factory automation new innovations in simatic hmi/ipc · simatic ipc627 und ipc677 –next...

Factory AutomationNew Innovations in SIMATIC HMI/IPC

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Unrestricted © Siemens 2020 All rights reserved

Digital Industries - Factory Automation

• SIMATIC HMI – WinCC Unified

• SIMATIC IPC

• SIMATIC WinCC

• Siemens Industrial Edge

• Mindsphere Apps

Agenda



is changing…

Increase of

production data

The amount of data generated

annually will increase by five times

until 2025. (175 Zettabyte)

Increasing number of devices

and systems to connect

Gartner IT forecasts that the

number of IoT devices will reach

25 billion by 2021

Upcoming user

interaction scenarios

Expected sales of virtual reality

equipment by 2022: 26.7 million

devices (0.8 million in 2018)



Web Technology

Device independency

On PremiseCloud Connectivity

Data Backbone

Scalability Collaboration

HTML5

SVG

One Engineering

Digitalization

Plant Intelligence

UsabilityIT-Integration Connectivity

Object orientation

Edge computing

Everywhere Access

Manufacturing IT

Openness

Engineering Automation

you have to deal with…

These topics define the requirements for the HMI systems of the next decade.



WinCC Unified

in TIA Portal

• One Engineering

• Unified Comfort Panels

• WinCC Unified PC

• Collaboration

Scalability

• On Premise

• Unified @Cloud

• Unified @Edge

• MindSphere Apps

Everywhere

• Basis for Digitalization

• Plant Intelligence

• Integration Platform

for everything

north of the PLC

• Openness

Integration

• Native Web Tech-

nologyHTML5, SVG,

JavaScript

• Device independent

• Object oriented –

HMI

Technology

with the new WinCC Unified system!



to cover all use cases

WinCC

UnifiedPanel PC Apps AR

WinCC Unified is fit for today's HMI and SCADA applications, but also ready for future

scenarios in the digitization context (e.g. Augmented Reality or Edge technologies).



For all use cases - from machine operation to the integration of IT systems into the automation

Feature / Function Benefit

• Consistency in engineering and

runtime

• One HMI software for all applications

• Scalable and fully integrated range of

functions from machine level to

SCADA

• Expandable with several options

• Native web technology

(SVG / JavaScript / HTML5)

• New controls for consistent usability

• Create HMI screens and use them in

all resolutions without loss of quality

• 24/7 access via web – zero client

installation

• Access from any device with modern

web browser

• TIA Portal Openness for WinCC

Unified in Engineering

• WinCC Unified Openness during

runtime operation

• Create a HMI project quickly with

reduced engineering effort

• Read and write access to process

data during production

• Integration of own web controls and

dynamic SVG files

SIMATIC WinCC Unified

The unified HMI system in TIA Portal

NEW



SIMATIC WinCC Unified System V16 –

Overview

Unified Comfort Panels, PC

Platform


in TIA Portal V16

Software

Common engineering

for all platforms



SIMATIC HMI Unified Comfort Panels

Seeing what matters- in a brilliant way

New generation High-End Operator Panels from 7 to 22 Inch


• Durable glass front with

capacitive multitouch technology

• Maximum usability through

enhanced legibility and brilliant

colors

• Expand the standard functionality

with apps

• Implement project-specific

requirements easily

• Significantly increased hardware

performance and system limits

• Implement applications with a

larger quantity structure

• Protected operating system and

encrypted communication

technologies

• High level of IT security to protect

the system against cyber attacks

• Visualization powered by


• Latest technology for today's and

tomorrow's requirements to HMI

systems

NEW



SIMATIC WinCC Unified –

Highlights

Scalability from panel

to control centerOne common software platform

for all devices

Technological hierarchy for

object oriented engineeringDefine plant assets once and reuse

them by instances

Easy collaboration of

WinCC Unified systemsSetup of distributed configurations.

