Engineering andConstruction Services

Welcome

ENGIE Fabricom combines the talent of its people with its experience of engineering and construction to provide innovative solutions across a variety of markets.

Our core values of professionalism, integrity, trust and team spirit are at the heart of our business, ensuring the whole team aim to be their clients’ partner of choice.

We aim to be our clients’ Partner of Choice

About Us

A business presence in

5 UK locations

circa. 1,000 employees in the UK

2 manufacturing facilities in the UK

Over 43 years of experience

We are a multidiscipline engineering design, consultancy and construction Company providing comprehensive engineering design and project management services including EPC / EPCm style delivery to all UK industry sectors.

Our key strength is our professionalism and the commitment of our employees; we encourage the best people to join our business, training and developing them to further underpin our ability to deliver our services in a safe, efficient and timely manner.

All of our offices and facilities are linked through a dedicated communications network, which extends to our project sites across the UK.

Through our core values and the quality of our skilled workforce, we continue to build on our reputation for providing innovative solutions for our clients to achieve their objectives without sacrificing our key principles of safety and quality.

Professionalism Integrity

Team SpiritTrust

HSEQ

ISO 9001:2015ISO 45001:2018 ISO 14001:2015

ENGIE Fabricom is committed to the highest Health, Safety, Environmental and Quality (HSEQ) standards and performance, and we are proud of our exceptional HSEQ record which we have maintained over many years through our proactive culture and embedded continuous improvement processes.

As a Company we strive to achieve class-leading standards for onsite quality and safety and work pro-actively with all of our clients and sub-contractors to implement the highest possible standards on all of our project sites and in our facilities.

Our Integrated Management System is fully certified against ISO 45001:2018, ISO 14001:2015 and ISO 9001:2015 standards by Lloyds Register Quality Assurance.

Our safety systems have been developed over many years, providing a comprehensive framework for the implementation of safe systems of work for all our activities, clearly specifying the safety responsibilities of all levels of employees within the business.

Embedded within the Integrated Management System are processes for establishing and verifying the competency of employees and the competency of any organisation used on a sub-contractor basis.

ENGIE Fabricom undertakes ongoing reviews to ensure both training and competence of all employees is maintained and up to date.

Our Integrated Management System is fully certified against:

Sectors We Operate In

Chemical Energy from Waste

Power

Renewables Utilities Oil and Gas

Process Food and Drink Pharmaceuticals

Our Services

ENGIE Fabricom’s continued approach is to combine our extensive knowledge and innovation to produce sustainable and economic solutions that meet our clients’ requirements.

Our capabilities span across a large variety of services which together demonstrates an impressive track record in the delivery of an extensive portfolio of projects.

ENGIE Fabricom was asked by a client to carry out a process safety assessment and gap analysis on a number of high hazard, hydrocarbon processing plant facilities. The study was facilitated in two main parts;

• A comprehensive review of existing process safety provision and documentation; i.e. status and accuracy of P&IDs, HAZOP, LOPA and SIL assessments, operating procedures, hazardous areas classification, management of change, ALARP demonstration

• A physical asset integrity assessment; gas system piping design and field inspection, review and development of appropriate NDE procedures, development of a condition based maintenance programme.

The output provided our client with an understanding of the gaps in each system and a risk prioritised schedule of works to provide a remedy.

As a second phase to this project, ENGIE Fabricom supported the client in addressing some of the gaps; e.g. by carrying out a ‘re-HAZOP’ selectively on high risk areas of the plant, a revised LOPA / SIL assessment, developing an accurate cause and effect chart and producing design solutions to piping integrity issues.

Case Study

Consultancy

Consultancy, in its simplest form, is the application of our professional expertise, knowledge and experience to support our clients’ objectives. This could be anything from developing solutions to specific technical issues associated with plant and equipment, through to delivery of more structured process safety studies and programmes.

Our consultancy offering is truly bespoke. Our multidisciplined team of professional engineers and process safety specialists are highly experienced in delivering innovative solutions to our clients to help achieve and maintain safe, reliable and compliant operations.

From individual hazard studies or functional safety assessments, through to complete process safety management programmes, our services are tailored to our clients’ needs.

