dtec new plant case studies - 050510

21
® CASE STUDIES NEW PLANT Ref. Equipment Plant C1173 Trays, Internals & Structured Packing Alcohol Distillation C1174 Vane Mist Eliminator Alcohol Distillation C1340 Reactor Internals HDS Unit C1349 Reactor Internals HDS Unit C1379 Trays, Internals & Random Packing Speciality Chemicals C1427 Reactor Internals Hydrogenation Unit C1470 Trays, Internals & Random Packing Speciality Chemicals C1667 Trays Desulphurisation Unit C1734 Trays, Internals & Packing Ammonia Plant C1825 Trays Butadiene Extraction Plant C1876 VID & Mist Eliminators Gas Plant C1923 VID & Mist Eliminators Gas Plant C1930 VID & Mist Eliminators Gas Plant C2110 Trays, Internals & Random Packing Misc. Units – Oil Refinery C2193 Trays, Internals & Structured Packing Misc. Units – Oil Refinery C2255 Internals & Random Packing DAP Plant C2256 Internals & Random Packing Prilling Plant C2262 Trays, Internals & Random Packing Fertilizer Plant Distillation Equipment Company Ltd

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Page 1: DtEC New Plant Case Studies - 050510

®

CASE STUDIES

NEW PLANT

Ref. Equipment Plant C1173 Trays, Internals & Structured Packing Alcohol Distillation C1174 Vane Mist Eliminator Alcohol Distillation C1340 Reactor Internals HDS Unit C1349 Reactor Internals HDS Unit C1379 Trays, Internals & Random Packing Speciality Chemicals C1427 Reactor Internals Hydrogenation Unit C1470 Trays, Internals & Random Packing Speciality Chemicals C1667 Trays Desulphurisation Unit C1734 Trays, Internals & Packing Ammonia Plant C1825 Trays Butadiene Extraction Plant C1876 VID & Mist Eliminators Gas Plant C1923 VID & Mist Eliminators Gas Plant C1930 VID & Mist Eliminators Gas Plant C2110 Trays, Internals & Random Packing Misc. Units – Oil Refinery C2193 Trays, Internals & Structured Packing Misc. Units – Oil Refinery C2255 Internals & Random Packing DAP Plant C2256 Internals & Random Packing Prilling Plant C2262 Trays, Internals & Random Packing Fertilizer Plant

Distillation Equipment Company Ltd

Page 2: DtEC New Plant Case Studies - 050510

Case History – C1173

Alcohol Distillation Plant Noviant Chemicals Oy, Finland

The above project was successfully completed in Sep 2000. The following trays, internals and structured packing were supplied: Column Service Diameter Description Tag No. mm K-901 Alcohol Distillation 2000 11 off 1 Pass FXV60 Valve Trays 1800 1 off Support Grid 1 off Liquid Distributor 17.8m³ Structured Packing B1-250 The valve trays were fixed valve type suitable for a fouling service. The support grid was a bar type suitable for a bed of structured packing. The liquid distributor was narrow trough type designed for an operating range of 5 to 1. DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing.

Model 231 Narrow Trough Distributor 1800mm Diameter IPA Distillation Column

Distillation Equipment Company Ltd

NEW PLANT

TRAYS, INTERNALS & STRUCTURED PACKING

Page 3: DtEC New Plant Case Studies - 050510

Case History – C1174

Alcohol Distillation Plant Noviant Chemicals Oy, Finland

The above project was successfully completed in Sep 2000. The following trays, internals and structured packing were supplied: Column Service Diameter Description Tag No. mm K-906 Absorber 2400 / 1600 Chevron Mist Eliminator, Type 3-2-NH Mist eliminator specification: No. Pass 3 Vane Pitch 2” Vane Profile Smooth (No Hooks) MOC Nickel 200 The column diameter was reduced from 2400mm to 1600mm to optimise the vapour velocity through the chevron.