Predefined as well as on the fly

access

Calendar and

Performance Insight OptionManage working times and get

production insights based on

individual KPI calculation

Use WinCC Unified as

Integration PlatformIntegrate IT-Tools into one user

interface and exchange data via

interfaces

Advanced scripting based

on JavaScriptPowerful and platform independent

scripting language

</>

Automate engineering tasks

with TIA Portal Openness Create, validate and reuse WinCC

Unified components automatically

Modern User Interface

based on web technologiesFlexible access with any

modern web browser




• SIMATIC IPC

• SIMATIC WinCC


• Mindsphere Apps

Agenda



The intelligent gateway and data collector for industrial IoT applications


• Multiplied computing power

• TI ARM SoC, 64 Bit Processor

• High-performance data compression,

implementation of different communication

protocols

• SIMATIC Industrial OS preinstalled

(Full managed Debian-based

Linux, 64Bit)

• Use of existing advantages such as freely

available packages, simple update concept,

etc.

• Reduced development and maintenance

costs

• Professional and "usual" SIMATIC Support

• Graphic Interface

• 2 full USB interfaces

• Arduino shield compatibility

• Internal memory eMMc, with SD

card expandable

• Visualization of the data streams

• Easy and multiple connection options

• Direct connection to actuators and sensors -

no changes to the existing system

• Faster system startup

• Remote Edge functionality

preinstalled

• Easy integration into Edge solutions

• Programming of data preprocessing in high-

level programming languages such as Java

SIMATIC IOT2050

The successor of the IOT2040

NEW



SIMATIC IPC127E

The ultracompact industrial PC as High-Performance Gateway

SIMATIC IPC127E


• Ultra compact housing (0.3l) with

various mounting options

• Minimum space requirement

• Easy integration into new and

existing plants

• Optimum power / volume ratio: 4

Core-Atom-Processor, 4 GB

RAM, 128 GB SSD)

• High-performance data collection

and processing

• Visualization e.g. WinCC RT

Advanced

• Up to 3 LAN- and 4 interfaces

• Maximum connectivity for control

level, field level and service

• Optionally with

- Industrial OS (Managed

Debian-based Linux, 64Bit)

- Windows10

• Use of existing advantages such

as freely available packages,

simple update concept, etc.

• Reduced development and

maintenance costs

• Professional and "usual" SIMATIC

Support

Seite 17



SIMATIC IPC527G

High Performance and expandability at an attractive Price

SIMATIC IPC527G


• High performance and

expandability

• Wide range of applications also

for high performance

requirements

• Support of existing systems

• Simple extension of existing

plants

• Flexible und space saving

mounting

• Installation in all application

cases

• SIMATIC Quality & Support

• Maximum Data- and System

availability in the control cabinet

Seite 18

Wall mountingBook mounting

Table mounting

NEW



SIMATIC IPC627 und IPC677 – Next Generation „E“

Maximum performance and more flexibility in industrial environment

High-End SIMATIC IPC627E and IPC677E Box- and Panel-PC


• Latest technology with maximum

performance (8th Gen. Intel

Processors, 64GB RAM, NVMe

SSD, USB 3.1 Gen. 2, USB

Type-C)

• Maximum productivity even for

the most demanding applications

• Maximum expandability (3x

Graphic interface, 3x LAN, 6x

USB and up to 5x PCI(e))

• Flexible integration in new and

existing applications

• Panel-PC with 19“, 22“ or 24“

Multitouch glass front

• Control, visualize, and Windows

applications on one device

• Device concept for highest

industrial demands up to 10

years available.

• Maximum data and system

availability in the control cabinet

or directly at the machine



Cost-effective visualization / HMI


• Display sizes 12” / 15” / 19” /

22’’

• Power supply: 24 V DC

• DisplayPort + VGA

• Easy integration into existing and

new plant concepts

• Designed for 24/7 operation

• Run in Test

• Certificates for worldwide use

• Industrial quality for reliable use

• Attractive Price

• Cost-effective implementation of

applications in an industrial

environment

• Variants available directly from

stock

• Fast delivery

SIMATIC Basic IFP

Industrial-PC Technology at an attractive Price

NEW



Compiled and tested for and on SIMATIC Hardware


• Debian 9 based (Long Term Support

Kernel)

• Real time / small Footprint

• Investment security through long-term

support

• Can also be used on small systems with

little memory

• Quick and easy installation

• Installation of additional components

(e.g. Gnome Desktop-Environment)

already prepared

• Usable immediately on SIMATIC IPC

• Simple integration of existing

functionalities

• Simple integration of SIMATIC

products/features

• Optimal scalability and reusability, as

only one image for all SIMATIC IPC

• Optimal scalability and reusability

• Reduced development and maintenance

costs

• Cross-platform reuse of existing

applications

• Free available packages, simple

update concept, etc.

