emperor aquatics, inc catalog 2013

Foam Fractionators

SafeGUARD UVShell & Tube Systems

Our Sales Team ............................................................... 1Introduction .................................................................... 3Customer Guidance ....................................................... 5UV Disinfection is the Solution ..................................... 6Pathogenic Threats & Pathogen UV Dose Chart ........... 75 Steps to Successful UV Disinfection ..................... 8-9SafeGUARD Performance Verification ........................... 10UV Lamp Technology & Cost Comparison .................. 11SafeGUARD Cost-Savings & Design Solutions ....... 12-13SMART UV Sterilizers ............................................... 14-15LPHO Single-Lamp UV System .................................. 17HOSS UV System .................................................... 18-19 CVP Series UV System ........................................ 20-21CUP Series UV System ........................................ 22-23CUS Series UV System ........................................ 24-25CLP Series UV System ........................................ 26-27CLS Series UV System ........................................ 28-29Request a UV System Quote ....................................... 30Low-Head UV Reactor .................................................. 31Open-Channel UV System ..................................... 32-37Basic Monitor/Control Power Enclosure ................... 39PLC Monitor/Control Power Enclosure ............... 40-43Ozone & UV .............................................................. 44-45Ozone Systems ........................................................ 46-49Foam Fractionation ...................................................... 51 AquaFOAM PVC Foam Fractionator ........................... 52AquaFOAM Poly Foam Fractionator ........................... 53BioFOAM Bio-Filter ....................................................... 54Fluidized Bed Filtration ................................................. 55Gravity & Pressure Bag Filtration ................................. 56HydroPAK Turn-Key System ......................................... 57HydroSCAPE Turn-Key System ............................. 58-59Up-Welling Egg Incubator ........................................... 60Other Products ............................................................. 61

Table of Contents

Our business philosophy is simple: support the customer!

Turn-Key Systems

Your investment is in the water…We protect it!

Our team is here to assist you! We are focused on providing the most reliable, cost-effective solutions and the best customer service possible; we only succeed if you do. Call us today, we look forward to speaking with you.

Equipment Sales

Stephen Zimmer Office Phone: 610-970-0440 x 17 Mobile Phone: 610-310-9625 [email protected]

Dan Brown Office Phone: 610-970-0440 x 43 Mobile Phone: 484-941-2307 [email protected]

Customer Support - Replacement Parts Tim Graybeal Office Phone: 610-970-0440 x 34 [email protected]

Lori Stitt Office Phone: 610-970-0440 x 10 [email protected]

Our Sales & Service Team

www.emperoraquatics.com │ 1

Emperor Aquatics, Inc. (EAI) is a leading supplier of UV disinfection and filtering solutions, serving the aquatic exhibit and Aquaculture Industries worldwide. EAI excels at the design and manufacture of unique, application-specific filtration solutions. We have distinguished ourselves as a customer-centric organization, focused on customizing products to achieve client specific requirements.

We are committed to innovative design and customer guidance. In our twenty-plus-years of experience, we have earned a stellar reputation through product quality, information integrity, and customer support. We serve a diverse global clientele, working side-by-side with many private organizations as well as Government agencies, from the Americas to Europe, Asia and beyond.

Incorporated in 1990, Emperor Aquatics, Inc. is a privately owned designer/manufacturer of highly specialized Aquatic Life Support Systems (ALSS). Our business office and manufacturing facility is located in Pottstown, Pennsylvania, USA.

E A ti I (EAI) i l di li f UV di i f ti d filt i l ti

Welcome to Emperor Aquatics, Inc.

CustomerGuidance

Customers look to Emperor Aquatics, Inc. for effective solutions to waterborne disease and contamination.

We respond with reliable, cost-effective equipment that will reduce the risk of harmful pathogen introduction

through the water supply.

By listening to our customers, we learn their needs and expectations. No other UV system manufacturer

offers you as many solutions. Our design flexibility separates us from our competition, ultimately benefiting

our customers with equipment that best suits their application and budget.

We believe that providing a high-level of support is vital to the success of our customers. From inquiry

to sale and beyond, we are focused on your needs. We work closely with you to determine the best

model SafeGUARD UV System for your project. We’ll explain the benefits and limitations of the selected

SafeGUARD UV system in detail. Together, we’ll ensure that you receive a reliable and cost-effective UV

disinfection solution.

We recognize the critical importance of product education and its influence

on our customers’ success with our equipment. Our literature and website

are examples of our commitment to informing customers. From water

quality to UV lamp technology, you will possess the product knowledge

required to achieve your filtering and germicidal disinfection goals.

System customization is often required and we are up for the challenge!

By modifying an existing design or providing an integrated solution,

our customers save significantly on capital cost and cost of ownership.

In fact, 65% of the UV systems that leave our facility are customized in some way.


Harmful Pathogen Threats? UV Disinfection is the Solution!The Threat

Sustainable seafood that includes, Salmon, Halibut, Sea Bream, Cobia, Rainbow Trout, and Oysters are

all valuable commodities threatened by harmful pathogen infestation. But they’re not the only ones.

Public exhibits of fish, invertebrates, mammals, reptiles, and birds—all living examples of our natural

world—are also in constant danger of coming in contact with harmful pathogens.

It’s no secret that our world is faced with declining water quality and availability. This, combined with

increased disease outbreaks, has resulted in continued pollution and the introduction of new waterborne

pathogens to natural waters. There is a solution. The chart on the next page lists the most common

pathogens found in Aquaculture and identifies their required Fluence (UV dose) for inactivation.

Harmful Waterborne Pathogens

Aquaculture has used UV disinfection to control harmful waterborne pathogens for many years, but few design-consultants, purchasers, and operators truly

understand UV’s capabilities well enough to use it successfully and cost-effectively. To achieve successful UV disinfection one must apply it correctly! The first step

in applying UV disinfection correctly is to familiarize yourself with the targeted pathogens. This helps to establish the application’s UV disinfection requirements.

Keep in mind, no two pathogens are exactly alike and all require their own specific UV-C dose.

The diagram above demonstrates the complex life cycle of the warm water protozoa Cryptocaryon (marine white spot). The diagram illustrates the four life-cycle

stages of this lethal protozoan. It reveals the microorganism’s physical size and actual life-span based of its life-cycle stage. The free-swimming Tomite excyst or

infective stage, when the microorganism is smallest (25-60 μm), is the life-cycle stage where UV Disinfection is most effective.

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Complex Life Cycle

UV Information

UV doses not accompanied by a specific log value, should be considered a minimal dosage. The listed data was collected from various

sources and Emperor Aquatics, Inc. does not accept any responsibilit y for the accuracy of this information. This information is meant to

be a guideline and should be used as such.

Harmful Pathogens Associated With Aquaculture


UV is a natural component of the electro-magnetic radiation emitted by the

sun. The majority of radiation produced during this process is absorbed

by ozone in the Earth’s upper atmosphere. UV light, specifically UV-C light

(240-280 nm), which does pass through the atmosphere, acts as a natural

disinfectant by inactivating exposed microorganisms, such as those found

in surface matter.

Emperor Aquatics, Inc.’s Low-Pressure (Monochromatic) UV Lamps utilize

the same principle as the sun. Much of their output energy (35-40%) is

within the Germicidal Action Spectrum (240-280 nm), specifically 254 nm.

Coincidentally, living microorganisms absorb UV-C light, which, within

seconds, triggers a photochemical reaction in the organism’s DNA thus

preventing it from multiplying. The effectiveness of UV disinfection relies

on the applied UV dose (i.e., the result of the time and UV intensity that

the microorganism is exposed to within the UV System).

5-Step UV System Sizing ProcessYour Emperor Aquatics, Inc. service representative will carefully guide you through the UV system sizing process. Your representative will also provide you with

critical technology information while following our UV system purchasing-sizing protocol.

Our 5-Step UV System sizing process addresses critical operating characteristics that ensure you will select the best SafeGUARD UV System for your application.

Our clients typically know their target microorganism when inquiring about a UV system. Our UV

Dose Chart includes known UV doses for some common pathogens found in aquaculture. There are

approximately 65,000 known protozoa and 4,500 bacteria, all of which require their own specific UV-C

dose. Your Emperor Aquatics, Inc. representative will help you establish a target microorganism and,

in turn, your required (minimum) UV Dose.

The next step in sizing any UV system is to determine the required capacity based on worst-case water

conditions (low %T).

Step 2: Assessing Water Quality (UV Light Transmittance)

UV transmittance (UVT) is not turbidity! The water’s clarity is not an effective indicator, because both solid and dissolved

material can absorb UV light. For example: metals (iron) in water are not visible to the human eye but absorb UV light

and have a negative impact on UVT. UVT is the transmission of UV light (254 nm) through water. Regarding Aquaculture

applications, flow-through fish-culture systems requiring influent disinfection typically test at 75-95%T. In contrast, RAS

(recirculating aquaculture systems) typically test lower at 50-85%T. Application conditions vary and, therefore, must be

evaluated individually.

UVT must be considered when sizing any UV system. Using a meter is the only method

of determining an application’s true %T. It is important to mention that UVT is not linear. The

UVT Chart (right) reveals actual fluence (UV dose) loss based on % UV transmittance (%T).

The Real UVT Field Meter manufactured by RealTech Inc. is available in both in-line and

portable versions. Your EAI Representative can assist you with more information.

Step 1: Selecting a Target Microorganism

UV Disinfection is the solution

Purchase with Confi dence


UV Information

ns vary and, therefore, must be

e

%T).

Step 2 continued: Assessing Water Quality (UV Light Transmittance)

Step 3: Building Your SafeGUARD UV System

Your Emperor Aquatics, Inc. representative will provide you with UV System options. Choose between plastic

or stainless steel UV vessels, as well as sophisticated or basic controls. No other UV system manufacturer

offers you this degree of flexibility and cost-savings. Once all critical operating factors and system details

are known (water flow, UV dose, material of construction, monitor/control options), your representative will

suggest the SafeGUARD UV model that best fits your application and budget.

Step 4: Review the cost of ownership

Most UV system manufacturers are reluctant to share cost of ownership numbers for their equipment. EAI, on

the other hand, is excited to share this information with clients, because we know our SafeGUARD UVs have

proven to be the most reliable, operator-friendly, and cost-effective UV Systems on the market.

Step 5: System Price Quotation & Emperor Aquatics, Inc. Performance Certifi cate

Your Emperor Aquatics, Inc. representative can provide a UV System Performance Verification

Certificate with the UV system price quotation. This certificate guarantees that the SafeGUARD

UV System you purchase will achieve the operating performance (UV dose) we specify. UV

System performance is calculated by the Bolton Photosciences UV CALC Modeling Program.

nc. Performance Certifi ca

mance Verification

t the SafeGUARD

we specify. UV

deling Program.

The above line-graph illustrates how a lower %T parallels a diminished UV dose when operating our SafeGUARD UV System Model CLP6960A8 at a flow-rate of

150 GPM. Notice the distinct drop in achieved UV dose with only a slight change in %T.


ate

Each SafeGUARD UV System is designed using calculations of intensity and hydraulics from independent,

substantiated sources such as the Bolton Photosciences UV CALC Modeling Program. This, in combination with

biological testing, verifies the expected performance of our UV Systems.

