employs a newly developed 4 element red led light source ... · light source 4 element red led,...

10
Low cost type Z2 series Cost effective and Eco-Friendly Low price achieved by equipping our unique Opto-ASIC Employs a newly developed 4 element red LED light source Ultra-low current consumption Easy-to-see indicators and operating panel Selection table Type Shape Sensing distance Model (Models in parentheses are connector types) NPN type PNP type Through-beam type 25 m Z2T-2000N (Z2T-2000CN4) Z2T-2000P (Z2T-2000CP4) Retro-reflective type 0.01 to 4.4 m Z2R-400N (Z2R-400CN4) Z2R-400P (Z2R-400CP4) Diffuse-reflective type 0 to 1 m Z2D-80N (Z2D-80CN4) Z2D-80P (Z2D-80CP4) For the connector type, please purchase an optional JCN series connector cable. Options/Accessories Reflector Reflective sheet Standard (included with retro-reflective type) V-61 60.9 × 50.9 mm Sensing distance: 0.01 to 4.4 m Small type V-42 42 × 35 mm Sensing distance: 0.01 to 2.7 m Vertical type P45A 54 × 12.4 mm Sensing distance: 0.01 to 1.5 m Side mount P25 32 × 14 mm Sensing distance: 0.01 to 2 m Ultra-small V-30 43 × 23 mm Sensing distance: 0.01 to 2.5 m Diamond grade sheet 100 × 100 mm Sensing distance: 0.1 to 1.1 m Protective mounting bracket Anti-interference filter Slit mask for through-beam type Connector cables Durable 2 mm thick stainless steel type LK series BL-100-POLF For through-beam type (4 pieces) BL-W100 Slit width 0.5 mm, 1 mm, 2 mm (2 of each) Straight JCN-S Cable length: 2 m JCN-5S Cable length: 5 m JCN-10S Cable length: 10 m LK-S01 LK-S02 L-shaped JCN-L Cable length: 2 m JCN-5L Cable length: 5 m JCN-10L Cable length: 10 m Related products Sensor head for amplifier separate type Z3R-Q P.404 BGS type BGS-Z P.326 Laser type Z-L P.272 Detection of deviation from conveyor belts Detection of glossy pouches Detection of paper passage 168

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Page 1: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type

Z2 series

Cost effective and Eco-Friendly

Low price achieved by equipping our unique Opto-ASIC

Employs a newly developed 4 element red LED light source

Ultra-low current consumption

Easy-to-see indicators and operating panel

Selection table

Type Shape Sensing distanceModel (Models in parentheses are connector types)

NPN type PNP type

Through-beam type 25 m Z2T-2000N(Z2T-2000CN4)

Z2T-2000P(Z2T-2000CP4)

Retro-reflective type 0.01 to 4.4 m Z2R-400N(Z2R-400CN4)

Z2R-400P(Z2R-400CP4)

Diffuse-reflective type 0 to 1 m Z2D-80N(Z2D-80CN4)

Z2D-80P(Z2D-80CP4)

For the connector type, please purchase an optional JCN series connector cable.

Options/Accessories

Reflector Reflective sheetStandard (included with retro-reflective type)

V-6160.9 × 50.9 mmSensing distance:0.01 to 4.4 m

Small type

V-4242 × 35 mmSensing distance:0.01 to 2.7 m

Vertical type

P45A54 × 12.4 mmSensing distance:0.01 to 1.5 m

Side mount

P2532 × 14 mmSensing distance:0.01 to 2 m

Ultra-small

V-3043 × 23 mmSensing distance:0.01 to 2.5 m

Diamond grade sheet100 × 100 mmSensing distance:0.1 to 1.1 m

Protective mounting bracket

Anti-interference filter

Slit mask for through-beam type

Connector cables

Durable 2 mm thick stainless steel typeLK series

BL-100-POLFFor through-beam type (4 pieces)

BL-W100Slit width 0.5 mm, 1 mm,2 mm (2 of each)

Straight JCN-SCable length: 2 m

JCN-5SCable length: 5 m

JCN-10SCable length: 10 m

LK-S01 LK-S02 L-shaped JCN-LCable length: 2 m

JCN-5LCable length: 5 m

JCN-10LCable length: 10 m

Related products

Sensor head for amplifier separate type

Z3R-Q P.404

BGS type

BGS-Z P.326

Laser type

Z-L P.272

Detection of deviation from conveyor belts Detection of glossy pouches Detection of paper passage

168

Page 2: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Achieved by our unique Opto-ASIC

Realized unprecedented price reductionWe’ve succeeded in lowering costs through in-house development of the chip-on-board Opto-ASIC, in which both a switching circuit and light receiving element have been integrated.

