final alignment1

8/11/2019 Final Alignment1

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MIXING

OBJECTIVE:

To mix the different varieties of cotton fibres.

PARTICULARS:

One mixing = 26 bales.

One bale weight = 170 Kg.

MIXING OF COTTON:

COUNT STAPLE LENGTH

30 e ! "0 e 2# mm ! 30 mm

$0 e ! 60 e 30 mm ! 32 mm

#0 e ! 100 e 33 mm ! 37 mm



BLOWROOM

OBJECTIVE:

%ell o&ening of com&ressed la'er of bale of cotton and blend different varieties

of cotton.

To remove most of the foreign matters and &rod(ce la&.

PARTICULARS:

(mber of machines = 3

)a& feed =2

*h(te feed = 1

+eed material ! +ibres.

,eliver' material ! )a&.

)a& length = 60 m

)a& weight = 21.$ Kg - 2$.$Kg varies according to the co(nt/



PROCESS SEQUENCE:

GREEN PLANT

CHUTE FEED SYSTEM

re bale o&ener Tr(mac/

eneral bale o&ener

xiflow cleaner Tr(mac/

c(tcher Tr(mac/

44 Tr(mac/

T Tr(mac/

5 #7 Tr(mac/

*arding



5lendomat Tr(mac/

,x Tr(mac/

T ! #00 Tr(mac/

*T

5 #7 ! 1600 Tr(mac/

Krischner beater/

*arding

etal can 8 1

4+* Tr(mac/

Krischner beater/

9lectronic 4etal ,etector 8 vetel

44 Tr(mac/

:ossi ision hield



PROCESS SEQUENCE:

LAP FEED SYSTEM

SPECIFICATION:

re ! bale o&ener

44 Tr(mac/

T ! #00 Tr(mac/

5 ! 2 Tr(mac/

;K Tr(mac/

:ossi ision hield

,x Tr(mac/

c(tcher Tr(mac/

*arding



5; ! "00r&m

4+* ! 700r&m

44 ! 720r&m

;K 8 670r&m

SETTINGS:

edal to feed roller ! 0.12$<

5eater to &edal setting ! 10mm

TYPES OF WASTE REMOVED:

eed bits leaf bits sand &ol'thene &a&ers hairs n'lon cords in> bl(e

'ellow colo(red cotton.

PRODUCTION:

rod(ction ? shift =hell roller s&eed in @4 A 60 A # A n

36 A #"0 A han> A 2.20"$

+or Ban> = 0.00161 9fficienc' = #$C

rod(ction?shift = 1$3#.7Kg



CARDING

OBJECTIVE:

%ell o&ening of fibres.

To remove trash in la&.

@ndivid(alisation of fibres.

To &rod(ce sliver from la&.

PARTICULARS:

(mber of machines = 3#

4odern = 22

*onventional = 16

+eed material ! la&

,eliver' material ! *ard sliver

MACHINE MAKE:

Moder:

+5K $33 ! Tr(mac ! ,K 7#0 ! 6 machines *h(te feed s'stem/

Tr(mac ! ,K 7#0 ! 16 machines )a& feed s'stem/

Co!e"#o$%:

)a>shmi )* 1?3 ! 6 machines

)a>shmi ;ieter * 1?3 ! # machines

Textool ! 2 machines

PROCESS SEQUENCE:



SETTINGS:

)a&

+eed roller

)ic>er 8 in

*'linder and flats

,offer

Tr(m&et with calendar roller

*oiler tr(m&et

*an



+lat $ settings/ = 0.2 tho( 3 &laces/ 0.2$ tho( 2 &laces/

)ic>er ! in to c'linder = 0.2 tho(

+eed &late ! )ic>er in = 0.7$ tho(

*'linder (nder casing = 6mm 2.6mm 1.3mm 1.3mm 0.$mm

*'linder ! doffer = " tho(

,offer ! tri&&ing roller = 0.2$ tho(

tri&&ing roller ! deliver' roller = 0.1$ tho(

4ote >nives @ and @@ = 0."$ tho( 0.3 tho(

SPEEDS OF DK &'( )TRUMAC*:

tarting s&eed = 1$ m?min

Bigh s&eed = 100 m?min

low s&eed = 10 ! 1$ m?min

,offer s&eed = r&m

+eed roller s&eed = 7r&m

*'linder s&eed = "66r&m

)ic>er ! in s&eed = #2r&m

+lats s&eed = 267 mm?min



SPEED OF LAKSHMI RIETER:

*'linder s&eed = ""0r&m

)ic>er8in s&eed = 10#0 r&m

,offer s&eed = 60r&m

+lats s&eed = 11<?min

,eliver' s&eed = 100m?min

TYPES OF WASTE:

,(st short fibres seed bits leaf bits sand foreign matters sliver waste s(ction

waste.

