fault finding

Robert Glover - National Support - 2009

FAULT FINDING R

MISFEED DETECTION:LATE:LAG:ON CHECK: Confirm paper arrival (does'nt get there in time - FAILED TO ARRIVE)OFF CHECK: Confirm paper passed (stays too long - FAILED TO LEAVE)

> = Over, greater thanSP 5804 OUTPUT MODE < = Under, less than

reads' Ready', you will measure 24 Volts at that pin in the machine.

FIRMWARE PDF SEARCH:Ctrl G

Filename ExtensionsRemote Firmware Upgrade Only

.EXE Self Executing Zip File

.BIN Binary File (Use PCMCIA Memory Card)

.FWU (Use SD Memory Card)

'AUTO CONTINUE' (PRINTER)WHEN LT SIZE PRINT JOB IS SENT, 'AUTO CONTINUE' WILL STOP PRINTER STALLING

Paper should be at sensor, but it is not (does'nt get there in time - FAILED TO ARRIVE)Should be no paper at sensor, but paper is present (stays too long - FAILED TO LEAVE)

24V Ready High symbol indicates that when the print key is green and the operation panel

5V Ready Low symbol you would expect a low voltage when the print key is green and the

operation panel reads 'Ready' (When the component is activated, the voltage will change to 5V)

UPGRADE ENGINE FIRST, THEN SYSTEM.

.RFU & .RRU

FOR CORRECT PAPER SIZE (SET TO 'CONTINUOUS')SUB PAPER SIZE TO 'AUTO'


FAULT FINDING R

SP 7504 001 SP 5104 A3 DOUBLE COUNTSP 7507 001 LAST 10 JAMSSP 7403 001 SC HISTORYSP 8581 001SP 7003 001

DEFAULT PASSWORDS:MFD ADMINISTRATOR LOGIN USERNAME: admin (STORED IN NVRAM)

LOGIN PASSWORD: (none) (STORED IN NVRAM)MFD SUPERVISOR LOGIN USERNAME: supervisor (STORED IN NVRAM)

LOGIN PASSWORD: (none) (STORED IN NVRAM)

SMART DEVICE MONITOR LOGIN: adminFOR ADMIN PASSWORD: password(& WEB IMAGE MONITOR)

Ricoh NIB passwordOsicom DPI NIB sysadm

LOGIN: (none)PASSWORD: passwordLOGIN: adminPASSWORD: (none)

Pre GW 2004: LOGIN: rsysupdatePASSWORD: password

Post GW 2004: LOGIN: adminPASSWORD: (none)

TO ENTER SP MODE, USE ACCESS CODE: Admin074(SOM automatically installs with the Printer Driver)

ipconfigVIEW WORKSTATION: IP / SUBNET/ GATEWAY DETAILS

COPY JAM COUNTERS (BY LOCATION)

1 = DOUBLETOTAL PAGES PRINTED (COLOUR MACHINES) 0 = NORMAL (DEFAULT)TOTAL PAGES PRINTED (1224C)

TELNET: (Pre GW 2004)

TELNET: (Post GW 2004)

REMOTE FIRMWARE UPDATE (USING FTP)

SMART ORGANISING MONITOR (SOM) (ON MIDAS PRINTERS)


R


PAPER GRAIN R


BASIC COLOUR

ADDITIVE COLOURS

SUBTRACTIVE COLOURS

The RGB color model is an additive color model in which red, green, and blue light are added together in various ways to reproduce a broad array of colors. The name of the model comes from the initials of the three additive primary colors, red, green, and blue. The main purpose of the RGB color model is for the sensing, representation, and display of images in electronic systems, such as televisions and computers, though it has also been used in conventional photography. Before the electronic age, the RGB color model already had a solid theory behind it, based in human perception of colors.

A subtractive color model explains the mixing of paints, dyes, inks, and natural colorants to create a full range of colors, each caused by subtracting (that is, absorbing) some wavelengths of light and reflecting the others. The color that a surface displays depends on which colors of the electromagnetic spectrum are reflected by it and therefore made visible.ubtractive color systems start with light, presumably white light. Colored inks, paints, or filters between the viewer and the light source or reflective surface subtract wavelengths from the light, giving it color. If the incident light is other than white, our visual mechanisms are able to compensate well, but not perfectly, often giving a flawed impression of the "true" color of the surface.


GAMUT

In color reproduction, including computer graphics and photography, the gamut, or color gamut (pronounced /ɡæmət/), is a certain complete subset of colors. The most common usage refers to the subset of colors which can be accurately represented in a given circumstance, such as within a given color space or by a certain output device. Another sense, less frequently used but not less correct, refers to the complete set of colors found within an image at a given time. In this context, digitizing a photograph, converting a digitized image to a different color space, or outputting it to a given medium using a certain output device generally alters its gamut, in the sense that some of the colors in


CONNECTORS

RJ11

RJ45

SCAN TO EMAIL

ON

SELECT ADMINISTRATORS EMAIL ADDRESS

SELECT USE NAME AS

HIGHLIGHT: DESTINATION SENDER

SETUP REQUIRMENTS ARE: DNS SERVER ADDRESS(S)

____________________________________________________________________________

RJ11 is a physical interface often used for terminating telephone wires. It is probably the most familiar of the registered jacks, being used for single line POTS telephone jacks in most homes across the world.

Ethernet over twisted pair.Ethernet over twisted pair refers to the use of cables that contain insulated copper wires twisted together in pairs for the physical layer of an Ethernet network—that is, a network in which the Ethernet protocol provides the data link layer. Other Ethernet cable standards use coaxial cable or optical fiber. There are several different standards for this copper-based physical medium. The most widely used are 10BASE-T, 100BASE-TX, and 1000BASE-T (Gigabit Ethernet), running at 10 Mbit/s, 100 Mbit/s (also Mbps or Mbs-1), and 1000 Mbit/s (1 Gbit/s) respectively.

MESSAGE: 'Sender has not been specified'

AUTO SPECIFY SENDERS NAME TO

GO TO THE FILE TRANSFER TAB

GO TO ADDRESSBOOK

GO TO THE PROTECTION TAB

SMTP SERVER NAME (OR SMTP SERVER IP ADDRESS)


MPC 5000 & POSTSCRIPT DRIVER

[File, Print, Scale to paper size]

POSTSCRIPT DRIVER

SETTINGS SHOULD BE:

NETWORK BOOT = NONEACCESS MASK = 0 (NO ADDRESS)ACCESS CONTROL = 0 (NO ADDRESS)

FIERY SHUTDOWN PROCEEDURE:

FIERYDRIVEN

MAIN MENU / CANCEL

SHUTDOWN

SHUTDOWN SYSTEM

STARTUP:

To do A4 Booklets (Using A3 paper)Set 'Scale to papersize' to A3 (Default: 'No scaling' )

CLP SIMULATION 1 (&2) = HP EMULATED OUTPUT

AFICIO 220 WON'T PRINT (CAN'T PING NIB)

FIERY ON FIRST


SMTP Setup Information (Email)

SMTP Setup Information (Email)

ReceptionReception Protocol: Pop3E-mail Reception Interval: on/off (on) (15minutes)Max. Reception E-mail Size: ?MBE-mail Storage in Server: off/all/errors only (off)

SMTPSMTP Server Name: IP address or locationSMTP Port No: (25 default)SMTP Authentication: on/offSMTP Auth. E-mail Address:SMTP Auth. User Name:SMTP Auth. Password: Change for securitySMTP Auth. Encryption: Auto Select/Enable/Disable (Auto Select)

POP before SMTPPOP before SMTP: on/off (off)POP E-mail Address:POP User Name:POP Password: Change for security authenticationTimeout setting after POP Auth: 300 millisecond (default)

POP3/IMAP4POP3/IMAP4 Server Name:POP3/IMAP4 Encryption: Auto Select/Enable/Disable (Auto Select)

E-mail Communication PortPOP3 Reception Port No: 110 (Default)IMAP4 Reception Port No: 143 (Default)SMTP Reception Port No: 25 (Default)

E-mail Notification AccountE-mail Notification E-mail Address:Receive E-mail Notification: On/Off (Off)E-mail Notification User Name:E-mail Notification Password: Change for security.

