM B488

- Male, Ground Pin Brass CuZn39Pb3

Brass CuZn39Pb3 Nickel

Standard

EN-AW-6023

CW614NUNS C 38500

Material

CW614NUNS C 38500

Finish

SAE-AMS-QQ-N-290SAE-AMS2404

- Female Bronze CuSn4Zn4Pb4CW456K

ASTM B 139UNS C 54400

International Symbol Flammability

PETPPBT

Insulator

O-rings FPM (Viton®)EPDM

UL 94 HBUL 94 V-0

UL 94 V-0UL 94 HB

Insulator and Sealing

Bi-component epoxySilicon compoundSealant Materials

OvermoldingMaterial

TPU

-UL 94 V-0

UL 94 V-0

Ground Contact

Environmental & Mechanical DataCharacteristic Performance and Standard

Sealing Performance

Operating Temperature Range-55°C to +135°C

IEC 60512-6-11 i+jIEC 60068-2-14-Nb

Endurance10’000 mating cycles

IEC 60512-5-9aEIA-364-09

Vibration, random MIL-STD-202 Method 214EIA-364-28

IP68 IEC 60529IP69K (1)

(1) Dust tight, protected against the effects of high-pressure liquids. The test requirements for IP69K exist only in DIN 40050-9, the German version of IEC 60529.

Corrosion Resistance

Salt mist, 96 hours, 5% salt solution, 35°CIEC 60068-2-11 Test Ka

MIL-STD-202 Method 101 Condition AEIA-364-26

(3)

(3) Min mating temperature of -20°C with EPDM interface o-ring. Other materials on request. Temperature range of -40°C to +125°C for cable connectors overmolded with TPU material.

Mated and Unmated

- General- Interface

- Cable connectors- Panel receptacles

POM UL 94 HBInner Sleeve

5 mΩ5 mΩ4 mΩ

Shock MIL-STD-202 Method 213EIA-364-27

- Cable connectors

Technical Data

Nickel SAE-AMS-QQ-N-290SAE-AMS2404

Aluminium AlMgSiSn1BiBack Nut (Plug) EN-AW-6023

- Screw-machined- Molded

- Cable connectors

300 g amplitude, half sine pulseof 3 ms, no discontinuity > 1 us

(3) Measured for a mated pair of Panel Receptacle (UR01) and Cable Plug (UP01) between the panel and the cable shielding.(4) Size 08 connector pair

(3)

> 65 dB (excellent)> 55 dB (very good)

- Grey- Black

(4)

(2) Only vacuum sealed receptacles ("V" sealing level)

(2)Hermetic: Tested: <10-8 mbar l/sec.

Edition 1.4


www.fischerconnectors.com

© Fischer Connectors SAAll rights reserved - 02.2011Changes without prior notice

Headquarters

FISCHER CONNECTORS SA

Ch. du Glapin 201162 Saint-PrexSwitzerlandPhone +41 21 800 95 [email protected]

Subsidiaries

United-States and Canada

FISCHER CONNECTORS Inc.

Atlanta, GA

Phone +1 678 393 5400Toll free : 800 551 [email protected]

France

FISCHER CONNECTORS Sarl

Paris

Phone +33 1 5578 2578Appel gratuit : 0 800 590 [email protected]

Germany and Eastern Europe

FISCHER CONNECTORS GmbH Zorneding

Phone +49 8106 37722 0Gebührenfrei : 0 800 233 [email protected]

Italy

FISCHER CONNECTORS Srl

Monza

Phone +39 039 734 [email protected]

Sweden and Finland

FISCHER CONNECTORS AB

Billdal

Phone +46 31 910 [email protected]

United Kingdom, Ireland and India FISCHER CONNECTORS Ltd. Havant/Hampshire Phone +44 23 9245 9600Toll free : 0 800 432 [email protected]

Asia

FISCHER CONNECTORS ASIA Ltd.

Hong Kong

Phone +852 2620 [email protected]

Visitwww.fischerconnectors.com/contactsto find details on Fischer Connectors authorized distributors

fischer sales network

fischer ultimate original series - technical specification · 2011-06-26 · fischer ultimatetm...

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