PRODUCTION:

rod(ction?shift =,offer s&eed in @4 A 60 A # A n

36 A #"0 A han> A 2.20"$

%hen han> = 0.13D efficienc' = 0C

rod(ction?shift = 1$.#Kg.



SLIVER LAP

PARTICULARS:

(mber of machines =1

)a>shmi )9 2?"a ! 1 machine

+eed material ! 2" card sliver

,eliver' material ! 1 sliver la&

SPECIFICATIONS:

(mber of do(blings ! 2"

,rafting s'stem ! ne(matic drafting s'stem

5rea> draft ! 1.032

Total draft ! 1."#

)a& weight ! 70 g?m

,eliver' s&eed ! " m?min

)a& length ! 2"0 m

TYPES OF WASTE:

liver waste s(ction waste.



RIBBON LAP

PARTICULARS:


4a>e of machine ! )a>shmi )9 "?1a

+eed material = 6 sliver la&

,eliver' material = 1 ribbon la&

SPECIFICATIONS:

(mber of do(bling ! 6

)a& length ! 200m

,eliver' s&eed ! as &er co(nt.

TYPES OF WASTE:

(ction waste.



UNI LAP

PARTICUALRS:

(mber of machines ! 2

4achine ma>e ! ;ieter 9 32

+eed material ! 5rea>er drawframe sliver

,eliver' material ! 1 (nila&.



COMBER

OBJECTIVE:

To remove short fibres.

To remove ne&s seed bits foreign matters.

To straighten the fibres.

PARTICULARS:

(mber of machines ! 1$

4odern machines ! 10

*onventional machines ! $

+eed material ! ;ibbon la& or/ (nila&

,eliver' material ! combed sliver

MACHINE MAKE:

4odern machine ! ;ieter 9 6$

*onventional ! )a>shmi rieter

SPECIFICATIONS:

(mber of do(blings ! #

,eliver' s&eed ! 273 'ards?min

oil C 8 20C

,rafting s'stem ! &ne(matic s'stem.



TYPES OF WASTE:

hort fibres ne&s sliver waste.

PRODUCTION:

rod(ction?shift =,eliver' s&eed in 'ards?min A 60 A # A n A 3.3

1.0" A 36 A #"0 A han> A 2.20"$

%hen han> = 0.1$D efficienc' = 0C

rod(ction?shift = 267.Kg.



DRAW FRAME

OBJECTIVE:

,o(bling ! To im&rove (niformit'.

,rafting ! To straighten and arrange the fibres &arallel to one another.

PARTICULARS:

(mber of machine ! 13

4odern machines ! 10

*onventional ! 3

+eed material ! *ombed or carded sliver

,eliver' material ! ,raw frame sliver.

MACHINE MAKE:

MODERN:

1. Texmaco ! Bowa ! $ machines.

(mber of deliver' ! 2

,rafting s'stem ! &ring loaded.

2. ;5 ! ,"0 * ! $ machines

(mber of deliver' 81

,rafting s'stem ! &ne(matic.

3. ;5 ! #$1 ! 3 machines

(mber of deliver' ! 1

,rafting s'stem ! &ne(matic



CONVENTIONAL:

)a>shmi rieter ;5 #$1 ! 3 machines

(mber of deliver' 81

,rafting s'stem ! &ne(matic.

SPECIFICATIONS:

+ront Eone draft = 2.$

4iddle Eone draft = 1.7

5ac> Eone draft = 1.2

,eliver' s&eed = "62 'ards?min



PROCESS SEQUENCE:

(ide &late

,eliver' can

4echanical sto& motion

*oiler t(be wheel

*alendar rollers

(ide roller

Traverse g(ide

"?" drafting s'stem

Tr(m&et

6 or # card sli



TYPES OF WASTE:

liver waste s(ction waste.

PRODUCTION:

rod(ction?shift =,eliver' s&eed in @4 A 60 A # A n

36 A #"0 A han> A 2.20"$

%hen han> = 0.1$D efficienc' = #$C

rod(ction?shift = 6"1."Kg.



CONVENTIONAL:

); ! $ machines

SETTINGS:

TOP ARM PRESSURE:

+ront roller &ress(re ! Kg

4iddle roller &ress(re ! 1"Kg

5ac> roller &ress(re ! 1"Kg

TOP ROLLER SETTING

+ront Eone ! 1"$8#0

1"3860

138"0

4iddle Eone ! 7mm

5ac> Eone ! $2mm

BOTTOM ROLLER SETTING

+ront Eone ! "#mm

4iddle Eone ! $0mm

5ac> Eone ! "7mm



SIMPLEX

OBJECTIVE:

,rafting ! To red(ce the thic>ness of material and &aralleliEation to ma>e the

&rod(ct more even

Twisting ! To im&ort twist in the material

%inding ! To wind the rove onto the bobbin

5(ilding ! To b(ild the material onto the bobbin in a s(itable sha&e.