Other SMTP setup info:

Divide and send: MPC-ScannerAuto Specify Sender Name: MPC-SYS-File Transfer


LDAP Information

LDAP Search: On (turn on to access)Identification Name: (EX. Global Address Book)Server Name: (ex. Emea-ad02.atle.bombardier.com)Search Base: (ex. 0=bombardier)Port Number: 389 (default)SSL: On/Off (off)Authentication: Off/On/High Security (off)User Name:Password: Change for securityConnection Test: Test for connection

Search ConditionsIdentification Name:E-mail Address:Fax Number:Company Name:Department Name:

Search OptionsAttribute:Key Display:


Scan To Folder

Go to address book.

Add User


SNTP Information

Date & Time set up details.


EQUITRAC R

PCC 2.0 and 3.0 error code descriptions

Value Error description0 Success

Value Error description-1 Invalid user-2 Invalid printer name-3 Invalid server name-4 Not used-5 Not used-6 Internal error: invalid parameter-7 Internal error: unknown error-8 Internal error: accounting server error-9 Access denied

-10 Insufficient funds-11 Account hard limit exceeded-12 Not used-13 Not used-14 Not used-15 Expired software licence-16 Accounting server not available-17 Not used-18 Internal error: incomplete server data-19 Internal error: no accounts-20 Internal error: unknown DRE servers-21 Internal error: no DRE servers-22 Internal error: no device name-23 Internal error: account info error-24 Internal error: user copy failure-25 Internal error: account name failure-26 Internal error: account type failure-27 Internal error: account limit failure-28 Internal error: CB configuration failure-29 Invalid billing code-30 CB Out of funds-31 License obtainment failure-32 License obtainment failure-33 License obtainment failure

-100 Internal error: No PasRecordDaemon-101 Internal error: cannot fork-102 Internal error: cannot unlink-103 Internal error: cannot escrow-104 Internal error: write failed-105 Internal error: not enough arguments


ACRONYMS

ASIC APPLICATION SPECIFIC INTEGRATED CIRCUITACL ACCESS CONTROL LIST - Permissions attached to an objectBICU COMBINED BCU & IPU BOARDSDOS DATA OVERWRITE SECURITYEPROM ERASABLE PROGRAMMABLE READ ONLY MEMORYGUI GRAPHIC USER INTERFACELDAP

MCBC MEAN COPIES BETWEEN CALLSPCC PRINT & COPY CONTROL (SDK APPLICATION)SMB

SSID

TOGAF

UNC

WIA

WIM WEB IMAGE MONITOR

FILE NAME EXTENSIONS

EPSPDF PORTABLE DOCUMENT FORMATPSD PHOTOSHOP

IEEE 802.3 10 BASE T ETHERNETIEEE 802.11a/b/c WIRELESS LANIEEE 1284 CENTRONICS (PARALLEL PORT)IEEE 1394 FIREWIRE

Lightweight Directory Access Protocol.Is an application protocol for querying and modifying directory services running over TCP/IP.

Server Message BlockOperates as an application-layer network protocol mainly used to provide shared access to files, printers, serial ports, and miscellaneous communications between nodes on a network.

Service Set Identifier (Wireless)Is a friendly name that identifies a particular 802.11 wireless LAN

The Open Group Architecture Framework.Is a framework for enterprise architecture which provides a comprehensive approach to the design, planning, implementation, and governance of an enterprise information architecture.

Universal Naming Convention.Specifies a common syntax to describe the location of a network resource, such as a shared file, directory, or printer. The UNC syntax for Windows systems has the generic form:

Windows Image Acquisition (Architecture)Enables graphics software to communicate with imaging hardware

ENCAPSULATED POSTSCRIPT FILE (ADOBE ILLUSTRATOR)


ENGINE SBCUFAX FAX APPLICATIONFAX (OPTION) RFAXGWFCU MBUGWFCU3-3 FCUNETWORK DOC BOX NETFILENETWORK SUPPORT NCSNETWORK SUPPORT NETFILENETWORK SUPPORT NIBOPE PANEL LCDCOPT SD SCANNER SCANNEROPTION PS3 POSTSCRIPTSCANNER IPU IPUSD#1 PRINTER PRINTERSECURITY MODULE DESSSYSTEM GW SYSTEMSYSTEM / COPY CONTROLLERSYSTEM / COPY MAIN UNIT CONTROLLERSYSTEM / COPY SYSTEMWEB SUPPORT WEB SYS

FIRMWARE, ALSO KNOWN AS:


FAX R

How to Fax Forward To An E-mail Address without Printing at the Fax:

FAX LEAD ON KIR MACHINES

TOTAL RINGER EQUIVALENCE NUMBER (REN) FOR UK = 4The Ringer Equivalence Number (REN) is a measure of the electrical load placed onthe telephone line, and is useful for determining whether you have “overloaded” theline. Installing several types of equipment on the same telephone line may result inproblems making and receiving telephone calls, especially ringing when your line iscalled. The sum of all Ringer Equivalence Numbers of the equipment on yourtelephone line should be FOUR or less in order to assure proper service from thetelephone company.

PINS 3 & 4 (RED & GREEN WIRES) ONLY USED FOR TX / RX


Facsimilie Adjustmants

Adjustments to fax settings

As of late we have been experiencing problems with MFD's fax functions connected to Broadband routers. On occasion the fault lies with the filter that connects the routerand the analogue ports to the phone suppliers RJ11 box on the wall. The filters suppliedby the phone company are sometimes of an inferior quality and cost pence compared togood quality ones that cost a few pounds and can be obtained from places like Maplinsand are called ADSL Filters. To find out if the filter is at fault remove it from the wall socket and connect the fax lead directly into the wall socket. Carry out normal transmission tests orsee if the dial tone can be obtained by pressing the On-Line button.

If the fax can obtain a dial tone, dial outand fails at the handshake stage of communications then the following adjustments can be made (be aware that not all fax switches are identical but this gives a good guide).

Country CodeEnter the service mode and select FAX SP ModeSelect SP1 Bit SwitchesSelect SP1-101-016 and check that the country code is 2 for UK (this is shown in binary)so that bit switches and RAM addresses corresponds with BABT reccomendations for this country.Exit out of SP2

NCU Country SettingNow check the country code for NCU setting.Enter SP2-103-001Shown is (0) and should be 2 which is UK NCU setting.Exit out of SP2

Not all the following adjustments need to be carried out at the same time as you can do a "mixand match"to see if one particular bit switch cures the communication problem.

Compression Rates.Whilst in the Fax SP Mode select SP1-104-001Communication switch 00These bit switches are to change the compression rates:Normal bit switches are 7 6 5 4 3 2 1 0 0 1 1 0 1 1 1 1 MH/MR/MMR/JBIG compression modesWe want less compression so we will change these bit switches to:7 6 5 4 3 2 1 00 0 0 0 1 0 1 0 MH/MR compression modesUse the # key to lock in the changes made.Exit out of SP1


CED/AMSam TransmissionFAX SP ModeSelect SP-105-002 G3 switch 01 (SP 1-105 = G3 Switch)Default is all "0"'sChange Bit 6 to a 1. This is to eliminate problems with CED/AMSam transmission.Got to Sp1-105-003 G3 switch 02By changing bit "0" to a "1" the machine is et to T30 standard protocol mode and turns off Ricohpropriety handshake.

