ICI SODA ASH

WEIGHTTHK.CALC. ( ASME SEC. VIII DIV-1)SHELLPLATE( DISK )PRESSURE1690PsiID9,000.0mmOD300mmFt0DIAMETER2,200mmTHK5.0mmTHK10mmInch13RADIUS1,100mmL(T/T)7,200.0mmQTY1Nos.Inch15/16ALL. STRESS1,870PsiL(S/S)7,200.0mmW T.5.55Kgs.mm354.01J.EFFICIENCY1.00%OD9,010.0mmT WT.5.55Kgs.CORR.ALL3.0mmB.D(Dsh+h)11,007.8mmPLATEPRESS. ConversionTHK calc-shell2177.65mmshell circum.28,290THK10mm44PSI3THK CODE2177.65mmWT. (1-Dsh)3,735.4Kgs.W40mm92Kg / cm21,308THK corr. allow.2180.65mmWT. (2-Dsh)7,470.7Kgs.L14,200mm15.0BAR218THK adapted2,181mmWT.Sh.(S/S)7,994.8Kgs.QTY3Nos.2,117PSI146.0THK calc-headsl1216.76mmTOTAL WT.15,465.5Kgs.W T.(Kgs)44.59Kgs.THK CODE1216.76mmTUBET W.(Kgs)133.76Kgs.THK corr. allow.1219.76OD135.00THK adapted1,220THK2.11O.D6,562ID130.78RADIOGRAPHY2 M,LENGTH8 M,LENGTHO.A LENGTH11,519L6,096VES. DIA3,0006.30.90QTY.851VES. LNGTH5,40072NO. OF PLATESS K I R TWT35,873.09PL.WIDTH150037.818.8NO. OF WELDSID1,350mmPL.LNGTH600018.8LENGTHTHK8mmRINGSKRT REQ.N56.6T.LENGTHL4,500mmOD135.00mmCIRCUM.9,425OD1,366mmTHK10.00mmRADIOGRAPHY (FULL)57METERSWT.SHELL1,206Kgs.ID96mmRADIOGRAPHY (SPOT)6METERSQTY.1Nos.SPOT RADIOGRAPHY: AFTER EVERY 15' FOR ASKIRTS' COMP. RINGWT. / RING0.6Kgs.LENGTH OF 6"ID1,366mmT. WT.0.6CLIPS1.1THK16mmVESSEL SUR. AREA0.56D1,8005,65519OD1,566mmID3,000mmL3,5003,50012WT.58Kgs.TH5mmDIST:300L5,400mmIN/OUT/BOTHINOs.CLIPS220SKIRTS' BASE PLATEB.D3,741mmT.WT.(Kg)37ID1,266mmQTY.=2Nos.THK8mmD.E. AREA =22MFOR CONESDATACalc. FactorsOD1,516mmSHELL AREA =52.00MD (mm) =1000S1 =3141.593WT.34Kgs.T.AREA =74Md (mm) =500S2 =1570.796H (mm) =150h =291.548T.WT.SKIRTWo2000T(mm) =12.7A =1.0301,298Dn3.6OUT PUTR =583.095DIA435Ln10B =5.388THK10Th-n10Length (mm) =505x =252.418ST. FLNG50Do2.5Width (mm) =846r =291.548TOT. H. DISH169Lo15WT (Kgs.)42.6y =-262.814Th-o12THK.CALC. ( BS-1500 CODE)FAC.1.152RING-1RING-2Wn2,304.00OD1,315.00OD431.80THK172THK38.10p =250lb/inBD FOR TORISPHERICAL DISHID951ID951Di =5,000mmID2,580mmQTY.1QTY.1Do =5080mmT13mmWT./ RING874.7WT./ RING(168.6)f ,STRESS =17700lb/inQ0.46RadiansT. WT.874.7T. WT.(168.6)j (J. Eff.) =0.95%R2,580mmHOLES1,826.00c (c.a.) =1.6mmr258mmOD32mmTOTAL WTCALC. THK. =37.45mmSF50mmTHK172mm680THK.+ C.A =39.05mmBD =3,070mmQTY24Nos.THK. ADOPTED =40mmW T.1.07Kgs.T WT.25.66Kgs.tube hole dia1.51838.56under tolerance0.0070.18over tolerance (96 %)0.0030.08over tolerance (4 %)0.010.25shell dia857mm33.74inchbaffle diastance1220mm48.03inchbaffle hole = tube OD +0.03125inch0.79mmtube dia38.10mmbaffle hole38.89mm

