fermat 2012 machine catalog

SPECIALIZING IN PRECISIONHORIZONTAL BORING MILLS

www.fermatmachinery.com

WRF 150 CNC

COMPANY INFO 04Fermat Fast Facts 05About Fermat 08Fermat machining shop 10Customer service 12

TABLE TYPE HORIZONTAL BORING MILLSWFT 13 CNC 16WRFT 130, 150, 160 CNC 16WFC 11 (13) CNC 16WFC 10 CNC 16

FLOOR TYPE HORIZONTAL BORING MILLSWRF 130, 150, 160 CNC 16WF 11, 13 CNC 16WF 13 CNC 16

OTHER PRODUCTS

MILLING MACHINES 16FGU (RT) CNC 16WRF MILL CNC 16

GRINDING MACHINES 16BUC E 63 CNC 16BUT E 63 CNC 16

MACHINE COMPONENTS 16Headstock 16Table 16Control System 16Electric | Hydraulic | Lubrication Units 16Ballscrews, Rack, Covers 16 Other Components 16

SPECIAL ACCESSORIES 16Automatic Pallet Changer System APC 16Automatic Tool Changer ATC, Robots 16Milling Heads, Face plates 16Platforms | Workspace Enclosure 16Other Accessories 16

REFERENCE MACHINES 16

Content:

for Pöytyän Koneistuspalvelu, Finland

Parameters: x=14700 mm/579”|y=6000 mm/236”|z= 1200/47|w=1000mm/39”|v=5500mm/217”; Heidenhain iTNC 530 Control System

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2nd

8 100+

535Number of employees largest consumer of Heidenhain and

Fanuc in local market

Annual production/sold machinesBranches in Czech Republic

1902Oldest member of FERMAT GroupAnnual sales in 2011

Fermat Fast Facts Web page

Search our products in 10 different languages.

www.fermatmachinery.com

Our website is a key tool to help us grow closer to

our customers anywhere around the world.

Micron (1 µm) has the most accurate production machine from our

machining shop

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57

Football playgrounds would fit in floor space of FERMAT Production facilities

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mil.€

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About FermatFERMAT Machinery is a renowned Czech manufacturer of machine tools with a focus on Horizontal Boring and Milling machines. The history of the oldest Fermat member dates back to 1902 when Mr. Frantisek Wawerka started his first bu-siness and built a new factory specialized in the production of Lathes & Drilling machines. Over a one hundred year long tra-dition in machine tool production places the company among dominant Machine Tool Manufacturers in the European as well as the Worldwide market. Fermat horizontal boring machines allow CNC machining with a spindle diameter from 100 to 170 mm. Thanks to the modular production system we supply our customers with reliable and flexible machines. Our components and accesso-ries are produced directly in Fermat or delivered by the world--renowned companies (FH, SKF, Thyssen Krupp, Schneeberger, Siemens, etc.). This kind of production provides our customers with a better service, fast delivery time and high quality.

Industrial ApplicabilityFERMAT horizontal boring mills are used mainly in heavy ma-chinery such as construction, marine, aircraft or defense indu-stry as well as in mining, oil-gas or railway sector. Various parts such as crane jibs, gantry cranes or pedastals, winches, frames, storage tanks etc. make example of common workpieces of horizontal boring mills.

FERMAT Number of Employees

Production Fermat‘s annual production is now over 100 machines. Thanks to this number we do guarantee customers reliable, con-venient and most standardized design table or floor boring machines with fast delivery. The modular system of produc-tion, experienced engineers and technicians allows Fermat to supply machines according to our customer’s needs whether in standard or special design. This Flexibility and inovation is our guarantee for future success!

Production facilitiesFERMAT occupies 29 500m2 (317 535 sq ft) production and assembly halls. The most important centers are situated in Prague and Brno (Prague 5300 m2/57 049 sq ft/ Brno 4800 + 3 600m2 / 38750 sq ft). The company sales soared despite the recent economic crisis. In the same period Fermat acquired several traditional manufacturers like Pressl Company in Pil-sen and Strojtos Lipnik to increase the production facilities.

Worldwide sales and distributionBased in the “heart” of Europe, Fermat is one of the leading suppliers of machine tools - horizontal boring machines (both table/floor type machines) in Central Europe. The company celebrated achievements not only in European markets, but also in Canada, USA, Russia, India, China and South America, exporting to more than 40 countries worldwide. Fermat‘s con-stantly growing and increasing its market share and partici-pates at main International Fairs around the world including EMO- the leading international Trade Fair for the machine tool industry and IMTS the largest machine tool exhibition for the North American market.

Lipnik Plant 1920

Brno Plant 2006

Fermat Assembly Shop

FERMAT Total Turnover

60 ml. €

20092008

30 ml. €

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40 ml. €

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50 ml. €

2010 2011

35 ml. €36 ml. €

49 ml. €57 ml. €

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BRNO

PRAGUE

LIBERECLIPNIK

EU

Fermat Production PlantsCzech Republic

GERMANY

AUSTRIA

VIENNAPARIS

ROME

FRANKFURT

MUNICH

BRNO SLOVAKIA

Brno-Vienna 2hrs

Prague-Liberec 1hrsPrague-Rokycany 1hrs

Brno-Lipnik 1hrs

Prague-Brno 2hrs

POLAND

PRAGUE

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Service Policies First-class customer service is one of our most significant company qualities. The people in Fermat know that the qual-ity of maintenance services significantly affects customer sat-isfaction. Therefore, the Service Center continuously tries to improve the services and information management service cases. For this purpose we agreed on the following service policies:

• Overview and quick reaction times.

• Automatic registration of all service cases

• Remote diagnostics

• Linguistic diversity of employees at Customer Service Center

• Large stock of spare parts in EU, U.S., Canada, India, China.

• Library of solutions for Frequently asked questions or problems

• Classification, Monitoring and analysis of all service cases.

These are the main advantages of the new service system in Fermat. After reporting a new service case our service sup-port will automatically process its administration. Responsi-ble service workers are immediately assigned to the individual message.

Customer Service hoursWith Fermat, you are guaranteed to customer during pro-longed service Mon-Fri 7.00-a.m 7.00p.m. CET. as well as ur-gent service issues are handled anytime including weekends. We provide Services in English/German/Chinese/Czech/Rus-sian language.

Machine Remote Diagnostic All FERMAT machines are equipped with machine remote di-agnostics. This option provides customers with quick on-line problem solving analysis of their machine by skilled FERMAT Service Technicians. Machine problems such as programming difficulties, electronic and mechanical error messages can be diagnosed and in most cases solved. Main advantages of re-mote diagnostics are:

• The quickest possible way how to detect a failure at the machine

• Very short time between the message about a failure and the first on-line contact with the customer

• It is possible to consider immediately together with the customer whether a spare part is necessary

• Efficiency at PLC problem solution is approx..80%

• Machine data backup, statistics are later used to improve the Customer Service.

Microsoft Service Data Preview Classification of service problems

Customer service

FERMAT Stock – spare parts

Microsoft Dynamics System supports Customer serviceA step forward, according to Service Manager for Germany, Mr. Josefi, was an implementation of Microsoft Dynamics In-formation System. All service cases are automatically regis-tered in the service database together with the time schedule of the particular case and a personal responsibility. This sys-tem allows a better management and communication with the customers. "As soon as the case gets recorded under the regulations, we immediately send our responsible technician with the necessary equipment or spare parts to the customer“, says Mr. Krkavec, the Head of Fermat Service Center. Fermat has large stocks of spare parts in Europe, U.S., Canada, India and China so our customers do not have to wait any longer. After resolving service case a final report is sent to the cus-tomer and a feedback monitoring is saved to be helpful for our intern statistics.

Library Service and Monitoring Documented service events are regularly reported to Produc-tion and Design Department. These Statistics are used to im-prove the design of machines.Knowledge database is well maintained and every new prob-lem leads to solution manual.

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WFC 13See page 24

WFC 10See page 26

Table type HBM Our productsHorizontal Boring and Milling Machines – Table Type

WFT 13, WRFT 130, WFC 13 and WFC 10 repre-sent the table type of horizontal boring mills. The former is a version with a movable life spindle; whereas the latter possesses a movable ram. Among the machine characteristics there is a powerful milling and drilling chip removal (even with top Y-axis stroke) and higher preci-sion then other machines available on the market. A modular concept allows great opera-tional variability in configurations, according to the client’s requirements. Modern control systems provide very comfortable manipula-tion of the machine and many useful functions for the user. Horizontal Boring Mills WRFT offer 6 axes travel (X, Y, Z, V, W and B) while WFT and WFC adopts the movement on 5 different axes. Given additional optional accessories, it is possible to increase number of controlled axes. During the metal processing, the column of the machine adopts Z-axis movement and the workpieces are clamped on a rotary table that travels in the X-axis.