Modem Rate.Select Sp1-105-004 G3 switch 03Change bit "2" to a "0" which will disable V8/V34 modem rate if the moden rate is below 14.4kbps.Use the # key to lock the changes made.

Transmission Speeds.Broadband has a tendancy to have problems with high transmission analogy speeds, so to slow the modem speed we need to force the fax to start TX speeds slower than 33.6kbps.

Select SP1-105-006 G3 switch 05Bit switches by default are 7 6 5 4 3 2 1 0 0 0 0 0 1 1 1 0 = 33,600bps 0 0 0 0 0 1 0 0 = 9,600bps this will reduce the transmission speed to this rate.Use the # Key to lock in the changes

Reception Speeds.Select SP1-105-007 G3 switch 06This switch will reduce the receive speed to 9600bps by changing the bits to: 0 0 0 0 0 1 0 0Use the # key to lock the changes made.

Exchange DistanceSelect SP1-105-008 G3 switch 07If there is a problem with the machine being a long way from the telephone exchange and due to characteristics of the copper cable, resistance/impedance and capacitence, we can try and equalize the cable lenghts. Bits 0 & 1 are for transmission and bits 2 & 3 are for reception so change the bits:Default 7 6 5 4 3 2 1 0 0 0 0 1 0 0 0 0 which will give High cable equalization.Use the # key to lock in the changes

Modem Signal LevelTo increase the signal level that the modem sends out, we can adjust the NCU parameter setting SP2-103-002 NCU parameter 01. Where the default level is between -12dB and -8dB. The nearer to "0" we get the stronger the signal, so if we set the level to -5dB that would be 7 to 3 dB stronger. To change the non-default figure press the #, input the new amount then lock with #.

Alternative methondFax decibel level (Fax SP Mode) Sp2-101-001Ram - Read/Write Address = 006805BD change to 1dB -2dB +++Use the # Keyt to lock in changes.


Modem Signal LevelTo increase the signal level that the modem sends out, we can adjust the NCU parameter setting SP2-103-002 NCU parameter 01. Where the default level is between -12dB and -8dB. The nearer to "0" we get the stronger the signal, so if we set the level to -5dB that would be 7 to 3 dB stronger. To change the non-default figure press the #, input the new amount then lock with #.

Alternative methondFax decibel level (Fax SP Mode) Sp2-101-001Ram - Read/Write Address = 006805BD change to 1dB -2dB +++Use the # Keyt to lock in changes.

Fax Dial Out.These has also been times when the fax machine dials out, especially when connected via an internal telephone system, and wrong numbers are called (e.g. prefix 9 does not get an outside line). To overcome this we can slow down the speed at which the digits are dialled and by going into SP2-103-018 and SP2-103-019, the default being 100ms, can be changed to either 150ms or 200ms.


PROCESS CONTROL R

(TAKEN FROM 6513 SERVICE MANUAL)

BELLINI

Vcont CONTROL VOLTAGE FOR TD SENSORVcont is set when the TD Sensor Initial Setting is executed with SP 2801

A Vcont figure around 9.7 is expected for the machine to calculatethe correct reference voltage

SP 2906

Vcont IS CORRECTED FOR PRINT COUNT ACCUMULATED SINCE

Vtcnt

Vsg ID Sensor output value when checking a bare drum.SP 3001 002 Initialises Vsg output for a bare drum

(during new developer installation) so that VT output can be calibrated to 2.5v.

Vcont (Also known as: Vctrl)

TD INITIALISATION (AND HUMIDITY ON THE JUPITER)(Venus) TD Sensor Control Voltage


BELLINI NOTES R

PM / SERVICEPURGING TONER BANK - CYLINDER OFF +

DEVELOPER REPLACEMENT SP 5804 - 070 TONER BANK MOTORSP 2801 TD SENSOR INITIAL SETTING SP 5804 - 071 TONER SUPPLY COIL CLUTCH

SP 5804 - 067 TONER SUPPLY PUMP MOTORCORONA WIRE REPLACEMENT

PURGING TONER BANK - CYLINDER OFF +ID SENSOR CLEANING / REPLACEMENT SP 5804 - 061 TONER BANK MOTORSP 3001 - 002 SP 5804 - 064 TONER SUPPLY COIL CLUTCH

SP 5804 - 058 TONER SUPPLY PUMP MOTORCLEANING WEB REPLACEMENTSP 1902 - 001 TONER BANK INITIALISATION SP 1902 - 004

SP 2207 - 002FORCED PROCESS CONTROL SELF CHECKSP 2962 (CHK. SP 3902 - 1 = "ON")

SP 5804 - 097 UPPERWASTE TONER BOTTLE EMPTYING / REPLACEMENT SP 5804 - 098 LOWERSP 2972 (SET TO "0")

(R/H SIDE HOPPER, 1085/1105/2090/2105) PAPER FEED TIMING ADJUSTMENTSP 1907 DEFAULT = "0"

WASTE TONER SUCTION MOTOR OPERATION (DOUBLE FEED PREVENTION)SP 2973

DATA SHEET CHECKSAUTO PM ALARM LEVELSP 5501 - 001 SP 7003 - 001 TOTAL COUNT

PM COUNT RESET SP 3902 - 001 PROCESS CONTROL SETTINGSP 7804 RESET (SHOULD BE "1" (ON)

JAM / SC COUNT RESET SP 2220 Vref DISPLAYSP 7807 RESET DEFAULT (SHOWS DESIRED FIGURE

WITH NEW DEV FITTED)REGISTRATION ADJUSTMENTS: VALUE (SHOWS PRO-CON UPDATED

FIGURE) NO. 15 TRIMMING PATTERN (1105)SP 1001 LEADING EDGE SP 2223 Vt DISPLAYSP 1002 SIDE TO SIDE (ACTUAL TONER / DEVSP 2101 BLANK MARGIN CONCENTRATION OUTPUT)

LOWER NO. = MORE TONER IN MIXFUSING NIP BAND MEASUREMENT:SP 1109 ADJUST TO 11.5 +/- 0.5mm SP 3103 - 003 Vsp DISPLAY

HIGHER NO. = PALER PATCHSP 2207 001

SP 3902 - 005 LD POWER CORRECTIONTONER BANK: HIGHER NO. = WORN DRUM (IE: 55, 60)

(PRO-CON ADJUSTS THISVALUE)

ADDING TONER SET LOWER BOTTLE FIRST

DUPLEX FENCE ADJUSTMENT:WHITE DOT = REAR LEFT CORNER SP 1008

TONER SUPPLY (2090/2105)

SP 2001 - 01 ~ 006 003 (SET TO DEFAULTS) TONER SUPPLY (1085/1105)

INITIALISE Vsg OUTPUT FOR BARE DRUM

WEB MOTOR CONTROL (SET TO "0")WEB END VALUE (DEFAULT = 86) (WITH RED GEAR ON TONER HOPPER)

TONER BOTTLE REMOVAL (CLOSE CAPS)

(SET TO "0") (SC 593 AFTER 600 HOURS)

SET TO "300" (X1000)

USE: SP 2902 003 / NO. 27 TRIMMING PATTERN (2105)

FORCED TONER SUPPLY ('TONE UP')

BLUE DISK = RICOH TONER TYPE 8205D (AF 1105 / 2105)BROWN DISK = RICOH TONER TYPE 8200D (AF 850)

EXPOSURE GLASS INSTALLATION: (LARGER NO'S = BIGGER GAP)


AS WELL AS FOR FOR GBC JAMS

BELLINI NOTES R

Vctrl (AKA Vcont)SP 2906 Vcont IS ADJUSTED SO THAT Vt IS 2.5v WHEN NEW DEVELOPER IS INITIALISED

BLACK LINE WITH 'NEGATIVE IMAGE' AFTER APPROX 70 COPIES = TX UNIT.SP 2301 001 TO 80uA (DEFAULT IS 110uA)SP 2301 005 TO 80uA (DEFAULT IS 110uA)