Employs a newly developed high-brightness 4 element LED

Longest sensing distance in the class!Equipped with a newly developed 4 element red LED light source. In addition to minimizing the decreases in emitted light that occur over time, it features a through-beam type sensor with a longest-in-class 25 m sensing distance! Not only is detection over long distances possible, but it is also tolerant against dust and fine particles.

Eco-friendly

Ultra-low current consumptionPower consumption reduced by 35% *, contributing to the eco-friendliness of all devices and machinery.

*When compared with our conventional retro-reflective type

Mirrored cover of indicator part Silk-printed operating panel

Enhanced operability

Easy-to-see indicators and operating panelThe indicator part is equipped with a cover featuring an inner-surface reflecting structure. The cover surface does not diffuse light, but instead improves visibility by reflecting light in multiple directions internally.Also, silk printing has been used for the operating panel. This is a user-friendly design that enables labelling to be easily seen even in dark areas.

Retro-reflective typeSensing distance: 0.01 to 4.4 m

Diffuse-reflective typeSensing distance: 0 to 1 m

20 mA 13 mACurrent consumptiondecreased by 35%

LED chips

Low deterioration 4 element red LED.The spot light is also highly visible.

Through-beam typeSensing distance: 25 m

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

169

Page 3: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Specifications

Type Through-beam type Retro-reflective type Diffuse-reflective type

Model

NPNCable type Z2T-2000N Z2R-400N Z2D-80NConnector type Z2T-2000CN4 Z2R-400CN4 Z2D-80CN4

PNPCable type Z2T-2000P Z2R-400P Z2D-80PConnector type Z2T-2000CP4 Z2R-400CP4 Z2D-80CP4

Sensing distance 25 m 0.01 to 4.4 m*1 0 to 1 m*2

Light source 4 element red LED, wavelength 640 nm

Spot sizeApprox. ø1000 mm (at distance of 25 m)

Approx. ø220 mm (at distance of 4.4 m)

Approx. ø140 mm (at distance of 1 m)

Response time 500 μs or less

Hysteresis — — 20% Max.

Distance adjustment 1-turn potentiometer

IndicatorsOutput indicator: orange LED,

Stability indicator: green LED (no indicator equipped on through-beam type emitter)

Control output NPN/PNP type Open collector Max. 100 mA/30 VDC

Output mode Light ON / Dark ON selection switch

Connection type Cable type: Cable length: 2 m ø3.8 mm Connector type: M8, 4-pin

Rat

ing Supply voltage 10 to 30 VDC, including 10% ripple (p-p)

Current consumptionEmitter: 11 mA or lessReceiver: 8 mA or less

13 mA or less 15 mA or less

Applicable regulations EMC directive (2004/108/EC)

Applicable standards EN 60947-5-2

Company standards Noise resistance: Feilen Level 4 cleared

Envir

onme

ntal re

sistan

ce Ambient temperature/humidity -25 to +55°C (no freezing) / 35 to 85% RH (no condensation)

Ambient illuminance Sunlight: 10,000 lx Incandescent lamp: 3,000 lx

Vibration resistance 10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions

Shock resistance Approx. 100 G (1000 m/s2); 3 times in each of the X, Y, and Z directions

Degree of protection IP67

Material Housing: ABS (glass fiber filled), Front cover: PMMA

Weight without cable Approx. 10 g

Included accessoriesMounting bracket:

BEF-W100-B *3

Mounting bracket: BEF-W100-B *3

Reflector: V-61Mounting bracket:

BEF-W100-B *3

*1. When reflector V-61 is used*2. Using a 100 × 100 mm white sheet of paper.*3. Mounting bracket BEF-W100-A is included with the connector type.

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

170

Page 4: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Output circuit diagram

NPN output type

Through-beam type emitter

PNP output type

(Pin configuration) Sensor side Connector cable side

Connecting

1 to 4 are connector pin No.

Notes When using a switching regulator for the power supply, be sure to ground the

frame ground terminal. Because wiring sensor wires with high-voltage wires or power supply wires can result

in malfunctions due to noise, which can cause damage, make sure to wire separately. Avoid using the transient state while the power is on (approx. 100 ms). The connector direction is fixed as the drawing below when you use L-shaped

connector cable. Be aware that rotation is not possible.