Bolton Photosciences Inc.’s UVCalc software results have been studied and tested experimentally in comparison

with biodosimetry tests to confirm the accuracy of its results. The exercises definitively indicated that the UVCalc

predictions are accurate. Bolton Photosciences and the UVCalc program are recognized by the United States

Environmental Protection Agency (U.S. EPA) as a UV Authority.

To learn more about Bolton Photosciences and the UV CALC sof tware visit www.boltonuv.com

According to NSF International, “The SafGUARD

UV System’s NSF/ANSI 50 certification bioessay

achieved an impressive 6-log reduction.” This

demonstrates that our conservative approach to

using UV technology achieves reliable germicidal

disinfection!

It must be noted that the Bolton Photosciences

UVCalc Modeling Program was used in our NSF-50

testing.

SafeGUARD UV Systems have been approved and

cer tified by various independent organizations,

including Underwriters Laboratories (508A).

Validation Notes:The EPA Manual 815-R-06-007 section 3.6 Assessing UV Equipment Validation Issues describes validation issues

and protocols. The EPA Drinking Water Validation is the only one of its kind and Emperor Aquatics, Inc. follows this

protocol.

It must be mentioned that validation DOES NOT umbrella a UV system manufacturer’s entire product line, but

rather, only the specific UV model tested and the specific conditions present at the time of testing.

Validation of any UV system is very expensive and typically not practical or necessary for aquaculture.

Performance Verifi cation


UV Information

The Cost of UV Lamp Technology

All LP and MP UV Systems operate the same, but have very different results!

1. LP UV systems use 3x less electricity to produce the same UV-C light output as MP UV systems.

2. LP UV systems convert 35-40% of their initial power input into UV-C light, MP UV systems only convert 11-15%.

3. LP UV lamps last 12,000 hours, while MP UV lamps only last 1,200-4,000 hours.

4. LP UV lamps operate at 180°F, MP UV lamps operate at 1,600°F .

The Light Spectrum Chart above is universal. It represents all Low-Pressure (LP) and Medium-Pressure (MP) UV lamps. Both LP UV Lamps (Red) and MP UV

Lamps (Green) spectral output is identified. Notice the broad spectral output of an MP UV lamp, all of its spectral output outside the Germicidal Action Curve is

wasted. In contrast, LP UV lamps, with their bulk spectral output inside the Germicidal Action Curve, are 3x more efficient and better suited for germicidal disinfection.

Low-Pressure vs. Medium-Pressure

All Medium-Pressure (MP) UV systems cost two to three times more to operate than Low-Pressure (LP)

UV systems of equal capacity when applied to Germicidal Disinfection Applications.

Question: So why do Aquatic Life Support System (ALSS) customers mistakenly choose MP UV systems?

Answer: This is because MP UV system manufacturers recognize the market’s sensitivity to space. They promote a compact size, while neglecting to share negative operating characteristics (power consumption, low UV-C light output, short useful lamp life, and high-heat generation).


SafeGUARD UV Systems......


Designed for Aquaculture, built to last!

Reliable

Highest Quality American-Made UV Lamps

Monitor/Control Packages Available

Effi cient Electronic Ballasts

Robust Construction

Operator-Friendly

Accessible Replacement Parts & Global Service

UV Information

SafeGUARD CLP UV System

SafeGUARD Open Channel UV System


IN-FIELD SERVICEABILITY: SafeGUARD UV Systems are designed to be easily repaired in the field by facility

staf f rather than an expensive outside contractor. Our factory trained technicians are available with support.

Our NEMA Type 12 Thermoplastic Power Enclosures are corrosion resistant, outlast painted and 304

stainless steel cabinets, and are non-conductive, especially in marine environments.

Basic Controls (far left) or Sophisticated PLC Packages (left) allow you to choose the monitor/controls that best suit your application

and budget! PLC options available include: alarm capabilities, ORP-pH,

Fluence Tracking, and Data Logging & Export.

Our Schedule-80 Modified PVC UV vessels are stronger than the competitor’s

Polypropylene and Polyethylene (HDPE) vessels. Our robust Schedule-80 Modified

PVC solvent weld retains 100% of its original material strength unlike polypropylene

and HDPE welded construction. This explains why SafeGUARD UV Systems are the

only plastic UV vessels that are NSF-50 Certified at operating pressures up to 150 psi

(10.3 Bar).

SINGLE-END GLASSWARE SERVICING: SafeGUARD UV Systems are operator-friendly,

allowing for quick and easy glassware change-out, which reduces maintenance / labor

costs!

PLASTIC / WATERTIGHT UV LAMP HARDWARE: Our HDPE lamp cable hardware

provides a watertight seal, protecting the lamp and cable-connection from potential

water damage. Our lamp cable hardware is corrosion-proof and inexpensive to replace.

• Easy-to-remove UV lamp and quartz sleeve assembly allows for lamp removal without disrupting the water flow. This design also allows for removal of the

entire power assembly for easy interior cleaning.

• Remote Power Supply positions the power supply away from the UV vessel and water, increasing overall safety.• SMART Ballasts are available with standard-output sterilizers (18-watt through 130-watt models). SMART LPHO Multi-Voltage (100-277 VAC) Ballasts are

available with high-output sterilizers (50-watt through 120-watt models). They both deliver the precise electrical requirements to the lamp, maximizing UV-C

output and lamp life. Models using 150 Watt Lamps can be ordered in 120 or 230 VAC 50/60Hz. All SMART Ballasts are sealed to prevent water damage.

Cord length: 19.5 f t.

• All SMART UVs are watertight and designed for operation in wet environments.

• SMART UVs feature a heavy-wall UV-resistant plastic vessel (UV Vessel Lifetime Limited Warranty*).

• Clear viewing ports are positioned on both ends of each SMART UV vessel for safe internal inspection during use.

• All SMART UV styles are available with quartz sleeve wiper modules for removing soft waste deposits without interrupting UV operation.

Note: Wipers are NOT recommended for saltwater applications.

*Warranted against manufacturer defects and UV degradation of the plastic filter vessel. See complete warranty for details.

Pond, Aquarium, Exhibit, Research, & Aquaculture More animal husbandry and aquatic professionals choose SMART UVs over competing UV brands because of our substantiated performance information, ef fective

product design, and overall qualit y. Emperor Aquatics, Inc. has over thir t y models to choose from. We have the right SMART UV to fit your application.

System Features:

The Choice of Professionals


UV Systems

*Mounting Clamps not included.

Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at end of useful lamp life

All models are weather-tight and C-UL Listed

www.emperoraquatics.com │ 15│ 15

Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with PLC Monitor/ControlsNote: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve Removal

Highest Quality/Long-Life American-Made UV Lamps

Single-End Lamp and Quartz Sleeve Access

NEMA 4X ThermoplasticPower Supply Enclosure

External On/Off SwitchExternal On/Off SwitchExternal On/Off Switch

System Features:

Hi h t Q lit /L Lif

Low-Pressure High-Output Single-Lamp Research facility and other aquatic husbandry personnel will find our SafeGUARD LPHO Single-Lamp UV Systems easy to install,

operate, and maintain. Every model combines our efficient, 5” diameter, heavy-wall UV vessel with a premium NEMA 4X Rated Power

Supply Enclosure.

SafeGUARD LP-HO Single-Lamp UV Systems

• Basic Control Package included. (Optional PLC package is available)

• Enhanced, state-of-the-art electronic ballast sized precisely to the lamp’s power requirement to ensure optimal UV-C output and useful lamp life.

• Heavy-wall, UV-resistant, plastic vessel construction increases operating life (UV Vessel Lifetime Warranty*).

• Single-End UV lamp and quartz sleeve access for easy servicing. Watertight design protects all electrical hardware from water damage.

• American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours). *Warranted against manufacturer defects and UV degradation of the plastic filter vessel. See complete warranty for details.

LP-HO Single-Lamp Series

Choose between Basic and PLC ControlsSee pages 39-43 for

Control Packages and Options

UV Systems

All models are weather-tight and 508A UL Listed



Single-End Lamp andQuartz Sleeve Access

NEMA 4X or Type 12 ThermoplasticPower Supply Enclosure

(NEMA 4X shown)

External On/Off SwitchNEMA 4X T 12 Th l ti External On/Off SwitchExternal On/Off Switch

System Features:

High-Output Stainless SteelSafeGUARD HOSS UV Systems combine the latest, most ef ficient Low-Pressure (LP) UV lamp technology with robust stainless steel UV vessel construction

to create a versatile, high-quality UV system suited for freshwater Aquaculture and light-Industrial applications. HOSS UV Systems feature a thermoplastic NEMA

4X or Type 12 power supply enclosure mounted to the UV vessel brackets, allowing 4-way orientation for either horizontal or vertical system mounting. HOSS

controls consist of analog re-settable hour meter, lamp-status LEDs, input power LED, and external on/of f switch. Single-end glassware access allows for

quick-easy servicing. Cable hardware protects lamp connections from water damage and are durable and inexpensive to replace.

HOSS UV Systems are available with LP high-output or high-intensity Amalgam UV lamps. The system’s design (lamp array) yields ef ficient and cost-ef fective

UV lamp performance. All HOSS UV vessels feature stainless steel threaded ports and flanges. Choose between 304L, 316L, or electro-polished 316L.

HOSS Series

SafeGUARD HOSS UV Systems

• Basic Control Package included

• Enhanced, state-of-the-art electronic ballast sized precisely to the lamp’s

power requirement to ensure optimal UV-C output and useful lamp life

• 4-Way Mounting Brackets for vertical or horizontal mounting. The brackets also

allow for multiple power enclosure positions on the UV vessel

• Highest-Quality American-Made Low-Pressure High-Output and Amalgam UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours)

• Standard 2” male threaded Inlet/Outlet Ports• Available with Heavy-gauge 304L or 316L Stainless Steel UV Vessel (316L electro-polish also available)

• Watertight design protects all electrical hardware from water damage

• Not recommended for use with Saltwater.


UV Systems



All Models available in 304L, 316L, or 316L with Electropolished FinishNote: Model Number Matrix Example COM4130A6SS-XXXX: COM 4 130 A 6 SS - 304L COM - Model Family / 4 - UV Vessel Length / 130 - Input Watts / A - UV Lamp Style (“A” = Amalgam or “HO”= High Output) / 6 - Vessel Diameter / 304L - Vessel Material (304L, 316L, 316L-EP) Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: PLC Monitor/Controls not available with HOSS models Note: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve RemovalNote: NOT recommended for use with Saltwater.Note: *This model is not available with Power Enclosure mounting brackets

SafeGUARD HOSS Series Amalgam UV System

SafeGUARD HOSS Series High-Output UV System

WARNINGEmperor Aquatics, Inc. does not recommend 304L or 316L stainless steel be used in corrosive environments that include but are not limited to saltwater Aquaculture (includes aquaria), swimming pools, and other corrosive applications. 304L & 316L Stainless Steel is subject to pitting and crevice corrosion in warm chloride (salts) environments, and to stress corrosion cracking above approximately 60C.

