dsm product catalogue - gira...

DSM PRODUCT CATALOGUEHand-held tightening technique, Built-in tightening technique,

Handling systems, Press-in technique, Work stations, Measuring technique, Special solutions

DSM Messtechnik GmbH

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MEASURING TECHNOLOGY FROM DSM. ECONOMIC, EXACT, RELIABLE.

AustriaMTP Montagetechnik Ing. Markus Purwitzer5201 SeekirchenMühlbachstraße 29a

Telephone +43 6212 7988 0Telefax +43 6212 7988 14 [email protected]

BrasilQS Machines Ltda. Carlos Pestana Jr.Rua Dakar, 8604730-040-Santo AmaroSao Paulo - Brazil

Telephone +55 (11) 5681 8759Mobile +55 (11) 7817 2280

ChinaShanghai B.I.W Mech Electrical Co.,Ltd First Shanghai Plaza 6Room 501Shanghai Zhangjiang Hi-Tech Park&Bisheng Road 299201204 Shanghai

Telephone +86 21 502 77 248 Ext. 808Telefax +86 21 502 77 [email protected]

Czech Republic / SlovakiaLK Machines, s.r.o. Jičínská 226/17130 00 Praha 3

Telephone +42 0 728 255 [email protected]

FranceOutils Pneumatiques GLOBE143 avenue du Général de Gaulle B.P. 10292252 La Garenne-Colombes Cedex

Telephone +33 1 41 19 33 33Telefax +33 1 41 19 33 [email protected]

HUNGARYMint East europe Kft.Péter KovácsKöér u. 161103 Budapest

Telephone +36 30 910 0398Telefax +36 1 431 [email protected]

ItalyRDB soluzione industriali ergonomiche Ing. Claudio MottaVia Pacchiotti, 12310146 Torino

Telephone +39 0 114 120 771Telefax +39 0 114 120 [email protected]

PolandOK Strojservis Polska Sp. z o.o. ul. Technologiczna 2 A45-839 Opole

Telephone +48 690 368 [email protected]

RomaniaS.C. ARDASIA SRLStr. Aurora, nr. 4410547 Oradea

Telephone +40 359 810 [email protected]

SpainGIRA Automation, S.L. Parque Empresarial Las RozasC/ A. Pérez Esquivel, 3 - Oficina 2728232 Las Rozas (Madrid)

Telephone +34 91 636 63 49Telefax +34 91 636 63 [email protected]

Türkiye (Middle East)Gemasis Makina Ltd. Şti.Esensehir Mah. Natoyolu Cad. Atilim Sok. No:41 Ümraniye 34776 İstanbul -Türkiye


United Kingdom

AFTSL Aluminium Frames and Tooling Solutions LtdUnit 7, Stafford Park 17Telford ShropshireTF3 3DN


Statements are current values regarding the date of issue. Before you use the listed information for the basis of own calculations and / or use, please inform yourself, if you have the current edition of the information. Design modifications, changes in dimensions and specifications are reserved.This product catalogue was generated with great diligence and checked for correctness. However, no liability shall be assumed for any errors or omis-sions that might occur in this information. All rights to modify this information are reserved, due to the continuous development of our products.

| PDF version of the DSM Product Catalogue | PR0100011 / V1.0 | © 2017 DSM Messtechnik GmbH |

Ourpartners ...

SURVEY OF DSM .................................................... 5

HAND-HELD NUTRUNNERS DS line ................... 21

− DSH 26 series ................................................................. 23 − DS 34-P series ................................................................ 25 − DSH 34 series ................................................................. 27 − DS 44-P series ................................................................ 29 − DSH 44 series ................................................................. 31

BUILT-IN NUTRUNNERS DS line ......................... 35

− DS 26 series ................................................................... 37 − DS 34 series ................................................................... 41 − DS 44 series ................................................................... 45 − DS 57 series ................................................................... 49 − DS 80 series ................................................................... 51 − DS 80-130 series ............................................................ 55

HANDLING SYSTEMS ........................................... 59

− Handling stand POSI 1 .................................................... 61 − Handling swivel arm POSI 2 ............................................ 65 − PosiControl ..................................................................... 67 − PosiControl4 ................................................................... 69