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SIZEGAL.5,000LITERS25,000PRESS.1 PASCAL=0.0001PsiFACT.2.64E+02M3 =25.001 KILO PASCAL=0.1450PsiM318.928FT3 =882.75100KILO PASCAL=15PsiM31Ft0PRESS.FACT.2.64E+02Inch1350PSI10Kg / cm2GAL.264Inch15/1620Kg / cm2284PSImm354.015BAR3PSI50,000PSI3,448.3BARVESSEL SIZINGTEMP.CAP3.50TONS40C =104FSP.GR.0.5014,471.000-45F =-43CFILLING RATIO80.07,235.500ATISINTERPOLATIONRTD.CAP.6.94M321,706.50700110GMT.CAP.8.68M3190.50650125192.500689?113.3V =1.28M3h =10ID =0.75Md =6L (T/T) =2.650Mh/d =1.67L/D (RATIO) ? =3.53a =16.16THK =2,181.00mmHEATING SURFACE FOR ST. TUBESWEIGHT OF WATEROD =5.112MTUBE DIA25.40mmVESSEL DIA.9O.A LENGTH7,387mmTHK2.11mmVESSEL LENGTH7.2VOL.(Sh-S/S)1.13M3L9,144mmFAB.WEIGHT15792Vol.(Sh=100mm)0.04M3QTY.355NOs.458.04VOL. (2-Dsh)0.11M3H.SURFACE/TUBE0.730M190.85VOL. (TOTAL)1.28M3TOTAL H. SURFACE259.0MDIA3.00TOTAL H. SURFACE2,786.7Ft648.896L5.40TOTAL H. SURFACE401,290.0in648,896VOL38.17DISH HEAD664,688KgsVOL38.17ID1,118DIA3.00DEPTH280OPERATING WEIGHTL5.40ST-FLG46THK1415 % OULUGE OF FULL OF WATER99,703.19KgsWEIGHT CALCS. % WISE.O/A HEIGHT340TONS1.00ID836.0OPERATING WEIGHT564,984.77KgsKGs.1000.00L(T/T)1,000.0L(S/S)1,000.0DETAILS%WTs.CIRCUM2,626SHELL47.0470D.END15.0150PL - W1,500.0S.PLATES-15.050PL - L6,000.0NUT BOLTS5.0501.75COURSESFITTINGS2.0200.44LENGTHSSUPPORTS0- 0(0.75)NOZZLES10.0100- 01.00FLANGES16.0160- 02.00100.01000DISH DIA836.00.00QTY2VESSEL SIZINGP , DESIGN PRESSURE385V =18.00M3C, CORR. ALLOWANCE0.1181D =1.83MS, STRESS20000L (T/T) =6.243ME, J.EFFICIENCY1L/D (RATIO) ? =3.41F ?0.163TANK SIZINGVOLUME =8.00M3L/D (RATIO) ? =2DIA =1.72MLENGTH =3.44M