Our Services:Process Safety

• Hazard evaluation and risk management; Bow-tie, HAZID and HAZOP studies, LOPA assessments and ALARP reviews, consequence modelling, fire risk assessments, human factors and occupied buildings

• Functional safety; full BS 61508 / 61511 lifecycle activities (by TUV certified engineers)

• Quantitative risk assessments and audits• Emergency shutdown and alarm

management• Fire protection philosophy and design• Safety management systems

Asset Integrity Management

• Mechanical integrity; fitness for service (API 579), FEA, residual life, piping integrity

• Pressure vessel design and evaluation (Finglow software)

• Pressure relief and flare systems design and validation

• Electrical systems integrity and management (arc flash, protection and fault studies)

• Control system upgrades and rationalisation• Building fabric and structural assessments• Ageing plant and obsolescence• FMEA and FMECA studies

Regulatory Compliance and Auditing

• Regulatory reporting and compliance (COMAH, PFEER, offshore installation safety case, environmental permitting)

• DSEAR, Hazardous Area Classification and ATEX

• PSSR and PED, PUWER and LOLER• Electricity and Work Regulations

Asset Development and Optimisation

• Feasibility studies• Economic analysis and the ‘capital value

process’, retrofit options• Process modelling• Technology and obsolescence reviews

ENGIE Fabricom was asked to carry out the provision of a FEED and detailed engineering design for a multimillion pound Bio-Acrylamide production facility.

The first stage was to provide a comprehensive FEED which included a Total Install Cost (TIC) estimate of +/- 15% accuracy, to enable our client gain CAPEX approval for the project.

This was followed by the detailed design stage which involved development of all P&IDs for the construction status, finalisation of the 3D model, piping isometrics and general arrangement drawings, as well as developing detailed EC&I loop drawings and the production of equipment specifications.

The output from the detailed design was procurement and construction packs necessary to fully execute the project. ENGIE Fabricom then continued to deliver the construction phase.

Case Study

Engineering and Design

ENGIE Fabricom offers a full multidiscipline engineering service. We can undertake projects from initial Feasibility Study through FEED to detailed design, construction support and commissioning. We have a team of experienced engineers who are highly committed to delivering successful projects and providing value to clients by exploring new solutions to minimise project costs and durations, without compromising on quality or safety.

We undertake work using a 3D model platform. For brownfield sites a laser scan is used to provide point cloud data which is imported into the model to give a highly accurate representation of the existing plant and equipment. This approach allows the new design to be accurately incorporated into the existing plant thereby minimising clashes.

The 3D model can include all piping information as well as structural steel, cables and cable containment, thereby maximising efficiencies between disciplines and minimising rework.

The end to end scope and integrated nature of our organisation also greatly benefits our engineering designs, through the early involvement of our experienced construction personnel in the design process, as this ensures that our designs have constructability built in, supporting a safe and efficient construction.

We will work collaboratively with our client in delivering their project from stand-alone EPCm arrangements, through to working in integrated teams, which can offer considerable advantages for knowledge transfer and operability, we have successfully completed a wide number of projects across the full spectrum of project execution arrangements.

Where appropriate we can undertake the CDM principal designer role.

Our Services:• Multidiscipline engineering and design: - Process - Electrical - Control and instrumentation - Mechanical - Piping and layout - Civil and structural

• 3D laser scanning

Project Management

Project management underpins every aspect of the ENGIE Fabricom’s services. We are able to offer EPC / EPCm project management services as a standalone function and also as an intrinsic part of our individual offerings.

Our in-house project management team is committed to delivering to our customers, on time, on budget, quality compliant and safely delivered projects and solutions.

We employ a suite of tools and techniques to achieve these goals which covers all aspects such as planning, cost control, purchasing, resource management, quality and safety deliverables.

Effective project management is at the heart of everything that we do and is the keystone to the successful delivery of all projects from the smallest piece of consultancy work to a fully integrated EPC / EPCm.

We also employ bespoke in-house tools to complement the more traditional software:

• Electronic Project Management Systems (EPMS)

• Cost Time Resource (CTR)• ENGIE Fabricom Project Control System

(FPCS)

We firmly believe that by using these tools we are able to meet all stakeholder expectations including clients, suppliers, and employees.

ENGIE Fabricom worked alongside a major oil and gas customer who was looking to replace one of their flares and associated pipe rack / pipework. Together with our world-class suite of engineering knowledge, tools, processes and project management systems we were able to delivery a quality end product in accordance with best practices.

One of the key success factors within this project was the project management entity to optimise the technical scope in line with the clients schedule and execution plan for their summer shutdown. This included front-loading the project schedule with the design phase thus enabling discussions with the client to obtain feedback and consequently reducing rework and maximising value in the investment decision.

