enterprise resource planning (erp)/ enterprise systems
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Enterprise Resource Planning (ERP)/Enterprise Systems
Jai-Yeol Son
Credits: Yair WandMIS Division, Sauder School of Business
University of British Columbia
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OUTLINE
ERP BackgroundWhat is ERP?Benefits & Risks of ERPERP Implementation ERP Market and VendorsERP Trends
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Toward ERP:Information Systems in Organizations
ERP
Individual ISSupport individual
functional units and operational tasks
In-house Development ISs are developed by IT
people inside the organization
Integrating ISsIntegrate various
information systems
Off-the-shelf Products Ready-to-use information systems purchased from
the market
ERP Background
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Toward ERP: From MRP to ERPInventory control systems
1960s
MRP (Material requirement planning)Inventory + purchasing + production scheduling 1960s, 1970s
MRP IIMRP + finance, HR 1970s, 1980s
ERPMRP II + other functions of mktg and sales1980s, 1990s
ERP Background
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Toward ERP:Business Process Reengineering
BPR• Radical redesign of
processes to exploitinformation technology (IT)
• “Abandon the outdated rules that underline current business processes.”
• Not just automation
• Start from scratch and redesign processes
• Internal Staffs• Hire consultants
• Adopt ERP Packages
Common Approaches
ERP Background
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The Role of ERP in BPR
ERP includes “best business practices in the form of a blueprint.”
Choose the best business practices built into ERP systems
This blueprint equipped in ERP serves as a model for BPR.Therefore, it is essential to understand what ERP can do before designing the business process.
ERP Background
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ERP – What is it?
A set of applications to operate and manage most aspects of an organization, based on an integrated database.
What is ERP?
A Business Software system that enables an organization to effectively and efficiently manageits resources including material, people, plant and equipment across the entire enterprise.
Source: ERP’s Second Wave. Deloitte Consulting
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ERP – What is it?
ERP is fully integrated off- the- shelf software!facilitates the flow of information among all the processes of an organization’s supply chain. software solution that addresses that enterprise needs taking the process view of an organizational goals tightly integrating all functions (usually TPSs) of an enterprise
ERP allows data sharing b/w different systems (modules).joint execution of business processes among different systems (modules).
What is ERP?
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ERP Process Example (Davenport p. 123)
Sales rep in Paris prepares a formal contract using the ERP system.Sales rep enters an order for computers into a ERP system. It triggers all other activities in other part of the system such as:
The system checks the customer’s credit limit.The system schedules the shipment.The system determines necessary parts.The system reserves the parts and orders parts from suppliers, if necessary.The system schedules assembly in the company’s factory in Taiwan.The system updates sales and production forecasts.The system updates the sales rep’s payroll account with the correct commission.The system updates A/P and A/R ledgers.The system updates corporate cash levels.
Imagine that how long it would take to complete these activities with a number of fragmented information systems throughout the company!
What is ERP?
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Examples of ERP Modules (SAP)
Financials• A/R and A/P• Asset accounting• Cash management• General ledger• Profitability analysis• Financial consolidation• and more
Operations & Logistics• Inventory management• Material req’t planning• Materials Management• Production planning• Purchasing• Shipping• and more
Sales & Marketing• Order management• Pricing• Sales management• Sales planning
Human Resources• Human-resource time accounting• Payroll• Personnel planning• Travel Expense
What is ERP?
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Production Logistics Financial Human Marketing Res.mngt Res. Mngt & sales
PP Production Planning xQM Quality Management xMM Materials Management x xPM Plant Maintenance xFI Financial Accounting xIM Investment Management xCO Controlling xHR Human Resources xSD Sales & distribution x x
SAP R/3 ApplicationsPartitioned by the five functional areas
What is ERP?
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ERP - How does it work?
Based on a DBMS platformEases exchange of information and data among different corporate divisionsUnites major business practices within a single group of software modulesModules run on client/serverenvironment Each module works separately, performing data processing functions
InventoryControl
Purchasing
Payroll
ERP
...DB
Productionplanning
Client/server environment
Order Mgt
Modules
A/P and A/R
DBMS
What is ERP?