304L Stainless Steel should not be used with saltwater at concentrations greater than 100 mg/l (100 ppm) or with Chlorinated water with Chlorine concentrations of greater than 1-ppm.

316L is considered resistant to potable water with up to approximately 1,000-mg/l (1,000-ppm) of chlorides at ambient temperatures, reducing to approximately 500 mg/l (500-ppm) at 60C. ASTM Standards A240/A240M.

NEMA Type 12 ThermoplasticPower Supply Enclosure

Optional Inlet/Outlet Water Port Sizes

Watertight UV LampHardware/Single-End Access


System Features:

Commercial Vertical Plastic When operating space is restricted, our CVP (Vertical) Series SafeGUARD UV Systems provide the small footprint you need. SafeGUARD CVP models feature

single-end, top-loading glassware to minimize space required and maximize serviceability! Each model is extremely durable and features a corrosion-resistant

remote power supply enclosure and UV vessel. All models are designed to deliver optimum UV performance by utilizing their UV lamp’s UV-C output to its

maximum potential. SafeGUARD CVP LPHO and Amalgam UV Systems are watertight and designed for indoor/outdoor use. Each model is equipped with a

flanged base for easy installation.

CVP Series

SafeGUARD CVP Series UV Systems

• Basic Control Package included. (Optional PLC package is available) • Enhanced, state-of-the-art electronic ballast sized precisely to the lamp’s power requirement to ensure optimal UV-C output and useful-lamp-life.• Small Footprint: vertical operation reduces required horizontal space.• Schedule-80 Modified PVC Plastic construction is stronger and can handle higher internal pressures than polypropylene and HDPE vessels. • Single-End UV lamp and quartz sleeve access for easy servicing. • Watertight design protects all electrical hardware from water damage.• Highest-Quality American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Choice of Inlet/Outlet port styles. • Over-Temp System Shutdown Sensor shuts down the lamp field to avoid damage when water temperature inside the vessel exceeds 120°F.• 6-foot power cord and 20-foot lamp cables.




UV Systems

Note: Model Number Matrix Example CVP4160HO6-XXX: CVP 4 160 HO 6 2F B CVP - Model Family / 4 - UV Vessel Length / 160 - Input Watts / HO - UV Lamp Style / 6 - Vessel Diameter / 2F - Port Size & Style / B - Control Package ( “B” = Basic or “P” = PLC)Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with Basic or PLC Monitor/ControlsNote: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C = Clearance needed for Quartz Sleeve Removal

SafeGUARD CVP Series Amalgam UV System

SafeGUARD CVP Series High-Output UV System









See pages 39-43 forControl Packages and Options

Choose between Basic and PLC Controls

System Features:

O /O W t ti ht UV LQ / f

Commercial U-Vessel PlasticOur new SafeGUARD CUP UV Systems replace our successful “COM” UV Series, introduced back in 1992. More COM Series UVs exist in the field today than

any other Plastic UV system available. CUP Series UVs carry on the twenty-plus-year tradition of quality but with innovative improvements that include: single-

end glassware assembly, Schedule-80 Modified PVC vessel construction, and a compact “U” vessel port orientation that reduces footprint. Choose between our

Basic or PLC Control packages and either LPHO or Amalgam UV lamps.

CUP Series


SafeGUARD CUP Series UV Systems

• Basic Control Package included. (Optional PLC package is available)• Enhanced, state-of-the-art electronic ballast, sized precisely to the lamp’s power requirement, ensures optimal UV-C output and maximum useful-lamp-life.• Compact footprint: reduces required operating space. • Schedule-80 Modified PVC Plastic construction is stronger and can handle higher internal pressures than polypropylene and HDPE vessels. • Single-End UV lamp and quartz sleeve access for easy servicing.• Watertight design protects all electrical hardware from water damage.• Highest-Quality American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Choice of Inlet/Outlet port styles. • 6-foot power cord and 20-foot lamp cables.

UV Systems

Note: Model Number Matrix Example CUP4160HO6-XXX: CUP 4 160 HO 6 2F B CUP - Model Family / 4 - UV Vessel Length / 160 - Input Watts / HO - UV Lamp Style / 6 - Vessel Diameter / 2F - Port Size & Style / B - Control Package ( “B” = Basic or “P” = PLC)Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with Basic or PLC Monitor/ControlsNote: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve Removal All models are weather-tight

and 508A UL Listed


SafeGUARD CUP Series High-Output UV System

SafeGUARD CUP Series Amalgam UV System





System Features:

Watertight UV Lamp

Commercial U-Vessel Stainless SteelSafeGUARD CUS Series Stainless Steel UV Systems provide reliable protection against harmful waterborne pathogens associated with freshwater Aquatic Life

Support Systems (ALSS). The “U” style UV vessel allows for space-saving horizontal mounting. CUS Series UV Systems use either LPHO or Amalgam UV lamps

and are available in various models suitable for a wide variety of application sizes.

SafeGUARD CUS Series UV System

• Basic Control Package included. (Optional PLC package is available)• Enhanced, state-of-the-art electronic ballast, sized precisely to the lamp’s power requirement, ensures optimal UV-C output and maximum useful-lamp-life.• Compact footprint: reduces required operating space. • 316L Stainless Steel vessels with an electropolish finish and removable ends for internal inspection and cleaning. • Single-End UV lamp and quartz sleeve access for easy servicing.• Watertight design protects all electrical hardware from water damage.• Highest-Quality American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Choice of Inlet/Outlet port styles. • 6-foot power cord and 20-foot lamp cables.

CUS Series



UV Systems


Note: Model Number Matrix Example CUS4160HO6-XXX: CUS 4 160 HO 6 2F B CUS - Model Family / 4 - UV Vessel Length / 160 - Input Watts / HO - UV Lamp Style / 6 - Vessel Diameter / 2F - Port Size & Style / B - Control Package ( “B” = Basic or “P” = PLC)Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with Basic or PLC Monitor/ControlsNote: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve Removal



SafeGUARD CUS Series High-Output UV System

SafeGUARD CUS Series Amalgam UV System







ee pages 39-43 forSePackages and OptionsControl

ween Basic and PLC ControlsChoose betw

System Features:

W t ti ht UV LW i h UV L

Commercial L-Vessel Plastic SafeGUARD CLP Series UV Systems offer efficient operation, ensuring proper hydraulic mixing inside the UV vessel. This optimizes UV light intensity distribution throughout the lamp field for reliable fluence (UV dose) delivery. SafeGUARD CLP models feature Schedule-80 Modified PVC plastic construction, specifically suited for corrosive saltwater conditions. CLP vessels are extremely durable (models NSF-50 Certified/ operating pressures up to 150 PSI) and deliver a cost savings of up to 50% when compared to more expensive and corrosive 316 stainless steel.

SafeGUARD CLP UV systems feature single-end glassware assembly, remote NEMA Type 12 thermoplastic power supply enclosure, and are available with Basic or PLC Control packages with either LPHO or Amalgam UV lamps (available in sizes to treat up to 5,000 GPM/18,925 LPM).

SafeGUARD CLP Series UV Systems

CLP Series


• Basic Control Package included. (Optional PLC package is available)• Enhanced, state-of-the-art electronic ballast, sized precisely to the lamp’s power requirement, ensures optimal UV-C output and maximum useful-lamp-life.• Compact footprint: reduces required operating space. • Schedule-80 Modified PVC Plastic construction is stronger and can handle higher internal pressures than polypropylene and HDPE vessels. • Single-End UV lamp and quartz sleeve access for easy servicing.• Watertight design protects all electrical hardware from water damage.• Highest-Quality American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Choice of Inlet/Outlet port styles. • 6-foot power cord and 20-foot lamp cables.

UV Systems

Note: Model Number Matrix Example CLP4160HO6-XXX: CLP 4 160 HO 6 2F B CLP - Model Family / 4 - UV Vessel Length / 160 - Input Watts / HO - UV Lamp Style / 6 - Vessel Diameter / 2F - Port Size & Style / B - Control Package ( “B” = Basic or “P” = PLC)Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with Basic or PLC Monitor/ControlsNote: NSF Certifi ed UV Vessel Pressure rated (*24” Model is not NSF rated due to testing pressure rating)Note: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve Removal



SafeGUARD CLP Series High-Output UV System

SafeGUARD CLP Series Amalgam UV System





Optional Inlet/Outlet WaterPort Sizes


See pages 39-43 forControl Packages and Options


Commercial L-Vessel Stainless SteelFor freshwater applications, our CLS Series 316L Stainless Steel Vessels, with an electropolish finish, provide reliable operation. Vessels are equipped with sensor

ports. SafeGUARD CLS models are available with LPHO or High-Intensity Amalgam UV Lamps. CLS UV systems provide the benefit of a compact, space-saving

design allowing for in-line horizontal or vertical mounting.

CLS Series UV Systems feature a single-ended glassware assembly, remote NEMA Type 12 thermoplastic power supply enclosure, and are available with Basic

or PLC Control packages and either LP HO or Amalgam UV lamps. Available in sizes to treat up to 5,000 GPM (18,925 LPM).

System Features:

SafeGUARD CLS Series UV Systems

CLS Series


• Basic Control Package included. (Optional PLC package is available)• Enhanced, state-of-the-art electronic ballast, sized precisely to the lamp’s power requirement, ensures optimal UV-C output and maximum useful-lamp-life.• Compact footprint: reduces required operating space. • 316L Stainless Steel vessel with an electropolish finish and removable face- plate for internal inspection and cleaning. • Single-End UV lamp and quartz sleeve access for easy servicing.• Watertight design protects all electrical hardware from water damage.• Highest-Quality American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Choice of Inlet/Outlet port styles. • 6-foot power cord and 20-foot lamp cables.

UV Systems

Note: Model Number Matrix Example CLS4160HO6-XXX: CLS 4 160 HO 6 2F B CLS - Model Family / 4 - UV Vessel Length / 160 - Input Watts / HO - UV Lamp Style / 6 - Vessel Diameter / 2F - Port Size & Style / B - Control Package ( “B” = Basic or “P” = PLC)Note: Fluence (UV Dose) calculated using UVT factors of 90-95%T and UV lamps at the end of their useful lamp lifeNote: Available with PLC Monitor/ControlsNote: NSF Certifi ed UV Vessel Pressure rated Note: Other port sizes may be available - please call for assistanceNote: UV System customization may change Vessel and or Power Enclosure dimensionsNote: UV Vessel Dimensions: A = Length of UV Vessel, B = Diameter of UV Vessel, C= Clearance needed for Quartz Sleeve Removal



SafeGUARD CLS Series Low-Pressure High-Output UV System

SafeGUARD CLS Series Amalgam UV System

Start with the UV Questionnaire:Your application is unique! For us to deliver a cost-saving UV solution, we require your application’s specific parameters. Our UV System Sizing Questionnaire

identifies the parameters we require and it’s easy to complete. Your EAI representative will assist you with compiling this information and completing the questionnaire.