SOCKET BOXES .................................................... 71

PRESS-IN UNITS QMP line................................... 73

− QMP 80 series ................................................................ 75 − QMP 100 series .............................................................. 79 − QMP 140 series .............................................................. 81

PRESS-IN UNITS SMP line ................................... 85

− SMP 300 series ............................................................... 87 − SMP 400 series ............................................................... 89 − SMP 500 series ............................................................... 91

CONTROL SYSTEMS ........................................... 95

− Basic modules DS-S, DS-L, DS-H, DS-V ......................... 97 − Control module MultiBasic Blue ....................................... 99 − Control module MultiBasic ............................................. 103 − Control module MultiClassic .......................................... 107 − Control module MultiPro ................................................ 111

REFERENCE MEASURING SYSTEM ................. 115

− Reference measuring system QS-Box ........................... 117

TECHNICAL DRAWINGS ..................................... 119

− Hand-held nutrunners DS line ....................................... 120 DSH 26 series ............................................................... 120 DS 34-P series .............................................................. 122 DSH 34 series ............................................................... 124 DS 44-P series .............................................................. 126 DSH 44 series ............................................................... 129

− Built-in nutrunners DS line ............................................. 131 DS 26 series ................................................................. 131 DS 34 series ................................................................. 134 DS 44 series ................................................................. 137 DS 57 series ................................................................. 141 DS 80 series ................................................................. 144 DS 80-130 series .......................................................... 147

− Handling systems .......................................................... 149 GG-40 ........................................................................... 149 GG-150 ......................................................................... 150 GG-300 ......................................................................... 151 Swivel arm long execution ............................................. 152 Swivel arm short execution ............................................ 154 PosiControl ................................................................... 156 PosiControl4 ................................................................. 157

− Socket boxes ................................................................ 158 ToolControl ................................................................... 158

− Press-in units ................................................................ 161 QMP 80 series .............................................................. 161 QMP 100 series ............................................................ 163 QMP 140 series ............................................................ 165 SMP 300 series ............................................................. 167 SMP 400 series ............................................................. 168 SMP 500 series ............................................................. 169 Portal frame .................................................................. 170 C-frame......................................................................... 171

− Control systems ............................................................ 172 Basic Blue, Basic, Classic, Pro ...................................... 172 IO-Extension ................................................................. 173

− Reference measuring system ........................................ 174 QS-Box ......................................................................... 174 SCI module ................................................................... 174

5

SURVEY OF DSM

Torques ranging from 0,01 up to 2400 Nm

Press-in force from 50 up to 120 000 N

Individual customised technology for millions of precise connections.

6

Tightening Technique Press-in Technique Measuring Technique

Hand-held nutrunners Nutrunners for installation Tightening control units Handling systems Tightening workstations

Press-in units Press-in control units Press-in workstations

QA reference measurement system for calibration and monitoring DAkkS accredited calibration laboratory

The company DSM Messtechnik GmbH was established in 1982 and represents more than 30 years efficient products, excellent quality and elaborate special solutions in the sectors tightening technology, press-in technology and measuring technology. Good and reliable products don`t arise by accident, but are allways the result of remarkable planning and a brilliant manufacturing quality. As owner managed company we`re currently among the global leading suppliers. We mainly deal with the automotive sectors but provide solutions to quite a few other industries as well.

More than a thousand companies in Europe, South America and Asia are our customers. Our strength is the permanent continued development of our technologies and to customise these to individual requirements. So are e.g. in the tightening technique ten patents applied for DSM. We use our innovation to implement customised solutions for you or also to develop completely new solutions, if required. All DSM products are developed and manufactured at our head office in Aalen, Germany.

Customer demands, discovered by e.g. our sales representatives on site, are an incentive for our electrical, mechanical and software engineers. They shortly turn these into marketable products. This product catalogue introduces you the versatile standard product range of DSM. Should you have further demands, we’re looking forward to your inquiry. Get to know the DSM Messtechnik a little more detailed - you will see, it will be profitable!

8

Modular design – custom-fit technique.

Tightening tools of DSM are not only available in a great range of torques from 0,01 up to 2400 Nm, but also with various modules of motors and outputs. If is there for possible to receive the DSM high technology for nearly every application.