BELLINI TRAY HEATER KITMAIN BODY B070 6295 LOWER HEATER KIT

B070 6291 UPPER HEATER KITLCT B303 3841 COVER (X1)

B303 5324 HARNESS (X1)1105 0292 CLAMP (X1)AX40 0053 HEATER (x2)0451 4008B SCREWS (X1)

KEY OPERATOR CODE CLEARSP 7810

SP 5907

LCDC FIRMWARE UPGRADE:

GBC II: JAM CODE 032 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & IS RECORDED IN LOGGING DATA

ACCESS CODE CLEAR (PRESS '#' TO CLEAR)

PLUG & PLAY NAME (AS SHOWN ON SMC SHEET HEADER)

BLINKING LED 'FAST -TO- SLOW'


KATANA R

TONER BANK INITIALISATION PURGING TONER BANK - CYLINDER OFF + SP 2207 - 002SP 5804 - 038 TONER BANK MOTORSP 5804 - 039 TONER SUPPLY COIL CLUTCH SP 5804 041 UPPER CAP MOTORSP 5804 - 163 TONER SUPPLY PUMP MOTOR SP 5804 042 LOWER CAP MOTOR

SP 1740HIGH TEMP MODE = LOWERS FUSER TEMP TO REDUCE CURL

BK 5010 PLOCKMATIC

ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET.


EEPROM EXTRACTOR = VRC1 1186

KATANA TRAY HEATER KITB234 6191 LOWER HEATER KITB234 6190 UPPER HEATER KIT0451 4008N SCREWS

LCT B834 3870 COVER (X1)B832 5316 HARNESS (X1)1105 0310 CLAMP (X1)1105 0292 CLAMP (X1)

(PAGE 1.29 SMALL CONNECTOR TO CN 606 AX40 0012 HEATER (x2)SERVICE MANUAL) LARGE CONNECTOR TO CN 602 0314 0060N SCREWS (X1)

SP 3905

VICTORIA - E = SR 5000 FINISHER

SR 5000 STAPLE TRAY SIDE FENCE ADJUSTMENTSP 6102 004

FIRMWARE

COVER INTERPOSER: IF NO ASTRIXES, LEAVE FOR A WHILE THEN REBOOT

SP 2950 TO "0" TO CLEAR & MESSAGE: "TONER RECYCLE UNIT SOON TO BE REPLACED" & SC 487

TONER SUPPLY (MP 9000 / 1100 / 1350)

(USER TOOLS - ADJUSTMENT SETTINGS FOR OPERATORS)

SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON.EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON.STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON'

"OIL CLINCHERS" ALERT MESSAGE

GBC III: JAM CODE 123 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA

GBC III: EEPROM PART NO. = VR34 0026 (VERSION R12 TO FIX JAMMING PROBLEM)

MAIN BODY (SEE MB 7)

24 HOURS A DAY =

OPC INITIAL SETTING (EXECUTE WHEN NEW DRUM INSTALLED)

A4 LEF TO -1.5mm (SMALLER GAP = MORE 'JOG')

MUST UPGRADE ENGINE 1st, THEN SYSTEM.


CIS (CONTACT IMAGE SENSOR)SP 1911 001 ~ 008 TO TURN 'OFF'

KATANA R

MB 16 DUPLEX MODIFICATION B234 4888 DUPLEX GATE (MB 9)B234 4648 DAMPER (MB 20)

B234 9901 DUPLEX TOP COVER KIT(RTB 21a)

KATANA FEEDS

AF03 0080AF03 1080AF03 2080

AF03 0080AF03 1081AF03 2080

PRINTER FIRMWARE:B840 5523C PRO SERIESB840 5521J

TRAYS: 1,2,3

TRAYS: 4,5,6

MP SERIES (Firmware Download Centre lists MP series)


MARTINI R

MARTINI C1 (AFICIO 1075) FEED STATION REFURB PARTS:

AB01 1466 GEAR (ONE WAY BEARING) TAB01 1490 GEAR (ONE WAY BEARING) OAB01 1491 GEAR (ONE WAY BEARING) GAB01 7617 GEAR (ONE WAY BEARING) EB065 6445 LEVER (ONE WAY BEARING) TAA14 0828 SHAFT HB065 6306 SHAFT EAF02 0562 SHAFT R

AB01 1469 GEARAB01 1470 GEARAB01 7690 PULLEY (MODIFIED WITH BEARING INSERT)AB03 0734 PULLEY

B132 6655 FEED MOTOR

AF03 0051 PICKUP ROLLERAF03 1065 FEED ROLLERAF03 2050 SEPARATION ROLLERA294 6700 TORQUE LIMITER

MARTINI C1 (AFICIO 1075) BYPASS MULTIFEEDINGAB01 7606 GEARB065 6445 FEED LEVER MB 58aB110 2713 SHAFT MB 58a

TO RESET SYSTEM SETTINGS TO DEFAULT VALUES:

MARTINI C2 Dip switch tables for the BCU board and Controller board.

C 1993 C (5 times) DIAGNOSTIC MODE

CONTROLLER DIP SWITCHES (MARTINI C3 - MP6500)ALL DIP SWITCHES SHOULD BE 'OFF' EXCEPT:DIP SWITCH 3, BIT 4 SHOULD BE 'ON'

PRESS: 123 KEY, THEN HOLD # AND SYSTEM SETTINGS SOFT SWITCH


MARTINI R

SP 1107 003 CENTRE LAMP ACTUAL TIME TO 120 secsSP 1107 004 END LAMP ACTUAL TIME TO 120secs

SP 3901 CHECK PROCESS CONTROL IS ON

SC 542 ON MARTINI C3

GBC STREAMPUNCH RECORDS JAM CODE 040


PRIPORT

TO 'PRIME' AN EMPTY DRUM UNIT:

(ECONOMY MODE)

HQ 9000SP 7002 002 & 003 ERROR & JAM COUNTS CLEAR

MASTER EDGE TRIMMING PROCEEDURE (HQ 9000)

LOAD MASTER ROLL:

PUSH IN MASTER MAKING UNIT"MASTER MISFEED DISPLAYED, REMOVE CUT MASTER"

JP 8000_8500 SCREEN FITMENT

HOLD 0 & PRESS

PRESS AND HOLD CLEAR/STOP KEY.


PRIPORT

JP8000 & JP8500 INK DETECT SETUP

SP 202 1 INK DETECT TO 'OFF' THEN PRINT UNTIL NO IMAGE ON PAPERSP 462 3 INPUT MODE: INK DETECT

ADJUST VR901 SO THAT DISPLAY SHOWS 'ON', THEN MOVE CLOCKWISE ONE FURTHER SEGMENT

SP 202 1 INK DETECT TO 'ON'

1407 4696

DX 4640

ACUPS3 SP8-2-6LANGUAGE SP8-2-4

ECU (ENGINE)

USER TOOLSSYSTEM SETTINGSMODE SETTINGS

DX 4640 PRESSURE ROLLER CLEANING:

USER TOOLSMAINTENANCECLEAN PRESS ROLLER

JP 8500 SERVICE CALL CODES IN JP 8000 SERVICE MANUAL

NVRAM PART NO. (FOR JP3000, JP5000, JP5500, JP8000, JP8500)

DX 4640 FIRMWARE (ALL .BIN FILES)

USE SD CARD - 8 MINS APPROX SP8-2-1 (TURNS OFF & ON)USE SD CARD - 3 MINS APPROXUSE SD CARD - 1 MIN APPROX

USE IC CARD (PCMCIA) - 40SECS APPROX SP8-2-7 (RTB 9)

DX 4640 DUPLEX JAMS:

