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    FINISHING PROCESSES

    SUBMITTED BY:

    ROHI GOYAL(041821)

    PRATIUSH TYAGI(041816)

    SUMEET TREHAN(041823)

    AMIT CHADHA(041806)

    LALIT MOHAN (041813)

    RAJESH UMAR(04181!)

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    ANODISING

    " A#$%&' & * +,-.#&/, ,% +$ $%& +.,*-, $ * ,+*5

    " I+ * 7$&%, ,*+, -$$&$# ,&+*#-,9

    -,*+, * %&,,#+ *-, +$7$*7. *#%-.*#, +., -+*5 +-+, -5$, +$ +., ,+*5*-,

    " T.& 7$-, %,&, &+ #*, $ +., *-+ +.*+

    +., 7*+ +$ , +,*+,% $ +., *#$%, 7$+&$# $*# ,5,-+&- -&-&+ +.& ,5,-+$5+&- 7$-,

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    ANODISING OF A5

    " I# +., *#$%& 7$-,9 +., #*+*5 $;&%,

    5*, $# A5 & ,75*-,% * +.&-

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    " I# -$$&, ,#&$#,#+ +., +.&-&-$,+,9 =.&5, +.#, 5*, * ,

    &-&,#+ &5%, -$#%&+&$#" T., *#$%&- 5*, & /&+, 7$$ *#%

    $%, +$ ,+ $$% -$$&$# 7$+,-+&$# *

    ,*5 $ +., 5*, & #$*55 %$#, .$+=*+, $ +,*

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    " T., 7**,+, $ +.& 7$-, #,,% +$ ,-*,55 -$#+$55,% +$ ,+ *;& -$$&$#7$+,-+&$#

    " T., $;&%, 5*, & *# ,5,-+&-*5 *+$ *#% *5$# * &+ & ,, $ *5+ &+ =&55 , * , $$%7$+,-+&$# **+ *5*#&- -$$&$#

    " B,$, ,*5 %&,,#+ %, -*# , *%%,% +$+., $;&%, 5*, $ -$5$

    " T., *-, =&55 ,-$, .*% *#% *&5 ,&+*#++$ =,*9 **&$# *#% -*+-.

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    " H$=,, 9 *#$%& =&55 #$+ &, * 5$#

    +, 7$+,-+&$# **+ +$# *-&% $

    *,

    " T.& & %, +$ +., %,-,*,% +*&5&+ $

    +., $;&%, 5*, *+ .&. *# 5$= 7H

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    METHODS OF ANODISING

    " BATCH ANODISING:?

    I#$5, *-

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    CONTINOUS COIL ANODISING

    I#$5, -$#+$ #=% $ 7,?$55,% -$&5

    +.$. * ,&, $ *#$%& ,+-. *#%

    -5,*# +*#

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    ANODISINGS BENEFITS

    " D*&5&+

    " C$5$ +*&5&+

    " E*, $ M*+,#*#-," A,+.,+&-

    " C$+

    " H,*5+. *#% *,+

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    MECHANICAL CONSIDERATIONS

    " A#$%& =&55 *&, +., *-,9 -, +., $;&%, -,*+,%$--7&, $, 7*-, +.*# +., *, ,+*5 -$#,+,%

    " T.& =&55 ,#,*55 #$+ , $ -$#,/,#-, ,;-,7+ -*,$# *55 .$5, +.,*%,% +$ *--,7+ -,=*#$%&

    * -*, -,= +$ %9 +. +., +.,*%,% .$5, *#,,% +$ , -.*,% =&+. * +*7 +$ ,+$, +., $&*5%&,#&$#