NOK

RUN

OK

Output

Motor

9

TIGHTENING TECHNIQUE

DSM offers electrical hand-held nutrunners and those nutrunners to be installed for manual, automated and fully automated assembly processes. They are characterised by their proliferation of options, highest reliability and precision.

The data transfer is made digitally by tightening tools of the DS series. The advantage: The nutrunner has an independent decentred intelligence and to that, only one connection cable is needed in the power class up to 60 Nm. Further distinctive details are the LED’s at the tightening tool. These show the status of the tightening. The control electronic and the power pack are in the same case. Thanks to the plaintext menu navigation, the programming of the tightening control systems is especially easy to handle.

DSH 26 DSH 34 DS 34-P DSH 44 DS 44-P

0,5/1/2/4 Nm 5/10/20 Nm 2,5/5/10/15 Nm 20/30/40/60 Nm 2,5/5/10/20/35 Nm

DS 26 DS 34 DS 44 0,5/1/2/4 Nm 2,5/5/10/15 Nm 2,5/5/10/20/35 Nm

DS series hand-held nutrunners

DS series nutrunners for installation

10

DS 57 DS 80 DS 80-130 50/70/90/140 Nm 220/300/420/500/600 Nm 900/1000/1500/2000/2400 Nm

MultiBasic Blue TA MultiBasic TA MultiClassic TA MultiPro TA

DS series nutrunners for installation

Tightening control systems

11

Fatigue-free working without error – DSM technology for manual assembly.

Torque free support is essential for fatigue-free working in assembly. To that, the position of the tool can be controlled with the aid of PosiControl positioning control unit or the positioning electronic PosiControl4.

By this, a cost-effective observance of complex tightening sequences can be guaranteed. This relieves the operator and ensures hundred per cent manufacturing quality.

12

HANDLING SYSTEMS

POSI 1 GG-40 POSI 1 GG-150 POSI 1 GG-300 PosiControl PosiControl4

• Three sizes available for max. 40/150/300 Nm • Robust design out of aluminium pressure die castings and stainless steel shafts • Base with three fixing holes and notch to clamp • Counterweight by adjustable balancer • Integrated eyelet for cable guide

Optional position control with PosiControl or PosiControl4 • Control of the operating position is made in the XY coordinates • The position control is retrofittable at any time • Theoretical possible positioning resolution <0,2 mm in an inflexible system • A Z-axis monitoring is available for the PosiControl as option

Accessory: Monitoring Z-axis, customer-specific tool bracket, self-starter handle, ergo-handle

POSI 2 PosiControl PosiControl4

• Short execution: 750 mm; long execution: 1000 mm • Robust and very light design by the combination of stainless steel and aluminium • For torques up to max. 40 Nm • Free working surface: Ideal for the conveyor belt production • Adjustable counterweight by pneumatic cylinder • A central plug connection and eyelets for the cable assembly are integrated

Optional position control with PosiControl or PosiControl4 • Control of the operating position is made in the XY coordinates with absolute sensor • Thereby is no reference necessary any more • Theoretical possible positioning resolution <0,2 mm in an inflexible system

Accessory: Customer-specific tool bracket, self-starter handle, ergo-handle, protection cover

Handling stand POSI 1

Handling swivel arm POSI 2

13

SOCKET BOXES

TC2 TC4 TC8 TC2-E TC4-E Base systems Extension units

ToolControl

ToolControl - the intelligent socket box.

If a tool is taken out, ToolControl automatically calls up the correct tightening program. Activated from the tightening control unit, ToolControl shows the operator the tool that is required for the current tightening process.

Features ToolControl • Processor monitored tool removal • Status reports via LCD plain text display • Status indication for each tool • Available with two, four or eight tool inserts • Cascatable up to 32 tools • Connection to the control unit by a systembus cable

• Optional interfaces: Profibus, Ethernet for the integration in a PLC • Stable aluminium pressure die housing with mounting plate • Customised tool inserts (inserts made of synthetic material)

15

PRESS-IN TECHNIQUE

In the sector of electro-mechanical presses, DSM covers a range of 50 N up to 120 000 N press-in force. As required, we equipped the press with a stoke extension or with an electro-mechanical brake. Our own production enables customer-specific versions at any given time. DSM offers two series for digital press-in technology: The QMP series and the SMP series.