With this information we will determine the appropriate SafeGUARD UV system that best fits your application and then submit to you a formal price quotation. Upon

receiving a 50% deposit and credit approval (if applicable) we will provide mechanical drawings and begin manufacturing your SafeGUARD UV system.

How to get started

Request a UV System Quote


The Order Process: 1. Provide your Contact Information

a. Also include contact info for other companies involved on the project

2. Provide information on your Specific Application

a. Application Type, Water Quality Details (UVT), Flow Rate, Targeted Microorganisms, etc.

3. Provide information on your Specific Application Filtration Plans

a. Other Filter Equipment, Equipment Space Limitations, Equipment Location, etc.

4. Review Quote and ask questions

a. Review the equipment’s performance specifications, dimensions, and its UV Calc Sheet.

5. Finalize details and send us your Purchase Order

UV Systems


Control Packages and OptionsSee pages 39-43 for



• Basic Control Package included. (Optional PLC package is available)• Enhanced, state-of-the-art electronic ballast sized precisely to the lamp’s power requirement to ensure optimal UV-C output and useful lamp life.• American-Made Low-Pressure High-Output UV lamps offer 12,000 hours of continuous operation (80% efficient after 12,000 hours).• Extremely versatile design addresses the requirements of high-flow applications without requiring an on-site channel.• More cost-effective than shell & tube style UV systems when applied to high-flow applications.• Constructed of durable, heavy-wall, Schedule-80 Modified PVC or fiberglass.• Multi-lamp array optimizes UV-C intensity distribution• Watertight Design protects all electrical hardware from water damage.• Individual lamp and quartz sleeve servicing simplifies maintenance and reduces labor.• 6-foot power cord and 20-foot lamp cables (available up to 90 ft.)

High Flow/High UV Dose Applications

Our Low-Head UV Reactors provide a cost-savings alternative to shell & tube style UV systems for large applications (water-flow exceeding 2,000 GPM). Our

Low-Head UV Reactors require no on-site channel. The Low-Head Reactor is designed to minimize pressure-loss while providing high-flow UV dose performance.

We use the latest UV technology—energy-efficient, high-intensity Amalgam lamps—for optimal performance and best cost-of-ownership. Routine servicing is

simple for facility staff with our easy-access lamp/quartz sleeve modules. All external UV components are corrosion-resistant.

Our corrosion-resistant NEMA Type 12 Power Supply Enclosure is operator-friendly and designed for in-field service capabilit y. Our simple, yet efficient, lamp/

quartz sleeve module design eliminates the need for expensive and troublesome quar tz sleeve wiping systems. This single factor carries significant cost

savings. SafeGUARD UV Reactors are available in diverse lamp configurations.

Low-Head UV Reactors minimize electrical consumption because they do not require “high-head” (high RPM) pumps. In many situations they can operate by

gravity. Our reactors are constructed of either Schedule-80 Modified PVC or fiber glass, depending upon the application. They are equipped with an internal

baf fling system that controls the water-flow through the lamp field to achieve reliable UV dose delivery.

Reactors feature a mid-section flange for easy assembly and maintenance. Single-end, UV lamp and

quartz sleeve access allows for quick and easy change-outs, resulting in reduced maintenance/labor.

We offer a variety of lamp configurations to address the unique requirements of your specific application.

System Features:

SafeGUARD Low-Head UV Reactor

Low-Head UV Reactor


UV Systems

Model: VCPP6A-98-PLC


Cost-effective High-Flow/High UV Dose Solutions Large-scale Flow-Through or Recirculating Aquaculture Systems (RAS) are of ten threatened by harmful pathogen infestation. Designers of these systems are

challenged with determining the most cost-efficient germicidal disinfection solution. SafeGUARD Vertical Open-Channel UV Systems offer proven reliability at

the best cost! The SafeGUARD Vertical UV System advantage is its operator-friendly design: easy-to-service glassware reduces maintenance and labor.

SafeGUARD Vertical Open-Channel UV Systems are available in VCPP (Vertical Channel Plastic Plate) or VCPF (Vertical Channel Plastic Frame). Both styles are

manufactured to your application’s specific parameters. Select the monitor/control package that best suits your facility and budget.

SafeGUARD Vertical Open-Channel UV System

Operator FriendlyCompared to Horizontal “Rack Style” Open-Channel UV Systems, the SafeGUARD Vertical Open-Channel UV System simplifies glassware removal, allowing for

individual lamp servicing without disrupting system water flow or other lamps. No hoists or additional equipment required for lamp and sleeve maintenance.

Proven UV Germicidal Disinfection & Ozone Destruct Thousands of SafeGUARD UV Systems are operating around the globe right now. Freshwater Institute’s Dr. Steven Summerfelt has successfully used one of our

open-channel UV systems at his research facility in Shepherdstown, West Virginia for more than 11 years. Other successful SafeGUARD Open-Channel UV

System applications include flow-through and RAS salmon/trout juvenile systems.

Reduced Engineering and Installation CostsSafeGUARD Vertical Open-Channel UV Systems are designed and manufactured to each application’s specific parameters (flow, %T, channel dimensions).

The UV System is manufactured, crated, and shipped to anywhere in the world, ready for installation.

Simplicity & Reliability by ComparisonOperators tell us that Horizontal “Rack Style” UV Systems are cumbersome. To service an individual lamp the entire rack must be removed. That is not the case

with SafeGUARD UV Systems! All SafeGUARD UV Systems are designed for easy in-field servicing to reduce the need for expensive outside service contractors.

Vertical Open-Channel UV Systems UV Systems


SafeGUARD UV System Model VCPP6A-98-PLC illustrates our commitment to equipment customization in order to provide significant savings to our custom-

ers. The model VCPP6A-98-PLC has an operating capacity of 5,000 GPM (18,925 LPM) @ 85%T = 75 mJ/cm². This system is equipped with PLC controls and

includes, among other functions, UV Dose Tracking, Data-Logging & Export, UVT monitor/display, and Flow-pace Lamp Operation.

SafeGUARD Model VCPP6A-98-PLC lamp field: Easy access glassware (1),

UV intensity sensors (2), and Integrated UVT Meter (3).

Inside channel view of the lamp field shows easy-to-install upper and lower assembly plates with glassware

installed. Our vertical lamp field not only creates a simple, easy-to-operate UV solution, but it also uses a turbulent-flow, which achieves better hydraulic mixing compared to the laminar-flow created by less-efficient

horizontal rack-style open-channel UV systems.

UV Transmittance Meter measures real-time %T and is used to measure real-time Fluence (UV dose).

Model VCPP6A-98-PLC Power Supply Enclosures: Main Power Enclosure with PLC commands (A) the

Slave Enclosure (B) and communicates with the UVT Meter (C).

UV & UVT Meter sensor connections.

PLC large color display is menu-driven and offers touch-pad command. Controls all functions of the UV system including: lamp status-hours, UV

intensity, water flow monitor, UV Transmittance monitor, Fluence Tracking, Flow-Pacing (operates lamps based on flow and %T), and Data Logging

& export. See pages 40-43 for additional monitor/control information.


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Vertical Channel Plastic PlateOur VCPP UV Systems are our most cost-efficient High-flow UV system solution. The entire system consists of power enclosure, glassware module plates

(upper & lower), and glassware. The simplicity of this design increases the system’s versatility, making it adaptable to many applications. System

servicing is easy and required labor is minimized with the single-end glassware access.

Glassware module plates are engineered to specific application parameters, such as lamp array and plate dimensions, and will be identified on the UV system’s

shop-drawing. One of the VCPP system’s largest benefits is the savings on freight costs due to a minimized crate footprint. Service walkways and cable-

conduits are to be supplied by the client or General Contractor.

SafeGUARD VCPP-Series Open-Channel UV Systems

Design/Engineering

We work with your design-engineer to create the UV system that best suits your application. Your design-engineer supplies us with the application’s existing water

conditions, desired fluence, water flow rate, channel dimensions, and power requirements (mechanical drawing). Utilizing this information, we can provide a budget-

ary price quote, and with a deposit, we will also supply shop-drawings of the customized UV system.

Installation

Correct installation of plates and frames require a smooth and level channel

surface. Lamp fields of greater depth than the existing channel may require

modifications to the channel site. Your EAI Representative will carefully guide you

through the system design process, ensuring the system meets your specifications.

Commissioning

After installation, but prior to start up, an EAI Representative or Authorized

Service Contractor will make a scheduled site visit to inspect the UV system. System

orientation with operators and support staff will also be performed at that time. Commissioning

will ensure that the UV system was properly installed so you can receive the intended solution.

VerticalOpen-Channel cont.

Vertical Channel Plastic Frame The VCPF UV System is very similar to the VCPP but instead of using plates to orient the lamp field, a glassware frame is used. The VCPF system consists of

power enclosure, lamp-field frame, and glassware. The frame is typically shipped from our facility ready for installation into the awaiting channel. System

servicing is easy and required labor is minimized with the single-end glassware access.

The Glassware Frame is engineered to specific application parameters, such as lamp array and channel dimensions, and will be identified on the UV system’s

shop-drawing. The frame is designed to be lowered into the channel and anchored down. Service walkways and cable-conduits are to be supplied by the client

or General Contractor.

1. Remote-mounted Power Supply Enclosure

2. UV Lamp Cables

3. UV lamp / Quartz-sleeve Modules

4. Glassware (quartz sleeve & UV lamp)

5. Channel Frame / Top Plate

6. Walkways to be supplied by the customer

7. Water Level Control Weir maintains the correct water depth inside the channel,

within the UV lamp field. The weir is equipped with a drain for easy channel cleaning

and available in stainless steel or HDPE plastic.


SafeGUARD VCPF-Series Open-Channel UV Systems

Cost-effective andOperator-friendly

Vertical Open-Channel UV Systems


Operator-Friendly with Easy Access GlasswareDesign Engineers are challenged with determining the most cost-efficient germicidal disinfection solution for high-flow/high-fluence applications. The SafeGUARD

Vertical UV System advantage is its operator-friendly design: easy-to-service glassware reduces labor cost and results in less broken glass. SafeGUARD Vertical

Open-Channel UV Systems offer proven reliability at the best cost!

SafeGUARD Vertical Open-Channel UV SystemCost-effective High-Flow/High UV Dose Solutions

UV Systems

NOT operator friendly


Diffi cult to operate and serviceFacility staff who have operated and serviced “Horizontal Rack” UV systems say they are cumbersome and difficult to work with. Horizontal Rack Style UV

systems use racks to hold multiple UV lamps. Each lamp is housed inside a quartz sleeve that must be disassembled from the rack before the lamp is accessible.

Operators servicing Horizontal Racks must remove an entire rack to service one lamp. Often, these systems are fitted with troublesome quartz sleeve wiping

mechanisms that further complicate the maintenance process and frequently results in broken glass.

Competitor’s “Horizontal Rack Style” UV SystemsCumbersome...diffi cult to work with!