1 10 to 30 VDC2 —3 0 V4 Control output

Brown: 1

Black: 4

Blue: 30 V

Control output

10 to 30 VDC

Mai

n ci

rcui

t

Load

Protectioncircuit

Brown: 1

Blue: 30 V

10 to 30 VDC

Mai

n ci

rcui

t

Connector type

Brown: 1

Black: 4

Blue: 30 V

Control output

10 to 30 VDC

Mai

n ci

rcui

t

Load

Protectioncircuit

1 3

42

3 1

24

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

171

Page 5: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Dimensions

Sensor (Unit: mm)

Mounting bracket

Cable type

BEF-W100-B (included with cable type)

Connector type

BEF-W100-A (included with connector type)

Through-beam type receiver/retro/diffuseThrough-beam type emitter

Output indicator (orange)

Stability indicator (green)

Distance adjustmentLight ON / Dark ONselection switch

11

31

202-M3 (tightening torque:0.5 N∙m or less)

ø3.8 3-wire × 0.2 mm2 (2-wire × 0.2 mm2 forthrough-beam type emitter)

Light axis of emitter

11.9

19

Through-beamtype emitter

Retro/diffuse

25.4

10.3

5

2.8

44.625.4

4

2-R1

2-R2.2

2-R1

5.7

16107.3

8-R1.6

Reinforcing rib

21.2

1.2

2.7

34

14

13.5

1.2

3

5.2

7.4

7.2

8.2

14

5.8

2-R1

2-R1

29.3

26.3

2.7Reinforcing rib

32.425.3

9.1

34-R1.6

9°2-R0.4

5-R2.2 25.4

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

172

Page 6: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Reflector (Unit: mm)

V-61: Standard type reflector (included with retro-reflective type)

P45A: Vertical type reflector (optional)

V-30: Ultra-small reflector (optional)

V-42: Small reflector (optional)

P25: Side mount reflector (optional)

ø3.5ø7

8.4

6.2

2.2

12.4

54 45 33.3

2318.2

14

12

4.7

34

43

8.62.4

29.6

4-R 1.75

4.3

3.5

6.9

25.4

3.3

3.3

5

5

11.5

7 4-R0.5

2-M3 ø3.5

16

29.932

11.5

13.6

14

4-R0.5Re�ector

50.9

5

10 10 4.3

40

50.9

6

60.9

8.5

3.1

35

25

42

3.5

8352-ø3.6

3.2

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

173

Page 7: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Dimensions

Protective mounting bracket (Unit: mm)

LK-S01

LK-S02

6.5

816

3

7 1012

2

51

18.926

Optical axis of emitter

Retro/diffuseThrough-beamtype emitter

16.2 39

26

2

65

16.2 39

6.5

8

3

7 1012

18.9

Optical axis of emitter

Retro/diffuseThrough-beamtype emitter

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

174

Page 8: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Connector cable (optional)

Slit mask

(Unit: mm)

JCN-S, JCN-5S, JCN-10S

BL-W100: Slit mask (optional)

JCN-L, JCN-5L, JCN-10L

ø9.8

ø4.7 4-wire × 0.325 mm2 PVC (vinyl)

22.8 “L”

18.8

30.5 “L”

ø5 4-wire × 0.25 mm2 PVC (vinyl)

ø9.8

a b c

Slit width X 0.5 1 2

Sensing distance 4 m 8 m 15 m

b

a c56

60

6

18.6

8x

6

4-R1

x

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

175

Page 9: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Typical characteristic data

Z2T-2000

When slit mask is attached Z2T-2000

Excess gain

1

10

100

0 10 20 30 40

Operation levelOperation level

Sensing area

600

400

200

500

300

100

0

200

100

500

300

400

Y

ReceiverReceiver

EmitterEmitter

10 20 30

0

10

30

20 015 10 5 5 10 15 20

Angular deviation

ReceiverReceiver

EmitterEmitter

θX

ReceiverReceiver

EmitterEmitter

20

θ

X

1.0

1.2

1.4

1.6

0.2

0.4

0.6

0.8

0 10 3020

Interference area

Interference areaInterference area

X

Y

Emitter Receiver

E

xces

s ga

in

O

per

atin

g p

oint

Y (m

m)

D

ista

nce

X (m

)

D

ista

nce

Y (m

)

Sensing distance (m) Sensing distance X (m) Operating angle (°) Sensing distance X (m)

No interference areaNo interference area

X

ーReceiver angle ‐‐‐Emitter angle

100

0

200

400

500

300

500

400

100

200

300

10 20 30

X

YEmitter

Receiver

Interference area

800

200

400

600

0 10 20 30

1000

EmitterEmitter ReceiverReceiver

Y

X

10 51520 0 5

0.5 mm0.5 mm

Angular deviation (slit 0.5 mm)

2015100

20

30

10

θX

ReceiverReceiver

EmitterEmitter

X

ReceiverReceiver

EmitterEmitter

θ

10 51520 0 5

1 mm1 mm

Angular deviation (slit 1 mm)

2015100

20

30

10

θX

ReceiverReceiver

EmitterEmitter

X

ReceiverReceiver

EmitterEmitter

θ

10 51520 0 5

2 mm2 mm

Angular deviation (slit 2 mm)

