eo book score card mar 12_hoang.tn
TRANSCRIPT
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EquipRakona Plant Owner:
MeasureUnit
Goal
Jul-11
Results
PR Loss %
Breakdowns poet
MTBF min.
Systems
CIL adherence %
Number of abnormalities found #
Number of abnormalities fixed #Maintenance Plan completion %
EquipmentO
wnershipAudit
Action Plan
Audit score
4
Workplace 4
Results 4
CIL 4
Abnormality 4
Planning & Scheduling 4
AM 4
FI/QFI 4
Kaizen & Reapplication 4
Equipment book 4
Audit result % 4
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ent Ownership ScorecardEquipment: Line:
Aug-11 Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12
'file:///var/www/apps/conversion/current/tmp/scratch
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Apr-12 May-12 Jun-12 YTD
32239/90169853.xls'#$Individual Scorecard
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Equipment Ownership Review: ______________
Partially I
Some attempt Some
Nothing done No significant results Impro
0 points 1 point 2 p
1 Workplace 1 - Surrounding area is tidy and clean = "
2 Results
1 - Tracking charts are updated, targets ar
2 - Targets have been achieved? If not, ca
3 - Countermeasures are planned to fill th
3 CIL
1 - CIL Adherence is at target and sheets a
2 - Quality of CIL execution is visible (x-
3 - Tasks are clear for everyone (x-checke
4 -CIL is improved month by month (gree
4
1 - Abnormalities are found (check who fi
2 - Root cause is identified and recurring
3 - Abnormalities are fixed (check % fixe
4 - Defects fixing that require repair, repla
8 Planning & Scheduling 1 - Actions are planned and completed on
6 AM
1 - AM Step 3 is achieved and maintained
2 - Losses and targets related to the WP's
3 - WPA's are done
4 - Component inspections are done and i
7 FI/QFI
1 - Critical issues have been addressed thr
2 - Process has been followed properly
3 - Results have been achieved
8 Kaizen & Reapplication
1 - Kaizens are done and documented (tar
2 - Reapplications from other lines are ex
Abnormalities(you may use Abnormality Handling DMS
Health-Check for this section)
SI
o
NO
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3 - Big improvements are planned
9 Equipment Book 1 - All sections are "alive" (intervention li
Auditor
Target 80% (24 points)
Comments SI
o
NO
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L.# Date
plemented Mostly Implemented Fully Implemented
Results Results Improved Results at Target
vement but below Target and being Sustained
oints 3 points 4 points
place for everything, everything in its place" (yellow lines + labels)
known, owner is able to explain how targets were set
ses are known (including those caused by other machines)?
gap
re updated & "alive"
hecked actions have been properly performed)
with randomly selected people)
/red used to chenge frequency, actions, ...)
ds and dates) and tracked (what you see on equipment on the list)
efects (already fixed in the past) are trending down
vs. found, majority of abnormalities were eliminated)
cement or external support is planned through Planning & Scheduling System vi
time
nd inspection categories are known
entified abnormalities are fixed
ugh FI or QFI
et one per month)
cuted
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st, breakdown archive, centerlining, etc...)