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BOLTSSTANDARD STUD BOLTS WITH TWO NUTSFLANGE SIZENo. OF BOLTSIZE OF BOLTS# 150No. OF BOLTSIZE OF BOLTS# 300No. OF BOLTSIZE OF BOLTS# 600NPSD X L (INCH)WEIGHT (Kgs.)D X L (INCH)WEIGHT (Kgs.)D X L (INCH)WEIGHT (Kgs.)1/2"41/2 X 2.250.5841/2 X 2.50.6541/2 X 30.653/4"41/2 X 2.50.6045/8 X 31.1645/8 X 3.51.161"41/2 X 2.50.6545/8 X 31.2145/8 X 3.51.161 1/4"41/2 X 2.750.6545/8 X 3.251.2145/8 X 3.751.261 1/2"41/2 X 2.750.6843/4 X 3.51.5443/4 X 4.251.602"45/8 X 3.251.2185/8 X 3.52.6285/8 X 4.252.622 1/2"45/8 X 3.51.3183/4 X 43.3283/4 X 4.753.553"45/8 X 3.51.3183/4 X 4.253.5583/4 X 53.673 1/2"85/8 X 3.52.6283/4 X 4.253.5587/8 X 5.56.854"85/8 X 3.52.6283/4 X 4.53.6787/8 X 5.757.035"83/4 X 3.753.3283/4 X 4.753.7981 X 6.59.816"83/4 X 43.32123/4 X 4.755.87121 X 6.7514.728"83/4 X 4.253.56127/8 X 5.510.82121-1/8 X 7.524.6210"127/8 X 4.59.75161 X 6.2520.51161-1/4 X 8.535.3912"127/8 X 4.7510.02161-1/8 X 6.7531.55201-1/4 X 8.7545.8314"121 X 5.2513.39201-1/8 X 741.04201-3/8 X 9.2552.7516"161 X 5.2517.85201-1/4 X 7.542.63201-1/2 X 1070.3918"161-1/8 X 5.7528.99241-1/4 X 7.7551.16201-5/8 X 10.75104.5420"201-1/8 X 6.2537.84241-1/4 X 853.08241-5/8 X 11.25128.8624"201-1/4 X 6.7539.44241-1/2 X 981.85241-7/8 X 13146.07

&LPrep.By KUH&CPage &P&RDate:&D

PIPETHUMB RULES FOR PIPINGDATADIA4INCHESTHK.0.25INCHESW16.00Tons / KmW10.01Lbs / FtS14.00FeetPIPE SIZE CALCULATIONSQ=AVID - PIPE18.81mmQ(FLOWRATE)50M^3/HrA=Q/VV (VELOCITY)10M/secV (VELOCITY)10M/secd=Q*4/Pi*VQ(FLOWRATE)10.0M^3/HrD(DIA)42.05mmd = (Q*4/Pi*V)^1/2D(DIA)1.66"H1688.7H1=90H2639.14H2=30DELTA H49.56EMTD=94ms20250Q1,003,590AS, Q= mw x (H1- H2)mw =Q / (H1-H2)H1-H2 =60mw =16,727Q1,003,590SCHEDULE NO. =1000 x Ps / SsOR2000 x t / DmWhere,Ps = internal working pressure1,500PsiSs = allowable stress11,000Psit = pipe wall thk.inDm = pipe mean diameterinDensity of water58.8lb/ft3velocity of pipe (V)6fpsw = flow rate50,000lbsSCHEDULE NO. (calc.) =136SCHEDULE NO. (adp) =160As0.785(Di/12)^2 x Vthen Di =1.77inBy formula Dicalc =2.2*w^0.45*p^-0.313.62in