Chevron Mist Eliminator Type 3-2-NH 1600 – 2400mm Ø IPA Absorber Column

Distillation Equipment Company Ltd

NEW PLANT

MIST ELIMINATOR

Page 4: DtEC New Plant Case Studies - 050510

Case History – C1340

HDS Unit

Statoil, Mongstad The above project was successfully completed in Sep 2001. The following reactor internals were supplied: Column Service Diameter Description Tag No. mm R-5201 HDS Reactor 5400 1 set Scale Baskets 1 off Re-mixing / Quench Assembly R-5202 Diolefin Saturator 3200 1 off Vapour–Liquid Distributor Tray

1 set Scale Baskets The scale baskets were mesh wire type. All equipment was mechanically designed in-house including the major beams with Finite Element analysis. The re-mixing quench assembly was designed for a relatively high pressure drop requiring the use of 6 major beams in a double arrangement – top set of beams 12mm thick with the bottom set of beams 40mm thick. The licensor was (Exxon-Mobil R & D).

Distillation Equipment Company Ltd

NEW PLANT

REACTOR INTERNALS

Re-mixing + Quench Assembly 5400mm Diameter HDS Reactor, HDS Unit

Page 5: DtEC New Plant Case Studies - 050510

Case History – C1349

MDH Reactor – HDS Unit DEA MineralOel AG , Wesserling

The above project was successfully completed in Aug 2001. For a large MDR Reactor (Diameter 4850mm) the following equipment was designed, manufactured, leak tested and supplied: Flash Pan Top Distributor Tray c/w Beams Collector Tray c/w Beams Mixing Chamber Flash Pan Middle Distributor Tray c/w Beams Quench Distributor Collector Tray c/w Beams Mixing Chamber Flash pan Bottom Distributor Tray c/w Beams All equipment was mechanically designed in-house including the beams with Finite Element Analysis. All equipment was assembled in a dummy reactor shell and leak tested at our works in the UK. The licensor (Exxon-Mobil R & D) witnessed the leak tests, which were successful on the first attempt.

Distillation Equipment Company Ltd

NEW PLANT

REACTOR INTERNALS

Leak Test & Trial Assembly of Collector Tray and Distributor Tray 4850mm Diameter MDH Reactor

Page 6: DtEC New Plant Case Studies - 050510

Case History – C1379

Speciality Chemicals Politeno, Camacari Brazil

The above project was successfully completed in Jan 2002. The following trays, internals and random packing were supplied: Column Service Diameter Description Tag No. mm T-46-07 Vent Column 350 1 off Chimney Tray 1 off Support Plate 1 off Liquid Distributor DMTP #15 Packing T-46-08 C2F Side Stripper 432 1 off Chimney Tray 1 off Support Plate 1 off Liquid Distributor DMTP #25 Packing T-54-02 Caustic/Water Wash Tower 585 2 off Chimney Trays 2 off Support Plates 2 off Liquid Distributors 25mm Pall Rings 3 off Bubble Cap Trays All packing support plates were gas injection multi-beam type. All liquid distributors were plate-orifice type. DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing.

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 7: DtEC New Plant Case Studies - 050510

Case History – C1427

Hydrogenation Unit

G&G International – Conoco, Humber Refinery The above project was successfully completed in Jun 2002. The following reactor internals were supplied: Column Service Diameter Description Tag No. mm D-5445 Hydrogenation 1600 1 off Feed Distributor 1 off Liquid Distributor Tray 1 off Catalyst Support Grid 1 off H2 Gas Sparger 1 off Liquid Re-Distributor Tray The feed distributor was pipe type. The liquid distributor and re-distributor trays were drip tube type. The catalyst support grid was a wedge wire type. Process licensor – Axens. DtEC was responsible for the complete mechanical design of the internals.