Auditor(s)
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Owner
Fully implemented
and sets the
Site standard
5 points
SCORE
SAP PM
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SCORE
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COUNTERMEASURE
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'file:///var/www/apps/conversion/current/tmp/scratch32239/90169853.xls'#$Audit form
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BINH DUEQUIP
EO name: MILL TANDEM & ST02 -03
Date Measures Feedback from Coaching/Scorer
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ONG PLANT - AM PILLARMENT OWNER SYSTEM
Owner: TRINH NGOC HOANG
Date Counter measures to fix
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Status
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EquipmOwner: TRINH NGOC HOANG
HC MKG Unit Base line FY1011 Jul-11 Aug-11
Result
Breakdown # 0 0
Process failure # 0 0Failule timing mins 0 0PR loss due to failured % 0.00 0.00PR % 93 96
System
CIL Completion % 100 100CIL Compliance % 100 100CL Completion % 100 100CL Compliance % 100 100Safety Defects % 100 100Safety Defects # 0 0Quality Defects # 0 0
Repeated Defects # 0 0Defects Found # 5 11Defects Fixed # 5 11Fixed/Found % 100.0 100Planning & Scheduling % 100 100 100
EO
Glide path # 1 2Kaizen # 0 0Audit result % 3.42 3.45EO Score # 0.17 0.17
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ent Ownership ScorecardEquipment: MILL TANDEM & ST02 -03
Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Apr-12 May-120 0 0 0 0 0 0
0 0 0 0 0 0 00 0 0 0 0 0 0
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.0090 85 88 87 86 80
100 100 100 100 100 100 100100 100 100 100 100 100 100100 100 100 100 100 100 100100 100 100 100 100 100 100100 100 100 100 100 100 100
0 0 0 0 0 0 00 0 0 0 0 0 0
0 0 0 0 0 0 016 15 16 10.0 12.0 15.0 16.016 15 16 10.0 12.0 11.0 16.0
100 100 100 100 100 73.33 100 #DIV/0! #DIV/0!100 100 100 100 100 100 100
2 3 3 4 5 5 6 7 70 0 0 4 0 0 1
3.52 3.1 3.16 3.450.18 0.16 0.16 0 0 0.17 0 0 0
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ine:Line B
Jun-12 UTD Target0 0
0 10 15
0.00 0 0.288 85
100 100100 95100 95100 95100 100
0 10 1
0 013 1612 14.4
#DIV/0! 97 90100 90
8 84 0.73 80
0 0.17 4
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
2
4
6
8
10
0 0 0 0 0 0 0 0 0
Breakdown #
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Jun-12
UTD
Target
0 0
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
2
4
6
8
10
0 0 0 0 0 0 0 0 0
Process failure #
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Jun-12
UTD
Target
0
1
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
-0.20
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
PR loss due to failured %
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Jun-12
UTD
Target
0.00 0
0.2
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
10093
96
90
8588 87 86
80
PR Chart %
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Jun-12
UTD
Target
8885
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
100100 100 100 100 100 100 100 100 100
CIL Completion %
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Jun-12
UTD
Target
100 100
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
100100 100 100 100 100 100 100 100 100
CIL Compliance %
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Jun-12
UTD
Target
100
95
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
100100 100 100 100 100 100 100 100 100
CL Completion %
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31/77
Jun-12
UTD
Target
100
95
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
100100 100 100 100 100 100 100 100 100
CL Compliance %
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Jun-12
UTD
Target
100
95
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
20
40
60
80
100100 100 100 100 100 100 100 100 100
Safety Defects %
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Jun-12
UTD
Target
100 100
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
2
4
6
8
10
0 0 0 0 0 0 0 0 0
Safety Defects (#)
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Jun-12
UTD
Target
0
1
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
2
4
6
8
10
0 0 0 0 0 0 0 0 0
Quality Defects #
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Jun-12
UTD
Target
0
1
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-12
May
-12
0
2
4
6
8
10
0 0 0 0 0 0 0 0 0
Repeated Defects #
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Jun-12
UTD
Target
0 0
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0.0
20.0
40.0
60.0
80.0
100.0100.0 100 100 100 100 100 100
73.33
100Fixed/Found %
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Jun-12
UTD
Target
97
90
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
4
8
12
16
20
5
11
16
15
16
10.0
12.0
15.0
16.0
5
11
16
15
16
10.0
12.0
11.0
16.0
Defects Found/fixed (#)
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Jun-12