2015100

20

30

10

θX

ReceiverReceiver

EmitterEmitter

X

ReceiverReceiver

EmitterEmitter

θSlit 2 mm

Slit 2 mm

Slit 1 mm

Slit 1 mm

Slit 0.5 mm

Slit 0.5 mm

Sensing distance (m) Sensing distance X (m) Angle (°)Angle (°)

1

10

100

0 10 20 30 40Operation level

Sensing areaExcess gain

Slit 2 mm

Slit 1 mm

Slit 0.5 mmE

xces

s ga

in

O

per

atin

g p

oint

Y (m

m)

D

ista

nce

X (m

)

D

ista

nce

X (m

)

Angle (°) Sensing distance X (m)

Nointerference

area

Nointerference

area

Interference area

ーReceiver angle ‐‐‐Emitter angle ーReceiver angle ‐‐‐Emitter angle

ーReceiver angle ‐‐‐Emitter angle

D

ista

nce

X (m

)

D

ista

nce

Y (m

)

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

176

Page 10: Employs a newly developed 4 element red LED light source ... · Light source 4 element red LED, wavelength 640 nm Spot size Approx. ø1000 mm (at distance of 25 m) Approx. ø220 mm

Low cost type Z2 series

Z2D-80

Z2R-400

5003000 900700

Approx.50 mm

Approx.80 mm

Approx.100 mm

Spot sizeExcess gain

1

White paper: Re�ection rate 90%White paper: Re�ection rate 90%

White paper 90%White paper 90%

Black paper 6%Black paper 6%

Gray paper: Re�ection rate 18%Gray paper: Re�ection rate 18%

Gray paper 18%Gray paper 18%

Black paper: Re�ection rate 6%Black paper: Re�ection rate 6%

10

0 500 1000Operation level

Sensing area

0

5

10

15

10

5

15

600 800 1000400200

Y Standard paper(100 × 100 mm)Standard paper(100 × 100 mm)

SensorSensorX

D

ista

nce

Y (m

m)

0 200 400 600 800 1000 1200

40

60

80

100

120

140

Interference areaInterference area

160

20

Interference area

*White paper Re�ection rate 90%*White paper Re�ection rate 90%

Y

X

100

E

xces

s ga

in

D

ista

nce

Y (m

)

O

ptic

al p

lane

Sensing distance (mm) Sensing distance X (mm) Sensing distance (mm) Sensing distance X (mm)

No interference areaNo interference area

Approx.140 mm

Excess gain

1

10

100

Operation level0 1 2 3 4 5 6 7

P45A

V-61

E

xces

s ga

in

V-42

O

per

atin

g p

oint

Y (m

m)

V-61V-42P45A

Sensing area

60

40

20

0

20

60

40

XY

Re�ector

Sensor

D

ista

nce

Y (m

m)

Interference area

0 1 2 3 4 5

300

350

400

100

50

200

150

250

P45AP45A

V-42

V-61

Y

SensorSensor

Re�ectorRe�ector

X

Interferencearea

Interferencearea

Angular deviation (reflector P45A)

20 10 40300 201040 300

1.5

1.0

4.0

4.5

3.5

2.0

0.5

5.0

3.0

2.5

θX

Re�ectorRe�ector

SensorSensor

θX

SensorSensor

Re�ectorRe�ector

P45A

Angular deviation (reflector V-42)

S

ensi

ng d

ista

nce

X (m

)

V-42

20 10 40300 201040 300

1.5

1.0

4.0

4.5

3.5

2.0

0.5

5.0

3.0

2.5

Re�ectorRe�ector

SensorSensor

θX

SensorSensor

Re�ectorRe�ector

Angular deviation (reflector V-61)

S

ensi

ng d

ista

nce

X (m

)

V-61

20 10 40300 201040 300

1.5

1.0

4.0

4.5

3.5

2.0

0.5

5.0

3.0

2.5

θX

Re�ectorRe�ector

SensorSensor

θX

SensorSensor

Re�ectorRe�ector

1 2 3 4 5

Diamondgrade sheet

Diamondgrade sheet

Sensing distance (m) Sensing distance X (m) Angle (°) Angle (°)

S

ensi

ng d

ista

nce

X (m

)

Angle (°) Sensing distance X (m)

No interferencearea

No interferencearea

θX

ーRe�ector angle ‐‐‐Sensor angle ーRe�ector angle ‐‐‐Sensor angle

ーRe�ector angle ‐‐‐Sensor angle

Phot

oele

ctric

Se

nsor

s

Photoelectric Sensors

Specialized Photoelectric

Sensors

Laser Displacement

Sensors

Sensors with Built-in

Amplifier

Z3

Z-M

Z2

E

J

K

S

S2

C-R

C2

PLN

177