PARTICULARS:


4odern machines = 6

*onventional = 7

+eed material = ,raw frame sliver

,eliver' material = ;oving

MACHINE MAKE:

Moder:

1. Finser 6# @ ! 6 machines

2. )a>shmi ! 2 machines

3. )+ 1"00 ! 3 machines

". Textool ! 2 machines



PROCESS SEQUENCE:

TYPES OF WASTE:

liver waste roving waste.

PRODUCTION:

rod(ction?shift?s&indle =&indle s&eed A 60 A # A n

T@ A 36 A #"0 A han> A 2.20"$

%hen han> = 1.2D efficienc' = #$C

rod(ction?shift?s&indle = ".6$"Kg.

,raw frame sliver

(ide roller

Traverse g(ide

5obbin

+alse twister

3?3 drafting s'stem



RING FRAME

OBJECTIVE:

To &rod(ce 'arn from roving.

Twist ! To im&act twist to the roving.

%inding ! To wind the rove onto the bobbin.

PARTICULARS:

(mber of 4achines = 73

4odern 4achines = "$

*onventional 4achines = 2#

+eed 4aterial = ;oving

,eliver' 4aterial = Garn.

MACHINE MAKE:

Moder:

1. Textool $B 8 22 4achines "20 &indles/

2. ;H 12"0 KTT4 8 10 4achines 100# &indles/

3. ;H 12"0 KTT4 8 13 4achines 110" &indles/

CONVENTIONAL:

1. Textool $B 8 21 4achines "20 &indles/

2. :eetstex 8 2 4achines "20 &indles/

3. :eetstex 8 $ 4achines "#0 &indles/



PROCESS SEQUENCE:

*reel

;oving g(ide and traversing g(ide

3?3 drafting s'stem

)a&&lt

;ing and traveller

*o&



SPECIFICATIONS:

,rafting s'stem 8 3?3 &ne(matic weight

1. *o(nt 8 "0s K%.

&indle s&eed 8 17$1# r&m.

2. *o(nt 8 "0s *%

&indle s&eed 8 2230 r&m

3. *o(nt 8 60s *%

&indle s&eed 8 1#00 r&m

TYPES OF WASTE:

ne(mafil waste hard waste.

PRODUCTION:

rod(ction?shift?s&indle =

&indle s&eed A 60 A # A n

T@ A 36 A #"0 A *o(nt A 2.20"$

%hen *o(nt = "0 eD efficienc' = $C

rod(ction?shift?s&indle = 0.13"Kg.



CONE WINDING

OBJECTIVE:

To &rod(ce a larger &ac>age.

To remove ne&s thic> and thin &laces.

PARTICULARS:

(mber of 4achines = 1

4odern 4achines = 10

*onventional 4achines =

+eed 4aterial = Garn *o&/

,eliver' 4aterial = Garn *one/

MACHINE MAKE:

Moder:

1. 4(ratec 8 " 4achines 60 dr(ms /

2. chlafhorst 8 6 4achines 60 dr(ms /

CONVENTIONAL:

1. Tex maa> 8 2 4achines 1$2 dr(ms /

2. Textool 8 $ 4achines 1"" dr(ms /

3. Textool 8 1 4achine 120 dr(ms /

". Textool 8 1 4achine 160 dr(ms /



PROCESS SEQUENCE:

4agaEine

*one

*o& &eg

,r(m

5alcon (nit

ir sensor

&licer

I(ant(m clearer

%axing Bosier'/



SETTINGS:

* 8 *o(nt l(s

*4 8 *o(nt 4in(s

** 8 Jnevenness l(s

**4 8 Jnevenness 4in(s

+, 8 +oreign matter dar>

+) 8 +oreign matter light

: 8 :oin l(s

:4 8 :oin 4in(s

rticle setting

*o(nt enter

*lear limit

5asic data

)T



TYPES OF WASTE:

l(bs ne&s thic> and thin &laces.