DSM precision presses of the QMP series are construed for press and pull forces. They are designed very slim in a square-cut stainless steel case. This results in a low permanent weight of the press unit, so that consequently high increases in speed, speeds and cycle time can be implemented. The digital load cell (measuring accuracy 0,5 % of the final value), which is protected against overload, is located directly in the plunger. Length/stroke measurement is carried out by a absolute length/stroke measuring system with a resolution of 0,002 mm. LED status report at the press unit show the operating status and the result. Precision presses of the SMP series are construed only for press forces. They are designed very robust and low- maintenance. The simple construction convinced in the rough industrial environment. The digital load cell (measuring accuracy 1 % of the final value) is located directly near the plunger. Length/stroke measurement is carried out by a absolute length/stroke measuring system with a resolution of 0,003 mm. The press units of the SMP series cannot equipped with optional accessories. The control electronic and the power pack are in the same case. Thanks to its plaintext menu navigation, the programming of the press-in control systems is especially easy to handle.

QMP 80 QMP 100 QMP 140

2,5/5/10/20 kN 30/40/50/60 kN 70/100/120 kN 200/300/500 mm 200/300/500 mm 200/300/500 mm

QMP Press-in units

16

SMP 300 SMP 300 SMP 400 SMP 500 0,5 kN 1/2 kN 5/10 kN 20/30/50/70 kN 100/200/400 mm 100/200/400 mm 100/200/400 mm 100/200/400 mm

MultiClassic FL MultiPro FL

SMP Press-in units

Press-in control systems

17

WORK STATIONS

SPECIAL SOLUTIONS

Tightening Technique Press-In Technique

Next to single components for the tightening technique and press-in technique, DSM also offers complete single workstations and rebuilding for existing stations. Our long-time experience on this sectors assures you a cost-effective and technical projecting overall solution, at which all components are ideal harmonised on each other.

The framework construction is manufactured out of aluminium profiles. All dimensions can be specified individually. We equipped your workstation with required DSM products and, if necessary, also with components of other manufacturers. The protection of life and health acc. to category 4 for example is assured by a light curtain, lockable automatic lift gate or a two-hand control element.

Individual technical solutions for hardware and software, are our strength. Beyond our versatile standard product proposal, we produce special designs and completely new products for you. In close cooperation with you, we develop customised solutions for the application ranges tightening technique, press-in technique and quality assurance. Send us your inquiry!

Test nutrunner for radial clearance measurement: DSM manufactures the special nutrunner and programs the software for the control unit.

18

MEASURING TECHNIQUE

Reference measuring system

The QS-Box is a compact, extremely versatile reference measuring system. It processes analogue as well as digital measuring signals. All established measuring sensors can be connected with corresponding plug-in modules. The channel DSM-Digital offers you all the options of a modern, digital measuring system with the QS-Box.

Features QS-Box • Exchangeable plug-in modules for analogue and digital measuring signals: DSM-Digital, ± 1 mV/V, ±2 mV/V, 4-20 mA, ± 5 V, ± 10 V, ± 15 V • Measurements possible in online and offline mode • Exchangeable CF data storage • Synchronisation input for angle of rotation and length/stroke control • Recording of measurements with graphics monitoring • Interfaces: USB, RS232, TCP/IP, Profibus (optional) DSM-Digital plug-in module The QS-Box unfolds its complete potential with DSM-Digital: • Insensible signal transfer • Direct status report at the measuring sensor • QS-Box-Software for administration, parameterisation and evaluation • Automatic recording of the sensor data’s • Automatic adjustment of the measuring parameters • Data transfer and remote control via TCP/IP

Measuring sensors

According to requirements, DSM delivers analogue and digital measuring sensors of any type: e.g. force load cell, length/stroke sensors, length/stroke measuring sensors, torque transducers and temperature sensors.

Torque transducers

SCI module We convert your analogue sensors: Equiped with a SCI module, every existing transducer can be connected to the digital-interface of the QS-Box. This allows you to use all advantages of the digital system cost-effectively.

Force load cells

19

SERVICE

Play it safe right from the beginning with the experts service of DSM.