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WFT 13See page 16

WRFT 130See page 20

”There are many features of the FERMAT machine that allowed us to improve our efficiency. Value for the money was an important consideration and Fermat machines are excellent value for the money. The features of the machine, for example: large box ways, planetary gear boxes between the servo motor and each of the ball screws, guided counter weight, choice of CNC controls and well known, high quality purchased components all influenced my decision to purchase Fermat WFT 13 CNC machine. Sales support from the Fer-mat Factory as well as from the local dealer was excellent, the company responded with informa-tion quickly any time it was needed.”

Jerry Decker,

President of Precision Boring Company, USA

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Machine configuration:

• WFT 13 Basic machine on box guide ways

• WFT 13 R Machine on box guide ways with ram travel 600 mm | 23.62 "

• WFT 13 Linear Machine on linear guide ways

• WFT 15 machine on box guide ways and linear guide ways on Z Axes 150 mm | 5.91" with 1000 mm | 39.37" travel

Horizontal Boring Mill WFT 13 CNC repre-sents the newest technology and concept of table type horizontal borers that are cur-rently on the market. Thanks to the power-ful headstock, high axial forces and the most precise table in its category, Fermat´s WFT 13 can fulfill the needs of the most demanding customers.

The accuracy and reliability of this machine type is proven by years of use and hundreds of installed machines. Annually, over 80 piec-es of FERMAT WFT 13 are sold worldwide. The machine allows efficient processing of large and heavy workpieces while utilizing high precision and quality of operation.

WFT 13 CNC is optionally equipped with the Automatic Tool Changer (ATC) or the Au-tomatic Pallet Changer System (APC) and with different kinds of Manual or Automatic Milling Heads.

WFT 13 CNC Technical parameters Metric System | Inch System WFT 13 WFT 15

Diameter of Spindle mm | in 130 | 5.12” 150 | 5.91”

Taper of Spindle ISO-50, BT-50, CAT-50

Range of Spindle speed RPM 10-3 100

Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75 51/77 | 68/103

Travel Table X mm 2 000, 2 500, 3 000, 3 500, 4 000, 4 500, 5 000

in 78.74"/98,43"/118.11"/137.80“/157.48"/177.17"/196.85"

Headstock Vertical Travel Ymm 1 700, 2 000, 2 500, 3 000, 3 500

in 66.93"/78.74" /98.43"/118.11"/137.80"

Longitudinal Travel Z mm 1 500, 2 000 2 100, 3300

in 59.05”/ 78.74” 82.68”/ 129.92”

Extension Spindel Travel Wmm 730 1 000

in 28.74” 39.37”

Longitudinal Headstock Travel V (WFT 11R, 13R, 15R)

mm 600

in 23.62”

Operating Feed X, Y, Z, V mm.min -1| in min 1-8 000 | 0.04”-315”

W mm.min -1| in min 1-6 000 | 0.04”-236.2”

B RPM 1-1,7

Rapid Traverse X, Y, Z, V mm.min -1| in min 12 000, 8000 * 28 000 ** | 474.44”/314.91” */1102” **

W mm.min -1| in min 10 000, 8000 * | 393.70”, 314.91”*

B min -1 2

Max. Table Load kg | lb 15 000, 20 000, 30 000 | 33 069, 44 092, 66 139

Table Dimensions mm 1200 x1400, T15 – 1600 x1 800, 1800 x2 200,

T20 – 2 000 x2 400, T25 and T40 see page 43

in 47.24”x55.12”*, 63.00”x70.87”**, 70.87”x86.61”***, 78.74”x94.50”****, 98.43”x98.43”, 98.43”x118.11”

* For Axial Force 40 kN, ** For WFT Linear

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SEE OUR MACHINING

VIDEO OF WFT 13 CNC

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BedsThe longitudinal and transversal bed of the machine is made of grey cast iron which is stabilized through annealing. It was con-structed in order to absorb the maximum amount of vibrations that are created during cutting.

WFT 13 CNC Rotary Table

Pallet System

The rotary table has outstand-ing positioning precision (4“ arc i.e. 0,010 mm/ 1 000 mm radius) and high excentric load as a stand-ard. There is no slip-sti ck during the positioning of the table. Due to simple desing and assembled components, FERMAT tables re-quire minimum maintenance and adjustments during their lifetime.

The rotary table consists of three main parts – slide, bed and rotary clamping plate. The clamping plate is fitted to a cross roller taper bearing that secures high load ca-pacity with minimal passive resist-ance.

The rotary movement is secured by two pinions, each of them having its own servomotor. The principle of its operation is often described as a Master-Slave Function. As a standard, the rotary table operates as a continous 4th axis.

The automatic pallet system has 2 to 5 pallets shovel system. For more details see page 48.

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ColumnThe column is made of grey cast iron. Maximum rigidity and firm-ness of the column is achieved through the process of annealing which also leads to precision and rigidity in metal-working proce-dures in production.

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Technical parameters Metric System | Inch System WRFT 130

Diameter of Spindle mm | in 130 | 5.12”

Taper of Spindle ISO-50, BT-50 | CAT-50

Range of Spindle Speed RPM 10 - 3 000

Rated Power of Main Engine S1/S6 kW | HP 37/56 | 50/75

Travel Table X mm 2400-6100

in 94.49“-240.18“

Headstock Vertical Travel Ymm 2 000, 2 500, 3 000, 3 500, 4000

in 78.74”, 98.43”, 118.11”, 137.80“, 157.48“

Longitudinal Travel Z mm 900, 1 200, 2100, 3 300, 3900

in 35.43“, 47.24“ ,82.68“, 129.92“, 153.54“

Extension Spindel Travel Wmm 730

in 28.74”

Ram Travel V mm | in 900 (1000) | 35.43”(39.37“)

Operating Feed X, Y, Z, W mm | in 1-10 000 | 0.04-394.00”

Rapid Traverse X, Y, Z mm.min -1| in min 15000 | 590.55”

V, W mm.min -1| in min 10 000 | 393.70“

B min -1 2

Max. Table Load kg | lb 25 000, 40 000, 50000 | 55 116, 88185, 110231

Table Dimensions mm 2000 x2000, 2000x2500, 2000x3000,

2500x2500, 2500x3000, 3000x3000

in 78.74“x78.74“, 78.74“x98.43“, 78.74“x118.11“, 98.43“x98.43“, 98.43“x118.11“, 118.11“x118.11“

WRFT 130 CNC

The horizontal milling and boring machines WRFT represent the newest technology and concept of large table type horizontal bor-ers with ram travel and moveable spindle. WRFT machines are being used mostly dur-ing powerful machining of big and heavy workpieces up to 50 tons.

WRFT construction results from the con-struction of a floor type WRF machine that is layed out into „T“ placement of the beds with horizontal table travel (X-Axis), CNC rotary table (B-Axis) and longitudinal column travel (Z-Axis). On the guide ways of the column, the headstock travels vertically (Y-Axis) with its horizontal ram travel (V-Axis) and move-able spindle (W-Axis).


• WRFT 130 CNC basic machine with spindle diameter 130mm | 5.19” and ram travel 900 mm | 35,43"

WRFT 130 is optionally equipped with the Automatic Tool Changer (ATC) or the Auto-matic Pallet Changer System (APC) and with different kinds of Manual or Automatic Mill-ing Heads.

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Beds The longitudinal and transversal bed of the machine is made of grey cast iron which is stabilized through annealing. It was constructed in order to absorb the maximum amount of vibrati ons that are created during cutti ng.

Table Type - WRFT 130, 150, 160 CNC

Rotary Table The rotary table has outstanding positi oning precision (4“ arc sec i.e. 0,010 mm/ 1000 mm radius) and high excentric load as a standard. There is no slip-sti ck during the positi oning of the table. Due to simple desing and assembled components, FERMAT tables require minimum maintenance and adjustments during their life ti me.

The table consists of three main parts – slide, bed and rotary clamping plate. The clamping plate is tt ed onto a cross roller taper bearing that secures high load capacity with minimal passive resistance.

The rotary movement is secured by two pinions, each of them having its own servomotor. The principle of its operati on is oft en described as a Master-Slave Functi on. As a standard, the rotary table operates as a conti nous 4th axis.