Distillation Equipment Company Ltd

NEW PLANT

REACTOR INTERNALS

Page 8: DtEC New Plant Case Studies - 050510

Case History – C1470

Speciality Chemicals Adisseo, Les Roches France

The above project was successfully completed in Dec 2002. The following trays, internals and random packing were supplied: Column Service Diameter Description Tag No. mm D21000 Acid Separation 2680 10 off 1 Pass Baffle Trays 26 off 1 Pass STD Valve Trays 1 off 1 Pass Chimney Draw-Off Tray 6 off 1 Pass STD Valve Trays D22000 Acroléine Stripper 638 1 off Support Plate 1 off Liquid Distributor 40mm Pall Rings D31000 Acroléine Absorption 2480 2 off Support Plates 1 off Liquid Distributor 1 off Liquid Re-Distributor 1 off Chevron Mist Eliminator 40mm Pall Rings D33000 Acroléine Distillation 1580 2 off Support Plates 1 off Liquid Distributor 1 off Liquid Re-Distributor 40mm Pall Rings D41000 Acroléine Condensation 2180 1 off Support Plate 1 off Ladder Pipe Distributor 40mm Pall Rings 311 1 off Support Plate 1 off Liquid Distributor 5/8” Pall Rings All packing support plates were gas injection multi-beam type. All liquid re-distributors were plate-orifice type. All liquid distributors were narrow trough type (unless otherwise noted). DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing.

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 9: DtEC New Plant Case Studies - 050510

Case History – C1667

Gas Oil Deep Desulphurisation Unit MOL Hungarian Oil & Gas plc

Szazhalombatta Refinery The above project was successfully completed in Dec 2003. The following trays and internals for 7 off columns were supplied: Column Service Diameter Description Tag No. mm K-201 Product Stripper 2770 10 off 1 Pass STD Valve Trays 18 off 2 Pass STD Valve Trays K-202 Deethanizer 1675 28 off 1 Pass STD Valve Trays 12 off 1 Pass STD Valve Trays 2 off 1 Pass Chimney Draw-Off Trays K-203 Debutanizer 2625 16 off 1 Pass STD Valve Trays 24 off 2 Pass STD Valve Trays 1 off 2 Pass Chimney Draw-Off Tray K-501 Sour Water Stripper 915 26 off 1 Pass STD Valve Trays 1 off 1 Pass Chimney Draw-Off Tray K-701 Diesel Stripper 2470 1 off Flashing Gallery K-801 HP Amine Absorber 1270 20 off 1 Pass STD Valve Trays K-803 Amine Regenerator 1650 3 off 1 Pass STD Valve Trays 22 off 1 Pass STD Valve Trays A new desulphurisation unit was built by MOL including the above 7 off columns. For all of the above columns, DtEC was responsible for the complete hydraulic and mechanical design of the trays.

Distillation Equipment Company Ltd

NEW PLANT

VALVE TRAYS

Page 10: DtEC New Plant Case Studies - 050510

Case History – C1734

Ammonia Plant

PIDMCO, Razi 3rd Ammonia Plant, Iran The above project was successfully completed in Oct 2004. The following trays, internals and random packing for 10 off columns were supplied: Column Service Diameter Description Tag No. mm T-1001 H2S Absorber 1000 3 off 1 Pass Bubble Cap Trays 2 off Packing Support Plates 2 off Bed Limiters 2 off Liquid Distributor/Re-Distributor DMTP #40 Packing T-1002 H2S Stripper 1000 3 off 1 Pass Bubble Cap Trays 2 off Packing Support Plates 2 off Bed Limiters 2 off Liquid Distributor/Re-Distributor DMTP #40 Packing T-2001 CO2 Absorber 3600 3 off 1 Pass Bubble Cap Trays 2 off Packing Support Plates 2 off Bed Limiters 2 off Liquid Distributor/Re-Distributor DMTP #50 Packing 5000 2 off Packing Support Plates 2 off Bed Limiters 2 off Liquid Distributor/Re-Distributor DMTP #40 Packing T-2002 CO2 Stripper 3800 1 off Flashing Gallery 1 off Liquid Distributor 2 off Packing Support Plates 2 off Bed Limiters 1 off Liquid Re-Distributor 50mm Pall Rings T-2003 LP Flash Tower 3800 3 off 1 Pass Bubble Cap Trays 5700 1 off Flashing Gallery 1 off Liquid Distributor 1 off Bed Limiter 1 off Packing Support Plate 50mm Pall Rings Page 1 of 2

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 11: DtEC New Plant Case Studies - 050510