DAkkS accredited calibration laboratory

DSM runs a calibration laboratory, which is accredited and controlled from the DAkkS - Deutschen Akkreditierungsstelle GmbH (German Accreditation Body) and is also a member of the DKD (Deutschen Kalibrierdienst). We check your measuring system and your measuring sensors in our calibration lab in Aalen, Germany, or at your place. Of course, we calibrate older DSM products as well as nutrunners and measuring sensors of a lot of other manufacturers. The calibration certificates, issued by DSM, are a confirmation for the traceability to the national standards.

Calibrations conforming to standards: The DSM calibration laboratory in Aalen, Germany, is accredited acc. to DAkkS.

Commissioning and maintenance

DSM escorts you during the complete life time cycle of your product. Whether it is initial commissioning, extension or rebuilding – we take care of the perfect integration of DSM products into your applications on site. Experienced DSM specialists support you by starting your plant, by the process specification and by the training of your employees. With unbureaucratic assistance, we care fore, to get the operations running quickly again in very urgent situations.

Expert advice and service at your place – we’re always on the go.

Trainings

In our training centre in Aalen, Germany, we offer you the most modern technology and a comfort-able ambience. There, all DSM products are at the participants disposal. To that, we also provide units for tightening as well as press-in technology and for calibration by trainings at your place. Our experts not only communicate the professional handling with DSM products, but also their long-time experience in tightening and press-in processes. The contents of the trainings are tailored especially to the require-ments of the participants.

The operation of the DSM products can be practised under competent instruction in the DSM training centre.

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Custom-made innovative tools

made in Germany

Company headquarters in Aalen, Dieselstraße 16 Development, production, administration and sales

21

HAND-HELD NUTRUNNERS DS line

Overview of the different construction sizes

Type

Models Maximum torque in Nm

> DSH 26 0,5 | 1 | 2 | 4

> DS 34-P 2,5 | 5 | 10 | 15

> DSH 34 5 | 10 | 20

> DS 44-P 2,5 | 5 | 10 | 20 | 35

> DSH 44 20 | 30 | 40 | 60

The illuminated field at the tool shows the tightening status.

DSH 26 DSH 34 DSH 44 DS 34-P/DS 44-P

NOK RUN OK

22

Highest precision, also by the manual assembly Hand-held nutrunners from DSM are available in a lot of sizes from 0,5 up to 60 Nm torque. They are characterised by a robust technology, reliable precision and an intelligent control engineering. Components of DS hand-held nutrunners ⋅ Maintenance-free brushless servo motor ⋅ Robust housing out of stainless steel and aluminium ⋅ Ergonomic handle ⋅ Wear-free operating elements ⋅ Various output variants Advantages of DS hand-held nutrunners ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Change-over between programs via function switch (different processes) ⋅ Illuminated field for indication of the tightening status ⋅ Simple programmable at the control unit or via external PC

MDW or SA – with or without torque transducer DS-nutrunners of type MDW have a digital torque transducer. With this, the upcoming torque can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. By DS-nutrunners of the type SA, the torque and the angle of rotation are collected via the motor. The accuracy-deviation here is max. 5 % of the final value.

Type

Torque measuring

Torque accuracy

Angle resolution

MDW via digital torque transducer 0,5 % > Data sheet

SA via motor current 5 % > Data sheet Suitable control units for hand-held nutrunners of the DS series

Control unit MultiBasic Blue TA

MultiBasic TA

MultiClassic TA

MultPro TA suitable for type SA SA MDW MDW

> to the control systems (page 95)

Basic Blue Basic Classic Pro

23

DSH 26 series

A) DSH 26 MDW with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm

Angle resolution Degree [°]

Article number

DSH 26 / 005 MDW 0,5 0,05 – 0,5 1450 3,7 DSH-2260005

DSH 26 / 01 MDW 1 0,2 – 1 1450 3,7 DSH-2260010

DSH 26 / 02 MDW 2 0,4 – 2 1020 2,6 DSH-2260020

DSH 26 / 04 MDW 4 0,8 – 4 400 1,0 DSH-2260040

Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393

B) DSH 26 SA without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 26 / 005 SA 0,5 0,05 – 0,5 1700 4,3 DSH-2261005