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WRFT 130 CNC

Beds

Rotary Table

The longitudinal and transversal bed of the machine is made of grey cast iron which is stabilized through annealing. It was con-structed in order to absorb the maximum amount of vibrations that are created during cutting.

The rotary table has outstanding positioning precision (4“ arc sec i.e. 0,010 mm/ 1000 mm radius). There is no slip-stick during the position-ing of the table. Due to simple des-ing and assembled components, FERMAT tables require minimum maintenance and adjustments dur-ing their life time.

The table consists of three main parts – slide, bed and rotary clamp-ing plate. The clamping plate is fit-ted onto a cross roller taper bearing that secures high load capacity with minimal passive resistance.

The rotary movement is secured by two pinions, each of them having its own servomotor. The principle of its operation is often described as a Master-Slave Function. As a stand-ard, the rotary table operates as a continous 4th axis.

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Column (Y-axis)FERMAT developed a unique constructi on of the column (sin-gle piece design of the column and the slide, two ball screws for 130 mm spindle diameter no counterweight). Maximum rigid-ity and firmness of such a unison is achieved through the process of thermal stabilization, which ultimately leads to increased pre-cision and rigidity of the metal-working procedure.

Ram (V-axis)To achieve the best features of the ram ductile iron, a whole complex of annealing methods have been applied. Higher accuracy of the ram axis is achieved by two ball screws (the so-called Gantry Axis) and two Linear Positioning Scales. Thanks to this, maximum safety with high precision and quality productions can be consistently ensured.

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WFC 13 CNC

WFC 13 CNC machine is a horizontal boring mill with a live spindle of diameter 130|5.12” (optionally 110|3.94” ) and a maximum table load up to 8000 kg | 17637 lb. The machine has a sturdy construction allowing demand-ing machining of cast, steel and cast steel worpieces.

This machine concept is based on fixed col-umn which provides absolute firmness nec-essary for precise machining and two crossed horizontal beds for table (X and Z axes). Both beds and column are made of grey cast iron which is stabilized through annealing to ab-sorb the maximum of vibrations caused by cutting.


• WFC 13 CNC – Basic machine with a spindle diameter of 110mm | 3.94”


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Technical parameters Metric System | Inch System WFC 13


Taper of Spindle ISO-50, BT-50 | CAT-50

Range of Spindle Speed RPM 10-3 100

Rated Power of Main Engine S1/S6 kW | HP 37/56

Travel Table X mm | in 2500 | 98.43"

Headstock Vertical Travel Ymm 1700, 2000, 2500

in 66.93“, 78.74“, 98.43“

Longitudinal Travel Z mm | in 1600 | 62.99“

Extension Spindel Travel W mm | in 730 | 28.74“

Operating Feed X, Y, Z, W mm | in 1-10 000 | 0.04”- 236.2”

Rapid Traverse X, Y, Z mm.min -1| in min 10 000 | 393.70”

W mm.min -1| in min 8 000 | 314.91“

B min -1 2

Max. Table Load kg | lb 8 0000 | 17637

Table Dimensions mm 1200x1200, 1200x1400, 1400x1600, 1600 x 1600

in 47.24“x47.24“, 47.24“x55.12“, 55.12“x62.99“, 62.99“x62.99“

Column and Beds

Rotary Table

The concept is based on fixed column which provides absolute firmness necessary for precise ma-chining and two crossed horizon-tal beds for table (X and Z axes). Both beds and column are made of grey cast iron which is stabilized through annealing to absorb the maximum of vibrations caused by cutting. X Axes is supported by two 45° diagonal supports.

The table consists of slide, bed and rotary clamping plate. High load capacity and minimal passive resist-ance is secured by cross taper roller bearing under the clamping plate.

HeadstockHeadstock of WFC 13 CNC is equipped with a live spindle of 130 mm in diameter. FERMAT can optionally provide this machine with spindle diameter 110 ".

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WFC 10 CNC

The WFC 10 CNC machine is a new model of horizontal boring mill equipped with a spin-dle diameter of 100mm |3.94”. It is the small-est horizontal boring machine from the Fermat production suitable for machining of not large and lightweight workpieces up to 3000 kg (6614 lb).

WFC 10 CNC is built in a standard configura-tion with a fixed column, moveable spindle and crosswise moveable rotary table. Due its high reliability, high cutting performance and an easy operation combined with a great money value the machine becomes popular among clients.

WFC 10 CNC is optionally equipped with the Automatic Tool Changer (ATC), Coolant Through Spindle, Chip Conveyor or Auto-matic Pallet Changer System (APC).



Technical parameters Metric System | Inch System WFC 10

Diameter of Spindle mm | in 100 | 3.94”

Taper of Spindle ISO-50, BT-50, CAT-50

Range of Spindle Speed RPM 10-2000 (3000)*

Rated Power of Main Engine S1/S6 kW | HP 17/25, 22/33 | 23/36, 26/44

Travel Table Xmm 1250, 1600, 2000

in 49.21“, 62.99“, 78.74“

Headstock Vertical Travel Ymm 1250

in 49.21”

Longitudinal Travel Zmm 1250

in 49.21”

Extension Spindel Travel W mm | in 730 | 28.74"

Operating Feed X, Y, Z, W mm | in 4-4000 | 0.18“-157.48“

Rapid Traverse X, Y, Z, W mm.min -1| in min 1-8000 | 0.04“-314.96“

B min -1 2

Max. Table Load kg | lb 3000 | 6614“

Table Dimensions mm 1000x1120, 1200x1400

in 39.37“x44.09“, 47.24“x55.12“

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Floor Type HBM Our products

One of the main characteristics of the FERMAT floor type horizon-tal boring and milling machines is their powerful milling and drill-ing chip removal (even with top Y-axis stroke) and higher preci-sion than is offered by other machines available on the market. Their large variation of selectable parameters is combined with its broad range of operating functions. Their main feature is a modu-lar concept that allows great production variability and rapid set-up through the use of peripheral tools and accessories.

The machine moves in 3 or 4 different axes (X, Y, Z and W for bor-ers). An additional B and/or V-axis is added when the machine is equipped with the rotary table. Several clamping plates can be joined together, or in combination with a Rotary Table to achieve specialized configurations easily and quickly.

The basic model of the machine comes with Heidenhain, Fanuc or Siemens controls and drives.

Work pieces can be clamped either on the additional rotary table, on the clamping plates, or using both these possibilities.

The main working purpose of the machines is chip removal from spacious and weighty steel, cast steel, or cast iron work pieces. The machine’s technology allows its wide utilization in milling, boring, reaming, and threading processes. FERMAT machines stand out thanks to their capacity to achieve higher precision than their competitors.

Horizontal Boring and Milling Machines – Floor Type

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WRFSee page 28

WFSee page 32

WRF portableSee page 33

”We have now seen that big boring mill on linear guideway is works wery vell. Also when working with spindle and ram out, and the machine is eco-nomical compare to hydrostatic machines, and also Fermat machine have long stroke on spindle 1000mm|39.37“. We find the service well with quick response as well, and also the technicians in Fer-mat help us to improve smart solutions where we save cost. After 2 years of using FERMAT HBM’s in Sæby we decided to order a third floor type WRF boring mill as we got a new order for heavy parts subcontracting for wind power industry. ”

Michael Jacobsen, President of Nordmark Maskinfabrik A/S, Denmark

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Horizontal Boring Machines WRF Series Technical parameters Metric System | Inch System WRF 130 WRF 150 WRF 160

Diameter of Spindle mm | in 130 | 5.12” 150 | 5.90” 160 | 6.30“

Taper of Spindle ISO-50, BT-50 | CAT-50 ISO-50 (60), BT-50(60) | CAT-50 (60)

Range of Spindle Speed RPM 10-3 000 10-2 800 10-2 500

Rated Power of Main Engine S1/S6 kW | HP 37/56 | 40/60 51/77| 68/103 60/80 | 80/107

Travel Table X mm 2 400-26 900

in 94.49“-1059“

Longitudinal Travel Zmm 900 1 000 (1200, 1500)

in 35.43“ 39.37“ (74.24“, 59.06“)

Extension Spindel Travel W mm | in 730 | 28.74“ 1 000 | 39.37"

Longitudinal Headstock Travel Vmm 1 200, 2 400, 3 600

in 74.24", 94.49", 141.73"

Operating Feed X, Y, Z, W mm | in 1-10000 | 0.003"-393.70"

V mm | in 1-8000 | 0.04“-315“

B PRM 0-1.7

Rapid Traverse X mm.min -1| in min 1-20 000 | 0.003“-787.40“

Y, V mm.min -1| in min 1-15 000 | 0.003“-590.51“

Z, W mm.min -1| in min 1-12 000 | 0.003“-472.44“

B PRM 2

Max. Table Load kg | lb 25 000–50 000 | 55 116–11 0231

Table Dimensions mm 2000x2000, 2000x2500, 2000x3000, 2500x2500,

2500x3000, 3000x3000, 3500x3500

in 78.74“x78.74“, 78.74“x98.43“, 78.74“x118.11“, 98.43“x98.43“, 98.43“x118.11“, 118.11“x118.11“, 137.80“x137.80“

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Horizontal Boring Machines WRF are the biggest representatives of FERMAT boring mill production. They are used mostly for precise and powerful machining of big and heavy work pieces from iron, cast steel and steel. Our machines are usually intended for machining of large energy parts, crane or ship parts, oil and gas equipment and similar structures.