PRODUCTION:

rod(ction ? hift

,r(m s&eed in 44 A 60 A # A n A 3.3

=

36 A #"0 A Ban> A 2.20"$



DRT + CHEESE WINDING

OBJECTIVE:

To convert cone in to cheese

To wind do(ble 'arn in to single &l' 'arn

To remove 'arn fa(lts

To &rod(ce smooth and even 'arn

PARTICULARS:

(mber of machines = 6 machines

+eed material = Garn *one /

,eliver' material = Garn *hesse /

MACHINE MAKE:

1. 49TT)9; 8 2 4achines 120 dr(ms /

2. Textool 8 " 4achines 120 dr(ms /

SPECIFICATIONS:

,r(m dia in Textool 8 3.2$<

,r(m dia in 4ettler 8 3.#$<

l(b *atcher 8 4echanical t'&e

,r(m &eed at "0?2 K% 8 300 r&m.

TYPES OF WASTE:

(ction waste.



DOUBLING

OBJECTIVE:

To im&art twist.

To bind the &rotr(ding fibre.

To straighten the Garn.

PARTICULARS:

(mber of 4achines 8 32 4achines

+eed 4aterial 8 do(bled 'arn cheese /

,eliver' 4aterial 8 &l' 'arn *o& /

MACHINE MAKE:

1. :eetstex 8 1" 4achines "00 &indle /

2. Textool 8 1# 4achines "00 &indle /

SETTINGS:

&indle ga(ge 8 3<

;ing dia 8 2<

,eliver' s&eed 8 13.$ m?min

,eliver' roller dia 8 "".$mm

Tin roller dia 8 11<

T'&e of twist 8 sL twist

%eight of f(ll co& 8 100 8 110 g.



REELING

OBJECTIVE:

To convert the cones into han>s.

To remove the 'arn fa(lts if an'.

PARTICULARS:

(mber of 4achines 8 2$ 4achines

+eed 4aterial 8 Garn *O9 /

,eliver' 4aterial 8 )9 BK

MACHINE MAKE:

;aM( aid( and *o 8 2$ 4achines

SPECIFICATION:

(mber of s&indle ? frame 8 #0

@ndex %heel 8 162 T

T'&e of )easing 8 Band )easing

;eel circ(mference 8 $"<

,offing 8 5ridge doffing

Total n(mber of swift 8 $0

SWIFT SPEED:

1 8 30 8 37$ r&m

31 8 32 8 $00 r&m

33 8 $0 8 "00 r&m



YARN CONDITIONING PROCESS

OBJECTIVE:

To im&rove the strength of the Garn.

To increase the weight of the Garn.

SPECIFICATIONS:

*a&acit' 8 600 >g

Time Ta>en 8 1 to 1.$ hrs

5atch ? da' 8 6 to 7.

@ncrease the weight of the cone b' aro(nd 10C.



BUNDLING AND BALING

OBJECTIVE OF BUNDLING:

To &rod(ce b(ndle from the n(mber of >nots which is having n(mber of han>s.

PARTICULARS:

(mber of 4achines 8 " 4achines

(mber of electric 5(ndling 8 2 4achines

(mber of &ne(matic 5(ndling 8 1 4achine

(mber of man(al 5(ndling 8 1 4achine

OBJECTIVE OF BALING:

To &rod(ce bale from n(mber of b(ndles &rod(ced in 5(ndling.

PARTICULARS:

(mber of 4achines 8 3 4achines

T'&e 8 9lectrical baling &ress.



MARKETING DEPARTMENT CHART

4@ ,@;9*TO;

4;K9T@ 49;

)@O O++@*9;

*JTO49;



MARKETING DEPARTMENT

mar>et is essentiall' a &lace where goods and services are offered for sale. @t

hel&s in finding o(t the mar>et for their &rod(ct. @t anal'ses vario(s mar>et and also

the com&etitive mar>eting area.

PROCESS

The finished &rod(ct of 'arn is dis&atched to the c(stomers on following t'&eLs

sales

1. gent sales

2. ,irect sales

ales is also divided into

Do,e-"#. S$%e- E/0or" S$%e-

1. @nterstate sales

2. @ntrastate sales

1. 4erchant 9x&ort

2. ,irect 9x&ort

DOMESTIC SALES

,omestic ales are leased on retail sales and order sales.

• @n retail sales the goods are enN(ired thro(gh fax and s&ot sales are made leased

on their ca&acit'.

• @n order sales the c(stomers &lace the order leased on their s&ecification ?

reN(irements.

I"r$-"$"e S$%e-

@n intrastate sales sales are made within Tamilnad( where val(e added tax is

"C textiles cess is being removed in intrastate sales.



I"er-"$"e S$%e-

@n interstate sales sales are made o(tside Tamilnad( where central sales tax is

2C Kerala and ndhraradesh/ against form *. Otherwise #C *T is made on

domestic sales &a'ment.