NEXT (TWICE)DUPLEX UNIT GUIDE SETTINGS ~ SET TO 'FIXED MAX WIDTH'


R


R

INK DETECT TO 'OFF' THEN PRINT UNTIL NO IMAGE ON PAPER

SP8-2-1 (TURNS OFF & ON)

SP8-2-7 (RTB 9)


KIR R

DEVELOPER INITIALISATION:SP 2214

SP 2301 001SP 2996 001

MOJITO

ADF JAMS & LENGTH DETECT ERRORS (JUDGES A4 TO BE A3)SP 6020__________________________________________________________________________________

THEMIS / URANUS

SP 1930 001 FUSING OIL ADDSP 3001 002 DISPLAYS PROCESS CONTROL RESULT (GOOD RESULT = 1)SP 5955 001

SP 3001 002

IMAGE DEFECTS(CIRCUMFERENCES)DEV ROLLER 54mmTRANSFER ROLLER 68mmFUSING BELT 188mmPRESSURE ROLLER 125mm

SMC REPORT PRINTING: (Kir C1 - Aficio 1015/1018)C107C, Press 1, Scroll to 5, Key in 992, Press OK,Press 4 (Logging), Press PRINT KEY Twice

BLACK LINE ON FIRST COPY (REAR LEADING EDGE) (KIR C1 - Aficio 1015/1018)

SET TX CURRENT CLEANING TO +1 (DEFAULT IS -1)SET TO 'ON' (DEFAULT IS 'OFF')

__________________________________________________________________________________

OIL ROLLER LOT NO. (TO FRONT OF MACHINE)

TRY 'LOW SPEED' MODE

PRINT TEST PATTERNS NO. 9 = 'FULL DOT PATTERN' (SOLID AREA, FULL PAGE)

DISPLAY PROCESS CONTROL RESULT (GOOD RESULT = 1)


ADONIS R

PM / SERVICE

AFTER DRUM REPLACEMENT:SP 2001 001 RESET TO DEFAULTSP 3001 002 (I.D. SENSOR INITIAL SETTING)SP 2805 (PROCESS INITIAL SETTING)

AFTER DEVELOPER REPLACEMENT:SP 2801SP 2805 (PROCESS INITIAL SETTING)

SP 5810 FUSER RESET

TONER/DEV TYPE: CODE MACHINEToner Type 3200D 885060 AF350/450, AP4500Developer Type 5 A230 9640 AF350/450, AP4500

Toner Type 3205D 885251 AF1035/1045, AP4510, SP8100DNDeveloper Type 18 B003 9640 AF1035/1045, AP4510, SP8100DN

Toner Type 3210D 888182 AF2035(e)/2045(e), AF3035/3045Developer Type 26 B079 9640 AF2035(e)/2045(e), AF3035/3045

Toner Type MP4500E 884926 MP3500/4500Developer B296 9640 MP3500/4500

ALEX

AFTER DRUM REPLACEMENT:SP 2001 001 RESET TO DEFAULTSP 3001 002 (I.D. SENSOR INITIAL SETTING)SP 2805 (PROCESS INITIAL SETTING)SP 2810 001 GRAY SCALE SETTING

AFTER DEVELOPER REPLACEMENT:SP 2801SP 2805 (PROCESS INITIAL SETTING)

SP2201 001SP2201 002SP 2001 001 ADD 100 TO VALUESP2001 002 ADD 100 TO VALUE

SP 7806 008 RESET WHEN WEB IS REPLACED

TO RUN DIAGNOSTIC MODE, TURN OFF THEN ON HOLDING:

T.D. SENSOR INITIAL SETTING (TO 4.00V)

IF SMC DATA PRINTED IN JAPANESE (LCD OK):DIP SWITCH 7 (I.O.B PWB) SHOULD BE "ON", ALL OTHERS "OFF"

T.D. SENSOR INITIAL SETTING (TO 4.00V)

RTB (RB296019a)FROM 560 (DEFAULT) TO 660FROM 400 (DEFAULT) TO 500


NAD R

SP 2001 001 DEFAULT CHARGE ROLLER VOLTAGE = 1620v


RUSSIAN R

RUSSIAN C1 (AFICIO 200 / 270)

SMC REPORT PRINTING:

CODE 011 JAM ACODE 121 JAM CCODE 125 JAM ZCODE 165 JAM R (WHEN TRAY LIFT SENSOR N/G (P/n. AWO2 0103)

JAM CODE 001 / 011 CHECK SR 790 FOR STAPLES ATTACHED TO THE TOP DOOR MAGNET

C107C, Press 1, Press NEXT to 5, Press 992, Press OK,Press 3 (Logging), Press INTERRUPT, Press PRINT KEY


VENUS C1 R

Always tighten screws in correct order when re-fitting faceplate!

SP 2111 001SP 2181 030 VIEW RESULTS

SP 3820 002 PROCESS CONTROL ADJ COLOUR RESULTS SP 3821

SP 3501 PROCESS CONTROL ON/OFFSP 2153

SP 3802 001 TD SENSOR INITIALISE RESULTS (KMCY)SP 3812 001 DEVELOPER SET UP RESULTS


OIL ROLLER S/N. TO REAR OF MACHINE B132 4430 = P/N. FOR EXIT UNIT (COMPLETE)

FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS 'FORCE TNR POS')

VIEW RESULTS (AND HISTORY) DISPLAYED AS: K M C Y

MUSIC CONTROL ON/OFF 1 = 'ON' (RTB 54)

GBC III: JAM CODE 127 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA


VENUS C1 R

ID SENSOR ERRORSSP 2264SP 2265 Vsg _ reg F SHOULD BE 4.95V

Vsg _ reg R SHOULD BE 4.95V(THIS IS THE DIRECT REFLECTION OFF THE BARE TX BELT)CLEAN SENSORS, THEN:SP 2111 001

SP 3820 002 PROCESS CONTROL ADJ(DOES POTENTIAL CONTROL & TONER DENSITY ADJ)

SP 3561

FINISHER FIRMWARE UPGRADE IS REQUIRED:B830 5102GD375 5104 VENUS C2 FINISHER FIRMWARE

A5 ORIGINAL SIZE DETECTIONSP 4303 MINIMUM SIZE FOR APS SELECT

SP 1110 PAPER TYPE & DOUBLE FEED DETECTION OFF / ON

TO 'TONE' UP DEVELOPER UNITSP 5804 041 SUB HOPPER CLUTCH ONSP 5804 045 TONER HOPPER MOTOR ON

SP 3001 Vt DISPLAY

ITB CLEANER BOX MYLAR POSITION:

TRAY 1 / 2 / 3 PART NO'S

AF03 0081 PICK UP ROLLERAF03 1082 FEED ROLLERAF03 2080 SEP ROLLER

ID SENSOR CHECK, THEN LOOK AT:

FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS FORCED TNR POS)

CHK RESULTS - RANGE SHOULD BE: GREATER THAN 0.3, LESS THAN 6.0

SR 5000 INSTALLATION ON TO VENUS C2 (MPC 7500)

EXISTING FIRMWARE (FOR KATANA)

1 = DISABLE


RTB 20a POOR FUSINGRTB 49 FUSER ROLLER DAMAGE

VENUS C1 R

SP 2109 002 TEST PATTERNS

PAPER TYPE SETTINGS (VC1)

THICK 1 127 ~ 157gmTHICK 2 157 ~ 256gm


VENUS C2 R

1. EXECUTE DEVELOPER FILL

SP 3814 001 EXECUTE DEVELOPER FILL (ENTER SP MODE WITH THE FRONT DOOR OPEN,THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS

SP 3815 001 VIEW RESULTS (KMCY) GOOD RESULT = 1111

SP 3817 001 ~ 004 DEVELOPER FILLING ADMISSION GOOD RESULT = '0'

~ PROCESS CONTROL & MUSIC WILL NOT BE PERFORMED )