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SPHERESPHERICAL TANK CALCULATIONSTHK.CALC. ( ASME SEC. VIII, Div. 1 )THK.CALC. ( BS-5500,1976 )PRESSURE56PsiPRESSURE56PsiDIAMETER9,132mmDIAMETER9,140mmRADIUS4,566mmRADIUS4,570mmSTRESS20,000PsiSTRESS20,000PsiJ.EFFICIENCY100.00%J.EFFICIENCY100.00%CORR.ALL3.0mmCORR.ALL3.0mmTHK calculated6.39THK calculated6.40mmTHK corr. allow.9.39mmTHK corr. allow.9.40mmTHK adapted10mmTHK adapted10mmDIA (MEAN)9,142mmDIA (MEAN)9,150mmRADIUS (MEAN)4,571mmRADIUS (MEAN)4,575mmWT. OF SPHERE20,611Kgs.WT. OF SPHERE20,647Kgs.AREA OF SPHERE263MAREA OF SPHERE264MVOLUME OF SPHERE400M3VOLUME OF SPHERE401.1M3DEVELOPMENT OF PIECESCHORD, mmANGLE, ARC, mma =442.205.54442.37Piece No. 1b =1283.216.141287.45c =1998.625.262014.87g =2,873.59d =2518.431.982551.39e =2791.735.562837.02a =442.37CL=2826.536.022873.59LENGTHSg =2826.536.022873.59P. NO. 1f =2,873.59f =2826.536.022873.59P. NO. 2f =2826.536.022873.59P. NO. 3f =2826.536.022873.59P. NO. 4f =2826.536.022873.59P. NO. 51,287.45f =2826.536.022873.59P. NO. 6b =1,287.45RISEb =RISEf =2,873.59P. NO. 1CAP228.96mmP. NO. 2UPPER END10.35mmLOWER END50.25mmP. NO. 3UPPER END50.252014.87LOWER END115.57c =2,014.87P. NO. 4UPPER END115.57c =LOWER END181.86mmP. NO. 5UPPER END181.86mmf =2,873.59LOWER END223.34mmP. NO. 6UPPER END223.34mmCENTRE228.96mm2,551.39= dLOWER END223.34mm2,551.39JOINTSd =NO. OF JOINTS LONGITUDNALLY20NO. OF JOINTS LATITUDINALLY20f =2,873.59e =2,837.02e =2,837.02CL =2873.59DIA=18,2942,873.59= fe =2,837.02RadiographyRadiographyWELD LINEPIECE ARCNO. OFDEVELOPEDMEANLENGTH (mm)PIECESLENGTH (mm)DIA(mm)P.NO.1(line no. 1)442.4208,8472,816.2P.NO.2(line no. 2)1,287.52025,7498,196.2P.NO.3(line no.3)2,014.92040,29712,827.1P.NO.4(line no.4)2,551.42051,02816,242.7P.NO.5(line no,5)2,837.02056,74018,061.0P.NO.5(line no,5)2,837.02056,74018,061.0P.NO.4(line no.4)2,551.42051,02816,242.7P.NO.3(line no.3)2,014.92040,29712,827.1P.NO.2(line no. 2)1,287.52025,7498,196.2P.NO.1(line no. 1)442.4208,8472,816.2365,324RADIOGRAPHY (Meters)RadiographyFULL (100 %)1,285mmNO. OFDEVP.T. DEVP.SPOT (10 %)128PIECESLENGTHLENGTH2045,977.38919,548

Piece No. 5

Piece No. 4

Piece.No. 2

Piece No. 3

Piece No. 6 (Center / Common Piece)