Case History

Ammonia Plant PIDMCO, Razi 3rd Ammonia Plant, Iran

Continued… Column Service Diameter Description Tag No. mm T-2004 HP Flash Tower 4800 1 off Flashing Gallery 1 off Liquid Distributor 1 off Bed Limiter 1 off Packing Support Plate 50mm Pall Rings T-3201 Ammonia Scrubber 1200 1 off Bed Limiter 1 off Packing Support Plate 40mm Pall Rings T-3801 Ammonia Purge Gas 650 1 off Liquid Distributor 1 off Bed Limiter 1 off Packing Support Plate DMTP #25 Packing T-3802 Ammonia Stripper 483 1 off Liquid Distributor 3 off Bed Limiters 3 off Packing Support Plates 2 off Liquid Re-Distributors DMTP #25 Packing T-4001 Condensate Stripper 1600 21 off 1 Pass Sieve Trays All packing support plates were gas injection multi-beam type. All liquid distributors and re-distributors were plate-orifice type. DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing. Page 2 of 2

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 12: DtEC New Plant Case Studies - 050510

Case History – C1825

Butadiene Extraction Plant JAM Petroleum Company

Bandar Assaluyeh The above project was successfully completed in June 2005. The following trays and internals for 6 off columns were supplied: Column Service Diameter Description Tag No. mm 60-T-1051 Water Wash Column 550 6 off ½ Pass Bubble Cap Trays 60-T-2021 Main Washer 1800 6 off 1 Pass STD Valve Trays 60-T-2024 After Washer 1500 6 off 1 Pas STD Valve Trays 60-T-3032 Acetylene Washer 1000 10 off 1 Pass Bubble Cap Trays 60-T-4041 Propyne Column 1800 48 off 1 Pass STD Valve Trays 12 off 1 Pass STD Valve Trays 1 off Liquid Feed Distributor 60-T-4045 Final Distillation Column 2300 32 off 2 Pass STD Valve Trays 32 off 2 Pass STD Valve Trays 1 off 2 Phase Feed Distributor 1 off Liquid Feed Distributor A new butadiene extraction unit was built by JAM Petroleum Company including the above 6 off columns. For all of the above columns, DtEC was responsible for the complete hydraulic and mechanical design of the trays.

Distillation Equipment Company Ltd

NEW PLANT

BUBBLE CAP & VALVE TRAYS

Page 13: DtEC New Plant Case Studies - 050510

Case History – C1876

Gas Plant PIDMCO – National Petroleum Company

The above project was successfully completed in Sep 2005. The following vane inlet devices and demisters for 13 off vessels were supplied: Column Service Diameter Description Tag No. mm D-302-1 & 2 2nd Stage Suction Drum 3250 Vane Inlet Device – 36”nb Mesh Mist Eliminator D-303-1 & 2 3rd Stage Suction Drum 2600 Vane Inlet Device – 32”nb Mesh Mist Eliminator D-304-1 & 2 4th Stage Suction Drum 2200 Vane Inlet Device – 28”nb Mesh Mist Eliminator D-305-1 & 2 4th Stage Discharge Drum 1950 Vane Inlet Device – 24”nb Mesh Mist Eliminator D-306 5th Stage Suction Drum 2050 Vane Inlet Device – 20”nb Mesh Mist Eliminator D-307 5th Stage Discharge Drum 2050 Vane Inlet Device – 18”nb Mesh Mist Eliminator D-504 Propane Refrigerant 2nd Drum 3200 Mesh Mist Eliminator T-201 Quench Tower 5200 Vane Inlet Device – 44”nb 3740 Mesh Mist Eliminator T-301 Caustic Wash Tower 2750 Mesh Mist Eliminator For all of the above columns, DtEC was responsible for the complete hydraulic and mechanical design of the VID’s and demisters.