Throughout the project delivery ENGIE Fabricom used their project control system to obtain real-time data giving each project manager and the client an instant view of the project. This enabled forecasting for engineering and design delivery, therefore aiding a transparent working relationship between all parties and a successful end to all projects.

Case Study

Procurement

ENGIE Fabricom’s procurement department works to ensure that all goods and services procured from any external source are fit for purpose, that they are the best possible value, and that they meet all of the needs of the project in terms of specification, quality, quantity, time and delivery.

The tasks involved in establishing the necessary requirements are sourcing activities such as market research, vendor evaluation and the successful negotiation of contracts.

A project procurement plan is developed in a manner which defines the deliverables expected to be provided by the supplier. Included in the procurement plan are all scheduled dates for the delivery and completion of the goods and / or services.

Define Scope of Work

Implementation and Control

Contract Negotiation and

Award

Supplier Selection and

Evaluation

Development of Procurement

Plan

ENGIE Fabricom has been engaged on, large joint venture prototype technology materials handling EPC developments, involving the supply chain verification of multiple complex and time critical FEED study driven packages, that subsequently progressed through to a successful detailed design, procurement and construction operation.

The procurement services offered to valuable clients have optimised and proven the need for excellent client and supply chain collaboration by an EPC specialist such as ENGIE Fabricom.

The delivery of specification compliant materials and equipment, external specialist site services, and the support network to self-deliver core mechanical, pipework, electrical and controls to achieve the needs of a multi-faceted construction sequence have been very rewarding, and demonstrates how the strength of a well organised team can benefit a client.

Case Study

ENGIE Fabricom was requested to deliver the manufacture and fabrication of both stainless steel and carbon steel pipe spools to BSEN specification for one of our client’s plants based on Teesside.

This opportunity represented circa. 45,000 manhours of pipework delivery utilising all three of our UK facilities.

The works were delivered concurrently utilising a fully integrated schedule and included non-destructive testing, hydrostatic pipe testing and offsite coatings.

Case Study

Manufacturing

Our manufacturing and construction facilities are dedicated to the manufacture and assembly of piping systems, steelwork and modules.

We offer high levels of safety and a track record of delivery, flexibility and responsiveness to our clients’ needs, regardless of the scale and complexity of the task in hand.

We have the facilities and space to deal with multiple packages of work for our clients, and our large assembly yard area allows us the flexibility to construct and securely store multiple modules prior to delivery for installation.

Our structural steelwork service is led by a team of highly experienced engineers who are capable of designing, manufacturing, installing, inspecting and commissioning structural steelwork projects certified to BS EN 1090-1 Class 3.

We also have extensive experience in the design, supply, manufacture and testing of pipework across all size ranges, materials and specifications to internationally recognised standards.

Pipework systems are built in accordance with PED and other recognised international standards under ISO 9001 quality systems.

Our Services:

• Modular construction services:

- Pre-Assembled Units / Racks (PAU / PAR) - Dressed Vessels (DRV)- Skid units- Trial assembly and dis-assembly for

transportation

• Structural steelwork:

- Detailed design- Steelwork fabrication and construction- Painting / galvanising- Testing and inspection

• Quality piping systems:

- Service and process pipework- Fire deluge and sprinkler systems- Buried pipework- Lined systems (PTFE, glass etc.)- Jacketed pipework and heat tracing- Small scale tubing- Instrument tubing, low / high temperature

tubing- High pressure / purity systems

ENGIE Fabricom has recently constructed and delivered an Energy from Waste plant, located in Surrey.

This project scope included the installation of a gasification plant, steel structures, heavy machinery and equipment in addition to various process piping systems.

In addition to construction activities, ENGIE Fabricom was responsible for the implementation of test systems, completion dossiers and commissioning sub systems aligned to our client handover procedures.

Case Study

Construction

In today’s ever-changing landscape of construction projects throughout the UK, ENGIE Fabricom has the innovative resources which offer a full suite of mechanical and EC&I services.

Our established project management organisation can help shape and optimise your project requirements by utilising innovative technologies to deliver execution methodologies which provide cost effective solutions, creating long-term, high-value service for our customers.

Our regional facilities provide a responsive and competent service in successfully delivering small to large projects forming long-term client relations and an impeccable level of service.

We also have extensive experience in the design, manufacture, installation and commissioning of complex pipework and piping systems for both greenfield and brownfield industries.