Sheet1SUMMARY945-V31MAT. + FAB. COSTPAINTINGN-MARKSIZEpipe-thkygtctetdNO.CAP.DIALENGTHWT. (TONS)MAT. COSTFAB. COSTT. COSTPAINTING (M2)PAINTING COSTT. COSTG.T. COST(M3)(M)(M)SHELLROOFBTMW.GRDMISC.TOTAL@ 30 Rs/Kg@ 40 Rs/Kg(Rs.)EXT.INT.EXT. (Rs.)INT. (Rs.)(Rs.)(Rs.)A2.08.746.128.656.126.003.00140,00060.014.2275.2188.0137.425.914.5641.019,230,00025,640,00044,870,0007,2008,2003,016,8003,608,0006,624,80051,494,800B150.06.004.205.944.20- 0210,00030.014.2117.059.034.510.510.0231.06,930,0009,240,00016,170,0003,0003,7501,257,0001,650,0002,907,00019,077,000C3.011.137.7911.027.796.003.0034,00020.013.060.024.015.04.65.4109.03,270,0004,360,0007,630,0001,5851,800664,115792,0001,456,1159,086,115D 1~32.08.746.128.656.126.003.00429,00051.014.2207.0153.0104.011.08.0483.014,490,00019,320,00033,810,0005,3006,0002,220,7002,640,0004,860,70038,670,700E2.08.746.128.656.126.003.0051,00012.09.017.010.57.02.03.039.51,185,0001,580,0002,765,0001,200900502,800396,000898,8003,663,80064,00025.09.065.026.016.05.05.8117.83,534,0004,712,0008,246,0001,5851,800664,115792,0001,456,1159,702,115945-V32 AB775,00070.018.2550.0353.0258.048.030.01,239.037,170,00049,560,00086,730,0009,8501,3004,127,150572,0004,699,15091,429,150N-MARKSIZEpipe-thkygtctetdA2.08.746.128.656.126.003.00B150.06.004.205.944.20- 0C1.57.145.007.075.00- 0SUMMARYD1~32.08.746.128.656.126.003.00E1.57.145.007.075.00- 0F2.08.746.128.656.126.003.00MAT. + FAB. COSTPAINTINGNO.CAP.DIALENGTHWT. (TONS)MAT. COSTFAB. COSTT. COSTPAINTING (M2)PAINTING COSTT. COSTG.T. COST945-V40 AB(M3)(M)(M)SHELLROOFBTMW.GRDMISC.TOTAL(Rs/Kg)(Rs/Kg)(Rs.)EXT.INT.EXT. (Rs.)INT. (Rs.)(Rs.)(Rs.)N-MARKSIZEpipe-thkygtctetd140,00060.014.2275.2188.0137.425.914.5641.07,2008,200- 0A2.08.746.128.656.126.003.00210,00030.014.2117.059.034.510.510.0231.03,0003,750- 0C1.57.145.007.075.00- 034,00020.013.060.024.015.04.65.4109.01,5851,800- 0D2.08.746.128.656.126.003.00429,00051.014.2207.0153.0104.011.08.0483.05,3006,000- 0E1.57.145.007.075.00- 051,00012.09.017.010.57.02.03.039.51,200900- 0F2.08.746.128.656.126.003.0064,00025.09.065.026.016.05.05.8117.81,5851,800- 0G1.55.083.565.033.56- 0775,00070.018.2550.0353.0258.048.030.01,239.09,8501,300- 00.5 lpgN-MARKSIZEpipe-thkygtctetdN13.011.107.7811.007.77- 0N2,N3,N52.08.706.098.616.0910.005.00N46.011.007.7010.897.7010.005.00N60.755.603.925.543.9210.005.00N7,N80.57.505.257.425.2510.005.00M116.09.506.659.406.6510.005.00

lpgCapacity100.00Tonsshell54572.21Sp. Gravity0.50Dishends10192.53Filling ratio0.80Manhole ring100Geomatric capacity.248.02M3Flanges & pads1350Diameter4000.00mmNozzle pipes.30Volume in dished ends16.76M3lifting lugs& cleats70Cylindrical volume231.26M3cradles. 516 Gr. 70370Cylindrical length18403mmA2831480Straight portion of dish ends50.00mmPlateform ladder1000Shell length18303mmFasteners100Overall length.20462Corrosion allownce3.00mm69264.74Design pressure260.00psigDesign temperature60.00CMaterialA 516-70Allowable stress20000psiradio graphy100%Required thickness29.204Adopted thickness30.000mm