SP 3817 005

2. EXECUTE DEVELOPER SETUP

TURN THE MACHINE 'OFF' THEN 'ON' AGAIN

ENTER SP MODE WITH THE FRONT DOOR OPEN

SP 3811 001 DEVELOPER SETUP: ALLSP 3812 001 VIEW RESULTS (KMCY) GOOD RESULT = 1111SP 3821 001 VIEW PROCESS CONTROL RESULTS (KMCY) GOOD RESULT = 10101010

TONER END & NEAR END COUNTERSSP 3411 003 K PAGE COUNTSP 3411 004 M PAGE COUNTSP 3411 005 C PAGE COUNTSP 3411 006 Y PAGE COUNT

SP 3412 007 K PAGE COUNTSP 3412 008 M PAGE COUNTSP 3412 009 C PAGE COUNTSP 3412 010 Y PAGE COUNT

SP 3412 011 K PIXEL COUNTSP 3412 012 M PIXEL COUNTSP 3412 013 C PIXEL COUNTSP 3412 014 Y PIXEL COUNT

DEVELOPER REPLACEMENT:

** MAKE SURE ITB RELEASE LEVER IS IN LOWER POSITION **

~ INDICATING THE MACHINE IS IN 'READY' STATUS, PRESS EXECUTE)

(1 = SUCCESSFUL, 4 = NOT DONE, 9 = FAILED, 7 = ALREADY EXISTS)

(1 = DEV FILLING NOT COMPLETED YET.

CAN BE PERFORMED TO RESET FILL ADMISSION VALUES TO '0'

** MAKE SURE ITB RELEASE LEVER IS IN THE UPPER POSITION **

THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS ~ INDICATING THE MACHINE IS IN 'READY' STATUS

IF 'ADD TONER MESSAGE' DOES NOT CLEAR WHENA NEW CARTRIDGE IS FITTED, RESET THE FOLLOWING TO '0'THEN TURN 'OFF' AND 'ON':


VENUS C2 R

SP 3801 001 ~ 006 INITIALISES THE TD SENSOR ONLYSP 3811 001 ~ 006

THIS COVERS THE DRUM WITH A LAYER OF TONER.

IF 'INDEPENDENT TONER SUPPLIER CARTRIDGE SET'MESSAGE IS DISPLAYED:

SP 5051 001

SP 3820 001 FORCED PROCESS CONTROLSP 3821 001 VIEW RESULTS GOOD RESULT = 10101010 COLOUR RESULTS

SP 2111 001SP 2181 001 VIEW RESULT GOOD RESULT = 1

AFTER CLEANING ITB BELT SCALE SENSORS:SP 2912 001 ENCODER SENSOR ADJ LIGHTSP 2912 002 VIEW RESULT GOOD RESULT = 1SP 2914 001 ENCODER SENSOR GET 1st PHASESP 2111 001

D015 9500 YELLOW TONER G104D015 9501 ZINC STEARATE

TONER DENSITY / TONER SCATTER

AFTER UPGRADING v1.50 ENGINE FIRMWARE, CHECK:SP 3561 28 TNR DENSITY MSP 3561 29 TNR DENSITY CSP 3561 30 TNR DENSITY Y

(NORMAL VALUES SHOULD BE 10 ~ 11)

IF STILL DENSITY ISSUES CHANGE:SP 3531 001 MAX TNR AMT KSP 3531 002 MAX TNR AMT MSP 3531 003 MAX TNR AMT CSP 3531 004 MAX TNR AMT Y

CHANGE VALUES FROM 0.45 TO 0.40

INITIALISES THE TD SENSOR AND SENDS TONER TO THE SUB HOPPER OF EACH PCU.

TONER REFILL DETECTION DISPLAY TO '1' - OFF

DISPLAYED AS: K M C YFORCED MUSIC (DISPLAYED AS 'FORCE TNR POS')

FORCED MUSIC (DISPLAYED AS 'FORCE TNR POS')

PCU BRUSH LUBRICANT PART NUMBERS:


JUPITER R

SP 5993 002 EXECUTE AUTO LINE POSITION ADJUSTMENT (FINE)SP 5993 039 EXECUTE AUTO LINE POSITION ADJUSTMENT (COURSE)SP 5993 007

COLOUR RESULTS DISPLAYED AS: K Y C M

SP 3126 001 FORCED PROCESS CONTROLSP 3975 001 CHECK RESULTS

SP 3125 001 CHECK PROCESS CONTROL ON / OFF

MANUAL LINE POSITION ADJUSTMENTS

SP 5997 002 TRAY SELECT:SP 5997 007 TO PRINT

SP 2909 001 YSP 2909 002 M (SHIFTS EACH COLOUR IMAGE - INSP 2909 003 C FRONT OR REAR DIRECTION)

SP 5993 016 Y SUB SCAN OFFSET ADJUSTMENT SP 5993 017 M (SHIFTS EACH COLOUR IMAGE SP 5993 018 C LEFT OR RIGHT)

SP 2103 055 K MAIN SCAN MAGNIFICATIONSP 2103 056 Y (FOR WHOLE IMAGE IN EACH COLOURSP 2103 057 M IN FRONT TO REAR DIRECTION)SP 2103 058 C

SP 2995 001 RESETS ALL 3 MOTORS TO DEFAULT POSITION

SP 2908 002SP 2908 003SP 2908 004

IF SP 5993 002 EXECUTED AND RESULTS OK (010101)BUT STILL COLOUR SHIFT, ADJUST THE FOLLOWING:

SP 2909 001 SET TO DEFAULT - 0 THESE VALUES ARE CHANGEDSP 2909 002 SET TO DEFAULT - 0 WHEN AUTO LINE POSITIONSP 2909 003 SET TO DEFAULT - 0 ADJUSTMENT IS EXECUTED

SP 5993 010 SET TO DEFAULT - 0SP 5993 011 SET TO DEFAULT - 0SP 5993 012 SET TO DEFAULT - 0SP 5993 013 SET TO DEFAULT - 0.000% Y OFFSET (MAIN SCAN MAG.)SP 5993 014 SET TO DEFAULT - 0.000% M OFFSET (MAIN SCAN MAG.)SP 5993 015 SET TO DEFAULT - 0.000% C OFFSET (MAIN SCAN MAG.)SP 5993 016 SET TO DEFAULT - 0 Y OFFSET (600 dpi SUB SCAN REG.)SP 5993 017 SET TO DEFAULT - 0 M OFFSET (600 dpi SUB SCAN REG.)SP 5993 018 SET TO DEFAULT - 0 C OFFSET (600dpi SUB SCAN REG.)SP 5993 019 SET TO DEFAULT - 0 Y OFFSET (1200 dpi SUB SCAN REG.)SP 5993 020 SET TO DEFAULT - 0 M OFFSET (1200 dpi SUB SCAN REG.)SP 5993 021 SET TO DEFAULT - 0 C OFFSET (1200dpi SUB SCAN REG.)

CHECK RESULTS (SHOULD BE 010101)

2 DOT TRIMMING PATTERN IS USED TO ADJUST0 = BYPASS1 = TRAY 1

MAIN SCAN REGISTRATION ADJUSTMENT 2 = TRAY 23 = TRAY 34 = TRAY 4

SKEW ADJUST 3rd MIRROR POSITIONING MOTORS (CMY ONLY)

(SP 2908 002 VALUES ARE SET TO ZERO, SO NOTE BEFORE EXECUTING)INPUT VALUE TO ADJUST SKEW CINPUT VALUE TO ADJUST SKEW MINPUT VALUE TO ADJUST SKEW Y

Y OFFSET (MAIN SCAN REG.)M OFFSET (MAIN SCAN REG.)C OFFSET (MAIN SCAN REG.)