DSH 26 / 01 SA 1 0,2 – 1 1700 4,3 DSH-2261010

DSH 26 / 02 SA 2 0,4 – 2 820 2,1 DSH-2261020

DSH 26 / 04 SA 4 0,8 – 4 400 1,0 DSH-2261040

Torque accuracy 5 %

A

B

1 2 3 4 5

3 4 5

2 3 4 5

5

D

E

F

G

H

Hand-held nutrunners DS line | DSH 26 series

24

D/E) Spring output

Type Article number

Spring output 20 mm DS-2263010


F) Self start output

G) Vacuum screw-retainer

Type Article number Type Article number

Self start with 5 mm spring deflexion DS-2263020 With electric supply unit DS-2263895

With pneumatic supply unit DS-2263896

H) Angle head

Type Article number

Angle head (D6,3) DS-2263025

Torque tolerance better 8 % according to ISO 5393

1) Hexagon drive 1/4″

2) Square drive 1/4″


Hexagon drive 1/4" DS-2263725 Square drive 1/4" DS-2263730

3) Hexagonal quick change chuck B3

4) Hexagonal quick change chuck B5,5


Hexagonal quick-change chuck B3 DS-2263720 Hexagonal quick-change chuck B5,5 DS-2263715

5) Hexagonal quick change chuck D6,3

Type Article number

Bit shaft precision-guide 13 mm DS-2263705


Cable Cable for interconnection between nutrunner and control system

Type

Cable length

Article number

Interconnecting cable DS26 / DSH26 | DSP05 5 m MK-2269005

> to the technical drawings (page 120)

25

DS 34-P series

A) DS 34 MDW-P with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 34 / 025 MDW-P 2,5 0,5 – 2,5 880 0,1 DS-2342025

DS 34 / 05 MDW-P 5 1 – 5 880 0,1 DS-2342050

DS 34 / 10 MDW-P 10 2 – 10 1540 0,1 DS-2342100

DS 34 / 15 MDW-P 15 3 – 15 1540 0,1 DS-2342150


B) DS 34 SA-P without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 34 / 025 SA-P 2,5 0,5 – 2,5 880 3,3 DS-2343025

DS 34 / 05 SA-P 5 1 – 5 880 3,3 DS-2343050

DS 34 / 10 SA-P 10 2 – 10 1540 1,7 DS-2343100

DS 34 / 15 SA-P 15 3 – 15 1540 1,7 DS-2343150

Torque accuracy 5 %

C 1

2

3

A

B

1

2

3

Hand-held nutrunners DS line | DS 34-P series

26

C) Spring output

Type Article number


Spring output 30 mm with depth initiator DS-2403045






Square drive 1/4" DS-2403715 Square drive 3/8" DS-2403720


Type Article number




Type

Cable length Article number

Interconnecting cable DS34 / DS44 / SMP300 | DSP05 5 m MK-2409005



Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° right 5 m MK-2409105



Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° left 5 m MK-2409205



> Illustration angled interconnecting cable (page 123)


27

DSH 34 series

A) DSH 34 MDW with torque transducer Straight output

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 34 / 05 MDW 5 1 – 5 1540 1,7 DSH-2340051

DSH 34 / 10 MDW 10 2 – 10 1540 1,7 DSH-2340101


B) DSH 34 SA without torque transducer Straight output

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 34 / 05 SA 5 1 – 5 1540 1,7 DSH-2341051

DSH 34 / 10 SA 10 2 – 10 1540 1,7 DSH-2341101

Torque accuracy 5 %

A

B

C

D

F 1

2

3

4

1

2

3

4


28

C) DSH 34 MDW-WA with torque transducer Angle head (3/8“ square drive)

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 34 / 05 MDW-WA 5 1 – 5 1070 1,2 DSH-2340050

DSH 34 / 10 MDW-WA 10 2 – 10 1070 1,2 DSH-2340100

DSH 34 / 20 MDW-WA 20 4 – 20 1070 1,2 DSH-2340200


D) DSH 34 SA-WA without torque transducer Angle head (3/8″ square drive)

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 34 / 05 SA-WA 5 1 – 5 1070 1,2 DSH-2341050