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5 Major Reasons of ERP Projects
Integrate financial informationIntegrate customer order information Standardize and speed up manufacturing Reduce inventoryStandardize HR information
Source: ERP Executive Summary – CIO Magazine
Benefits and Risks of ERP
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Benefits of ERP
Source: ERP’s Second Wave. Deloitte Consulting
Benefits and Risks of ERP
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Benefits of ERP
Source: ERP’s Second Wave. Deloitte Consulting
Benefits and Risks of ERP
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“Success” Stories
MicrosoftSpent ten months and $25 million installing SAP R/3 to replace more than 30 separated systems supporting the company’s financial, operations, and human resource groups in 26 subsidiaries. Resulted in annual savings of $18 millions and Bill Gates calls SAP “an incredible success story”
Owens-Corning (building supplies manufacturer)Wanted to offer one-call shopping for all the exterior siding, insulation, pipes, and roofing material that builders need.Implement SAP R/3 and the sales staff was able to come up with a single product list and a single price list. Was able to track finished goods inventory more easily The estimated savings were more than $65 million annually
Benefits and Risks of ERP
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Risks of ERP
Systems and strategy clash!It only provides “a generic solution” (Davenport, p. 125)Most common reason in ERP failureOnly some degree of customization possible … but the system’s complexity makes major modifications impracticableIn the past, companies would first decide how they wanted to do business and then choose a software package that would support their proprietary processes. They often rewrote large portions of software code to ensure a tight fit. With ERP, the business must be modified to fit the system.
Benefits and Risks of ERP
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Risks of ERPHigh initial investment
$100M~200M for large companies is not uncommonEven small organizations may need to spend more than $1 million.Consulting (30%); HW/Infrastructure (25%); Implementation Team (15%); Training (15%); Software (15%)
Technical difficulty in implementing ERP Lengthy implementation time
Typically 1 to 4 years
If used by nearly all the companies in an industry, it may undermine a company’s sources of differentiation –competitive advantage.
As a CEO says, “competitive advantage in this industry might just come from doing the best and cheapest job at implementing SAP.” (Davenport, p127)
Benefits and Risks of ERP
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Issues/Obstacles of ERP Projects
Source: ERP’s Second Wave. Deloitte Consulting
Benefits and Risks of ERP
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“Unsuccess” StoriesSAP and Anderson consulting (contractor for installing SAP for FoxMeyer) faces a $500 million lawsuit from the trustee for bankrupt FoxMeyer Corp., charging that the failure of an SAP system led to the drug distributor's collapse--a charge SAP executives deny.
Hershey’s reported a 19% drop in 3rd quarter net earnings in 1999, and they blamed that SAP software glitches impaired their ability to meet Halloweencommitments with distributors and retailers.
Updates: Hershey finally fixed the problems with a newly upgraded SAP R/3 4.6 in 2001. The $4.6 billion company is now able to track daily sales and shipments of classic Halloween candy.
Benefits and Risks of ERP
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Minimizing the Risks of ERP
Stress the enterprise, not the system (e.g. Elf Atochem, Davenport, p. 128)
Don’t be too ambitious!Make decisions on what processes should be supported by ERP, then install only the necessary modules
Redefine/rework processes so that they can be aligned with the requirements built into an ERP system to be implemented
Necessary to take full advantage of the new ERP system May need to establish a new position (e.g. demand manager at ElfAtochem, Davenport, p. 130)
Benefits and Risks of ERP
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Implementing an ERP Application
How can a “generic” ERP be adapted to the specific needs of an organization?