WRF 130, 150, 160 CNC comes together with a horizontally and vertically move-able operator´s cabin. The machines can be equipped with number of technological de-vices that considerably extend the produc-tivity and functionality of the machine.


• WFR 130, 150, 160 – Basic configuration

• WRF 150 TR – Machine configuration with tilting headstock

• WRF 130 PORTABLE

• WRF 160 H - Machine configuration with hydrostatic X Axis

• WRF 160 H - Machine with box way guided with travel 1 500 mm | 59,05" and spindle travel 1000 mm | 39.37"

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Column (Y-axis)FERMAT developed a unique con-struction of the column (single piece design of the column and the slide, two ball screws for 130 mm spindle diameter or three for 150 and 160 mm spindle diameter, no counterweight). Maximum rigid-ity and firmness of such a unison is achieved through the process of thermal stabilization, which ultimately leads to increased pre-cision and rigidity of the metal-working procedure.

Ram (Z-axis)To achieve the best features of the ram, ductile iron, a whole complex of annealing methods have been applied. Higher accuracy of the ram axis is achieved by two ball screws (the so-called Gantry Axis) and two Linear Positioning Scales. Thanks to this, maxi-mum safety with high precision and quality produc-tions can be consistently ensured.

WRF SERIES WRF 130 CNC Portable

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HeadstockThe headstock contains a ram travel drive, a live spindle and a two-speed gearbox, which is guided automati-cally by spindle revolutions. A mod-ern AC motor is used to control the fluency of revolutions. The cast is made from special ductile iron.

Column (Y-axis)FERMAT developed a unique constructi on of the column (single piece design of the column and the slide, two ball screws for 130 mm spindle diameter or three for 150 and 160 mm spindle diameter, no counterweight). Maximum rigidity and rmness of such a unison is achieved through the process of thermal stabilizati on, which ulti mately leads to increased precision and rigidity of the metal-working procedure.stabilizati on, which ulti mately leads to increased precision andrigidity of the metal-working procedure.

Floor Type - WRF 130, 150, 160 CNC

Bed The bed of the machine is made of grey cast iron, and is stabilized through annealing. It was constructed in order to absorb the maximum amount of vibrati ons which are created during the cutti ng process. It features heavy duty Schneeberger (INA, THK) linear guide ways, further contributi ng to the precision and rigidity of the machine.

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BedsThe bed of the machine is made of grey cast iron, and is stabilized through annealing. It was con-structed in order to absorb the maximum amount of vibrations which are created during the cut-ting process. It features heavy duty Schneeberger (INA, THK) linear guide ways, further contributing to the precision and rigidity of the machine.

Technical parameters Metric / Inch WRF 130 CNC PortableDiameter of spindle mm | in 130 | 5.12”

Taper of spindle ISO 50, BT 50, CAT 50

Range of spindle speed RPM 10-3000

Rated power of main engine S1/S6 kW | HP 37/56 | 50/75

Horizontal Column Travel X mm | in 2400- 4 300 | 94.49”-169,29”

Vertical Column Travel Y mm | in 2000-4000 | 78.74”-157.48”

Ram Travel Z mm | in 900 | 35.43”

Spindle Travel W mm | in 730 | 28.74”

Operating feet All Axes X,Y,Z,W mm. min-1 | in min 1-10000 | 0.003”- 393.70”

Rapid Travel X, Y, Z, W mm. min-1 | in min 1-10000/1-20000/1-18000/1-12000 393.70”/787.40”/708.66”/472.44”

Max. workpiece weight kg | lb 25000 | 55116

Table dimensions mm | in 2000x2000, 3500x3500 78.74”x78.74”, 137.80”x137.80”

Portable horizontal boring WRF 130 CNC allows an easy transfer of the machine outside a permanent basis to the desired loca-tion. This is used while machining large parts, which can not be transferred easily, such as parts for the construction of large energy parts, ships, etc.Therefore, the column has a supporting/lifting rod at the top for moving the machine within the plant. The pow-er cables and coolant water hoses are equipped with couplings for easy re-connection. Similarly, anchoring and balancing the machine is designed to facilitate the alignment geometry in place. WRF 130 comes together with a horizontally and vertically moveable operator‘s cabin. Technological possibilities of the machine can be freely extended by standard accessories as for WRF 130 CNC machines.

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WF 13 CNC Technical parameters Metric System | Inch System WF 11 WF 13


Taper of Spindle ISO- 50, BT-50, CAT-50

Range of Spindle Speed RPM 10-3 000


Travel Table X mm 2 800-6 800 (by 500), 7 800 -22 800 (by 1 000)

in 110.24“- 267.72“ (by 20“), 307.09“ - 897.64“ (by 39“)

Headstock Vertical Travel Ymm 1700, 2000, 2500, 3000, 3500

in 66.93", 78.74", 98.43", 118.11", 137.80"

Longitudinal Travel Z mm | in 600 | 23.62"

Extension Spindel Travel W mm | in 730 | 28.74"

Operating Feed X, Y, Z, W mm.min -1 /in min 1-8000 | 0.04"-314.96"

W, Z mm.min -1 /in min 1-6 000 | 0.04”-236.2”

B RPM 1-1.7

Rapid Traverse X, Y, Z, V mm.min -1 /in min 12000, 8000* | 474.44", 314.91"*

W mm.min -1 /in min 10000, 8 000* | 393.70", 314.91"*

B RPM 2

Max. Table Load kg | lb 15000, 20000 | 33069, 44092

Table Dimensions mm 1600x1800, 1800x2200, 2000x2400

in 63.00"x70.87", 70.87"x86.61", 78.74"x94.50"

* For Axial and Radial Force

A Floor type horizontal boring mill WF type is a basic CNC machine from FERMAT production. The machine is designed for precise and high-ly efficient coordinate boring, drilling, milling, and cutting of threads of big and heavy work pieces up to 20 tons (44092 lb) of large and rugged work pieces from cast iron, cast steel and steel. The machines can be equipped, in accordance with the technology needs, with a part machining area built up from clamping plates, or with one or more additional tables. The machine can be equipped with a number of additional technological devices that con-siderably widen the possibilities of machine usage.

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• WF 13 CNC basic machine with moveable spindle 130mm/5.12”

• WF 11 CNC machine with spindle diameter 110mm/4.33”

• WF 11/13 R machine with ram travel

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WF 11, 13 CNC

Headstock The headstock of WF 13 CNC is equipped with a live spindle with trav-el 730 mm | 28.74" and eather no ram stroke or 600 mm | 23.62

BedsThe bed of the machine is made of grey cast iron which is stabi-lized through annealing. It was constructed in order to absorb the maximum amount of vibrations that are created during cutting. Guideways are hardened.

ColumnThe column is made of grey cast iron. Maximum rigidity and firm-ness of the column is achieved through the process of annealing, which also leads to precision and rigidity in metal-working proce-dures in producti on.

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Universal milling machine FGU (RT) CNC

FGU milling machine is an universal CNC milling machine for machining parts with lengths up to 5000 mm (197”) and height up to 3500 mm (138”). It is especially suitable for machining from 5 sides thanks to its build in automatic micro-positioning 2 axis head. Rigid machine frame design with weight over 40 000 kg (88185 lb) guaranties precise work piece geometry and dimensions after machining as well as allows productive chip removal.