SP 5993 026

JUPITER R

TONER SUPPLYSP 3911 Vt DISPLAYSP 3921 CONSUMES OLD TONER IN DEV UNIT & REFILLS WITH NEW TONERSP 3126 002 FORCED AUTO TONER DENSITY ADJUSTMENT

SP 2920 001 TO 'DISABLE'SP 2109 002 1200 dpi VALUESSP 2109 003SP 2920 001 TO 'ENABLE'

Vcnt(ITS CORRECTED FOR HUMIDITY & TOTAL NUMBER OF PRINTS)

TRANSFER BELT

SC 385 Vsg NOT 4.0V +/- 0.5VSP 3107

LED CURRENT SHOULD BE LESS THAN 200

(THICK)

MAIN SCAN COLOUR SHIFT & JITTERSP 5995 020 DISABLE TRANSFER BELT ENCODER

(UNTIL REPLACEMENT AVAILABLE)

COLOUR SHIFT ON LAST 100mm (A3) 160gm CARD THROUGH BYPASS, ADJUST:SP 1004 007 FUSING ROLLER SPEED

DRUM GEAR PHASE INITIALISATION ( 1 = 'ENABLE')

LASER BEAM PITCH ADJUSTMENT (STEPS)

600 dpi VALUES (ADJUST IF 'DOUBLE IMAGING' IN B/W MODE ONLY)

CONTROL VOLTAGE FOR TD SENSOR - ADJUSTED AT DEV INITIALISATION

TX BELT SERIAL NUMBER TO FRONT FRAME SIDETX UNIT TENSION ROLLER SPACER IS FITTED TO THE FRONT FRAME SIDE

JAM CODE 014 / 065 = BROWN INVERTER MYLAR BENT (BEHIND METAL GUIDE)JAM CODE 063 = FUSER FLIP GATE STIFF (NOT RETURNING)JAM CODE 012 = FUSER FLIP GATE SPRING DISLOCATED

Vsg DISPLAY (FRONT / CENTRE / REAR ID SENSOR BARE DRUM READINGS)

G348 4682 = BROWN INVERTER UNIT MYLAR

TO TURN OFF AOF (AUTO OFF MODE) - IF SC542KEY OPERATOR TOOLS, PAGE 2, AOF (SET TO 'OFF')


CATTLEYA R

SP 3126 FORCED PROCESS CONTROL

SP 3007 TD SENSOR OUTPUT DISPLAYSP 3103 Vsp DISPLAYSP 3107 Vsg DISPLAY

TO UNDERTONE

SP 2208 009THEN:SP 2208 005 FIXED SUPPLY MODESP 2208 006 (NO TONER IS ADDED -SP 2208 007SP2208 008THEN SKY SHOTS UNTIL:SP 3007 CHECK TD SENSOR OUTPUT IS OKTHEN:SP 3126 FORCED PROCESS CONTROL - RESULT OKTHEN RETURN:SP 2208 009 FUZZYSP 2208 005SP 2208 006SP 2208 007SP 2208 008

LILACAFICIO 4006 AUTO COLOUR CALIBRATION

USER TOOLS KEY

AUTO COLOUR CALIBRATION

SET TO ' 0 '

TO ' 0 ' KTO ' 0 ' CTO ' 0 ' M SELECT ' 0 ' ONLY FOR DEV'S REQ'D)TO ' 0 ' Y

TO ' 2 'TO ' 5 'TO ' 5 'TO ' 5 'TO ' 5 '


ATHENA / APOLLON R

SP 5618 COLOUR MODE DISPLAY

SP 3902 NEW UNIT REPLACE: PCU, DEV, WASTE HOPPER ETC.SP 3014 DISPLAYS DEVELOPER INITIALISATION RESULTS

PROCESS CONTROLSP 3041 001SP 3011 001 TO EXECUTE FORCED PROCESS CONTROLSP 3012 001 CHECK RESULTS GOOD RESULT = 11111111

COLOUR RESULTS DISPLAYED AS: Y C M K

FORCED LINE POSITION ADJUSTMENTSP 2111 003 FORCED LINE POSITION 'C' RUN 1stSP 2111 001 FORCED LINE POSITION 'A' RUN 2ndSP 2194 010 ~ 12 CHECK RESULTS GOOD RESULT = 1

SP 2109

SP 3321 010 FORCED Vsg (ID SENSORS) CALIBRATIONSP 3325 001 VIEW RESULT GOOD RESULT = 1111111

(DURING PROCESS CONTROL, Vtref CORRECTION IS ALWAYS APPLIED TO Vtref VALUE AT DEVELOPER INITIALISATION, NOT THE CURRENT Vtref VALUE)

MPC 4500 PM LIFE IMAGE DEFECTSYMCK DEVELOPER 160K (CIRCUMFERENCES)YMCK DRUM 80K DRUM: 125.3mmTX BELT BLADE ASSY 160K CHARGE ROLLER: 39.3mmPTR 240K DEV ROLLER: 56.5mmTX BELT ASSY 320KFUSER 160K (ATHENA & APOLLON SHARE SAME DEV/DRUM UNITS)

SP 5051

ADF (DF 3010) JAM CODE 053 = CLEAN SENSOR SLOTS (X2) AFTER FEED BELT

DF 3010 MAIN PWB

SP 3045 ENABLES / DISABLES TONER ALERT DISPLAY

PAPER TRAY SETTING:NORMAL 60 ~ 81gMIDDLE THICK 82 ~ 105gmTHICK 1 106 ~ 169gmTHICK 2 170 ~ 219gmTHICK 3 220 ~

(AFFECTIVE FOR POSTSCRIPT ONLY)

0' = SINGLE COLOUR MODE ENABLE, (POWER OFF/ON)

GOOD RESULT = 1111 (YCMK)

SHOULD BE SET TO 'CONTROL' (ON)

NO.14 = 1 DOT TRIMMING PATTERNNO.23 = SOLID

AFTER CLEANING ID SENSORS:

(ORDER = FRONT - K - C - CENTRE - M - Y - REAR)

SP 3222 005 ~ 008 DISPLAYS Vtref AT DEVELOPER INITIALISATION

'INDEPENDENT SUPPLIER TONER FITTED' MESSAGETONER REFILL DETECTION TO 'OFF'

NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE)

253gm (BYPASS ONLY)

TONER LIMIT (PRINTER SP)


SP1106 ADJUSTS THE MAXIMUM TONER AMOUNT FOR PHOTO IMAGE

R

ADD TONER' MESSAGE, CHECK:SP 3101 022 K DELTA vt SUM SHOULD BE '0' SP 3101 023 M DELTA vt SUM (SHOWS 12 -13v WHENSP 3101 024 C DELTA vt SUM ADD TONER MESSAGE ISSP 3101 025 Y DELTA vt SUM DISPLAYED)

SP 3901 001 NEW PCU DETECT SP 3902 001~012 MANUAL NEW UNIT SET

SP 3201 001 Vt DISPLAYSP 3222 001SP 3015 001 FORCED TONER SUPPLYSP 3011 002 AUTO TONER DENSITY ADJUST

SP 3902 017 WHEN TONER COLLECTION BOTTLE IS EMPTIED

SP 1902 DRUM PHASE ADJUSTMENTIF IT 'FAILS' DO:SP 2111 LINE POSITION ADJUSTMENTTHEN RE-EXECUTE DRUM PHASE ADJUSTMENT

IH COIL CONNECTIONS (MPC 4000)

Expect Mains AC voltage at both pins.

Connect to the IH Coil. Unplug and check continuity OK.