UTD
Target
13
16
12
14.4
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
0
20
40
60
80
100100 100 100 100 100 100 100 10
Planning and Schedul
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Feb-
12
Mar
-12
Apr-1
2
May
-12
Jun-12
UTD
Target
100 100 100
90
ing %
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Base
line
FY10
11
Jul-1
1
Aug-11
Sep-11
Oct-1
1
Nov-11
Dec-11
Jan-12
Feb-
12
Mar
-12
Apr-1
2
May
-12
0
2
4
6
8
10
0 0 0 0 0
4
0 0
11
2 2
3 3
4
5 5
6
7 7
Kaizen Chart FY1112
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Jun-12
UTD
Target
4
0.7
8
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3. S Work Poin
2. nh hng n loss:
Front horizontal seal
Back horizonseal seal
Laminate
1. Work Point :Where equipment & materials
make contact to do Work
List losses that occurat this work point
Forming the Transformation PointH thng nh hnh
EquipmentComponents
Thit b
Product/Material
The laminate back side and front side beseal together by front seal and back sealclosing
1. Minor Stop:7 per shift 1
2. Breakdown:1 per month 0
3. Bulk loss: 0.20% -->0.01%
4. Laminate:1.38%-->0.04%
5. M&R cost:VV $ per year
6. CIL:79 min per shift
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Time: T = 0.58+/-0.02s
Temp: C = 150+/-5
Air Pressure
F1 = F2 < 80N/cm2
Nguyn liu/sn phm
ProcessConditionsVariables
Thng s quy trnh(Temp, pressure, Flow,
Speed, etc)
Processing AidesXc tc quy trnh
Air blow,anti-friction,spray, catalysts, etc
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Work Point A
t
Modules
Focus on where the product & equipment make co
show main structure and components
Structure & Fasteners
Pneumatics/ Hydraulics
*Bolt M8x40: 12 pcs out side (HS* Bolt M8X30: 4 pcs out side (HS5* Bolt M8 x 30: 4 pcs inside (HS5-
* Botls BRG plate M6X25 (HS5-11
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Lubrication
Electrical & Instruments
Drives/Transmission
* Slide BRG (HS5-07): 4pcs* Joint head (HS5-10): 2pcs* Crank shaft D 17(HS5-05): 2pcs
* BRG plate (HS5-06): 4pcs* Ball BRG (HS5-04): 8 pcs
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nalysis Summary
4. Operating Principle :What happens as the product & equipment make contactact
5. Standards :List known stds for this point. (CI
ork Point PositionH thng nh v
WorkH
-01)-03)03)
) : 16pcs
-Machine started a cycle zero degredown to form sachet and filling cyclecycle.- Front laminate and back laminate aless than pressure make laminate damelting PE layer C1 < C < C2 (C istime around T and work point create- Timing T is enough to make sure m
* Cylinder 75: 2pcs (P5-H; P6-H)* Valve Solenoid 5-2: 2pcs (V1-H;V4-
1. F1 = F2 < 80N/cm2*Pressure P = 6 +/-0.5 bar*Control folow valve on cylinder
maximum, after turn clockwise 4 aro2. Temperature C = 150+/-5 ( 90 < C3. Timing T = 0.58+/-0.02s ( sachet f
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* Motor maindrive (M7-1) : 01 pcs* Encoder (E7-1): 01*Temp. sensor PT100: 2pcs (380062* Heater 300W: 8pcs* Photocell-eye (S7-4): 1 ci(380124
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at this point.How does it work
, Centerline, PM, etc.)
oint Continuitythng duy tr
position, cross seal closing to pull laminateocurr. After cross seal open and repeat new
lignment under pressure F1 & F2 ( F1, F2manged) together with temperature C toelting point of laminate) after pull down in
elting process happened
H)
5-H; P6-H, before turn anticlockwisend
< 160 < C2)rmat 80X48mm, speed 70 stroke/min)
-May bat dau chuky fill o vi tri
hinh thanh tui sachet va chu kduoc lasp lai.- Front laminate and back lamless than pressure make lamimelting PE layer C1 < C < C2time around T and work point- Timing T is enough to make
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0)
9)
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o do,, Ham ngang dong laide keo laminate xuong
y fill say ra. Sau do ham ngang mo ra va chu ky moi
inate alignment under pressure F1 & F2 ( F1, F2ate damanged) together with temperature C to(C is melting point of laminate) after pull down in
createdure melting process happened
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MACKING DEPARTMENT VERSION
Date: Mar-11
Equipment: FCT Tank
PRODUCT DA
Product Quality Characteristic
Nhiet o Hot DI Water 82 - 97
48 - 52
Nhit Hot DI water lc nhp vo FCT77-83
Target Measurementfrom Mfg. STNDRDS
Nhiet o outlet HEX(Product Temp)
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MACHINE QUALITY MATRIX
Equipment Owner:
Equipment File:
A
Sketch or Diagram
Utility System
Chiller Water System
Hot DI Water
Machine FunctionCharacteristic
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TU.NQ
FCT Tank
QUIPMENT DATA
Utility Setup
Pump P12
Target Measurementfrom EQUIPMENT info
Machine Set-up
Nhiet o Hot DI tank > 90o C
Nhiet o chill Water t 7- 11 C
Setpoint nhieto may lanh350 tan: 7-11
o C
Lu lng nhap: 410kg/phut