    " I# -*, $ #+.,*%,% .$5, +.*+ *--,7+ -,= $ 7 *5&.+5 $,&',% .$5, +$ *55$= +., %&,#&$# -.*#,* , *77$7&*+,

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    USES

    " A#$%&,% A5 -*# , $#% &P$% #*#$9-$$

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    PD PROCESS

    " I+ & * +,-.#&/, ,% +$ %,7$&+ +. &5 $

    *&$ *+,&*5 $#+$ *&$ *-, (, $

    ,&-$#%-+$ =*,) 7.&-*5 ,*#

    " I+ & #%*,#+*55 * *7$&*+&$# -$*++,-.#&/,9 $5 +*#, $ *+,&*5 $# *#

    *+$&- 5,,5

    " I+ & *# *5+,#*+&, 7$-, +$ ,5,-+$75*+

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    HO DOES PD OR

    " PD 7$-,, *, -*&,% $+ #%,

    *- -$#%&+&$#

    " T., 7$-, $5, $ +,7:?

    E*7$*+&$#

    T*#7$+*+&$#

    R,*-+&$#D,7$&+&$#

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    EAPORATION

    " D +.& +*,9 * +*,+9 -$#&+ $

    +., *+,&*5 +$ , %,7$&+,% & $*%,%

    * .&. ,#, $-, -. * * ,*

    $ ,5,-+$# $ &$#

    " T.& %&5$%, *+$ $ +., *-, $

    +., +*,+9 *7$& +.,

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    TRANSPORTATION

    " T.& 7$-, &75 -$#&+ $ +.,

    $,,#+ $ *7$&,% *+$ $ +.,

    +*,+ +$ +., +*+, +$ , -$*+,% *#%

    =&55 ,#,*55 , * +*&.+ 5, **&

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    REACTION

    " I# $, -*, -$*+ =&55 -$#&+ $ ,+*5$;&%,9 #&+&%,9 -*&%, *#% $+., -.*+,&*5

    " I# +.,, -*,9 +., +*,+ =&55 -$#&+ $ +.,,+*5 T., *+$ $ ,+*5 =&55 +.,# ,*-+ =&+.+., *77$7&*+, * % +., +*#7$+ +*,

    " F$ +., *$, ,;*75,9 +., ,*-+&, *, *

    , $;,#9 #&+$,#9 *#% ,+.*#,

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    DEPOSITION

    " T.& & +., 7$-, $ -$*+ &5% 7 $#

    +., +*+, *-,

    " D,7,#% $# +., *-+*5 7$-,9 $,

    ,*-+&$# ,+=,,# +*,+ *+,&*5 *#% +.,

    ,*-+&, *, * *5$ +*

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    U*,

    " I7$,% .*%#, *#% =,* ,&+*#-,

    " R,%-,% &-+&$#

    " I7$,% $;&%*+&$# ,&+*#-," L$#, -$7$#,#+ 5&,

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    ADANTAGES

    " M*+,&*5 -*# , %,7$&+,% =&+. &7$,%7$7,+&, -$7*,% +$ +., +*+,*+,&*5

    " A5$+ *# +7, $ $*#&- *+,&*5 -*#, ,% * =,55 * $,

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    DISADANTAGES

    " I+ & ,;+,,5 %&&-5+ +$ -$*+ #%,-+*#% &&5* *-, ,*+,

    " H&. -*7&+*5 -$+

    " S$, 7$-,, $7,*+, *+ *- *#%+,7 ,/&

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    APPLICATIONS

    " A,$7*-,

    " A+$$+&,

    " S&-*5,%&-*5" D&, *#% $5% $ *55 *##, $ *+,&*5

    7$-,

    " C++ +$$5" F&, *

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    CD PROCESS

    " CD & -.,&-*5 ,*-+&$# =.&-.

    +*#$ *,$ $5,-5,9 -*55,%

    7,-$9 +$ * $5&% *+,&*59 +., $

    $ +. &5 $ 7$=%,9 $# +., *-, $ *+*+,

    " T.& 7$-, & =&%,5 ,% +$ *&-*+,

    ,&-$#%-+$ %,&-,

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    TYPES OF CD PROCESSES

    " CD -$, 7$-,, -. *:?