As a standard, machine is equipped with mi-cro positioning head UHA 30mi. Automatic head transmits 30kW (40HP) output, 1600 Nm and it is rated from 10 to 4000 rpm. It can be positioned in any angle with increment of 0.001 degree. After positioning the head is hydraulicaly clamped. FGU can be equipped with automatic tool changer or robot. Robot can change the tools not only into a milling head spindle in vertical position but also in most of the angular combinations of the head. This feature brings significant time savings as well. Robot also can handle tools up 70 kg or even heavier as an option.

Machine is recommended in execution with CNC rotary table for maximum work piece load 15 000 or 20 000 kg (33069 or 44092 lb). For machining of long work pieces can be equipped with flat table as well.

Precise machining from 5 sides and any angles can decrease the number of work piece setups. This contributes to productivity and higher precision. It is ideal for machining parts as hy-draulic blocks, pumps, molds and dies, etc.

Technical parameters Metric System | Inch System FGU FGU – RT

Diameter of Spindle ISO- 50, BT-50, CAT-50

Range of Spindle Speed RPM 10 - 3 000 (4 000)

Rated Power of Main Engine S1 kW | HP 30 | 40

Travel Table X mm | in 3 200 | 125.98” 1 500-5 000 (by 500) | 59.064" - 196.85" (by 19.69")

Headstock Vertical Travel Y mm | in 1 700, 2 000, 2 500 | 66.93”, 78.74”, 98.43”

Longitudinal Travel Z mm | in 1 600 | 62.99"

Operating Feed X, Y, Z mm.min -1 /in min 4 - 8000 | 0.18"- 314.96"

B min -1 1-1.7

Rapid Traverse X mm.min -1 20 000* | 787.40" 10 000 | 393.70"

Y, Z mm.min -1 10 000 | 393.70” 10 000 | 393.70“

B min -1 1-1.7 2

Max. Table Load kg / lb 10 000 | 22 046 15 000, 20 000 | 33 069, 44 092

Table Dimensions mm 1 000 x 3 600 1 200x1 400, 1 600x1 800, 1 800x 2 200, 2 000x2 400

in 39.37“x141.73” 47.24”x55.19”, 63.00“x70.87“, 70.87“x86.61“,78.74“x94.50“

* linear guide ways

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WRF MILL CNC is similar to the rest of the WRF line, with the exception of a longer ram travel, and without a travelling spindle. This configuration provides a mounting platform for a variety of attachments such as automat-ic angle heads, milling heads, or faceplates.

The basic floor plan of WRF MILL CNC ma-chines is horizontal table travel (X-axis), ver-tical headstock travel (Y-axis) and horizontal ram travel of rectangular profile (Z-axis).

Universal milling machine WRF MILL

Technical parameters Metric System | Inch System WRF MILL

Ram Dimension mm | in 400 x 500 | 15.75"x19.65"

Taper of Spindle ISO - 50, BT - 50, CAT - 50

Range of spindle Speed RPM 10-4 000


Horizontal Column Travel X mm | in 2 400- 28 100 | 94.49" - 1106"

Vertical Column Travel Y mm | in 2 000 - 6 000 | 78.74" - 236.22"

Ram Travel Z mm | in 1 500 | 59.06“

Longitudinal Table Travel V mm | in 1 200, 2 400, 3 600 | 47.24“, 94.49“, 141.73“

Operating Feed X, Y, Z, V mm.min -1 / in min 1-10 000 | 0.04"- 393.70"

V min -1 0-1.7

B mm.min -1 / in min 1-8 000 | 0.04" - 314.96"

Rapid Traverse X mm.min -1 / in min 1-20 000 | 0.04"-787.40"

Y, V mm.min -1 / in min 1-15 000 | 0.04“- 590.55”

Z min -1 1-10 000 | 0.04" - 393.70"

V mm.min -1 / in min 15 000 | 590.55"

B min -1 2

Max. Additional Table Load kg / lb 25 000, 40 000, 50 000 | 55 116, 88 185, 110 231

Table Dimensions mm 2 000x2 000-3 500x3 500

in 78.74“x78.74" - 137.76"x137.76"

* linear guide ways Universal Manual Head

Extending spindle

Universal Automatic Head

Face Plate

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BUC E 63 CNC/BUT E 63 E CNC are fully CNC-controlled centre grinders designed for grinding cylindrical and conical external surfaces or, with equipment for internal grinding, for grinding of internal surfaces with the recess or traverse grinding method. Grinding of face surfaces can be performed by the side of the grinding wheel or its circumferential surface with inclined drive headstock. Series E BUC grinder can be of use particu-larly in the piece and series production for grinding workpieces weighing up to 3000 kg. This is a precision machine and allows grinding of diameters to precision of IT 4 tolerance and higher. The standard version of the machine is equipped with control system Siemens 802D sl, alternatively Siemens 840 D or K51-2C. The machine meets CE standards and is supplied with basic equipment and a guarantee of 1 year.

The machines are additionally equipped and designed according to specific needs of the customer and taking into account the materials grinded or the selected machining technology.

Grinding Machines FERMAT Machine Tool

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Parameters Units BUC E BUB E

Swing Ø mm 630 / 850 / 1000 320 / 400 / 500

Centre-to-centre distance mm 2000 / 3000 / 4000 / 5000 / 6000 1000 / 1500 2000 / 3000

Max. weight of workpiece in centres kg 3000 500

Max. weight of workpiece flying (incl. clamp) kg 300 150

Movement speed X, Z axis m.min-1 10 10/ 8

Grinding wheel mm Ø 750 x 100 x Ø 305 Ø 500 x 80 x Ø 203

Grinding wheel circumferential speed m.s-1 25 - 45 or 10 - 50

Grinding wheelhead inclination ° +30/–10 +45/-10

Main electric motor power output kW 22 or 17 11

Driving headstock inclination k 0 -90

Cone in drive headstock spindle ° Morse 6 ISO 296-1991 Morse 65 ISO 296-1991

Drive stock front cone - A 2-6 ISO 702-1-1992 A 1-5 ISO 702-1-1992

Cone in tailstock sleeve - Morse 6 ISO 296-1991 Morse 5 ISO 296-1991

Tailstock cylindricity balancing mm ±1

Machine length mm 7626/ 9626/ 11916/ 13916 5500 / 6700 / 7800

Machine width mm 4350 3400

Machine height mm 2888 1950

Machine weight kg 13000/ 15000/ 17100/ 18800 7000 / 7850 / 8900

Control system - Siemens 802D sl / Siemens 840D sl / BaR

Services covering supply, upgrading and overhaul of the grinding machines within the framework of the group are provided since 2007 by FERMAT Machine Tool Ltd. The company is by virtue of its location in Prague FERMAT plant indirectly linked to the long history of world renown produc-tion of grinding machines in this location.

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The WRF, WRF MILL, WF, WFT, WFC and WRFT series are equipped with a standard boring mill live spindle. The headstock provides an adjustable mounting platform for a variety of at-tachments such as CNC angle heads, manual angle heads, support spindle sleeves, etc. The headstock is driven by a servo drive. The two-speed auto-matic gearbox gives enough torque for heavy metal chip removal and for powerful high-speed drilling. FERMAT machines are also capable of high-performance manufacturing due to the spindle axial force of 40,000 Nm. In WRFT series, two Y-axis ball screws with two Heidenhain scales control slide ram deflections. The third balls-crew in the torque position that is con-stantly pushing the headstock body upwards is added for 150 and 160 mm headstock. The upper part features heavy duty Schneeberger roller linear guideways, further contributing to the precision and rigidity of the machine. WFT machines are equipped with one ballscrew and counterweight system.

All the tables have outstanding positioning precision (4“ arc i.e. 0.010 mm / 1 000 mm radius) and high excentric load as a standard. There is no slip-stick during the positioning of the table. Due to simple design and assembled components, FER-MAT tables require minimum maintenance and adjustments during their life ti me.

The rotary table consists of bed, slide, and rotary clamping plate. The slide enables the rotary clamping plate to move in the V-axis. The clamping plate is fitted onto a cross roller ta-

Tool Standard SK (ISO)

Tool Standard ISO

A

B +/- 0,25

C +/- 0,25

SK 40 44,45 94,5 88,25

SK 50 69,85 135,60 126,60

SK 60 107,95 201,65 191,65

Tool Standard CAT

A

J +/- 0,3

K +/- 0,3

SK 40 44,45 84,50 79,25

SK 50 69,85 127,00 119,40

SK 60 107,95 199,95 189,45

Tool Standard CAT

A

B +/- 0,25

C +/- 0,25

SK 40 44,45 100,35 93,35

SK 50 69,85 146,75 136,75

SK 60 - - -

Headstock 100, 110, 120, 130, 150, 160 Rotary Table

Machine components

WFT 13R

per bearing that secures high load capacity with minimal pas-sive resistance. In order to achieve precision in work pieces, the rotary table is hydraulically clamped at eight points (T25, T40, T50) or four points (T15, T20) to avoid rotation during the working process.