@n domestic sales the &a'ment is made thro(gh cash and credit basis. @n cash

sales &a'ment sho(ld be made within 3 da's. @n case of credit sales &a'ment sho(ld be

made within 1 month and disco(nt of ;s. 2 &erKg is allowed.

@n case of cash sales )etter of *redit is o&ened and &a'ment is received directl'

from the ban>.

MERCHANT EXPORT

5ased on the &(rchase order 'arn contract is o&ened b' the man(fact(rer

regarding the N(antit' 'arn co(nt and time of deliver'. @ncase of merchant ex&ort the

merchant gets commission. fter ex&ort is made the b('er &rovides 5ill of lading and

form B within 0 da's and this acts as an evidence for the ex&orter being done. This

res(lts in 0C tax to the ex&orter. @n case if the evidence is not s(bmitted tax is levied.

oods are ex&orted to ,(bai *anada T(r>e' and :a&an thro(gh merchant ex&ort.

DIRECT EXPORT

,irect ex&ort deals with the direct relationshi& between the man(fact(rer and

the b('er. ,irect ex&ort incl(des.

1. toc> ales

2. Order ales



The sales are done with the existing stoc> in stoc> sales. @n case of order sales

the order s&ecified b' the &(rchaser is given as indent to the &rod(ction de&artment and

the N(antit' is &rod(ced as &er their reN(irement. oods are ex&orted to :a&an Taiwan

@tal' and witEerland thro(gh ,irect ex&ort.

COMPETITIORS

The com&etitors incl(des

1. remier mill

2. &inning 4ill

3. ;aMa&ala'am &inning 4ill

". KK

$. recot

The &ricing is based on mar>et condition. "0C of sales are domestic sales and

the rest 60C are ex&ort sales. The ex&ort sales is based on dollar val(e not on 9(ro

val(e. 4ar>eting strategies are based on sales target.

AGENCIES

The goods will be distrib(ted thro(gh de&ot where a minim(m of 20 da's stoc>

is maintained and the goods are distrib(ted thro(gh the agent. The de&ots are &laced in

ndhraradesh *oimbatore 5omba' and 4ad(rai.

REGULAR CUSTOMERS

9rode

Thir(chingode



EXPORTS

;elishah

)ahoti Overseas

T Textiles

Ki>ani9x&orts

9(rotex

Karthiga cottons

anchiamman Textiles

5eca(se of N(alit' and timel' deliver' the' are able to com&ete with the global

mar>et.



FLOW CHART OF STORES DEPARTMENT

(rchase reN(isition

I(otation

@ns&ection

4aterial recei&t register

*larification letter

@nvoice

oods received note

oods received note abstract

@ntimation sli&

(rchase order control register



@ss(ed abstract

4aterial iss(ed register

@ndent

5in card entr'

@ns&ection re&ort

@ndent

,eliver' re&ort



STORES DEPARTMENT

INTRODUCTION

@t is one of the service de&artments. tore>ee&ing is a service f(nction which

deals with the &h'sical storage of goods. The store>ee&er heads this de&artment. This

de&artment has the necessar' s&are &arts which are reN(ired for s&inning. This

de&artment has the necessar' s&are &arts which are reN(ired for s&inning. The

de&artment also maintains records abo(t its raw material in stoc>.

OBJECTIVES

4inimiEation of cost &rod(ction.

roviding efficient service.

9stablishing coordination between the vario(s de&artments of the

organiEation.

@ns(rance of machiner' in case of (nex&ected accidents.

PROCEDURES

(rchase reN(ision is given to stores b' concdrn de&artment. The details are

descri&tion of the &rod(ct the N(antit'.

The manager will select vendors and as> for N(aotation from vendors.

I(otation are received selecting best vendors than &(rchase order is given to

them.

Once a material enters the organiEation materials are ins&ected and >e&t in

stores.



4aterials will be iss(ed to concern de&artment with iss(e bill.

DUTIES

The d(ties of the M(nior manager is to first select a best vendor he normall' has

a list of few &ersons among which he selects according to who meets all his

reN(irements. Then a &(rchase order is raised to the vendor along with the deliver'

date reN(iring him to s(&&l' within the s&ecified date. The final details before &lacing

the order have to be disc(ssed along with the senior manager.

SPARE PART ISSUE

@f the other de&artments are in need of an' material the maintenance s(&ervisors

for each de&artment sho(ld get a &(rchase reN(isition from the de&artment and give it

to the store>ee&er. @f the materials are readil' available he &rovides it. @f the material

goes o(t of stoc> the store>ee&er &laces an order (sing the &(rchase order sli&.