DSH 34 / 10 SA -WA 10 2 – 10 1070 1,2 DSH-2341100

DSH 34 / 20 SA-WA 20 4 – 20 1070 1,2 DSH-2341200

Torque accuracy 5 %

F) Spring output

Type Article number






Bit shaft precision-guide 24 mm DS-2403710 Bit shaft precision-guide 13 mm DS-2403705




Square drive 3/8″ DS-2403720 Square drive 1/4″ DS-2403715


Typ

Cable length

Article number

Interconnecting cable DSH34 / DSH44 | DSP05 - with plug protection 5 m MK-2409305




29

DS 44-P series

A) DS 44 MDW-P with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 44 / 025 MDW-P 2,5 0,5 – 2,5 1300 0,1 DS-2442025

DS 44 / 05 MDW-P 5 1 – 5 1300 0,1 DS-2442050

DS 44 / 10 MDW-P 10 2 – 10 900 0,1 DS-2442100

DS 44 / 20 MDW-P 20 4 – 20 530 0,1 DS-2442200

DS 44 / 35 MDW-P 35 7 – 35 480 0,1 DS-2442350


B) DS 44 SA-P without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 44 / 05 SA-P 5 1 – 5 1300 3,3 DS-2443050

DS 44 / 10 SA-P 10 2 – 10 900 2,3 DS-2443100

DS 44 / 20 SA-P 20 4 – 20 530 1,4 DS-2443200

DS 44 / 35 SA-P 35 7 – 35 480 1,0 DS-2443350

Torque accuracy 5 %

A

B

C 1

2

3

1

2

3

Hand-held nutrunners DS line | DS 44-P series

30

C) Spring output

Type Article number








Square drive1/4" DS-2403715 Square drive 3/8" DS-2403720


Type Article number




Type

Cable length

Article number












31

DSH 44 series

A) DSH 44 MDW with torque transducer Straight output

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 44 / 20 MDW 20 4 – 20 680 1 DSH-2440201

DSH 44 / 30 MDW 30 6 – 30 680 1 DSH-2440301


B) DSH 44 SA without torque transducer Straight output

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DSH 44 / 20 SA 20 4 – 20 680 1 DSH-2441201

DSH 44 / 30 SA 30 6 – 30 680 1 DSH-2441301

Torque accuracy 5 %

A

B

C

D

F 1

2

3

4

1

2

3

4


32

C) DSH 44 MDW-WA with torque transducer Angle head

Type

Square drive

Max. torque Nm

Application area Nm

Max. speed rpm

Article number

DSH 44 / 40 MDW-WA 1/2″ 40 8 – 40 350 DSH-2440400

DSH 44 / 60 MDW-WA 1/2″ 50 12 – 60 350 DSH-2440600

Torque accuracy 0,5 %, torque tolerance better 8 % according to ISO 5393, angle resolution 1 degree [°]

D) DSH 44 SA-WA without torque transducer Angle head

Type

Square drive

Max. torque Nm

Application area Nm

Max. speed rpm

Article number

DSH 44 / 40 SA-WA 1/2″ 40 8 – 40 350 DSH-2441400

DSH 44 / 60 SA -WA 1/2″ 50 12 – 60 350 DSH-2441600

Torque accuracy 5 %, angle resolution 1 degree [°]

F) Spring output

Type Article number






Bit shaft precision-guide 24 mm DS-2403710 Bit shaft precision-guide 13 mm DS-2403705




Square drive 3/8″ DS-2403720 Square drive 1/4″ DS-2403715


Type






Hand-held nutrunners DS line | Technical data

33

Technical data

Hand-held nutrunners of the DS series for a manual assembly with straight or with angled output. Available in the execution MDW, the torque measurement is made directly at the output by an transducer, or in the execution SA, the torque measurement is made indirect by the motor. The tightening tools consist out of a robust mechanic with servo drive technology, gearbox unit with precision gearwheel bearing, ergonomic handle and wear-free operating elements.