The table is governed by the control system of the machine, and there is a rotary encoder in the centre of the table that fa-cilitates the automatic positioning in increments of 0.001°. As a standard, the rotary table operates as a continous 4th axis.

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T15, T20Clamping Plate Size 1 600x1 800, 1 800x2 200, 2 000x2 400 63.0x70.9, 70.9x86.6; 78.7x94.5 mm in

Maximum Table Load 15 000; 20 000 33,069; 44,092 kg lb

T-Slots – Size 20 H8 22 H8

– Distance (Middle) 125 (160) 4.9 (6.3) mm in

V-axis Travel 1 500 – 5 000 59.1 – 196.8 mm in

Operation Trave V-axis 1 – 8 000 0.05 –315 mm/min in/min

Operation Travel B-axis 0 – 2 0 – 2 RPM RPM

Rapid Travel V-axis 10 000 393.7 mm/min in/min

T25, T40, T50

Clamping Plate Size 2 000 x 2 000, 2 000 x 2 500, 2 000 x 3 000, 2 500 x 2 500, 2 500 x 3 000, 3 000 x 3 000

78.7 x 78.7, 78.7x 98.4, 78.7 x 118.1, 98.4 x 98.4, 98.4 x 118.1, 118.1 x 118.1 mm in

Maximum Table Load 25 000 – 50 000 55,115 – 110,231 kg lb

T-Slots – Size 28 H8 28 H8

– Distance (Middle) 160 (250) 6.3 (9.8) mm in

V-axis Travel 1 200 – 9 500 47.2 – 374 mm in

Operation Trave V-axis 1 – 10 000 0.04 – 393.7 mm/min in/min

Operation Travel B-axis 0 – 1,7 0 – 1.7 RPM RPM

Rapid Travel V-axis 20 000 787.4 mm/min in/min

WRF 160

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FERMAT machines are off ered with Heidenhain iTNC 530, Fanuc 31i, or Siemens Sinumerik 840 D equipped with a 15“ LCD display, an operating panel with a keyboard, and an electronic hand-wheel. As an option, our machines can be supplied with Fanuc 0i MD or Heidenhain 620 TNC with 10“ LCD display.

The control system coordinates the continuity of all the axes, and also when peripheral tools are attached, such as a rotary table or a milling head.

Control System

Control Systems

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HR 410 HR 520 HR 550

Homp I-pendantStandard

inzerce H

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Lubricati on of linear guide ways and ball screws (X, Y, and Z-axis) is performed by a special lubricati on unit.

The Central Lubricati on System is designed with progressive dividers that distribute specific amounts of lubricant.

Lubrication Unit

Electrical devices are mostly located in the switchboard. It includes the basic unit of the control system, components for motor drive of the axis and spindle, and other electrical features made by renowned manufacturers such as Schneider, Telemechanique, and Siemens. The switchboard is being cooled by a unit built in the door of the switchboard made by Rittall.

Switchboard

Horizontal movement on X-axis longer than six meters is secured by a rack with two pinions that are in a Master-Slave relati onship.

Rack

Guiding surfaces are covered lenghtwise and crosswise with telescopic covers.

Telescopic Covers

The X, Y, Z and V axes are equipped with linear scales that ensure the accuracy of the machine.

The W-axis is measured directly from the servomotor encoder or opti onally by a Heidenhain linear scale.

Measurement of spindle revoluti ons is performed by the rotary encoder that allows for the desired positi oning of the spindle. All fi nal positi ons of the parti cular axes are secured by a limit switch.

Linear Scales Heidenhain

Electrical Components

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Other Components

Roller linear guide ways enable a higher speed of movement and a smaller force needed for the machine’s movement. This results in higher accuracy of positi oning with smaller energy consumpti on, and longer operati ng life for components such as ballscrews, servomotors, etc. This soluti on requires minimum aintenance and simplifi ed, quicker eventual repairs.

X, Y, Z, and W-axis movement is facilitated by ballscrews with the favorable characteristic of very low fricti on. Thanks to the precision tolerances between the nut and the screw, high rigidity and accuracy is achieved.

Ballscrews

Linear Guide Ways

An integral part of the machine is a Hydraulic Aggregate used for clamping and unclamping of a tool from the spindle. On the front side, there is a liquid level gauge, with a thermometer, for visual level and temperature checks of oil in the tank.

Hydraulic Aggregate

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AccessoriesAutomatic Pallet Changer System: Automatic Tool Changer ATC, Robots

APC- Automatic Pallet Changer System

The Automatic Pallet Changer System on the machine reduces unproductive time during machining. Machining can be carried out on one pallet, while the others can be used for preparation (cleaning of table, set up of work-piece, etc). The APC system consists of two or more pallets (according to customer requirements).

Pallet dimension:1 600 x 1 800 mm/63.00x70.87” - maximum load 15 t/33069 lb1 800 x 2 200 mm/70.87x86.61” - maximum load 15 t/33069 lb1200 x 1200/47.24“ x 47.24“ - maximum load 5 t/11023 lb*1200 x 1400/47.24“ x 55.12“ - maximum load 5 t/11023 lb* 1400 x 1600/55.12“ x 63.00“ - maximum load 5 t/11023 lb**available with 2 to 5 pallets

Description of pallet change The pallet exchange process is performed in five phases:

1. The pallet is unclamped from the X axis. The shifting slide is connected to the rotati-on slide on the X-axis by pins inserted into the lock.

2. The pallet itself is moved by a chain, whe-re it is pulled by the pin up to the clamping position

3. The X axis slides moves infront of the next pallet with the workpiece loaded.

4. The new pallet is shifted to X axis slides, then the shifting slide retracks.

5. The Pallet is clamped to the X axis.

Automatic Pallet Changer System by Fermat can save you time and increase the flexibility of production & business competitiveness.

ROBOTI + FOTO ROBOT

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Automatic tool change is accomplished by a chain (for 20, 32, 40, 60 and 90 tools). Tool changer can exchange tool into the live spindle as well to automatic head spindle.

Automatic Tool Changer for 20, 32, 40, 60 or 90 tools

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2 : 380 mm 3 : 555 mm

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806

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Universal micro-indexing milling head - UHAmi 30

• Spindle Taper SK 50 (DIN, ANSI, MAS)

• Hydraulic Tool loosing

• Tool clamping force 20 kN

• Angle contact High precision bearings mounted on the tool-holder spindle, trio at the forward side and couple the back side

• Ground gears

• Tool cooling, AXIAL through the main spindle

• External tool cooling

• Rotary encoder at both axes

• Taper air-jet

• A axis range ± 180°

Speed 10-3000 rpm

Power 30 kW

Torque 1600 Nm

Indexing 0,001°

Clamping torque A axis - 3800 Nm C axis - 6500 Nm

Universal Automati c Head UHA 30 – automatically attached to the headstock, automatic positioning, automatic tool clamping and unclamping.

Revolutions: 3 000 RPM

Maximum Power: 30 kW (40 HP)

Maximum Torque (150 RPM): 1 600 Nm

Tool: ISO 50 – DIN 69871

Pull Stud : DIN 69872

Turning: 2,5°/ 2,5° (1°/ 1°)

Coolant Through Spindle: Standard

Right Angle Manual Head PHM 37 - manually attached to the headstock, manual positioning, automatic tool clamping and unclamping.




Tool: ISO 50 - DIN 69871

Pull Stud: DIN 69872

Turning: any degree (optionally 2,5°/1°)

Coolant Through Spindle: Option

UHM 30

UHA 30

PHM 37

Milling Heads, Face Plates

Universal Manual Head UHM 30 – manually attached to the headstock, manual positioning, automatic tool clamping and unclamping.





Pull Stud : DIN 69872

Turning: any degree (opti onally 2,5°/ 2,5°; 1°/ 1°)

Coolant Through Spindle: Not Possible

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Right Angle Automati c Head PHA 37

automatically attached to the headstock, automatic positioning, automatic tool clamping and unclamping.