STORE MAINTENANCE

1. The store>ee&er chec>s the reN(irements of the materials once in 1$ da's.

2. The com&an' is following +irst in +irst O(t +@+O/ method.

3. The com&an' has the 5in card maintenance. @t has the material name

receiving time n(mber of times stoc> level etc

". lastic covers cover the material.

$. Once in 6 months the store has to be cleaned.

6. The stores de&artment sho(ld have the ins(rance coverage.



INVENTORY TECHNIQUE

The com&an' is following the :(st @n Time :@T/ &(rchase. The' &(rchase the

material according to their need.

TESTING EQUIPMENS

;,+ is eN(i&&ed with highl' moderniEed and a(tomated testing eN(i&ments

li>e

1. B@ 00

ro&erties determined (sing B@ are

)ength

trength

4icronaire

*olo(r

2. B@ &ect(m

)ength

trength

4icronaice

Jniformit'

4at(rit'

Trash

*olo(r

4oist(re sam&le weight = .$ ! 10.$g/



3. +@ dvanced fibre @nformation s'stem/

e&s

eed coatings

". JT:P Jster TensoMet/

4eas(rement on single 'arn

,etermines ;K4

am&le length = #0 cm

$. JT$P

4eas(rement on single 'arn roving sliver.

liver 8 2$m?min

;oving 8 $0m?min

Garn 8 $00m?min

6. JT9; IJTJ4 *)@+@9,

4eas(res 'arn fa(lts

am&le length ma' be in the range of 2 la>h ! $ la>h meters

im(lation of 'arn sam&le in the form of fabric is &ossible

7. F%9@)9 B@;@9 T9T9;

4eas(res the n(mber of hairs on 'arn s(rface



)ength = 100m

&eed = $0m?min

Bair can be co(nted based on the length of hairs.



ORGANI1ATION CHART

(rchase 4ar>eting +inance rod(ction I(alit' ersonnel tores

,e&t ,e&t ,e&t ,e&t ,e&t ,e&t ,e&t

(rchase 4ar>eting +inance sst.s&inning ssistant ersonnel tore

4anager exec(tive 4anager 4aster 4anager Officer >ee&er

4erchant *ommission ssistants (&ervisor (&ervisor 9m&lo'ees ssistant agent

,ealers *ler>s 4aterials %or>ers

*ashier %or>ers

*hairman

4anaging ,irector

9xec(tive ,irector

enior 4anager dministrative

Office



PROCESS CHART

;@55O )

*O459;

*O459;

,;%@

@4)9H

*O9%@,@

,;T

,OJ5)@

%@,@

*K@

O,O%

4@H@

,;%@

5)O% ;OO4

*;,@

J@ ))@9; )



S2S2M2 LTD UNIT + 3

MILL DETAILS

1. ame of the 4ills P ambandam &inning 4ills Jnit ! 1

2. )ocation P KamaraMa agar *olon' alem ! 1"

3. Gear of establishment P 173

". o. of. &indles P "$732

$. o. of. %or>er P #7

ermanent wor>ers 8 37

Training wor>ers 8 370

+emale wor>ers 8 1"2

4ixing contamination 8 7#

6. *otton ariet' P 4*J ! $

5;4

,*B 32

4*J ! $

4ech ! 1

)K

%@

5(nn'

7. *otton (rchased from P

1. 4*J ! $

@'(nt(r ! ndra radesh arangal

:ammig(rda dilabad erdh(ra.



2. ,*B

*hitrad(rga B(gli ! Karnata>a

3. (rvin

:algaon ! 4aharashtra

". 5(nn' Q 5rama

Karnata>a at low N(antit'

#. Garn co(nt of s&(n P 20s to 10$s

. Garn ex&orted to P Lo.$% M$r4e"

5omba'

Th(th(>(di

*hennai

5angalore

Fore#5 M$r4e"

(stralia

:a&an

erman'

@tal'

10. &&ro&riate cotton

*ons(med for one da' P 1. 100 to 200 bales

11. 5(ilding t'&e P ;eg(lar war& wind

12. Total cres P "$

13. o.of ,e&artment in

the mills P blow room contamination clearer

carding comber drawing sim&lex

drawing (toconer B(midification

&lant testing instr(ment

1". +eat(res of the mill P @O 000 ! 2000



HUMAN RESOURCE DEVELOPMENT DEPARTMENT

@n the area of h(man reso(rce de&artment the s(&ervisor forecasts the

man&ower need and &lanning the recr(itment. +(nction of the are &lacement

&romotion transfer and maintaining disci&line. Be also loo>s in administration of

&ension &rovident f(nd grat(it' and 9@ of wor>ers and he is res&onsible for the

reg(lar attendance of wor>er.