• Same product support as other

SIMATIC Products

• Reduced effort through the use of

standard update mechanisms

• Professional and "usual" SIMATIC

support

SIMATIC Industrial OS

for SIMATIC Products in an industrial environment

NEW




• SIMATIC IPC

• SIMATIC WinCC


• Mindsphere Apps

Agenda



SCADA System SIMATIC WinCC V7

The scalable and open SCADA system

SIMATIC WinCC V7.5 SP1


• Integrated Cloud connectivity to

MindSphere using the standardized

MQTT protocol

• Standard gateway for Smart Data

when working with Cloud solutions

• Connectivity to the S7-1500 R/H PLCs

• Expanding of the application range to

plants where highest availability is

required

• Enhanced browsing and configuration

of complex data structures in the OPC

UA Channel

• More efficient and faster configuration

of the OPC UA Channel and thereby

saving time and costs

• Enhanced functionality in WebUX

including the support of faceplates

• Extended applications for WebUX and

therefore flexible access to plant

information

• Simulation of external tags

(Virtual Commissioning)

• Simulation and tests detect errors early

so that the on-site commissioning is

much faster and more risk-free

• Adaption to the newest Microsoft

operating systems to ensure the

compatibility of WinCC

• Long-term investment protection for

existing installations and for future

enlargements of the plants



SCADA System SIMATIC WinCC OA

Scalable and open SCADA System

SIMATIC WinCC OA V3.17

DI FA AS ETMSeite 24

Feature Benefits

• Next Gen Archiver

- Flexible and open data base fitting from embedded

services up to cloud-based supporting time series as

well as enabling SQL-like queries

• Multitouch support for ULC UX - Support of multitouch for web user interface, also on

mobiles

• Ctrl++ Enhancements

- Improvements in direction of object oriented

programming, known features of C++ now also

available in CTRL++

• Node-Red Integration

- Introduction of a maker framework

providing a lot of useful ready to use functionalities for

data exchange

- Visual, web-based editor enables fast and easy

creation of workflows via Drag&Drop

• Security enhancements

- Enhancements regarding Account management as

well as Security by Default and preparation for

certification of IEC 61443 4-2

• Adaption to latest QT technologies - Upgrade to QT 5.12 and switch to QT Web engine

allowing enhanced feature set

• Support of SIEMENS Industrial OS - SIEMENS Industrial Linux – the future of OS in

industry - will be fully supported



SIMATIC Energy Suite

Energy management – integrated in the automation

Active load management

Seite 25


• PLC-based load management for

consumers, producers and

storages

• Balanced load distribution

through individual switching

on/off of consumers, producers

and storages

• Prefabricated load management

library with prediction algorithm

• Automatic generation of the load

management program

• Everything from a single source

for engineering and visualization

• Ready to use load management

• Automatic generation for

visualization with SiVArc

• Significant reduction of

engineering effort



SIMATIC Energy Manager

Company-wide energy analysis

Certified energy management system for industry

Seite 26


• Power Monitoring

• Detailed energy analysis based

on 1 s data

• Enhancement of web engineering

• Reduced engineering effort

• System diagnosis in web

• Fast error analysis

• Enhancement of communication

interface:

• OPC UA Server

• Desigo CC

• Integration of data from different

sources for further analysis




• SIMATIC IPC

• SIMATIC WinCC


• Mindsphere Apps

Agenda



Innovation Siemens Industrial Edge:

Edge Ecosystem growth with further apps & devices



• Combines the advantages of a cloud

with the strengths of a local solution

and allows different concepts of data

storage and processing:

local, cloud based and hybrid

• Availability of On-Premise Edge

Management System

• Manage, update and operate fleets of

Edge devices efficiently on-premise

and globally distribute your software

(apps) to them.