    A+$7.,&- P,, C.,&-*5 *7$D,7$&+&$# (APCD)

    M,+*5?O*#&- C.,&-*5 *7$D,7$&+&$# (MOCD)

    L*, C.,&-*5 *7$ D,7$&+&$#

    (PCD)P.$+$-.,&-*5 *7$ D,7$&+&$# (PCD)

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    HO DOES CD ORS

    " P,-$ *, ($+,# %&5+,% -*&,*,) *, %,5&,,% +$ ,*-+&$#-.*, *+ *77$;&*+,5 *&,#+ +,7

    " A +., 7* $, $ -$, +$ -$#+*-+=&+. * .,*+,% +*+,9 +., ,*-+ $%,-$7$, $ * $5&% 7.*, =.&-.

    *#% *, %,7$&+,% $#+$ +., +*+,

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    COATING CHARACTERISTICS

    " F, *,%

    " I7,&$

    " H&. 7&+

    " H*%, +.*# &&5* *+,&*5 7$%-,% -$#,#+&$#*5 -,*&- *&-*+&$#7$-,,

    " T.,, -$*+ *, *55 $#5 * ,=&-$# +.&-< *#% ,#,*55 %,7$&+,% *+*&5 5$= *+,

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    CD APPARATUS

    " G* %,5&, +,

    " R,*-+$ -.*,

    " S+*+, 5$*% ,-.*#&

    " E#, $-,

    " *- +,

    " E;.*+ +,

    " E;.*+ +,*+,#+ +,

    " P$-, -$#+$5 ,/&7,#+

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    ENERGY SOURCES

    " R,&+&, .,*+ , +, #*-,

    " R*%&*#+ .,*+ , .*5$,# 5*7

    " R*%&$ ,/,#- .,*+ , %-+&$#.,*+

    " L*,

    " O+., $-, * -5%, U?&&5, 5&.+$ 5*, * * $-, $ 7.$+$ ,#,

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    PRECURSORS

    " M*+,&*5 *, %,7$&+,% $ +., *,$ +*+,% CD

    " T. 7,-$ $ CD 7$-,, + ,

    $5*+&5,9 + *+ +., *, +&, +*5, ,#$. +$, *5, +$ , %,5&,,% +$ +., ,*-+$

    " G,#,*55 7,-$ -$7$#% =&55 $#5 7$&%,* , ,5,,#+ +$ +., %,7$&+,% *+,&*59 =&+.

    $+., , $5*+&5&,% % +., CD 7$-,

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    TYPICAL PRECURSOR

    MATERIALS

    " H*5&%,?T&C549 T*C5> ,+-

    " H%&%,?S&H49 G,H49NH3 ,+-

    " M,+*5 A5

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    CD G* P$%-+

    " A# $+,# #,5,-+,% ?7$%-+ $ +., CD

    7$-, *, $5*+&5, *,

    " H$=,, +.,, *, * , +$;&-9

    5**5, $ -$$&, $ + , +,*+,%

    *77$7&*+,5

    " A#*5& $ +., $?*, -*# 5,*% +$ *

    ,++, #%,+*#% $ +., CD ,-+&$#

    ,-.*#&

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    APPLICATIONS

    " C$*+

    " S,&-$#%-+$ *#% ,5*+,% %,&-,

    " D,#, +-+*5 7*+

    " O7+&-*5 &,

    " C$7$&+,

    " P$%-+&$# $ #$,5 7$=%, *#% &,

    " C*+*5+

    " N*#$*-.,

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    Galvanization

    Introduction:

    Galvanization$ galvanisation,, +$ *# $ ,,*5

    ,5,-+$-.,&-*5 7$-,, #*,% *+, +., I+*5&*#-&,#+&+ L&& G*5*#&

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    H&+$

    " O&*559 *5*#&'*+&$# =* +., *%&+*+&$# $ ,5,-+&- .$-

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    D,&+&$#

    " K- -$*+ 7,,#+ $;&%*+&$# $ +., 7$+,-+,%

    ,+*5 $ * *&,9 *#% *-+ * *

    *-&&-&*5 *#$%,& +.& *&, & %**,% K-

    $;&%, & * , =.&+, %+ +.*+ ( -$#+*+ +$ &$#$;&%,) %$, #$+ -*, * ,*

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    HOT DIP GALANIKING

    H$+?%&7 *5*#&' & +., 7$-, $ -$*+ &$#$ +,,5 =&+. * +. '- 5*, 7* +.,+,,5 +.$. * $5+,# *+. $ '- *+ *+,7,*+, $ *$#% 4>0C K- + +$$ '- $;&%,9 * *&5 +$# *+,&*5 +.*++$7 +., + 7$+,-+ +., +,,5 ,5$=$ +., ,5,,#+ G*5*#&',% +,,5 & =&%,5,% *775&-*+&$# =.,, + ,&+*#-, &

    #,,%,%9 *#% -*# , &%,#+&&,% +.,-+*5&'*+&$# 7*++,# $# +., *-, ($+,#-*55,% * 7*#5,)

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    G*5*#&',% -$*+

    " T., *$, 7.$+$&-$*7. *#% *--$7*# &,,7,,#+ * +7&-*5 -$ ,-+&$# $ * .$+ %&7 *5*#&',%-$*+ T., $+,$+ (E+*) 5*, $ +., -$*+ & $,%* * -$, $ 7, '- +.*+ & -*&,% $+ $# +., *+,&*5* &+ & =&+.%*=# $ +., $5+,# '- *+. T.,

    #%,5 ,&, $ '-&$# *55$ +., -$*+ *, +.,,5+ $ * ,+*55&-*5 ,*-+&$# ,+=,,# $5+,# '- *#%+., +,,5 $ &$# *+,&*5 , *5*#&',% A +., '-&$#*55$ $9 +., =&55 $= 7,7,#%&-5*5 +$ +., +,,5*-, T., ,,-+ +.& .* $# -$#, *#% ,%, $

    *+,&*5 & +.*+ +., -$*+ +.,, & ,#,*55 +.&-

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    " T., *5*#&',% -$*+ &+,5 & -$#&%,,% +$ , * ,5 ,-++, T.& & ,-*, +., ,*-+&$# ,+=,,# +., $5+,# '- *#% +.,+,,5 =&55 #$+ $-- #5, +., +,,5 *-, & -.,&-*55 -5,*# I#,,-+9 * *5*#&',% -$*+ +.*+ *77,* $#% *#% -$#+$ & *-+ $#% *#% -$#+$ I * -$*+ .$5% ,-$, %**,%.$=,,9 +., '- =&55 -$#+, +$ 7$&%, -*+.$%&- 7$+,-+&$# +$ +.,,;7$,% +,,5 E,# & *,* * -. * 14 -. 5,#+. *#%$

    =&%+. ,-$, ,;7$,%9 +., $#% '- =&55 7$&%, -*+.$%&-7$+,-+&$# +$ +.& *,* * 5$# * +., -$*+ 5*+" A $ ,-.*#&-*5 7$+,-+&$#9 +., *5*#&',% '- -$*+ 5&+,*55

    ,-$, 7*+ $ +., +,,5 +*+, +.9 *# *%.,&$# $#% $# +.,$%, $ ,,*5 +.$*#% 7& ,;&+ ,+=,,# +., +=$ A5$9 -, +.,'-&$# *55$ *, .*%, +.*# +., #%,5 +,,59 +., =&55 7$&%,,;-,55,#+ **&$# ,&+*#-, +$ +., *5*#&',% *+&-5, T., E+* 5*, &

    ,5*+&,5 %-+&5, *#% *5$ -$#+&+, +$ +., 7$+,-+&$# $ +.,*5*#&',% *+,&*5 7$&% $$% &7*-+ ,&+*#-, T.,-$*+&$# $ *55 +.,, 5*, +$ 7$%-, +., *5*#&',% -$*+$&%, +$.#, *#% ,&+*#-, +$ ,-.*#&-*5 %**, +*#7$+9,,-+&$# *#% ,&-,