Our products are rigorously built in accordance to ISO 9001 quality systems and industrial standards which utilise a vast variety of materials including:

• Carbon / stainless steels• Duplex / super duplex• Hastelloy• Aluminium• Inconel, monel and other cupro nickel alloys• ABS, PVC, GRP, GRE, polypropylene

plastics

Our Services:• Client consultancy which helps shape and

define efficient and cost effective delivery methods

• Manufacture of pre-assembled units, structures and process piping systems

• Procurement of bespoke project deliverables• Preservation and installation of plant,

equipment and pressure vessels• Structural steel assemblies and pipe support

systems• Electrical and instrumentation to highly

regulated specifications• Final testing and commissioning activities

Our Supplier Management Services: • NDT services including radiography, MPI,

DPI, UT, phased array• Surface coatings including paint systems, hot

dip galvanising and protective wrapping• Pre heat and post weld heat treatment• Fire protection and thermal insulation• Heavy cranage, haulage / transport services• Temporary access requirements

Commissioning and Completion

Successful commissioning, completion and handover of plant is achieved through careful planning and rigorous testing of equipment and systems with preparation commencing early in the project.

Our experienced engineers ensure, during the design, equipment procurement and vendor management phases of the project, that arrangements are made for appropriate inspections and testing of equipment before shipping.

Depending upon the requirements of our client, we can tailor our commissioning and completion services to suit. We offer a range of services from providing a single commissioning technician through to provision of a full, suitably skilled, qualified and experienced commissioning team.

At the start of a project, we can integrate into our project team the right level of commissioning and completions expertise in-order to develop the commissioning and completions approach and methodology. This includes, as required, the identification of commissioning systems, definition of the process for control of handover of plant from construction to commissioning, preparation of commissioning procedures, including appropriate equipment and system testing and plant integration requirements, reliability and performance testing, definition of requirements for final handover to the client and provision of plant operating instructions and training.

We also supervise and witness comprehensive Factory Acceptance Tests (FATs) against detailed procedures to test the functionality of complex systems against design requirements.

Where applicable, our engineers have organised and carried out integrated FATs in which multiple control system modifications are tested jointly with the control system vendors within a test rig that simulates plant responses. These tests ensure that all equipment delivered to site is fit for purpose and fully functional.

Finally, following the staged commissioning process outlined in the bespoke commissioning procedures, our engineers carry out detailed Site Acceptance Tests (SATs) all of which have been written with clear pass criteria to demonstrate that the installed plant meets client requirements and can be accepted for initial operation.

Our Services:

• Managing safety during the commissioning process through application of a rigorous safety rules process

• The development of commissioning and completion schedules for each commissioning system, eliminating the need for the difficult change over from bulk build to system build

• Control of transfer of responsibility from construction to commissioning

• Ensuring construction completion test packs are complete and the plant is ready for handover to commence commissioning

• Mechanical pre-commissioning tests • Electrical, control and instrumentation pre-

commissioning tests • Guaranteeing an efficient and effective

readiness for commissioning and completion status by ensuring TQs and RFIs have been raised and closed during the test pack development

• The provision of commissioning test specifications and subsequent execution

• Development of operating instructions and operator training

Engineering and Project Office Origin Three Origin Way Europarc Grimsby North East Lincolnshire DN37 9TZ Tel: +44 (0)1469 576 411

Engineering and Project Office Prospect House 24 Ellerbeck Court Stokesley TS9 5PT Tel: +44 (0)1642 717 500

Manufacturing and Construction Facility Middleplatt Road Immingham North East Lincolnshire DN40 1AL Tel: +44 (0)1469 367 012

Manufacturing and Construction Facility Sotherby Road Middlesbrough TS3 8BS Tel: +44 (0)1642 220 541

Renewables Support Centre 1 North Road Middlesbrough TS2 1DE Tel: +44 (0)1642 717 500

Renewables Project Office and Facility Orbis Energy Wilde Street Lowestoft Suffolk NR32 1XH Tel: +44 (0)1502 563 368

Resource Direct Recruitment Limited Towergate House 20 Ellerbeck Court Stokesley TS9 5PT Tel: +44 (0)1642 844 550

Our Offices and Facilities

UK Locations

To discover more about what we can do for you, please visit our website by heading to:

engie-fabricom.co.uk

E info.fabricom.uk@engie.com T +44 (0)333 207 4411