Distillation Equipment Company Ltd

NEW PLANT

Vane Inlet Device Nozzle Diameter 400mm nb, Column Diameter 2800mm

VID & MIST ELIMINATORS

Page 14: DtEC New Plant Case Studies - 050510

Case History – 1923

Gas Plant NIOEC, South Pars

The above project was successfully completed in Aug 2006. The following vane inlet devices and demisters for 13 off vessels were supplied: Column Service Diameter Description Tag No. mm 110-D101 Pre-Flash Drum 3550 Vane Inlet Device – 20”nb Chevron Mist Eliminator 110-D102 Flash Drum 3100 Vane Inlet Device – 20”nb Chevron Mist Eliminator 116-D101 & 2 Ethane Dryer Inlet Sep 1200 Vane Inlet Device – 12”nb Mesh Mist Eliminator 116-D111 & 2 Feed Gas K O Drum 1400 Vane Inlet Device – 10”nb Mesh Mist Eliminator 147-D101A & B Low P Suction Drum 2550 Vane Inlet Device – 18”nb Mesh Mist Eliminator 147-D102A & B Med P Suction Drum 1600 Vane Inlet Device – 12”nb Mesh Mist Eliminator 147-D103A & B High P Suction Drum 1700 Vane Inlet Device – 12”nb Mesh Mist Eliminator 147-D105 Propane Compressor 2400 Vane Inlet Device – 20”nb Mesh Mist Eliminator For all of the above columns, DtEC was responsible for the complete hydraulic and mechanical design of the VID’s and demisters.

Distillation Equipment Company Ltd

NEW PLANT

VID & MIST ELIMINATORS

Page 15: DtEC New Plant Case Studies - 050510

Case History – 1930

Gas Plant NIOEC, South Pars

The above project was successfully completed in Aug 2006. The following vane inlet devices and demister for 26 off vessels were supplied: Column Service Diameter Description Tag No. mm 103-D101&102 Pre-Flash Drum 3350 Vane Inlet Device – 16”nb Chevron Mist Eliminator 103-D102&202 1st Stage OGC Suction Drum 1300 Vane Inlet Device – 20”nb Mesh Mist Eliminator 103-D103&203 2nd Stage OGC Suction Drum 1600 Vane Inlet Device – 12”nb Mesh Mist Eliminator 107-D107&207 Stabilizer Reflux Drum 1300 Vane Inlet Device – 10”nb Mesh Mist Eliminator 103-D102&202 1st Stage OGC Discharge Drum 1250 Vane Inlet Device – 8”nb Mesh Mist Eliminator 105-D101 to 401 Feed Flash KO Drum 2950 Vane Inlet Device – 24”nb Mesh Mist Eliminator 111-D101 to 601 1st Stage Suction Drum 2000 Vane Inlet Device – 18”nb Mesh Mist Eliminator 111-D102 to 602 2nd Stage Suction Drum 2410 Vane Inlet Device – 20”nb Mesh Mist Eliminator For all of the above columns, DtEC was responsible for the complete hydraulic and mechanical design of the VID’s and demisters.

Distillation Equipment Company Ltd

NEW PLANT

VID & MIST ELIMINATORS

Page 16: DtEC New Plant Case Studies - 050510

Case History – C2110

Miscellaneous Units – Oil Refinery Namravan – Esfahan Refinery

The above project is successfully being completed in 2008. The following trays, internals and packing for 7 off columns were supplied: Column Service Diameter Description Tag No. mm V-72104 Stripper 4600 22 off 4 Pass RMV60 Valve Trays 1 off Feed Pipe Distributor 3000 9 off 2 Pass RMV60 Valves Trays 1 off Feed Pipe Distributor V-72106 Splitter 6600 26 off 4 Pass RMV120 Valve Trays 1 off Feed Pipe Distributor 5800 21 off 2 Pass RMV120 Valve Trays 1 off Feed Pipe Distributor V-72209 Stabilizer 3300 18 off 4 Pass RMV60 Valve Trays 1 off Feed Pipe Distributor 1600 16 off 1 Pass RMV60 Valve Trays 1 off Feed Pipe Distributor V-7308 Stabilizer 4400 15 off 1 Pass RMV60 Valve Trays 1 off Feed Pipe Distributor 2700 9 off 1 Pass RMV60 Valve Trays 1 off Feed Pipe Distributor V-7310 Net Gas Scrubber 1800 2 off Packing Support Plates 2 off Liquid Distributors 1 off 1 Pass Chimney Draw-Off Tray 13m³ Random Packing, 1” Carbon R R 2 off Feed Pipe Distributors V-7311 De-Isohexanizer 7700 80 off 4 Pass RMV120 Valve Trays 1 off 1 Pass Chimney Draw-Off Tray 2 off Feed Pipe Distributors V-7313 Caustic Degassing 900 2 off 1 Pass Baffle Trays Valve trays were RMV type with 2 different valve sizes. Packing support plates were gas injection multi-beam type suitable for random packing beds. Liquid distributors and re-distributors were plate-orifice type. DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing.