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    7$-,:

    " T., 7$-, $ .$+ %&7 *5*#&' ,5+ * ,+*55&-*5 $#%,+=,,# '- *#% +,,5 =&+. * ,&, $ %&+-+ &$#?'- *55$ T.,,5+ -$*+,% +,,5 -*# , ,% -. +., *, =* * #-$*+,%G*5*#&',% +,,5 -*# , =,5%,%9 .$=,, $#, + ,;,-&, -*+&$#*$#% +., ,5+ '- , $ =,5% G*5*#&',% +,,5 &&+*5, $ .&. +,7,*+, *775&-*+&$# $ 7 +$ 200C U, *++,7,*, *$, +.& 5,,5 =&55 ,5+ 7,,5 $ +., '- *+ +.,

    +,,+*55&- 5*, G*5*#&',% .,,+ +,,5 & -$$#5 ,% *+$$+&, *#*-+, +$ ,#.*#-, -$$&$# 7,$*#-, $ ,;+,&$$% 7*#,5 $ $, $%,5

    " S+,,5 +&7 -*# , .$+?%&7 *5*#&',% * -$#+$ 5, H$+?%&7*5*#&',% +,,5 +&7 (*5$ $,+&, 5$$,5 ,,,% +$ **5*#&',% &$#) & ,;+,#&,5 ,% $ *775&-*+&$# ,/& +.,

    +,#+. $ +,,5 *#% ,&+*#-, +$ -$$&$# A775&-*+&$# -5%,:$$ *#% =*55 -$#, *775&*#-, *#% *+$$+&, $% 7*+O#, -$$# , & ,+*5 7*&5

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    A55 *5*#&' -$#&+ $ $ #%*,#+*5

    +,7:

    " S*-, 7,7**+&$#

    " P,5;

    " G*5*#&'

    " F&.

    PICKLINGPICKLING FlUXING GALVANIZINGGALVANIZING

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    PICKLINGPICKLING FlUXING GALVANIZINGGALVANIZING

    FINISHINGFINISHING

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    " T., 7,7**+&$# +,7 -$#&+ $ -5,*# *#% 7&-

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    F*-+$ *,-+ +., +.&-

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    T., -.,&-*5 -$7$&+&$# $ +,,5:

    " T., -.,&-*5 -$7$&+&$# $ +., +,,5 & , &7$+*#+ +$ +., /*5&+ $+., *5*#&',% -$*+ -, * ,+*55&-*5 ,*-+&$# ,+=,,# +., '-*#% +., &$# & $--

    " A *# ,;*75,9 &5&-$# -$#+,#+ +., +,,5 ,+=,,# 00> ? 011*#% *$, 02> =&55 -*, +., '-&$# *55$ 5*, +$ $=*#$*55 *+ I# *-+9 +., &5&-$# -*, +., *5*#&' ,*-+&$# +$-$#+, #**+,% *#% +., $+,$+ 7, '- 5*, & ,,#+*55-$#,% +., 7$-, T.& #$+ $#5 -*, +., -$*+ +$ ,+.&-

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    GENERAL CONSIDERATIONS

    T., ,#,&- -$7$&+&$# $ * +,,5 +$ , *5*#&',% +.*+=&55 7$%-, *# *--,7+*5, -$*+ =&55 , -*$# 5,+.*# 02>9 7.$7.$$ 5, +.*# 00> *#%*#*#,, 5, +.*# 13 A5$9 * %&-,% *$,9

    $%, +$ *$&% +., *%,, ,,-+ $ &5&-$# $# +.,*5*#&',% -$*+ &5&-$# -$#+,#+ +., +,,5 .$5% , +., *#, $ 0?004 $ 01>?02> S+,,5 =&+. +.,,,-$,#%,% 5,,5 .$5% %,,5$7 * #$*5*5*#&',% -$*+ H$=,,9 .$5% +., -$7$&+&$# $