Pull Stud: DIN 69872

Turning: 2,5° (1°)


PHA 37


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UHA 30Universal Automati c Head UHA 30 – automati cally att ached to the headstock, automati c positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 30 kW (40 HP)Maximum Torque (150 RPM): 1 600 NmTool: ISO 50 – DIN 69871Pull Stud : DIN 69872Turning: 2,5°/ 2,5° (1°/ 1°)Coolant Through Spindle: Standard

PHM 37Right Angle Manual Head PHM 37 - manually att ached to the headstock, manual positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 37 kW (50 HP)Maximum Torque (150 RPM): 2 000 NmTool: ISO 50 - DIN 69871Pull Stud: DIN 69872Turning: any degree (opti onally 2,5°/1°)Coolant Through Spindle: Opti on

UHM 30Universal Manual Head UHM 30 – manually att ached to the headstock, manual positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 30 kW (40 HP)Maximum Torque (150 RPM): 1 600 NmTool: ISO 50 – DIN 69871Pull Stud : DIN 69872Turning: any degree

(opti onally 2,5°/ 2,5°; 1°/ 1°)Coolant Through Spindle: Not Possible

PHA 37Right Angle Automati c Head PHA 37 - automati cally att ached to the headstock, automati c positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 37 kW (50 HP)Maximum Torque (187 RPM): 2 000 NmTool: ISO 50 – DIN 69871Pull Stud: DIN 69872Turning: 2,5° (1°)Coolant Through Spindle: Standard


36

UHA 30Universal Automati c Head UHA 30 – automati cally att ached to the headstock, automati c positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 30 kW (40 HP)Maximum Torque (150 RPM): 1 600 NmTool: ISO 50 – DIN 69871Pull Stud : DIN 69872Turning: 2,5°/ 2,5° (1°/ 1°)Coolant Through Spindle: Standard

PHM 37Right Angle Manual Head PHM 37 - manually att ached to the headstock, manual positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 37 kW (50 HP)Maximum Torque (150 RPM): 2 000 NmTool: ISO 50 - DIN 69871Pull Stud: DIN 69872Turning: any degree (opti onally 2,5°/1°)Coolant Through Spindle: Opti on

UHM 30Universal Manual Head UHM 30 – manually att ached to the headstock, manual positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 30 kW (40 HP)Maximum Torque (150 RPM): 1 600 NmTool: ISO 50 – DIN 69871Pull Stud : DIN 69872Turning: any degree

(opti onally 2,5°/ 2,5°; 1°/ 1°)Coolant Through Spindle: Not Possible

PHA 37Right Angle Automati c Head PHA 37 - automati cally att ached to the headstock, automati c positi oning, automati c tool clamping and unclamping.

Revoluti ons: 3 000 RPMMaximum Power: 37 kW (50 HP)Maximum Torque (187 RPM): 2 000 NmTool: ISO 50 – DIN 69871Pull Stud: DIN 69872Turning: 2,5° (1°)Coolant Through Spindle: Standard

1 : 250 mm

Spindle Support Sleeves

52 53

Two Axis Orthogonal Milling Head

- manual positi oning, manually att ached to the headstock, manual tool tool clamping and unclamping.

Revolutions: 10 - 1 000 RPM



Tool: ISO 50/60

Turning: 0° - 360°


IFVW 3B

Orthogonal manual milling head IFVW 3B

2 axis Orthogonal Milling Head with manual turning ISO 50/60 quick manual tool camping by screw Max. speed 10 – 1000 rpm. Max. Power 55 kW. Torque 2600 Nm. Turning range 0°- 360° Manual turning by handle Ratio 1:1 Grease greasing. Head weight 580 kg

Right angle manual milling head IFVW 2B

Right Angle Milling Head with manual turning ISO 50/60 quick manual tool camping by screw Max. speed 10 – 1000 rpm. Max. Power 55 kW. Torque 2600 Nm. Turning range 0°- 360° Manual turning by handle Ratio 1:1 Grease greasing. Head weight 300 kg

380

865

755

480

220

Right Angle Milling Head

- manual positi oning, manually att ached to the headstock, manual tool clamping and unclamping.




Tool: ISO 50/60

Turning: 0° - 360°


IFVW 2B

154

372

460 280

128,57

294Right Angle Milling Head

- manual positi oning, manually att ached to the headstock, manual tool clamping and unclamping.



Maximum Torque (150 RPM): 180 Nm

Tool: ISO 40

Turning: 0° - 360°


IFVW 1B

Right angle milling head IFVW 1B

Right Angle Milling Head with manual turning

ISO 40 quick manual tool camping by screw

Max. speed 10 – 2000 rpm.

Max. Power 10 kW.

Torque 180 Nm.

Turning range 0°- 360°

Head length 600 or 1200 mm

Oil greasing.

Head weight 300 kg

manually attached to the headstock, manual positioning, automatic tool clamping and unclamping

Right Angle Manual Milling Head

Revolutions: 2000 RPM

Maximum Power: 20kW (27HP)

maximum Torque:

Tool: SK 50 (DIN, MAS, ANSI)

PHM 20

manually attached to the headstock, manual positioning, automatic tool clamping and unclamping

Two Axis Orthogonal Manual Milling Head



maximum Torque:


OHM 20


AC

CE

SS

OR

IES

RE

FER

EN

CE

S

625

400

560

200

12

8,56

21

0

130

25,4

397

182

311

280

128,57

325

380

865

755

480

220

544

200

440

300

12

8,57

Plate Diameter: 500 mm (19.68 in)

Positioning: Automatic

Boring Accuracy: 0,01 mm (0.0004 in)

Radial Traverse: 160 mm (6.30 in)

Maximum Boring Diameter: 1 000 mm (3.94 in)


D‘Andrea Face Plate UT 5-500 S

automatically or manually attached to the headstock, automatic clamping and unclamping



Maximum Torque: 182,5 Nm

Tool: ISO 50 –DIN 69871


Outside Coolant: Standard

Speeding Head

UHM 20 manually attached to the headstock, manual positioning, automatic tool clamping and unclamping

Two Axis Universal Manual Milling Head



maximum Torque:


1255

90

1320 450

485

95

Plate Diameter: 650 mm (19.68 in)

Positioning: Automatic

Boring Accuracy: 0,05 mm (0.002 in)

Radial Traverse: 170 mm (6.69 in)

Maximum Boring Diameter: 1 200 mm (47.24 in)


Automatic Face plate FH 65/80

54 55

Inside the cabin, there is a main Control Panel and a prepared storage area for machine tools. The platform is equipped with suitable protection covers and a lockable door, which is secured by electromagnetic switches.

Operator‘s platform on floor type machines is standardly equipped with a horizontal and vertical adjustment. For table type series, the platform is either fixed or moveable in vertical and horizontal direction.

Operator´s Platforms

AC

CE

SS

OR

IES

RE

FER

EN

CE

S

Table & Workspace Enclosures

Table dimension [mm]

Height[mm]

1600x1800 1750

1800x2200 1750

2000x2400 2000

Plexi table cover

Operator‘s Safety Screen (Shield)

Operator‘s Safety Screen for WFT 13 CNC

Workspace enclosure

Diameter [mm]

Height [mm]

3500 2000

3500 2500

3500 3000

Vertical move [mm]

Horizontal move [mm]

1300 550

1600

1600 750

1600 1500

2300

2300 750

2300 1500

Vertically and Horizontally Moveable Operator‘s Platform

X axis [mm] Height [mm] B [mm] C [mm]

2000 3000 6900 3000

3500 6900 3000

4000 6900 3000

4500 6900 3000

3000 3000 7900 3000

3500 7900 3000

4000 7900 3000

4500 7900 3000

4000 3000 8900 3000

3500 8900 3000

4000 8900 3000

4500 8900 3000

5000 3000 10000 3000

3500 10000 3000

4000 10000 3000

4500 10000 3000

C B Operator‘s Safety Screen (Shield) is needed

U type cover

X axis [mm]

Height [mm]

B [mm]

C [mm]

D [mm]

2000 3000 6900 3000 4000

3500 6900 3000 4000

4000 6900 3000 4000

4500 6900 3000 4000

3000 3000 7900 3000 4000

3500 7900 3000 4000

4000 7900 3000 4000

4500 7900 3000 4000

4000 3000 8900 3000 4000

3500 8900 3000 4000

4000 8900 3000 4000

4500 8900 3000 4000

5000 3000 10000 3000 4000

3500 10000 3000 4000

4000 10000 3000 4000

4500 10000 3000 4000

Operator‘s Safety Screen (Shield) is included

C type cover

D

C X

X

B

C

56 57

Chip Conveyor

Angular Clamping Plates

Cooland Through Spindle 10-50 bar

Clamping Plates:• 3200x1885x400 mm (125.98x74.21x15.75 in)

• 4000x1885x400 mm (157.48x74.21x15.75 in)

• 4800x1885x400 mm (188.98x74.21x15.75 in)

• 5600x1885x400 mm (220.47x74.21x15.75 in)

• 6400x1885x400 mm (251.97x74.21x15.75 in)

• 7200x1885x400 mm (283.46x74.21x15.75 in)

• 8000x1885x400 mm (314.96 x74.21x15.75 in)

Pick up Station for Milling Heads and Face Plates

Other Accessories

AC

CE

SS

OR

IES

RE

FER

EN

CE

S

Work piece/ Tool Touch Probe,Heidenhain or Renishaw

A Pick-up Station is an accessory for automatic clamping CNC milling heads and face plates. It provides multiple stations for loading and storing the attachments for automatic pick up by the machine according to the customer´s needs.