Distillation Equipment Company Ltd

NEW PLANT

VALVE TRAYS

Page 17: DtEC New Plant Case Studies - 050510

Case History – C2193

Miscellaneous Units – Oil Refinery Pidec – Abadan Refinery

The above project is successfully being completed in 2008. The following trays, internals and packing for 13 off columns were supplied: Column Service Diameter Description Tag No. mm V-632 Main Column 6500 6 off 2 Pass Disc & Donut Trays 23 off 2 Pass RMV120 Valve Trays 9 off 4 Pass RMV120 Valve Trays 3 off 2 Pass Chimney Draw-Off Trays 9 off Various Feed Pipe Distributors V-634 LCO Stripper 1700 8 off 2 Pass STD Valve Trays 1 off Feed Pipe Distributor V-635 Bottoms Stripper 1000 8 off 1 Pass Baffle Trays 1 off Feed Pipe Distributor V-664 Primary Absorber 2700 31 off 2 Pass RMV60 Valve Trays 9 off 1 Pass RMV60 Valve Trays 2 off Chimney Draw-Off Trays 4 off Various Feed Pipe Distributors V-665 Sponge Oil Absorber 1500 1 off Packing Support Plate 1 off Bed Limiter 1 off Liquid Distributor 21m³ Random Packing, DMTP No. 50 1 off Feed Pipe Distributor V-667 Primary Absorber 3600 36 off 4 Pass STD Valve Trays 1 off 1 Pass Chimney Draw-Off Tray 1 off Feed Pipe Distributor V-668 Debutanizer 3100 20 off 3 Pass STD Valve Trays 20 off 2 Pass STD Valve Trays 2 off Feed Pipe Distributors V-670 C3 – C4 Splitter 2100 20 off 2 Pass STD Valve Trays 20 off 2 Pass STD Valve Trays 2 off Feed Pipe Distributors Page 1 of 2

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 18: DtEC New Plant Case Studies - 050510

Case History

Miscellaneous Units – Oil Refinery Pidec – Abadan Refinery

Continued… Column Service Diameter Description Tag No. mm V-850 LPG Liquid Contactor 1400 2 off Support Grids 2 off Hold Down Grids 2 off Liquid Distributors 5.45m³ Structured Packing, B1-350 2 off Feed Pipe Distributors V-855 Amine Regenerator 2400 20 off 1 Pass FXV30 Valve Trays 1 off Feed Pipe Distributor V-852 Absorber Gas Contactor 1150 21 off 1 Pass FXV30 Valve Trays 1 off 1 Pass Chimney Draw-Off Tray 1 off Feed Pipe Distributor V-1971 Sour Water Stripper 1700 40 off 1 Pass FXV30 Valve Trays

1 off Packing Support Plate 1 off Liquid Distributor 1 off Liquid Distributor

4.4m³ Random Packing, DMTP No. 25 1 off 1 Pass Chimney Draw-Off Tray 1 off Feed Pipe distributor

V-14192 Blowdown Vapour Scrubber 3050 6 off 1 Pass Bubble Cap Trays Valve trays were 3 different types – RMV, STD and FXV. Packing support plates were gas injection multi-beam type suitable for random packing beds. Packing support grids were bar type suitable for structured packing beds. Liquid distributors and re-distributors were plate-orifice type. DtEC was responsible for the complete hydraulic and mechanical design of the trays, internals and packing. Page 2 of 2