Our Basic Monitor/Control package simplifies operation and is best suited for facilities

operating with a limited staff or those that do not require sophisticated controls. The

Basic package is simple, because it involves no sophisticated software and is oper-

ated manually by using the external On/Off Switch.

Choose your SafeGUARD UV System Monitor/Controls

Create the UV System Monitor/Control Package that best suits your application and budget. Many facilities are short-staffed and prefer simple controls while others

are regulated and require more sophisticated solutions. Emperor Aquatics, Inc. is cognizant of the diverse needs and budgetary concerns of our clients, which is

why we focus on design-flexibility.

SafeGUARD UV Systems are equipped standard with our Basic Monitor/Control package, but are easily upgraded to our PLC (Programmable Logic Control)

package. Monitor/Control packages must be selected at the time of your UV system purchase. They are not interchangeable and cannot be retrofitted into existing

systems. Your Emperor Aquatics, Inc. support representative will assist you throughout the Monitor/Control selection process.

• Main Power Indicator Light Identifies that power is reaching the power supply enclosure

(when the external On/Off switch is in the “ON” position).

• Elapsed Run-Time Hour Meter Identifies operating hours of the UV lamps. When the lamps are

replaced, the operator can reset the meter with the reset button.

• UV Lamp Status Indicators Bright LEDs signify normal lamp operation. When dim, the lamp

is not operating properly. An unlit LED (not dim) signifies that the

lamp’s ballast is not operating and requires service.

• 20218 Optional Over-Temperature System Shutdown (recommended w/ Plastic Vessels) Optional temperature sensor is mounted on the UV vessel.

When the water temperature inside the vessel exceeds

120°F the system shuts down the lamp field to avoid heat

damage and potential failure.

• 20220 Optional Lamp Failure Audible Alarm Alarm buzzer signifies lamp failure or interruption of power

to the lamp.

Note: Basic Monitor/Control package options must be

purchased with the UV system.

Basic Control Options:

Basic Control Features:

Basic Monitor/Control

Monitor/Controls


UV Systems

• Incoming AC Voltage Monitor Monitors input voltage to the UV system. Factory-set threshold triggers an alarm when the value

falls outside the acceptable threshold. Threshold parameters: 120 VAC 95-140 VAC, 230 VAC

210-270 VAC. Digitally displays value.

• Total Operating Hours Meter Measures the Total Operating Hours and may be reset by the operator. Status is digitally displayed.

• Lamp Status & Lamp Life Monitor Scans all active UV lamp inputs (depending on the UV system’s number of lamps). PLC triggers an alarm when an inactive lamp is detected. Each lamp is

equipped with an individual hour meter stored in EEPROM for data retention upon power removal. Monitors for end-of-useful-lamp-life (12,000 hours). When

reached, triggers an alarm (72-hour reoccurring alarm). Status is digitally displayed.

• Power Supply Enclosure Temperature Monitor Monitors the internal temperature of the Power Supply Enclosure. Factory-set temperature threshold will trigger an alarm at 140°F. Temperatures exceeding the

140°F will trigger the PLC to shutdown the lamp field and set off an alarm to protect the internal hardware from heat damage. PLC digitally displays this value.

• UV Vessel Water Temperature Sensor Monitors the internal temperature of the UV vessel. Factory-set temperature threshold is 120°F and, if reached, will cause the PLC to shut down the lamp field and

activate an alarm. Additionally, if the water temperature sensor cable is interrupted or disconnected the entire UV system will shut down and activate an alarm.

• UV Intensity Sensor Monitors the UV Intensity inside the UV vessel and measures lamp UV-C output percent (0%-100%). Features include an alarm set-point used with the PLC output

alarm relay. An alarm trip set-point is triggered anywhere on the 1%-100% scale. Package includes one sensor probe.

• Alarm Relay One discrete output relay circuit (100-milliamp, normally open “Form A” contact) is provided to allow for alarm enunciation of any of the following monitored

conditions: lamp failure, low UV intensity, vessel water over-temperature, enclosure over-temperature, end of useful lamp life, under/over input voltage alarm,

and optional lamp field safety cover.

Our sophisticated PLC Monitor/Control Package is microprocessor based and features a menu-

driven, digital inter face with touch-pad for easy command initiation. The PLC is integrated into the

UV system’s power supply enclosure and is available with all SafeGUARD UV systems (except the

HOSS series UV Systems). Our PLC systems offer the convenience of programmable logic

controllers for integration with remote SCADA systems.

PLC (Programmable Logic Control)

PLC Features:

Monitor/Controls cont.


• 20207 Optional Water Flow Meter uses an in-line pulse frequency type sensor to measure and display the UV system water flowrate in either GPM or LPM.

• 20208 Optional ORP Meter reads in millivolts (0 to 1,000). Features include: Alarm Set-Point circuit (used with the controller’s output alarm relay). Alarm Trip

Set-Point is triggered anywhere on the 0-1,000 millivolt scale.

• 20209 Optional pH Meter reads in 0 to 10 pH. Features include: Alarm Set-Point circuit (used with the controller’s output alarm relay). Alarm Trip Set-Point is

triggered anywhere on the 0-10 pH scale.

• 20211 Optional Ethernet Communications Port option uses Modbus RTU protocol over Ethernet communications. Supplied map of our I/O allows user to

write to and read from the UV system PLC controller. Allows for monitoring alarms, remote lamp operation and other commands depending on selected options.

• 20212 Optional 4-20 milliamp output port

• 20213 Optional Remote Main System On/Off Capability

• 20219A Optional CL-Series Multi-Lamp Automatic wiper system

• 20219M Optional CL-Series Multi-Lamp Manual wiper system

• 20226 4-20 milliamp input option factory set to receive water flow data from customer supplied meter with 4-20 milliamp output.

• 20227 SD Card Communication adds SD Card read/write capability to UV system’s PLC Monitor/Control.

• 20230 Optional UV Dose Tracking measures/displays “Real-Time UV Dose”. This option adds all necessary hardware (cables/sensors) and programming

(water flow/UV intensity) to the UV system’s PLC Monitor/Control to automatically calculate the “real-time” UV dose (mJ/cm²).

Note: Requires options #20207 or #20226 for Automater Flow Rate Computation.

• 20232 Water Flow Real-Time UV Dose Data Collection Option capable of recording and storing all monitored data of the SafeGUARD UV System’s PLC

Monitor/Control. Requires one or both data export options #20211 Ethernet Communications or #20227 USB/SD Data Storage/Export. Excel spreadsheet

displays UV system’s: 1. Identification 2. Run-Time 3. Reading Data 4. Reading-Time 5. Real-Time 6. Water Flow 7. Volts 8. Alarms

• 20233 Optional Automatic 3-Way Valve adds a 3-way automatic PLC controlled water diverter valve used to control the flow through the UV system. The PLC

will monitor the status of the UV’s lamp and if a lamp failure is detected or any other alarm that would cause the system to be subjected to untreated water the

PLC will divert the flow from the water source to the protected body of water and signal an alarm.

• 20234 Optional Individual Discrete Output Alarm Relay for each of the seven major alarms monitored by the UV’s PLC: Lamp status lamp hours, UV intensity

low, enclosure over-temp, water over-temp, input voltage low, input voltage high.

• 20235 Optional Lamp Field On/Off Safety Cutoff Float or Flow Switch add-on for PLC Monitor/Control. This option enables a customer supplied remote

float or flow switch to control the lamp field status on or off. Note: this is normally set up to use the same input power that the unit is specified with, unless

otherwise requested.

• 20236 Optional Remote Run/Fail Status Output Relay option add-on for PLC Monitor/Control. This option enables the user to receive a feedback signal that

confirms the UV system is operating after a remote start signal has been sent. Note: this is normally set up to use the same input power that the unit is specified

with, unless requested otherwise.

Note: Standard PLC Packages and options must be ordered/purchased with New UV Systems.

PLC Options:



• 20207 Water Flow Meter measures water-flow through the UV vessel/channel frame and is a factor in establishing the UV dose.

• 20230 Real-Time UV Dose Tracking calculates the water-flow, UV intensity, and UV transmittance to establish the real-time UV dose.

• 20232 Water-Flow/Real-Time UV Dose Data Collection records and stores all monitored data of the SafeGUARD PLC Monitor/Control.

• 20211 Ethernet Communications Data Export allows communication between the SafeGUARD UV System’s PLC and your PC via Ethernet.

• 20227 USB/SD Card Data Export adds USB/SD Card read/write capability for data export from the SafeGUARD UV System PLC to your PC.

Note: A PLC Monitor/Control and any related options cannot be retrofitted into a system, it must be purchased with a new UV System.

UV Dose Tracking/Logging/Data Export Package Features:

SafeGUARD “UV Dose” Tracking/Logging/Data Export (TLDE)

Our UV Dose Tracking/Logging/Data Export package is a combination of several PLC options. This allows for the automatic measurement and data storage of

real-time water flow, applied UV dose, and history. Features include: user-programmable measurement intervals with data storage capacit y (minimum of two months).

Please contact your EAI Representative if you have any questions on the advantages of this package and how it can benefit you.

Model #:

No. of Lamps / Part #:

No. of Quartz Sleeves / Part #:

Maximum Design Flow Rate:

UV System Serial #:

Model Description:

Max. Operating Pressure:

Input Power:

Short Circuit Current Rating:Power Supply:

2KVA RMS 277 VAC MAXTYPE #2 ENCLOSURE

/

/

Emperor Aquatics, Inc. - 2229 Sanatoga Station Road, Pottstown, PA. 19464

For Warranty, Repair and Replacement Part Requests: Please call 610–970–0440or e-mail us at [email protected]

WARNING: DO NOT operate this equipment withoutreading and understanding the Operator’s Manual thoroughly.

WARNING: Protect eyes and skin from direct exposure to UV Light.

WARNING: Dangerous Voltage can cause severe or fatal injury. Install this equipment in accordance with all local electricalcodes. Disconnect power before attempting to service unit. See the Operator’s Manual for proper procedures.

WARNING: Ensure that any trapped air is properly relieved from the unit, failure to do so will affect the unit’s performance.DO NOT operate unit in no-flow situations.

CAUTION: This equipment (UV Sterilizer) is designed for supplemental disinfection and should be used with registered orapproved disinfection chemicals to impart residual concentrations.

NOTE: Replace UV lamps after 9,000 hours of continuous operation or as stated in the Operator’s Manual. Replace the QuartzSleeve Seals every 9,000 hours or when replacing the lamps. For reliable performance, use only genuine Emperor Aquatics, Inc.UV lamps and replacement parts.

by

WARNING: HAZARDOUS VOLTAGE CAN CAUSESEVERE OR FATAL INJURY. MUST BE INSTALLEDACCORDING WITH LOCAL ELECTRICAL CODES.DISCONNECT POWER BEFORE ATTEMPTING TOSERVICE UNIT. SEE INSTRUCTIONS FOR PROPERPROCEDURES.

COOLING FANNOTE: CLEAN FILTER MATS REGULARLYTO AVOID OVERHEATING AND DAMAGE.