• Further Apps growing in the

ecosystem

• Additionally to use Edge Computing

benefits from a platform, many

available apps create value

• Further Devices such as IPC, Comfort

Panels are in development or already

released

• Fully integrated Edge Computing in

automation enables seamless data

exchange and fast decisions in real-

time

Siemens Industrial Edge

NEW



Innovation Siemens Industrial Edge:

Industrial Edge System Apps and SIMATIC Edge Apps


• New Edge Apps such as

SIMATC LiveTwin or SIMATIC

SmartAssistanceForMachines (SAM),

• Decrease plant commissioning time

by integrating the digital twin (e.g. with

MATLAB) on Edge

• System Edge Apps for Field

Connectivity (S7 and OPC UA Client)

• Easily exchange data with field

devices in order to analyze it - Without

additional development effort

• System Edge Apps for Cloud

Connectivity (MQTT)

• Realize IoT Gateway / Edge usecases

with integrated Edge to Cloud

connectivity to exchange data

• Easy Data Extractor Edge App allows

to extract data from field devices and

store it on Edge Devices

• Enable AI workflows by having

machine data collected in an easy

way

NEW

Industrial Edge Apps



Innovation: Advanced Controller SIMATIC S7-1500 &

Unified Comfort Panel Edge Enabled


• TM MFP, based on SIMATIC Industrial

OS

• TM MFP is the Edge device for

SIMATIC S7-1500 (Edge runtime

prepared for Siemens Industrial Edge

ecosystem)

• Connects to central S7-1500

backplane bus

• Combines the advantages of a cloud

with the strengths of a local solution

and allows different concepts of data

storage: local, cloud based and hybrid

• Usage in central rack, scalable for all

CPUs from 1511 to 1518

• Performante communication with CPU

• 2x USB Typ C

• 2x PROFINET/Ethernet Interfaces

• Manifold interfaces

• 2 independent IP addresses

• New WinCC Unified Comfort Panels

enabled with Siemens Industrial Edge

functionality

• Integrate Edge to realize data

processing and analytics task fully

embedded into HMIs

SIMATIC S7-1500 Edge Enabled

Unified Comfort Panel Edge Enabled

NEW

NEW




• SIMATIC IPC

• SIMATIC WinCC


• Mindsphere Apps

Agenda



SIMATIC Notifier MindSphere App

Receive alarm messages to react on machine downtimes

The tool to stay tuned via push notifications


• Definition of alarm thresholds

from different sources in

MindSphere for the creation and

distribution of notifications

• Central acquisition of messages

from different systems and data

sources, worldwide

• Active notification when threshold

value is exceeded on mobile

devices (with apps)

• Location-independent access to

notifications

• Definition of users with different

views

• Targeted user alarms, e.g. to

service technicians during

machine downtime



SIMATIC Performance Insight MindSphere App

Increasing machine transparency - worldwide

The tool to increase productivity for any machine / line / plant


• Define, calculate and visualize

KPIs from different sources

• Worldwide access to machine /

plant data

• Define alarm thresholds

• Increase machine and plant

transparency to identify

optimization potential

• User-dependent cockpit view -

everything at a glance

• Faster and customized insights

into the performance of machines

and systems



business

The maintenance tool for machine builders


• KPIs calculation (e.g.

performance, availability)

• Easy overview about the

production state of the machine

• Graphical representation of

service intervals of machine

components

• Basis for the optimization of

worldwide service activities

• Different display of specified

alarms as required

• Entry into the root cause analysis

of the machine for the

optimization of the machine

• IIOT Starter Package (IOT Value

Plan, Machine Monitor, Notifier

Apps and Training)

• Easy entry into MindSphere and

price advantage over single

product



SIMATIC Energy Manager MindSphere App

Company-wide energy analysis in the cloud

Energy transparency in the cloud

Seite 35


• Flexible KPI-Definition

• Simple engineering of the KPIs

• User-specific dashboard

• Quick KPI overview on demand

• Standardized data from different

sources

• Transparency of energy costs

from the machine level to

worldwide locations

• Only a few clicks for media

analysis

• Intuitive Engineering

factory automation new innovations in simatic hmi/ipc · simatic ipc627 und ipc677 –next...

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