Distillation Equipment Company Ltd

NEW PLANT

TRAYS & RANDOM PACKING

Page 19: DtEC New Plant Case Studies - 050510

Case History – C2255

DAP Plant

Ma’Aden – Saudi Arabia The above project was successfully completed in 2009. The following internals and random packing for 4 off columns were being supplied: Column Service Diameter Description Tag No. mm 8A-V611 Scrubber 7300 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister Top & Bottom Grids 1 off Spray Nozzle Distributor 1 off Draw-Off Chimney Tray 126 m³ Random Packing, astra-PAK 8B-V611 Scrubber 7300 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister Top & Bottom Grids 1 off Spray Nozzle Distributor 1 off Draw-Off Chimney Tray 126 m³ Random Packing, astra-PAK 8C-V611 Scrubber 7300 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister Top & Bottom Grids 1 off Spray Nozzle Distributor 1 off Draw-Off Chimney Tray 126 m³ Random Packing, astra-PAK 8D-V611 Scrubber 7300 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister Top & Bottom Grids 1 off Spray Nozzle Distributor 1 off Draw-Off Chimney Tray 126 m³ Random Packing, astra-PAK Packing support grids were gas injection multi-beam type suitable for random packing beds. Liquid distributors are narrow trough type designed for an operating range of 2 to 1. Spray nozzle distributor was for cleaning the demister in-situ. DtEC was responsible for the complete hydraulic and mechanical design of the internals and packing.

Distillation Equipment Company Ltd

NEW PLANT

INTERNALS & RANDOM PACKING

Page 20: DtEC New Plant Case Studies - 050510

Case History – C2256 Prilling Plant

Enaex S.A. – South America The above project was successfully completed in 2007. The following internals and random packing were supplied: Column Service Diameter Description Tag No. mm C-4702 Scrubber 6500 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister c/w top & Bottom Grids 1 off Spray Nozzle Distributor 66.4 m³Random Packing, 3½” Pall Rings C-4703 Scrubber 5000 1 off Packing Support Plate 1 off Liquid Distributor c/w Feed Pipe 1 off Mesh Demister c/w top & Bottom Grids 1 off Spray Nozzle Distributor 39.3 m³Random Packing, 3½” Pall Rings Packing support grids were gas injection multi-beam type suitable for random packing beds. Liquid distributors and re-distributors were narrow trough type designed for an operating range of 2 to 1. Demister pads and the random packing material was PPL. All other items were made in 304L stainless steel. Spray nozzle distributor was for cleaning the demister in-situ. DtEC was responsible for the complete hydraulic design of the internals and packing. DtEC was also responsible for the mechanical design of the internals.

Distillation Equipment Company Ltd

NEW PLANT

INTERNALS & RANDOM PACKING

Pall Rings in PPL

Page 21: DtEC New Plant Case Studies - 050510

Case History – C2262 Fertilizer Plant

Snamprogetti – Engro Chemicals Ltd The above project was successfully completed in 2008. The following trays, internals and random packing were supplied: Column Service Diameter Description Tag No. mm 11-C-301 CO2 Stripper 3560 1 off Flashing Gallery 1 off Liquid Distributor 2 off Bed Limiters 2 off Packing Support Plates 1 off Liquid Re-Distributor 1 off Chimney Draw-Off Tray 106 m³ Random Packing, 2” Pall Rings 11-C-302 CO2 Absorber 3430 3 off 1 Pass Bubble Cap Trays 1 off Feed Pipe c/w Parting Box 1 off Liquid Distributor 2 off Bed Limiters 2 off Packing Support Plates 111 m³ Random Packing, DMTP No. 25 5130 1 off Feed Pipe c/w Parting Box 1 off Liquid Distributor 2 off Bed Limiters 2 off Packing Support Plates 1 off Liquid Re-Distributor 1 off Gas Inlet Distributor 213 m³ Random Packing, DMTP No. 50 1 off Bed Limiter 28 m³ Random Packing, DMTP No. 50 Packing support grids were gas injection multi-beam type suitable for random packing beds. Liquid distributors and re-distributors were plate-orifice type. Chimney draw-off tray was designed for seal welding at site. DtEC was responsible for the complete hydraulic design of the trays, internals and packing. DtEC was also responsible for the mechanical design of the trays and internals.

Distillation Equipment Company Ltd

NEW PLANT

DMTP No. 25 DMTP No. 50

INTERNALS & RANDOM PACKING