UPLOAD DATA

SD CARDOPTION#20227

FLOW MONITOR

OPTION #20207 or #20226

FLOW MONITOR

OPTION #20207 OR #20226

FLOW UV MONITOR

SafeGUARD UV SystemPLC Monitor/Controller

CUSTOMER WATER HOLDING TANK

EMPEROR AQUATICS, INC. EQUIPMENT

PC DATA DRIVE

ETHERNET OPTION #20211

UV Dose Tracking Option #20230 Data Collection Option #20232

CUSTOMER DATA CARD

CUSTOMER’S COMPUTER

1234 FILTER

PUMP

UV

Monitor/Controls cont.

SafeGUARD “UV Dose” Tracking/Logging/Data Export (TLDE) Spreadsheet

The SafeGUARD UV Dose TLDE Spreadsheet is based upon measurements of water-flow, UV intensity, and UV transmittance. Our program establishes real-time

UV dose in mJ/cm². All pertinent UV system data are identified to portray an accurate history of the UV system’s performance.

Setup: Access user configurable parameters

Connect: Initiates Ethernet Connection to UV System’s PLC or opens a data file

Retrieve Data: Uploads data from the UV system’s PLC or data file to the Flow/UV Dose Collection Excel Spreadsheet

Clear Data: Sends a “Clear Data” command to the UV system’s PLC to allow collection of new data. Data may also be cleared at the UV system’s PLC Monitor / Controls

Save Data: Stores/Transfers data to a new Flow/UV Dose Collection Excel Spreadsheet

Note: A PLC Monitor/Control and any related options cannot be retrofitted into a system, it must be purchased with a new UV System.


Hach 1735 TRO Total Residual Oxidant Analyzer

Primary DisinfectantOzone is not Instant Treatment, rather it requires that the target

pathogen be exposed to specific concentrations for an extended

period of time. For example: successful ozone disinfection in fresh-

water, targeting IPNV (Infectious Pancreatic Nacreous Virus), requires an

ozone concentration of 0.15 mg/l for a period of 15 minutes (Cryer, 1992 #670). If this is the case, it means a Flow-Through or RAS with a water flow of 3,000 GPM

(11,355 LPM) would require an ozone contact area large enough to effectively complete disinfection, and for most RAS, this is simply not practical.

UV disinfection is Instant Treatment and at a fluence (UV dose) of 246 mJ/cm², it achieves a 4-log (99.99%) reduction of the pathogen IPNV. This means that a

UV system with a disinfection capacity large enough to treat 3,000 GPM (11,355 LPM) will successfully achieve germicidal disinfection on a single-pass inside the

UV vessel. Therefore, UV disinfection is the best choice as a primary germicidal disinfectant.

A Great CombinationOZONE (clarifier) and UV (disinfectant) work well together! Ozone, being the powerful oxidizer it is, improves the UV Transmittance (UVT) in culture water,helping

the UV system, positioned downstream of the ozone treatment, to perform more ef fectively. For instance, testing an RAS for UVT may reveal a 75%T. With

appropriate ozone treatment, that 75%T could be increased to 90%T. The increased %T, from 75%T to 90%T dramatically increases the efficiency of the downstream

UV system, and in many cases, reduces the size of the required UV system. All ALSS are unique, and so we are forced to apply ozone and UV differently based on

the specific conditions and requirements of each application.

TRO (Total Residual Oxidant) AlertIf bromide (Br) is present in the water (ground water or seawater), a reaction is possible with the by-product being

hypobromous acid and hypobromite, which are harmful to aquatic life. Controlling ozone addition in seawater applications

is necessary. There, ozone should only be used as a clarifier; enough to clarify (0.001 mg/l – 350 mv), and yet even with

this super low concentration the formation of TRO’s (Total Residual Oxidants) remains possible.

The accepted method among the Aquaculture community to measure ozone concentrations, especially super-low

concentrations (0.001 mg/l – 350 mv) is to use an ORP (Oxygen Reduction Potential) Meter. It must be mentioned that

due to the unstable characteristics of ozone, ORP meters are not as reliable at measuring ozone concentrations as

Ozone Analyzers. Unfortunately, few analyzers are available that can measure such super-low concentrations (below

.05 mg/l). Therefore, in seawater applications (especially RAS), both an ORP meter/controller, to measure and maintain

the low ozone concentration, and a Total Residual Oxidant (TRO) Meter, to measure and detect dangerous TRO’s,

should be employed.

For more information regarding seawater and ozone see: “Ozone Application and Brominated By-Products: Monitoring, Formation, and Destruction in Water

Recirculating Systems for Fish Culture” (Steven T. Summerfelt, Susan Clements, and Michael Gearheart).

OzoneSystemsOzone & UV... A Great Combination! Ozone is a powerful oxidant and is very beneficial with improving

water quality in Aquatic Life Support Systems (ALSS). Ozone

oxidizes NO2 & NO3, helping to remove color, dissolved organic

wastes, and micro-flocculates fine organic particulate, as well as

improving dissolved oxygen levels. Ozone delivers a noticeable

benefit in water quality, especially when applied to Recirculating

Aquaculture Systems (RAS), which is why many system design-

ers and operators are attracted to it. At the same time, ozone

also optimizes conditions for UV disinfection. Yes, both ozone

and UV disinfection can work together within the ALSS to offer

superior results, specifically, improved UV light transmittance,

which increases the UV system’s effectiveness—boosting the

germicidal disinfection capacity.


CO2 Stripper

CO2 Off-Gas

Tower Influent

LHO Reactor

Ozone Generator Air Blower

UV System


Safety ControlAs mentioned previously, all ALSS are unique; however, there is one important similarity, in that a residual concentration of ozone greater than 0.001 mg/l can be

harmful to fish and invertebrates. Safety protocols must be established and closely followed. For example, an ozone concentration of 0.03 mg/l is ef fective

at controlling Saprolegnia, but allowing that same ozone concentration to reach the eggs or fish would cause them harm. Reliable ozone control is required.

Placing a properly sized UV system downstream of the 0.03 mg/l ozone treatment can provide reliable ozone destruct.

Ozone Destruct using UV:Fluence of 60 mJ/cm² destructs ozone concentration of 0.1 mg/l

90 mJ/cm² destructs 0.3 mg/l

Automating ozone control to achieve reliability is recommended. Integrating the ozone generator operation with the UV system establishes a safety-firewall,

protecting vulnerable livestock from potentially dangerous ozone. Applying a quality TRO Meter and implementing these control measures are especially

important when applying ozone treatment to seawater systems.

LHO – O3 – UVThe greatest challenge working with ozone in ALSS is getting it into the culture water. Various methods exist that include: venturi injection, bubble contactors, and

pressurized reactors. Larger systems with high bio-densities, and high flows, create additional challenges; many associated with cost. Shown here is a stacked

CO2 stripper with an LHO (Low Head Oxygenator) tower. This arrangement, with the substitution of ozone for oxygen, combined with UV disinfection creates a

powerful and efficient filtering combination.

LHO-O3-UV Process1. Mechanically filtered (minimum 60 μm) water enters the CO2 stripper where it is de-gassed, increasing pH and gas-exchange.

2. Ozone injection takes place at the LHO; concentrations of up to 0.3 mg/l are possible.

3. The tower’s sump provides additional contact-time for the ozone to work on remaining organic material in the culture water.

4. Culture water exiting the tower is at its highest water quality within the ALSS.

5. The properly sized UV system destructs any residual ozone while providing reliable and effective germicidal disinfection.

In this ALSS scenario, the ozone generator controls are interfaced into the UV system’s PLC. The UV system PLC’s integrated ORP Meter measures ozone concentration

and, with set-points inputted, controls the operation of the ozone generator. Ultimately, if the UV system was to fail or an ozone (ORP) measurement exceeded the

safety set-point, the UV’s PLC would shut down the ozone generator.

Model Heightmm

Width mm

Depth mm

Weight kg

GM18 1900 650 460 280

GM12 1500 650 460 230

GM6 1100 650 460 175

GM2 662 430 380 30

The Primozone Ozone Generator is the world’s most sophisticated ozone generator. It produces ozone with a very high concentration, in a compact package, and is

energy efficient.

Cutting-edge Ozone TechnologyThe patented technology behind the Flat-Plate Plasma Reactor is what makes Primozone Ozone Generators so

efficient. Made from stainless steel and aluminum, Primozone Ozone Generators are easy to operate and service.

With a very high concentration, operators can expect to produce more than 300g O3/Nm3o2, which is equivalent

of 20 wt%, with an absolute gas pressure of 3.2 bars. This means the Primozone Ozone Generator uses less than

half the amount of oxygen compared to a traditional ozone generator.

Tests at the Norwegian Institute of Technology have measured 98% dissolution in less than 3 minutes. The high gas

pressure makes it possible to distribute ozone long distances and also improves the effectiveness of the dissolu-

tion. The Primozone Ozone Generator can be operated on either on-site concentrated oxygen or liquid oxygen (LOX).

Sophisticated Control SystemThe integrated control system with its unique features allows for precise control of ozone levels produced at any given

time. The control system also allows for monitoring and control of ozone levels, oxygen flow, and alarms. With the

optional Primozone System External Controller it is possible to: connect the ozone generator to other control systems,

connect several Primozone Ozone Generators together, and utilize remote operation and monitoring.

Energy Effi cient – Cost EffectiveThe amount of oxygen used will vary proportionally based on the amount of ozone produced, thus the total energy

consumption is low. A potential energy savings of up to 70% is possible compared to traditional ozone systems.

Small FootprintA Primozone Ozone Generator’s compact size saves space and fits in most locations. Do not be concerned with the

risk of powerful magnetic fields – it’s EMC-approved and does not interfere with other electronic devices.

Ozone Systems

Dimensions


Primozone Ozone Generator

0

5

10

15

20

25

Oxygen

Ozone

TraditionalPrimozone

kW

0

5

10

15

20

25

30

Total energy consumptiontraditionalTotal energyconsumptionPrimozone

10%50%100%

Capacity

kW

Above figures are at 100 % capacity usage, and at a cooling water temp. of 10˚CComplete system means ozone generator, oxygen generator and compressor

GM 2Ozone concentration gO3 /Nm3O2 150 200 250 300

Ozone production gO3 /h 110 100 80 55

Oxygen consumption Nm3/h 0,7 0,5 0,3 0,2

Ozone generator energy consumption kW 1,2 1,2 1,2 1,2

Energy consumption complete system kW (incl O2) 2,6 2,2 1,8 1,5

Energy consumption complete system kW/kgO3 23,9 21,9 22,5 27,6

GM 6 Ozone concentration gO3 /Nm3O2 150 200 250 300






















Energy Consumption

Technical DataPrimozone offers 4 different ozone generators with an ozone capacity that ranges from 100g-900g ozone per hour. A combination of two or more generators can

cover larger needs.

TOTAL ENERGY CONSUMPTION/kg O3 =OXYGEN GENERATION + OZONE GENERATION

TOTAL ENERGY CONSUMPTION/kg O3 =OXYGEN GENERATION + OZONE GENERATION + CAPACITY

At 100% capactiy and a concentration of 200g O3/Nm3O2 the Primozone

Technology uses 21% less energy than conventional technology because

of a much lower oxygen consumption.