SC Reset SP 5810 - execute - turn off/on

Serial Number SP 5811

Jam/SC Clear SP 7807

NV RAMTo Card SP 5824From Card SP5825

HDDInstall Stamp Data SP 5853

Address BookTo Card SP 5846-051From Card SP 5846-052

DEVELOPMENT (DEFAULT: 260)

(SHOULD BE '1')(SHOULD BE '0')

Vtref (CURRENT) DISPLAY

CN 982 (BLACK 2 PIN CONNECTOR) ON IH INVERTOR PWB

This connects to the IH Coil Thermostat. Unplug and check continuity OK. (SC 582 if O/C)

L-OUT (RED) & L-IN (WHITE) CONNECTORS ON IH INVERTOR PWB.


MPW 2400 / 3600 R

Vsg 4.00MCU Vsp 0.40 (1/10th of Vsg)DIP SW 1CONTROLLER DRUM CIRCUMFERENCE: 251.4mmDIP SW 1

(DEFAULTS FOR EUROPE)

If the average copy volume is high ( 2.5km/month or more ), SP2201 004 should be switched toHIGH DUTY MODE to prevent toner scattering:

DEFAULTS:SP 2201 002SP 2201 003 -460vSP 2201 004 SELECTS LOW OR HIGH DUTY MODE LOW DUTY MODE

SP 2803 FORCED CORONA CLEANING (AF 240W)

AF 240W

DIP SWITCH SETTINGS:

BIT 2 TO 'ON'

BIT 1 TO 'ON'BIT 8 TO 'ON'

DEV BIAS FOR ID SENSOR PATTERN (LOW DUTY MODE) -390vDEV BIAS FOR ID SENSOR PATTERN (HIGH DUTY MODE)


PERIPHERALS R

SR 3000 (B793) FINISHER

OPTIONAL PUNCH UNIT

SR 841 (100 SHEET) STAPLE FINISHER = FINISHER 3000B

SR 5000 FINISHER= VICTORIA - E

BK 5010 BOOKLET MAKERTR 5010 TRIMMERBF 5010

BK 5010 PLOCKMATIC BOOKLET MAKER

ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET.OR:

JAMS / SKEWING AT ENTRANCE WITH 16+ SHEETS IN BOOKLETREMOVE EXIT GUIDE LINK ARM:

EEPROM PART NO. = VR34 0026EEPROM EXTRACTOR = VRC1 1186

(RESETS WHEN HOPPER REMOVED & REFITTED)

DEFAULT DIP SWITCH 600 SETTINGS:SW1 = ON, ALL OTHERS OFF

BOOKFOLDER (SQUARE FOLD)

SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON.EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON.STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON'

"OIL CLINCHERS" ALERT MESSAGE

TURN 'OF'F & 'ON' HOLDING TWO CENTRE BUTTONS, OK

GBC III:

GBC III COUNTS 4000 PUNCHED PAGESBEFORE 'CHIP TRAY FULL' IS INDICATED


PERIPHERALS R

DF 3010 DOCUMENT FEEDER

MAIN PWB:

STAPLE COMPILER SIDE JOGGER ADJUSTSP 6211

LEADING EDGE STOPPER ADJ.SP 6214 TOP FENCE POSITION ADJ.

NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE)

SR 5020 (D434) (WHEN ATTACHED TO PRO 1357EX)

END BIND JOGGER ADJ. ( MINUS VALUE = MORE 'JOG')


SERVICE PROGRAM MODE & DATA ENTRY R

COPY SP(Shown in BOLD italic characters in the Service Manual)

FACTORY - (MFP): - (PRINTER):

NVRAM DATA: H.D.D. ADDRESS BOOK DIRECTORY:SP 5824 UPLOAD TO SD CARD SP 5846 051SP 5825 RESTORE FROM SD CARD SP 5846 052SP 5801 NVRAM ALL CLEAR SP 5832 001 FORMAT HDD

SP 5853 DOWNLOAD STAMP DATA

SP 5801 011

TO INPUT SERIAL NUMBER:

ENTER FACTORY MODE ENTER FACTORY MODESP 5807 001 SP 5811

SP 5045 001 SP 5104 A3 DOUBLE COUNT

SP 5907 TO ENTER PLUG & PLAY NAME (AS SHOWN ON SMC SHEET HEADER)

DIAGNOSE:SP 7810

TURN ON

PRESS 123

THEN PRESS # AND SYSTEM SETTINGS TOGETHER

OR COPIER / DOCUMENT SERVER SETTINGS TOGETHER

OR SCANNER SETTINGS TOGETHER

TO TURN OFF DATA OVERWRITE SECURITY UNIT

(WITH DOS SD CARD INSTALLED)

USER TOOLSSYSTEM SETTINGSADMIN TOOLSAUTO ERASE MEMORY

SPECIAL SP MODE: Press keys - C107C then (soft key) & # button

YELLOW C then 143 then RED C then RED C and holdSP MODE: Switch ON with JOB RESET and DOWN keys pressed

C 1993 C (5 times) DIAGNOSTIC MODE

DOWNLOAD TO SD CARDRESTORE FROM SD CARD

NCS (RESETS NIB TO DEFAULT SETTINGS)

DESTINATION AREA SET (INPUT IF NEW NVRAM & NO BACKUP)

SET TO AREA 3 (UK)

0 ~ DEVELOPMENTS1 ~ PRINTS (PAGE COUNTER)

1 = DOUBLE0 = NORMAL (DEFAULT)

KEY OPERATOR CODE CLEAR (BELLINI)ACCESS CODE CLEAR (PRESS '#' TO CLEAR) HOLD # & * THEN

USER MODE CLEAR:

SET TO 'OFF'


SP 5878 001 TO INSTALL


TO ACCESS PRINTER SP MODE:ONLINE' & 'ESCAPE' TOGETHER, THEN TURN ONOR:HOLD UP & DOWN ARROWS FOR 5 SEC'S THEN PRESS ENTER



HOLD UP / DOWN ARROWS FOR 5SEC'S, THEN PRESS THE ESCAPE KEY

Screen Calibration

Yellow (Cancell) then 1993 Orange (Clear/Stop)

Diagnostic ModeYellow (Cancell) 107 Orange (Clear/Stop) 5 TimesTurn on whilst holding #*

SPECIAL SP MODE ENTRY (PRINTERS):


R

'WASTE INK B' = 'FLUSHING UNIT'

TO CLEAR FRONT INK COLLECTION BOTTLE:SP 2505 001OR:SP 2200 001

ALWAYS CLEAR REAR INK COLLECTION BOTTLE COUNTER WITH:SP 7804 005

BCU REPLACEMENT:COPY NVRAM DATA TO SD CARD BEFORE REMOVING OLD BCU(NVRAM IS SOLDERED ONTO BOARD AND CANNOT BE TRANSFERRED)

TO SET COUNTRY CODE & SERIAL NUMBER: (USE FACTORY MODE)SP 5807 001 SET TO 2 (EU)

SP 5811 001 TO INPUT SERIAL NUMBER

PEGASUS (MPC 1500SP)


JAM CODES

149 220 / 270 DUPLEX COVER-GATE BROKEN ON INTERCHANGE UNIT(PART NO. B416 4582)

161 220 / 270 (SR 720) EXIT TRANSPARENT MYLAR TOO HIGH163 (STATIC BUILDS UP & CAUSES JAMS)

121 2018 SET SP 1103 TO "1" (DISABLES CONTACT / RELEASE MECH. FOR FUSER~ ROLLERS ROTATE ALL THE TIME)

62 2022 (NO BRIDGE UNIT) STIFF IDLE ROLLER ON VERT. TRANSPT.14 2022 (CENTRE TRAY) STIFF IDLE ROLLER ON VERT. TRANSPT.13 2022 (FINISHER) STIFF IDLE ROLLER ON VERT. TRANSPT.


STIFF IDLE ROLLER ON VERT. TRANSPT.STIFF IDLE ROLLER ON VERT. TRANSPT.STIFF IDLE ROLLER ON VERT. TRANSPT.

fault finding

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