    +.,, ,5,,#+ *55 $+&%, *# $ +., 7,&$5 +*+,%*#,9 +., +,,5 =&55 $+ 5&

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    S*-, -$#%&+&$# $ +,,5:

    " I# ,#,*59 $. +,,5 *-, =&55 -*,

    +., *5*#&' ,*-+&$# +$ 7$%-, +.&-

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    B*+. &,&$# +&,

    " G*5*#&' & * %&&$# 7$-,

    " A =&+. *55 %&&$# 7$-,,9 +., ,*-+&$#

    ,+=,,# +., $5+,# '- *#% +., +,,5 $ &$# =&55

    7$-,,% /&-

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    B*+. =&+.%*=*5 *+,

    " T., =&+.%*=*5 *+, $ *+,&*5 $ +.,*5*#&' *+. .* +., ,*+,+ ,,-+ $# +.,$+,$+ 5*, $ 7, '-

    " A *7&% =&+.%*=*5 =&55 7$%-, +., +.&-

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    STEEL C$$5 *+,

    " S5$=, -$$5 *+,9 -. * +.$, ,;7,&,#-,%=&+. *& -$$5 $ ,,# =&+. +.&-

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    B,#,&+ $ G*5*#&'

    " L$=,+ F&+ C$+ ? H$+ D&7 G*5*#&' & 5$=, &+ -$+ +.*#*# $+., -$$#5 7,-&&,% 7$+,-+&, -$*+ $ +,,5

    " L, M*+,#*#-,L$=,+ L$# T, C$+ ? E,# -*, =.,,+., &+&*5 -$+ $ .$+ %&7 *5*#&' & .&., +.*# *5+,#*+&,-$*+ .$+ %&7 *5*#&' & *5$+ *&*5 $, -$+ ,,-+&, +., 5$# +, ,-*, &+ 5*+ 5$#, *#% #,,% 5, *+,#*#-,

    " L$# L&, ? T., 5&, ,;7,-+*#- $ .$+ %&7 *5*#&',% -$*+ $#+7&-*5 +-+*5 ,, & * ,;-, $ >0 ,* $+ *5,#&$#,#+9 *#% 20 +$ 2> ,* 759 ,,# ,,, *# *#%-$*+*5 ,;7$,

    " R,5&*&5&+ ? G*5*#&' *+ M,+*575*+, & -*&,% $+ +$ +., *77$7&*+,ASTM +*#%*% $ .$+ %&7 *5*#&' C$*+ 5&, *#%

    7,$*#-, *, ,5&*5, *#% 7,%&-+*5," T$.,+ C$*+ ? A .$+ %&7 *5*#&',% -$*+ .* * #&/,

    ,+*55&-*5 +-+, =.&-. &, $++*#% ,&+*#-, +$,-.*#&-*5 %**, +*#7$+9 ,,-+&$#9 *#% ,&-,

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    " A+$*+&- P$+,-+&$# F$ D**,% A,* ? H$+ D&7 G*5*#&',%-$*+ -$$%, 7,,,#+&*55 +$ +,,59 7$&% -*+.$%&- $ *-&&-&*57$+,-+&$# +$ *55 *,* $ +,,5 ,;7$,% +.$. %**, U#5&

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    Chrome plating& * &. +,*+,#+ +&5&'+., ,5,-+$5+&- %,7$&+$# $ -.$& T., $+-$$# $ $ -.$, 75*+ & +., +.%,-$*+&, bright chrome9 =.&-. & +7&-*55 *

    10 5*, $, * #%,5 #&-

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    T.,, *, +=$ +7, $ -.$& 75*+:

    1. INDUSTRI! C"R#$% &!TING

    '. D%C#RTI(% C"R#$% &!TING

    I#%+&*5 C.$& 75*+ & *5$ -*55,% *

    H*% $ ,#,,,% -.$,

    T. + + & % + & 5

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