)abo(r welfare officer is in charge of cateen ho(sing norms and schemes li>e

service awards incentives &rices for reg(lar attendance etc

NUMBER OF EMPLOYEES AS PER MAY

ermanent em&lo'ees = 3

Trainers = 36

+emal trainers = 13"

@n godown

+emale = $6

4ale = 2$

#3

SHIFT HOURS

+irst shift 8 7 4 TO 3 4

econd shift 8 3 4 TO 11 4

Third shift 8 114 TO 3 4.

9ach has half ho(r brea>.



QUARTERS FACILITY

4 &rovide N(arters for em&lo'ees who come from o(t station.

INCREMENT

4 is giving increment once in a 'ear. @t is based on the &erformance of the

wor>ers and also leave ta>en b' them.

LEAVE AND MEDICAL

1$ da's cas(al leave can be ta>en b' &ermanent wor>ers. The com&an' has its

own hos&ital named called ri alaniandi 4(daliar memorial hos&ital in order to

&rovide free medical facilit'.

INCENTIVES

The com&an' gives the individ(al incentives for the f(ll attendance of 26 da's

in a month.

PROVIDENT FUND

The com&an' is ded(cting 12C from salar' of em&lo'ee as a &rovident f(nd.

@n this #.33C goes to &rovident f(nd and remaining 3.67C goes to famil' &ension

scheme.

BONUS

5on(s &a'ments are given on the basis of &rofit wages earned b' the wor>ers

d(ring last 'ear. The bon(s will be &aid at the time of diwali festival. )ast 'ear bon(s

is 20C.



TRAINING

Training is given within the com&an' for 3 months. ,(ring this &eriod there

will not be an' &rod(ction target. fter 6 months the com&an' will fix &rod(ction

target.

Training is abo(t 'arn man(fact(red s(&eriorit' relation and time >ee&ingD

leave &roced(re how to (se trolle' eN(i&ment and material management and also

training given to remove 'arn fa(lts.

4anaging ,irector

:oint 4anaging ,irector

4anager

:(nior 4anager

)abo(r cler> hift s(&ervise

hift cler> sec(rit' s(&ervicer

ec(rit' goods



S7#6" 7o9r-

+irst shift 8 7 am to 3 &m

econd shift 8 3 &m to 11 &m

Third shift 8 11 &m to 3 am

Bel& ho(r 8 brea> of each shift

He$%"7

,eadlines

entilation Q tem&erat(re

,(st Q fame

)ighting

rtificial B(midification

&ittoons

,rin>ing water

S$6e"

+irst aid training

+ibre fighting training

4as> training

C$"ee 6$.#%#"#e-

ermanent wor>ers can get a to>en boo> once in a amo(nt month.

Tem&orar' wor>ers have &a' the amo(nt to get a to>en boo>



U#6or, ; Q9$r"er- 6$.#%#"

2 t'&e stitched the (niform 'ellow banion Q half tro(ser for wor>er orange

banion Q half tro(ser for trainer &ron and bl(e colo(r shift women wor>ers.

I.re,e"- $d $""ed$.e

@ncrement salar' for o(r ex&erience

Le$!e- ; Med#.$% F$.#%#"

ermanent one 'ear given for 12 da's

Te,0er

*om&an' won hos&ital ri alani'andi 4(daliar Bos&ital free s(bscribed

medical facilit'.

Tr$##5 F$.#%#"

3 b(s for convenient of the em&lo'ers to come to the com&an' and ret(rn for

effective maintenance timing for wor>ers and go to office time.

A,<9%$.e

2" ho(rs available in the com&an'.



PROFILE OF THE COMPANY

The SAMBANDAM SPINNING MILLS LTD was incor&orated as &rivate

limited com&an' on ovember 7 173 (nder The *om&anies ct. 1$6. On becoming

,eemed (blic )td?com&an' with effect from :(l' 1 1# the word Rrivate< was

deleted.

The com&an' has two (nits ! Jnit @ at alem and Jnit @@ at 'ee&ala'am.

T7e U#" I which started with a s&indle ca&acit' of 3300 had grown into a (nit

having an installed ca&acit' of 27260 s&indles.

T7e U#" II was started with an installed ca&acit' of $760 s&indles. ow it has

an installed ca&acit' of 220#0 &indles. This (nit had also obtained @O8002

*ertification from @ndia/ )td for its I(alit' 'stems.

The com&an' has a so(nd trac> record of &rod(ctivit' and &rofitabilit' and has

been reg(lar in moderniEing its (nits and at &resent almost all machines at its existing

Jnits are f(ll' moderniEed. The com&an'Ls &rod(cts are well received in the local and

international mar>ets.

GOAL OF THE COMPANY

QUALITY POLICY 8 triving for excellence in ever' s&here of

*om&an'Ls activities.