Coolant System The standard configuration of the machine contains flood coolant for tool cooling by outside supply of the coolant liquid at 6 bars. It is also possible to choose through the spindle coolant that enables coolant liquid supplied to the center of the tool, and also by the outside flood supply. It is possible to choose between 10, 20, 30 and 45 bars. The coolant system can be equipped with oil skimmer.

Upon customer’s request, it is possible to equip the machine with a chip conveyor. Either a screw type, or belt type conveyor will be provided depending on the swarf to be removed. Its length and height can be adjusted upon customer’s demand, including the movable collecting reservoir.

58 59

USA PRECISION BORING COMPANY

WFT 13 CNC

x=3500 mm

y=2000 mm

z=1700mm

w=730 mm

Rotary Table 1800x2200

CTS 20 bar

ATC 40

Russia OAO VOLGRADNĚFTĚMAŠ

2x WFT 13 CNC

x=1500 mm

y=1700 mm

z=1200 mm

w=730 mm


CTS 20 bar

ATC 60

RE

FER

EN

CE

S

Mexico HYMSA HYDRAULICA Y MECANICA, S.A. de C.V.

4xWFT 13 CNC

x=3000 mm

y=2000 mm

z=1700 mm

w=730 mm


ATC 40 (60)

Denmark NORDMARK MASKINFABRIK A/S

2x WRF 150 CNC

x=10500 mm*/6200 mm

y=5000 mm/4000 mm

z=1200mm

w=1000 mm

Rotary Table 2500x2500*, 3000x3000*/2500x2500

CTS 30 bar

ATC 90

Tilting headstock*, UHA 30 1°x1°, microindexing head 0,001°, Z=1200, Pick Up

Hungary LAKICS GÉPGYÁRTÓ KFT

Stroj WFT 13

x = 3 000 mm

y = 2000 mm

z = 1200 mm

HH TNC 620

20 bar

AT 32

WRF 160 CNC | x=13500 mm | y=4100 mm | z=1100 mm | w=1000 mm | | Rotary Table 2500x3500 mm | CTS 30 bar | ATC 60 pcs. | PHA 37 2,5˚

Other Fermat machines in Nordmark

Stroj WFT 13 | X 4000 mm | Y 2500 mm | Z 1700 mm | B 2000x2400, 2 motory, 20 tun | HH iTNC 530 | 20 bar | ATC 40 | Zpevňovací příruba 250 mm | Kolmá manuální hlava N75ST-02

Other Fermat machines in Lakics Gépgyártó Kft

Turkey HVINCAN VINC SANAYI VE TIC. A.S.

WRF 130 CNC

x=20200mm

y=6000 mm

z=900 mm

w=730 mm


CTS 30 bar

ATC 20

Universal Automatic Milling Head VGCI

References4 x Fermat Machines

2 x Fermat Machines

2 x Fermat Machines

3 x Fermat Machines

+ 3. stroj

60 61

WRF 160 CNC | x=9200 mm | y=4000 mm | z=1200mm | w=1000mm| | x | CTS 30 bar | ATC 40 pcs. | VGCI, D´Andrea

Other Fermat machines in BABCOCK & WILCOX

Canada BABCOCK & WILCOX

WRF 130 CNC portable

x=3000 mm

y=3000 mm

z=900 mm

w=730 mm

CTS 30 bar

ATC 40

Netherlands DE WAAL BV

WFT 13 R CNC

x=3000 mm

y=2000 mm

z=2000mm

w=730 mm


CTS 20 bar

ATC 32

ram 600mm, UHM 30

Slovenia KOLDING d.o.o.

WFT 13 CNC

x=4000 mm

y=2500 mm

z=1700mm

w=730 mm


CTS 20 bar

ATC 32

UHM, Angular Clamping Plate 800x1000x2150, 2 servomotors

Germany BREUER GmbH

WF 13 CNC

x=7800 mm

y=3000 mm

z=600mm

w=730 mm


CTS 20 bar

ATC 32

Floor Plates (2 pcs.) 4800x1885x400

Brazil FAY IND.

WRF 160 CNC

x=8600 mm

y=5000 mm

z=1200

w=1000 mm



CTS 50 bar

VGCI, FH 80

WFT 13 L CNC | x=3000 mm | y=2500 mm| | z=1200mm | w=730 mm | | Rotary Table 2000x2400 | CTS 20 bar | | x | PHM 37

Other Fermat machines in Hopax s.r.o.

Czech Republic HOPAX s.r.o.

4xWFT 13 CNC

x=12900 mm

y=3500 mm

z=900 mm

w=730 mm

Turning Table Ø2000

CTS 4 bar

UHM 30

2 x Fermat Machines

2 x Fermat Machines

62 63

India VEEKAY INGENEERING

WFT 13 CNC

x=4000 mm

y=2500 mm

z=1700mm

w=730 mm


ATC 32 pcs.

UHM, D´Andrea UT 5-500

Switzerland BRUHIN AND DIETHELM AG

WRF 130 CNC

x=4900 mm

y=3000 mm

z=900 mm

w=730 mm


CTS 40 bar

ATC 90 pcs.

VGCI, Pick up, Spindle support sleeve 380, 550mm

China TIANJIN JUSHENG

COMPLETE EQ. CO.LTD

x=3000 mm

y=2000 mm

z=1700/1200 mm

w=730 mm


Chip Conveyor

Netherlands TIMMERMANS

VERSPANINGSTECHNIEK

OUDENBOSCH B.V.

WRF 130 CNC

x=8000 mm

y=4000 mm

z=900 mm

w=730 mm


CTS 30 bar

Floor Plates (2 pcs.) 4800x1885x400

CroatiaHarburg-Freudenberger Belišće d.o.o.

2 xWFT 13 CNC

x=3000 mm

y=2500 mm

z=1200

w=730 mm

Rotary Table 1600x1800/1800x2200

CTS 20 bar

ATC 60 pcs

5 x Fermat Machines

2 x Fermat Machines

WRF 130 DUO CNC | x=2x10500 mm | y=2x2500mm | z=2x900mm | w=730 mm | Turning Table Ø2000 | CTS 2x50 bar | ATC 2x40 pcs. | 2x UHA 30

Other Fermat machines in BelAZ

Belorussia BelAZ

WFT 13 R APC

x=2000 mm

y=2000 mm

z=1500mm

w=730 mm


CTS 50 bar

ATC 60 pcs.

APC, D´Andrea UT 5/5000S

2 x Fermat Machines

64 65

Poland SEVERT Polska

WRFT 160

x=15300mm

y=4000

z=1000

w=1000


CTS 20 bar

ATC 60

Floor plates 4800x1885x400 4 pcs.

France SARRAZIN

WFT 13 CNC

x=3500 mm

y=2000 mm

z=2000 mm

w=730 mm


UHM 30

Slovensko REMESLO STROJAL, S.R.O.

WFT 13 CNC

x=3500 mm

y=2000 mm

z=1200mm

w=730 mm


CTS 20 bar

ATC 20 pcs.

UHM 30

Complex applications,easy to operate:with CNCs from FANUC

Just one of our strengths.

1 Quick Introduction0 Complications100 % User Friendly

CNC CONTROLS DRIVE SYSTEMS LASER SYSTEMS SERVICE

Untitled-19 1 8/16/2012 2:20:28 PM

FERMAT Group, a.s.

Průmyslová 11, 102 00 Prague 10, Czech Republic

Tel.: +420 277 009 601 | +420 597 310 505Fax: +420 277 009 626

E-mail: [email protected]

Production Site Distributors and Service Centers

fermat 2012 machine catalog

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