Customizing processes: configuration tablesExtension:
Specialized programming languageUser exits (to call other applications and custom routines)
Code modification
ERP Implementation
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ERP Implementation
1. Decide on which functions will be supported by a new ERP system
2. Decide on which modules to install3. Customize (configure) the system to achieve the best
possible fit with your company’s processes4. Make a decision on implementation strategies 5. End user training
ERP Implementation
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ERP Market and VendorERP Market and Vendors
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ERP Vendors: SAPCountry of origin: GermanyFounded - 1972, by five former IBM employees in Germany1979: R/2 (R- realtime) for mainframe applications1992: R/3 for Client Server environmentsMarket Share: about 25% (2001)Translated into “Systems, Applications, and Products in Data Processing”Went public in 1988Recognized as the leader of ERP market in the worldAcquired Kiefer&Veittinger, a leading German CRM vendor in 1998Suitable for wide range of industries and organizations
Particularly strong in automotive, banking, consumer products industries
ERP Market and Vendors
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ERP Vendors: Oracle
Country of origin: USAYear: 1977Name of product: Applications 11iMarket Share: 8% (2001)Typical client: Fortune 1000
Particularly strong in service intensive environments like finance and banking industriesStrong in Financials and Supply Chain Mgt Modules
Leader in adding E-commerce capabilities such as CRM features (built own CRM)
ERP Market and Vendors
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ERP Vendors: PeopleSoft
Country of origin: USAYear: 1987Name of product: PeoplesoftMarket Share: 8% (2001)Target the service sector with products designed to help companies handle their intangible costs; Has a powerful HR module, with additional packages of varying quality.Strong in Service intensive environments
Well suited for government, municipalities, and professional services
ERP Market and Vendors
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ERP Market and Vendors
Moderate Growth after 1999
The revenue of major ERP companies will grow at a 14 percent improving to $36 billion in 2005 from $21 billion in 2001, due to strong growth in other products like CRM. However, ERP sales growth would slow, growing at only a 5 percent from $16.9 Billion in 1999 to $21.4 Billion in 2004
Source: AMR Research
ERP Market and Vendors
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ERP Market and Vendors
Top 5 Worldwide ERP Software Application New License Revenue Market Share
100.0100.0Total Market Share
50.351.1Others
4.64.9Microsoft Business Solutions
4.65.4SAGE
7.66.5PeopleSoft
7.97.0Oracle
24.725.1SAP AG
2001 Market Share (%)
2002 Market Share (%)
Company
Source: Gartner Dataquest (June 2003)
- In 2002, worldwide ERP new license software revenue totaled $5 billion, down from $5.5 billion in 2001.
ERP Market and Vendors
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ERP Vendor Comparison: ERP Packages for Manufacturing Firms
Continuous
Batch
Repetitive
Make-to-Stock
Assemble-to-Order
Engineer-to-Order
Process
Discrete
<Source: Gartner Group: ERP Vendor Guide>
ERP Market and Vendors
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ERP Vendor Comparison: ERP Packages for Manufacturing Firms
0
1
2
3
4
5
6
7
8
Continuous/Batch
Batch/Repetitive
Repetitive/Make-to-Stock
Assemble-to-Order
Engineer-to-Order
0
1
2
3
4
5
6
7
8
SAP BaaN Oracle PeopleSoft Average
<Source: Gartner Group: ERP Vendor Guide>
ERP Market and Vendors
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ERP Trends and Future
Small to midsize companies are targeted.The Accelerated ERP implementation approach
E.g., SAP’s ASAP (accelerated SAP) methodology
Providing ERP services via ASPAdding more decision support tools Adding more functionalities such as CRM and SCM
ERP II (named by Gartner Group)“Bolt-on” software
ERP Trends
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ERP II Components
<Source: Gartner Report>
ERP Trends
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ERP Trends and Future
Toward more open, flexible Internet-based technologies (e.g., XML, HTTP) that makes a firm easier (1) to integrate with other systems in the company, and (2) to collaborate with its business partnersFreestanding components, not interdependent modules, that enable firms to
Choose different vendors for each of the componentsManage the integration of components of multiple vendors
A “single instance” ERPERP Makeover
ERP Trends
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Questions/Comments
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Selected References“ERP’s Second Wave: Maximizing the Value of ERP-Enabled Processes,” Deloitte Consulting.James and Wolf, “A second wind for ERP,” The McKinsey Quarterly, 2000, Number 2. Kalakota and Robinson, e-business: Roadmap for Success, Addison Wesley, 1999.“ERP Executive Summary,” CIO Magazine. Davenport, T. H. “Putting the Enterprise into Enterprise Systems,” Harvard Business Review, July-August 1998, pp. 121-131. Mabert, V. A., Soni, A., and Venkataramanan, M. A. “Enterprise Resource Planning: Common Myths vs. Evolving Reality,” Business Horizons, May-June 2001, pp.69-76.