GOOD QUALITY 8 5est which saves the cost and time for c(stomer.

BEST SERVICE 8 *(stomer friendl' in f(lfilling their reN(irements.



STEADY DEVELOPMENT= J&8gradation in technolog' and diversification for

val(e addition.

PRODCUTION DEPARTMENT

rod(ction is the &rocess of transforming raw material into finished &rod(ct for

sale. The main f(nction of the organiEation is to s&in the ginned cotton into 'arn of

high N(alit'.

*onversion at raw cotton of vario(s varieties li>e 4J* ! $ ,JB ! 32 ,

5JG into 'arn of different varieties 20L "0L$0L. rod(ction &er da' of the

com&an' is 11000>gs.

PRODUCTION PROCESS

M#/#5

This de&artment &la's an im&ortant role. @n this de&artment the vario(s

varieties of cotton are mixed according to their length strength fineness and mat(rit'

to get the reN(ired co(nts of 'arn i.e. 60s #0s etc. Js(all' fo(r b(c>ets of water and

one liter of soa& oil is s&ra'ed on the s&read cotton and >e&t for 2" ho(rs before the

next &rocess.

B%o> Roo,

4ixed cotton is cleaned b' removing the foreign matters and waste. This ma'

consist of seed coats M(te etc. The o(t&(t from this &rocess is a (niform and clean

sheet li>e form rolled in a rod and is >nown as ).

C$rd#5



The &roverb of the ex&erts sa's well carded is half s&(nL and Reffective

carding efficient s&inning<. ll these &roverbs demonstrate that the immense

significance of carding is the final res(lt of the s&inning o&eration.

C$rd#5 Pro.e--

The la&s that are &rod(ced in a sheet form are sent to the carding section. The

main aim of carding is to eliminate short fibers and also elimination of ne&s which are

formed in the blow room. The &rocess done here is that the cotton is com&letel' o&en

into individ(al fibers and the dirt' foreign matter and na&s are removed.

C$rded S%#!er

The sliver &rod(ced after normal carding in the form of long thread li>e fibers

called as carded sliver. These carded slivers are sent to drawings the next stage.

Co,<#ed S%#!er

The combined sliverLs aim is to f(rther remove short fibers and na&s that are

still &resent in it. The comber &rocess means M(st li>e we comb o(r hair. @n this

combing &rocess short fires are removed and fibers are arranged in &arallel formation.

This combed sliver is the best N(alit' of sliver than the carded.

S%#!er %$0

The *arding livers are fed and b' &ressing them it is transformed into la&

form. The o(t&(t is called as liver )a&.

Co,<er



@t is high N(alit' &rocess. @n this &rocess &rod(cing the high N(alit' sliver. @t is

the next stage of carding. Then go to the sliver into the sim&lex and s&inning. The

main different between drawing and comber is &rod(cing the high N(alit' combed 'arn.

lso 20C waste red(ces than drawing &rocess.

Dr$>#5

@t is the fo(rth stage in the man(fact(ring &rocess. @n this &rocess eight slivers

can be converted into single sliver.

gain # single can be converted into one sliver. There are # machines installed

in the drawing room.

S#,0%e/ O0er$"#o

liver is converted into R;oving<. @n this &rocess sliver siEe is decreased.

There are # machines located in the sim&lex o&eration. 9ach machine has 120 s&indles.

&indles mean rod or shaft rotating which twist the 'arn.

Coe W#d#5

The s&inning co&s?do(bling co&s are &rocessed here. The' are wo(nd into

cones. The o(t&(t is sent to other de&artments as followsP

Do9<%#5

Twist the do(ble thread into single thread. There are 32 do(bling machines

being the do(bling section. 9ach machine has "00 s&indles. Twist the 'arn according

to the order basis. For e/$,0%e

Ree%#5



The 'arn s&indles are wo(nd in han> from the &rocess is called reeling. There

are 36 machines installed in the reeling section. 9ach machine has #0 s&indles.

P$.4#5

There are two t'&e of &ac>ing. ac>ing refers to the activities of designing and

&rod(cing the container or wra&&er for a &rod(ct.

i/ *one &ac>ing

ii/ Garn &ac>ing

ccording to the c(stomer a reN(irement the &ac>ing is done b' the &ac>ing

de&artment. *one &ac>ing is done (sing man&ower. +or 'arn &ac>ing bale &ress

machine is (sed.

Prod9." "e-"#5

@t is the final testing in the &rod(ct to fine the im&erfection. The b('er acce&t

the "$ im&erfection condition within the 100 >ilometers 'arn. @t is acce&ted for the

#0s combed 'arn.

final alignment1

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