With Primozone Technology, the consumption of oxygen varies according to

the capacity. This means large energy savings at periods of lower capacity or

when the capacity varies over the day.

Dr. Steven Summerfelt of the Freshwater Institute (Right) & Stephen Zimmer of Emperor Aquatics, Inc. (Left) on location at the Freshwater Institute discussing advantages of the Primozone Ozone Generator.

DEL Ozone CD Series Ozone Generators feature 20kHz frequency and ceramic tube dielectric ozone generator cells that deliver consistent, reliable ozone production.

DEL Ozone models CD-2 through CD-45 feature configurable feed gas options, multiple safety features, and sturdy, reliable construction. DEL Ozone CD

models are designed to create ozone for aqueous and gaseous applications. Accessories include ORP meter, dissolved ozone, and ambient monitor/controllers.

Emperor Aquatics, Inc. has selected the DEL Ozone CD model line due to their unique Integrated Oxygen Concentrator arrangement and we encourage our

customers to consider this critical feature when purchasing this equipment. Supplying an ozone generator oxygen rather than ambient air greatly reduces the buildup

of nitrogen by-products inside the ozone generator cells. The result is optimal ozone output performance with reliable operation.

Ozone Systems


Fully integrated wall mount ozone systems designed for installation into new or pre-existing com-

mercial laundry or aquatics operations without equipment modification. Systems generate 2 to 45

grams of ozone per hour with on-board oxygen concentrators, and all operate under vacuum for

safety and include integrated DEL Ozone Safety Management System.

Applications: Commercial On-Premise Laundries (OPL); small pools, fountains, and spray pads;

commercial pools.

Fully integrated wall mount ozone systems designed for installation into new or pre-existing com-

mercial laundry or aquatics operations without equipment modification. Systems generate 2 to 45

grams of ozone per hour with on-board oxygen concentrators, and all operate under vacuum for

safety and include integrated DEL Ozone Safety Management System.

Applications: Commercial On-Premise Laundries (OPL); small pools, fountains, and spray pads;

commercial pools.

Standard features:

• Oxygen gas flow meter

• Automatic feed-gas flow control

• Automated control contacts

• Ozone generator isolation during shut-down

• Powder coated 16 gauge steel enclosure designed to NEMA-3R specs

• UL and NSF listed

Genesis CD-2G/5G/7G

Genesis CD-15G/25G/45GV

Standard features:

• Oxygen gas flow meter

• Automatic feed-gas flow control

• Automated control contacts

• Ozone generator isolation during shut-down

• Powder coated 16 gauge steel enclosure designed to NEMA-3R specs

• UL and NSF listed

DEL Ozone Corona Discharge Ozone Generator

Pressure GaugeAssembly

Air/Ozone Injector Valve Assembly

Air/Ozone Injector

P G

Advantages:• Exceptional ozone gas transfer (tested on freshwater at a temperature of 55°F, yielding an ozone solubility level of 8 ppm)

• Adjustable inlet pressure capability

• Durable construction

• Requires less operating space than conventional reactors

• Easy to assemble and maintain

Atomizer Oxygen/Ozone Contactors


1

2

3

7

45

6

FoamFractionation

Protein Skimmers/Foam Fractionators

What is Foam Fractionation?The design of Aquatic Life Support Systems, Recirculation Aquaculture Systems (RAS) to be more specific, are more frequently adding foam fractionation (protein

skimming) into the filter loop. The presence of organic wastes, such as carbon, both dissolved and suspended, lowers dissolved oxygen concentration, pH, and redox

potential. Foam fractionation is a unique process with truly beneficial results. It removes both dissolved and suspended organic material, improving water quality.

How Foam Fractionation WorksThe end goal of foam fractionation is to collect and remove organic wastes (carbon) through processes of adsorption and flocculation resulting in improved water

quality. Foam Fractionation is essentially the mixing of air with water to create dense foam. By design, foam fractionation mixes micro-fine air bubbles with the culture

water. Organic material in the culture water is adsorbed onto the bubble-wall, rises and flocculates into thick foam which is continuously discharged from the filter and

pulled out of the system. The discharged foam is made up of particles that contain a significant concentration of organic carbon. By discharging organic carbon from

the system, organic biodegradation is decreased within the system.

Ozone InjectionOzone often enhances the foam fractionation process, specifically when applied to freshwater applications. Seawater (SG 1.025 g/Im) is denser than freshwater (SG

1.0) and is more conducive to the production of micro-fine air bubbles. It is for this reason that ozone may not be necessary to achieve optimum foam fractionation

performance in seawater. Freshwater, on the other hand, typically requires a small amount of ozone (350 mv) to enhance the process of adsorption and micro-flocculation.

It should be mentioned that a higher ozone level (above 350 mv) inhibits organic waste adsorption and micro-flocculation.

Benefi ts of Foam FractionationAchieving successful Foam Fractionation increases pH, dissolved oxygen concentration, redox potential, and UV light transmittance. Most aquatic life support systems

can greatly benefit from foam fractionation. Additionally, foam fractionation acts as a germicidal disinfectant - discharged foam contains bacteria ranging in size from

0.4 - 3.0 um.


1. Inlet2. Outlet3. Foam Chimney4. Venturi Manifold Pump5. Ozone Venturi Injector6. Air Venturi Injector7. Removable Lid with Washdown Nozzle


Foam Fractionation

AquaFOAM PVC

Foam Fractionation SafeGUARD AquaFOAM PVC Foam Fractionators have an established reputation as a reliable tool for removing dissolved organic waste (carbon) from small and

moderately sized applications that include private and public aquaria, retail/wholesale ornamental aquaria, and fish and shellfish culture systems. Advantages of

SafeGUARD AquaFOAM PVC Foam Fractionators are: heavy-wall schedule-40 PVC construction, operator-friendly dual air-ozone venturi manifold, and waste

collector wash-down. Your Emperor Aquatics, Inc. service representative will assist you with sizing and installation advice.

System Features:

SafeGUARD AquaFOAM PVC Foam Fractionators

• Unique EAI Dual Air-Ozone Venturi Manifold allows for independent ozone

injection, separates air from ozone injection, maximizes gas transfer (solubility),

and allows for precise adjustments.

• Opaque PVC Contact Reactor is more durable than acrylic and prevents

“algae-growing light” from entering the reactor, keeping internal surfaces clean.

• Removable Waste Collector Top with full-cone, pig-tail wash-down spray

nozzle.

• Clear foam chimney allows for easy water level adjustments (foam control).

• Optional Water Pump with unionized pump manifold includes timer-controlled

solenoid waste wash-down valve.

• Clean-water effluent Standpipe is available upon request.

Clear PVC Wash-Down Waste Collector

Dual Venturi Manifold Water Pump Manifold


System Features:• Unique EAI Dual Air-Ozone Venturi Manifold allows for independent ozone

injection, separates air from ozone injection, maximizes gas transfer (solubility),

and allows for precise adjustments.

• Opaque PVC Contact Reactor is more durable than acrylic and prevents “algae-growing light” from entering the reactor, keeping internal surfaces clean.

• Removable Waste Collector Top with full-cone, pig-tail wash-down spray nozzle.

• Clear foam chimney allows for easy water level adjustments (foam control).

• Venturi Manifold Pump with unionized pump manifold includes timer-controlled solenoid waste wash-down valve (optional w/ Model COM3020-NP).

• Clean-water effluent Standpipe included (optional w/ Model COM3020-NP).

Clear PVC Waste Collector Top

Dual Venturi-manifold with Seawater compatible

Advance-Multi-Duty Mfg. pump.

Full-cone, Pig-tail Wash-down Spray Nozzle

Effluent Standpipe with control valve

Shown: AquaFOAM Poly Foam Fractionator -

Ozone Package. Integrated Foam Fractionator-

Ozone-UV packages available. Designed to fit

your specific application.

SafeGUARD AquaFOAM Poly Foam Fractionators

FoamFractionation

AquaFOAM Poly

Foam Fractionation SafeGUARD AquaFOAM Polyethylene Foam Fractionators are similar in design to our PVC models but feature a HDPE contact reactor. AquaFOAM Poly models are designed and made for larger applications with flow rates up to 375 GPM/1,420 LPM with a reactor dwell-time of 90 seconds. Advantages of SafeGUARD AquaFOAM Poly Foam Fractionators include: durable HDPE contact reactor in opaque white or gray, easy-to-install, operator-friendly, fitted with a dual air-ozone venturi-manifold, and waste collector wash-down. Poly models are supplied with a high-efficiency non-metallic centrifugal pump, specifically designed for sea water applications.


Operation is Simple!

BiologicalFiltration

BioFOAM Bio-fi lters

Clear Waste Collector Top: foam chimney and wash-down nozzle.

Filter Internals ensure proper circulation and media

bed fluidization.

Reactor flange: seal and perforated media plate.

Venturi-manifold: seawater compatible pump, dual venturis.

SafeGUARD BioFOAM Bio-FiltersFoam Fractionation with Moving-Bed Bio-Filtration SafeGUARD BioFOAM Bio-filters combine Foam Fractionation with moving-bed bio-filtration to create a very compact and effective biological filter system. BioFOAM

Filters create a highly efficient environment for aerobic nitrifying bacteria to achieve optimal bio-filtration. Foam fractionation occurs with mixing micro-fine air bubbles

into the culture water. Organic waste is adsorbed onto the bubble-wall. Bubbles and their waste flocculate rise up through the filter and form into thick foam which is

continuously discharged from the filter and out of the system. Your Emperor Aquatics, Inc. service representative will assist you with sizing and installation advice.

1. Culture water recirculates through the reactor.

2. The Air-Venturi Manifold, driven by the manifold pump, recirculates reactor water and injects micro-fine air bubbles.

3. Micro-fine air bubbles mix with the BioCELL bio-media, creating optimal conditions for nitrifying bacteria colonies.

4. The air bubbles help to suspend the media, providing a cleaning effect.

5. Bubbles carrying waste collimate at the top of the reactor, creating a thick foam.

6. Foam waste moves up and out of the chimney, separating it from the culture water.

BioCELL bio-media


Fluidized Bed Biological Filters have a long-established reputation as a small footprint/high surface area bio-filter. When space is limited, fluidized bed bio-filters should

be considered.

Emperor Aquatics, Inc.’s Fluidized Bed Filters use a 1 mm silica sand, or garnet, that offers a tremendous amount of surface area for colonizing aerobic bacteria. The

Fluidized Bed Bio-filter is more efficient at TAN (total ammonia nitrogen) removal than packed column style bio-filters.

Fluidized Bed Bio-Filter1. “U” Design Fluidized Bed Body

2. Filter Drain Valve

3. Filter Inlet with Valve

4. Clear Viewing Top

5. Filter Outlet Port

Re-Air Tower6. Re-Air Tower Inlet Port

7. Air Blower Inlet Port

8. Re-Air Outlet Port

9. Re-Air Tower “Air Vent” 10. Polishing Filter Bag

Notes:• Flow rates are based on

10 feet of head pressure.

