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ENGEL e-factoryplanning & monitoring made easy

� optimal resource allocation & adherence to delivery dates

� consistent part quality

� transparent production processes

� documented quality data

� decision basis at the push of a button

� Planner – intelligent detailed planning of orders

� Data – start production quickly with appropriate settings data

� Monitor – production status at a glance

� Chart – full documentation of process data

� Reports – individual statistics & production indicators

What to expect ... ENGEL e-factory provides you …

Plan production efficiently and check data in real time: with ENGEL e-factory. This modular software package provides you insights into and an overview of your production process. You can, for example, very easily create production plans on the PC at any time or find out about the production status or progress from your desk. Use the system to manage part data sets to optimise set-up times or to fulfil the documentation requirements to your customer.

Monitor

Chart

Planner

Data

Reports

The flexible modules from ENGEL e-factory provide you with an individual Manufacturing Execution System (MES). All data are loaded onto the server by an injection moulding machine* via a data interface and evaluated or processed. You can, for example, cast a glance at the running production from time to time from your desk and assess the machine‘s susceptibility to failure, capacity and productivity. Transparency that make it possible for you to solve complex tasks in the manufacturing process very easily.

* from ENGEL or another brand ENGEL e-factory_3

ENGEL e-factoryflexible modules adapted for your production

ENGEL e-factory Planner intelligent planning

The ENGEL e-factory Planner multi-level planning grid allows you to plan production precisely. You can check all resources, such as machines, moulds and personnel and then plan them optimally considering the order situation, production deadlines and the desired number of items. The res-pective orders are also either adapted from the superordinate ERP system or can, as required, also be entered directly.

� graphical planning board for multilevel order overview

� resources & capacity planning for machines, personnel and moulds

� Multiple-article order for efficiently planning of multiple moulds

� ERP interface for quick adoption of all relevant order and reference data

Even better overview and quicker intervention. With this touch application for Windows tablet, touch screen or PC, you can:

visualise the current product situation machine conditions, operating figures, cycle time and progress surveillancequickly and actively control production start, split and finish ordersbook downtimes and scrap quantities for machines without an input interface

Touch Terminal

ENGEL e-factory Data premium set-up

ENGEL e-factory Data guarantees you better data security, consistent quality and quick set-up. The centrally managed part data sets are transferred online to the machine with this system. The integrated display screen provides you with an overview of and control over the machine settings.

� set value modification log is a complete record of the changes to the machine settings

� part data sets are a tabular display for simple comparison

� offline ENGEL display screen shows a representation of the part data

on the original ENGEL machine screen pages

machine network*

* The demands on the IT infrastructure can be found in the current specification. Please contact us. ENGEL e-factory_54_ENGEL e-factory

On your mobile devices, this application enables the concentrated, optimised illustration of all essential information, like for example:

overview about the current production statuslist of selected production and process datastatus recorder with a detailed downtime overview

Mobile

ENGEL e-factory Monitor transparent production

With ENGEL e-factory Monitor, all important operating figures about the running order or shift are available at the click of a button. You therefore always have status information such as production progress, reason for standstill or pending machine alarm in view and can quickly react to devia-tions from the plan. You can also essentially achieve your production and cost aims more easily with these individual features.

� Status Recorder graphically differentiated

record of the production status or machine condition

� min/max surveillance of all process values

� alarm package by email for

min/max surveillance and machine alarms

� online ENGEL screen display original

screen page in real time on the PC

� Production Monitor production status on the

large screen in the production hall

ENGEL e-factory Chart documented quality

ENGEL e-factory Chart makes it possible for you to completely record all process data for the sta-tistical evaluation. You can thus optimise the manufacturing processes regarding process quality and also fulfil your customers‘ documentation requirements.

� min/max surveillance of all process values

� alarm package by email for

min/max surveillance and machine alarms

ENGEL e-factory Reports relevant facts

Keep up to date about past shifts and make well-founded decisions all the time. This represen-tative collection of reports and statistics can be adjusted to your individual needs using a report editor. You are therefore always kept perfectly up to date by ENGEL e-factory Reports about topics like e.g. OEE with degrees of use, performance level, level of quality, order statistics and lists, monthly or weekly statistics, standstill overview, mould statistics and much more.

� shift statistics current data at a glance

� order statistics more overview about the current manufacturing profile

� long-term statistics well-founded numbers & facts for more

decision security e.g. with investments

ENGEL e-factory_76_ENGEL e-factory

The desire of Geberit Produktions GmbH & Co. KG in Lower Austria was quicker set-up, more transparency and an overview of all manufacturing processes. „The central management of ENGEL e-factory part data sets alone has resulted in higher productivity levels within a very short space of time,“ explains Mr Höchtl, process engineer at Geberit. „We have also increased the machine availability and significantly reduced the risk of rejection.“Michael Höchtl, Geberit

Your ENGEL e-factory Advantages

more transparency

� data always available on the PC or mobile

� perfect planning security

� ideal process control system

optimised manufacturing

� ensured quality

� higher productivity

� reduced downtimes

flexible modules

� configure programs individually

� for all ENGEL injection moulding machines

� for machines from other manufacturers

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ENGEL know-how

Consolidate your expertise: to make sure you and your staff stay in top form, ENGEL plus features targeted training based on the transfer of comprehensive know-how.training (seminars, e-training), forums, consulting

ENGEL availability

Guarantee continual productivity: ENGEL plus off ers you a comprehensive range of preventive services to keep your valuable machines functioning properly at all times.maintenance contracts, protect (+), Formula 24, oil maintenance, everQ, consulting

ENGEL optimisation

Specifi cally optimise your quality level: ENGEL plus optimisation enables you to adapt your pro-duction operation to changing conditions and make it even more cost and energy effi cient.fl omo, everQ, e-factory, iQ weight control, consulting

ENGEL efficiency

Reach your full potential: increase the effi ciency of your machines through intelligent, well-proven system components from ENGEL plus.ecodriveR, fl omo, oil maintenance, heater band insulation, consulting

ENGEL support

On-site support around the clock: whenever you need assistance, our top service engineers off er comprehensive support worldwide. e-service.24, hotline, spare parts

ENGEL upgrade

Create reliable added value: enhance your production cell with ENGEL plus upgrade solutions and generate benefi ts of additional functionality. viper, Retrofi t, foammelt (MuCell®), software, injection units, peripherals

more than a machineENGEL plus

For you and your production cells, plastic processing represents a constantly varying challenge for the lifetime of a machine. To tackle these challenges, we provide highly experienced support with our ENGEL plus range of services. We off er you on-site global service and support, high quality retrofi ts and optimisation tools, as well as a comprehensive professional training portfolio.

ENGEL e-factory_1110_ENGEL e-factory

be the first.ENGEL AUSTRIA GmbH | A-4311 Schwertberg | tel: +43 (0)50 620 0 | fax: +43 (0)50 620 3009e-mail: info@engel.at | www.engelglobal.com

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