R.W HEATERRAW WATER HEATERTUBE SHEET THICKNESSFOR DRG. NO. E-51DATA1DESIGN PRESSURE90.0PSIGASKET MEAN DIA12.75INCHESTUBE OD1.25INCHESTUBE PITCH1.57INCHEST =F x G x SQRT ( P )3n x Swhere,T =EFFECTIVE TUBE SHEET THICKNESS?INCHESF =FACTOR = 0.9(ASSUMED FOR FIXED TUBE SHEETDESIGN, REFER TABLE RCB-7.132)0.9G =GASKET MEAN DIA12.75INCHESP =DESIGN PRESSURE90.0PSIS =ALLOWABLE STRESS20,000PSIn =FACTOR =1 - ( 0.907)(FOR TRIANGULAR(TUBE PITCH / TUBE OD)20.43PITCH)T =0.39INCHES9.96MMDATAFOR DRG. NO. TPP-M-9582DESIGN PRESSURE116.0PSIGASKET MEAN DIA33.86INCHESTUBE OD0.75INCHESTUBE PITCH0.85INCHEST =F x G x SQRT ( P )3n x Swhere,T =EFFECTIVE TUBE SHEET THICKNESS?INCHESF =FACTOR = 0.9(ASSUMED FOR FIXED TUBE SHEETDESIGN, REFER TABLE RCB-7.132)0.9G =GASKET MEAN DIA33.86INCHESP =DESIGN PRESSURE116.0PSIS =ALLOWABLE STRESS20,000PSIn =FACTOR =1 - ( 0.907)(FOR TRIANGULAR(TUBE PITCH / TUBE OD)20.29PITCH)T =1.44INCHES36.62MM

NOZZLE WELD DATAgtcytNOZZLE WELDING DATAS.NO.NOZZLE SIZEPIPE - Sch. STDPIPE - Sch. 40te-padtd-padPIPE - Sch. 80PIPE - Sch. 120PIPE - Sch. 160(Inches)tygtctygtctygtctygtctygtc11/22.772322.772323.70343- 0- 0- 0- 04.7035323/42.872322.872326.003.003.90343- 0- 0- 0- 05.60464313.382323.402324.50343- 0- 0- 0- 06.3046441 1/43.502323.502324.80353- 0- 0- 0- 06.3046451 1/23.703433.70343- 05.00454- 0- 0- 0- 07.10575623.903433.903436.003.005.50454- 0- 0- 0- 08.7069672 1/25.104545.104546.003.007.00575- 0- 0- 0- 09.50797835.504545.504546.003.007.60585- 0- 0- 0- 011.10811883 1/25.704645.704646.003.008.00686- 0- 0- 0- 0- 0- 0- 0- 0946.004646.004646.003.008.6069611.10811813.5091391056.505656.505659.5079712.70913915.901116111167.105757.1057511.00811814.2010141018.201318131288.206868.2068612.70913918.2013181323.0016231613109.206969.2069615.0011151121.4015211528.6020282014129.5079710.30710717.4012171225.4018251833.3023332315149.5079711.10811819.0013191327.7019271935.7025352516169.5079712.70913921.4015211530.9022312240.5028402817189.5079714.2010141023.8017241734.9024352445.2032453218209.5079715.0011151126.1018261838.1027382749.9035493519249.5079717.4012171231.0022312246.0032463259.50425942

TUBE H TOLRNCETUBE HOLE DIAMETERS AND TOLERANCES - TABLE RCB-7.41TUBE ODSTANDARD FITOVER TOLERANCENOM. DIAUNDER TOLERANCEFOR 96 %FOR 4 %INCHESmmINCHESmmINCHESmmINCHESmmINCHESmm1/46.40.2596.60.0040.100.0020.050.0070.183/89.50.3849.80.0040.100.0020.050.0070.181/212.70.5113.00.0040.100.0020.050.0080.205/815.90.63516.10.0040.100.0020.050.0100.253/419.00.7619.30.0040.100.0020.050.0100.257/822.20.88522.50.0040.100.0020.050.0100.25125.41.01225.70.0040.100.0020.050.0100.251 1/431.81.26432.10.0060.150.0030.080.0100.251 1/238.11.51838.60.0070.180.0030.080.0100.25250.82.02251.40.0070.180.0030.080.0100.25

tubeDESCRIPTIONtube hole dia1.51838.56under tolerance0.0070.18over tolerance (96 %)0.0030.08over tolerance (4 %)0.010.25shell dia33.74857.00baffle diastance48.031,220.00baffle hole = tube OD +0.031250.79tube dia38.10baffle hole38.895212E18