• TAN = Total Ammonia/

Nitrogen Removal.

• All models feature our

exclusive “U” design.

• Bed Filters are not

supplied with media.

Biological Filtration

System Features:

Fluidized Bed Bio-Filters

Fluidized Bed Filtration

• Up-Flow Design allows solid particles to pass through the bed rather than become trapped and

potentially damage the system.

• Exclusive Emperor Aquatics Inc.’s "U" design, in combination with the inlet’s swing check valve,

prevents the sand media bed from packing down inside the filter during start-up.

• Inlet Gate Valve allows precise media bed level adjustments.

• Durable Heavy-wall Plastic Construction.

• Optimal TAN Removal Rates.

• Easy to install and operate.

• Optional Re-Air Tower.

MechanicalFiltration

Gravity & Pressure Bag Filtration

Gravity Bag FiltersUse our 50, 100, or 200 μm bags as pre-filtration for centralized recirculating systems. These high quality bags come with either polypropylene

rings or draw-ties sewn into the cuff for easy use. Use our 1.5”, 2”, 3”, or 4” bag adaptors to hold the bags in place. Bags are available in 16” or

32” lengths.

Pressure Bag FiltersThe C-Series Pressure Bag Filter features our unique “Poly-Lok” filter bag with handles for easy removal from the canister. C-Series Bag Filters

feature an easy-to-use screw-on lid, air bleed, pressure gauge, and unionized 1.5” ports. C-Series filter bags are available in two sizes, 16” and

26”, and are available in a variety of micron porosities. The C50 TBF has a maximum flow rate of 50 GPM while the C75 TBF offers a maximum

flow rate of 70 GPM.

Pressure Bag Filter fitted with an

Automatic Bypass Valve #30B0051

(Bypass valve protects the pump

and filter if bag clogs).

Filter Media Bags100% Seawater & Ozone safe polyester filter media bags with

easy-to-use ties. Available in 300 or 800 micron mesh, and in

4” x 8” to 18” x 24” sizes.

Advantages: Durable and reusable filter bags.Bags are available in a variety of micron porosities.

Gravity Filter Bags

Bag Adaptor

Gravity & Pressure Bag Filtration

C-Series Pressure Bag Filters

*30B0051 - Recommended Auto Bypass Valve

Recommended Flow Rates: 16” Bags - 15 GPM / 32” Bags - 25 GPM



System Features:

HydroPAK Turn-Key

SafeGUARD HydroPAK Turn-Key Filtration System

Watertight Electrical Connections/External

Power Switches

No-Flow Safety Cut-off Switch

Single-End UV Glassware Access


Single-End No-Flow Safety Watertight Electrical Connections/External

Power Switches

Watertight Electrical

PackagedSystems

• Self-contained, ships assembled and ready for installation.

• Six-way Multi-port valve allows for quick, easy filter servicing.

• SafeGUARD UV System matches system flow and desired UV dose, providing protection against harmful pathogens.

• 4-8 mm FilterClay Media provides optimum solid waste capture and media bed backwashing (cleaning).

• Entire system is watertight and designed for outdoor operation.• Main power switches operate pump and UV independently.• Unions allow for easy plumbing disassembly if required.

• Water Flow Safety Switch protects UV from overheating during a no-flow situation.

• Easy to install and maintain.

Manually Operated Turn-Key Systems Manually-Operated SafeGUARD HydroPAK systems combine exceptional solid waste capture/removal with efficient UV protection against nuisance waterborne

algae and harmful bacteria. Each component of the HydroPAK is specifically matched to provide dependable operating performance. HydroPAKs are best suited

for ornamental ponds, water features,mammal/reptile exhibits, and fish culture systems. Also available with Cartridge or Bag-Filter mechanical filtration.


System Features:

SafeGUARD HydroSCAPE Automated Turn-Key Filtration System

Watertight UV LampHardware/Single-End

Access


Inlet/Outlet Waste Effluent Ports Orientation


• Centralized PLC UV Controller/Monitor Command Center controls auto backwash and UV system operation based upon user-selected commands.• NEMA Type 12 Rain-tight Power Enclosure features: External Pump and UV Power Switches, External Backwash Alarm LED, and corrosion resistant fiberglass construction.• Automatic Filter Operation reduces routine manual labor.• SafeGUARD CVP UV System provides reliable protection against harmful waterborne pathogens (bacteria & algae). LP High Output UV lamps deliver 12,000 hours of useful-lamp-life (80% @ 12,000 hours), Schedule-80 Modified PVC UV Vessel, Single-end quartz sleeve/lamp removal. (See pg. 20-21 for more info.)• Filters available in sizes up to 48” at a maximum operating flow rate of 300 GPM. Spun-wound fiberglass and internal bladder resists fracture due to sudden pressure changes.• HydroSCAPE Systems are factory tested and turn-key. System is electrically and hydraulically tested before leaving our facility and arrives ready for installation.

Packaged Systems

HydroSCAPE Turn-Key

Automated Turn-Key SystemsSafeGUARD HydroSCAPE systems combine effective solid waste capture with efficient UV protection. Integrated components are automatically controlled through

the system’s PLC (Programmable Logic Controller). Each component of the HydroSCAPE is specifically matched to provide dependable operating performance.

HydroSCAPE systems are best suited for water features, mammal/reptile exhibits, and fish culture systems.

Each HydroSCAPE system offers commercial-grade corrosion resistant components, quality assembly, strong platforms, and turn-key construction. Ships ready

for installation. For heavy-solid waste applications, including Avian/Mammal/Reptile bathing pools, replace the sand media with our FilterClay Media. FilterClay

media measures 4-8 mm; larger than sand, yet lighter, and more capable of providing a complete cleaning of the filter bed during the backwash cycle. FilterClay’s

porous skin and core provide an exceptional environment for colonizing nitrifying bacteria.

PLC Command Center

Automatic Backwash Valve

PLC Command Center

Customize your HydroSCAPE Filter System with the Ozone Generator and/or other PLC UV Monitor/Controller options.

For more information on our PLC Control Packages see pages 40-43.

The Automatic Backwash Valve receives operating commands from the PLC, as chosen by the operator:

• Pump Control – Controller turns pump on and off during valve cycles (filter, backwash and rinse).

• Backwash Cycle Pressure Switch – Set up initiates backwash based upon the pressure inside the filter.

• Backwash by Timer – Initiation capability allows setting for between 3 and 168 hours.

• Backwash & Rinse Cycle – Based upon operator placed commands, backwashing

(1 – 10 minutes) and rinse duration (30 – 300 seconds).

• Backwash Counter – Provides history that identifies backwash frequency.

The PLC is also equipped with our basic UV Monitor/Controller features:

• Lamp Status Screen – provides lamp operating (on/off) status.

• Lamp Hours Screen – displays total lamp operating hours for each individual lamp.

• Voltage Range Screen – displays default voltage set points, as well as actual voltage. When

voltage falls outside of the set-points, the UV shuts down automatically.

• Water Temperature Control – (Over Temperature Shut-Down) monitors the water temperature

inside the UV, shutting it down if the water temperature exceeds the factory default set-point of

120°F. This protects the UV from damage when overheating occurs.

• Output Data Ports send data or alarm information to external sources.

Note: Optional UV Intensity Available


HydroSCAPE Turn-Key Filter Systems are operated using the system’s PLC UV Controller/Monitor Command

Center within the protective NEMA Type 12 Power Enclosure.

Note: All of our electrical enclosures are UL 508-A listed (for safety and electrical code compliance).

HydroSCAPE Turn Key Filter Systems are operated using the systemH

PLC UV Monitor/Controller Command Center

The Automatic Backwash Valve rec

Pump & Filter Control

The PLC is also equipped with our b

SafeGUARD UV System

Egg Incubation

High-Capacity Egg Incubation

SafeGUARD Up-Welling Incubators virtually eliminate Dead-Flow pockets, which

are a leading contributor to fungal problems. The constant upward water-flow holds

the eggs in suspension, eliminating those troublesome stagnant areas common

with “tray-st yle” incubators. Up-welling Incubators also deliver comparable

hatch rates to the tray incubators, but with far less labor and without chemical

treatments! Removing problematic dead eggs from up-welling incubators is easy.

The up-flow water circulation forces dead eggs to the surface where they can be removed with ease.

Our Egg Incubators are made of polycarbonate and ABS plastic with PVC plumbing

and are supplied with a gate valve for precise flow control.

• Up-Flow reduces the labor of separating dead eggs, egg shells,

and debris.

• Eliminates stagnant areas.

• Up-flow water circulation holds eggs in suspension to prevent

fungus from attaching to, and smothering fertile eggs.

• Easy-to-remove lid allows for quick removal of dead eggs, egg

shells, and debris that float to the top of the incubator.

• Inlet gate valve allows for easy flow adjustments.

• Clear polycarbonate body allows for visual inspection of eggs.

• 20 Quart Capacity increases incubation/hatching capabilities.

Combine our Up-Welling Egg Incubators with UV to provide protection against

harmful waterborne bacteria and fungus. Saprolegnia zoospores (fungi)

requires a UV exposure rate of 39.6 mJ/cm². We recommend a minimum UV exposure of 60 mJ/cm² when applying UV with incubators. You can

purchase the incubators and UV System separately or together on our

incubator and UV rolling rack system. Choose between either 3 or 6

incubator systems.

Call us for more information on the rolling rack system.

SafeGUARD Up-Welling Egg Incubator

Advantages:


Up-Welling Egg Incubators with UV Disinfection

Other ProductsFilter MediaEmperor Aquatics, Inc. offers several styles of mechanical

and biological filter media that include: FilterClay, BioCELL,

and Kaldnes biological filter media. We also offer needled

filter-felts and felt filter bags (gravit y and pressure).

Reverse Osmosis Water Purifi cation Systems

UV System Replacement Glass

Water Pumps

Water Chillers

Emperor Aquatics, Inc. has supported the Water Factory brand for nearly fif teen years because we respect

their product and service quality as well as their company integrity. Water Factory is a 3M Company.

Emperor Aquatics, Inc. maintains a full selection of high quality,American-Made Trojan

& Wedeco replacement UV lamps and quartz sleeves. Other brands available.

Emperor Aquatics, Inc. offers a full selection of

water pumps and straining devices.

Emperor Aquatics, Inc. offers a full selection of Titanium

Water Chillers with capacities from 1/5 to 80 HP.

Emperor Aquatics, Inc. recognizes that we all have a responsibility as global citizens, to minimize our strain on the environment. The steps we take today to preserve our planet will have major repercussions on the health and well-being of our children.Hg UV Lamps contain trace amounts of mercury, and should not be placed in the trash. Please recycle your old lamps or properly dispose of them as hazardous waste. Visit www.emperoraquatics.com for more information.

Emperor Aquatics IncLamp Recycling


2229 Sanatoga Station RoadPottstown, PA 19464Phone: 610-970-0440

Email: [email protected]

emperor aquatics, inc catalog 2013

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