⋅ Torque control, angle of rotation control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Monitoring with envelope technology and windowing (tightening control system) ⋅ Thanks to the torque transducer with consistent accuracy, only one measuring range is necessary ⋅ Powerful, maintenance-free EC motor with infinitely variable speed control; CW / CCW ⋅ Status indication (RUN, OK, NOK) directly at the nutrunner ⋅ Start-button with programmable functions-switch, can be configured for the switchover

of programs (different operations)

DSH 26 series MDW | SA Straight nutrunners | Angle nutrunners

Models, max. torque 0,5 Nm 1 Nm 2 Nm 4 Nm max. speed (execution MDW) 1450 rpm 1450 rpm 1020 rpm 400 rpm

max. speed (execution SA) 1700 rpm 1700 rpm 820 rpm 400 rpm Type of output straight | angled straight | angled straight | angled straight | angled

DS 34-P series MDW | SA Pistol grip nutrunners

Models, max. torque 2,5 Nm 5 Nm 10 Nm 15 Nm max. speed 880 rpm 880 rpm 1540 rpm 1540 rpm Type of output straight straight straight straight


Models, max. torque 5 Nm 10 Nm 20 Nm max. speed (straight nutrunner) 1540 rpm 1540 rpm --- max. speed (angle nutrunner) 1070 rpm 1070 rpm 1070 rpm

Type of output straight | angled straight | angled angled

DS 44-P series MDW | SA Pistol grip nutrunners

Models, max. torque 2,5 Nm 5 Nm 10 Nm 20 Nm 35 Nm max. speed 1300 rpm 1300 rpm 900 rpm 530 rpm 480 rpm

Type of output straight straight straight straight


Models, max. torque 20 Nm 30 Nm 40 Nm 60 Nm max. speed 680 rpm 680 rpm 350 rpm 350 rpm

Type of output straight straight angled angled

Accessories

⋅ Diverse motor and output variants, crow foots as well as individual technical solutions ⋅ Suspension elements, balancer ⋅ Socket boxes, handling equipment

DSH 26 DSH 34 DSH 44 DS 34-P / DS 44-P

35

BUILT-IN NUTRUNNERS DS line


Type

Models Maximum torque in Nm

> DS 26 0,5 | 1 | 2 | 4

> DS 34 2,5 | 5 | 10 | 15

> DS 44 2,5 | 5 | 10 | 20 | 35

> DS 57 25 | 50 | 70 | 90 | 140

> DS 80 220 | 300 | 420 | 500 | 600

> DS 80-130 900 | 1000 | 1500 | 2000 | 2400

The illuminated field at the tool shows the tightening status.

DS 26 DS 34 DS 44 DS 57 DS 80 DS 80-130

NOK RUN OK

36

The correct nutrunner for every tightening process The requirements to a built-in nutrunner are multifaceted. The DS series offers you products which are especially configured for your application. In the suitable size, with the suitable torque, in the required precision, with the suitable output. Components of DS-nutrunners ⋅ Maintenance-free brushless servo motor ⋅ Robust housing out of stainless steel and aluminium ⋅ Various motors and outputs Advantages of DS-nutrunners ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Absolut measuring system enables positioning (MDW) ⋅ Illuminated field for indication of the tightening status ⋅ Simple programmable at the control unit or via external PC

MDW or SA – with or without torque transducer DS-nutrunners of type MDW have a digital torque transducer. With this, the upcoming torque can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. By DS-nutrunners of the type SA, the torque and the angle of rotation are collected via the motor. The accuracy-deviation here is max. 5 % of the final value.

Type

Torque measuring

Torque accuracy

Angle resolution

MDW via digital torque transducer 0,5 % > Data sheet

SA via motor current 5 % > Data sheet Suitable control units for nutrunners of the DS series

Control unit MultiBasic Blue TA

MultiBasic TA

MultiClassic TA

MultiPro TA suitable for type SA SA MDW MDW


Basic Blue Basic Classic Pro

37

DS 26 series

A) DS 26 MDW with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 26 / 005 MDW 0,5 0,05 – 0,5 1450 3,7 DS-2260005

DS 26 / 01 MDW 1 0,2 – 1 1450 3,7 DS-2260010

DS 26 / 02 MDW 2 0,4 – 2 1020 2,6 DS-2260020

DS 26 / 04 MDW 4 0,8 – 4 400 1,0 DS-2260040


B) DS 26 SA without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 26 / 005 SA 0,5 0,05 – 0,5 1700 4,3 DS-2261005

DS 26 / 01 SA 1 0,2 – 1 1700 4,3 DS-2261010

DS 26 / 02 SA 2 0,4 – 2 820 2,1 DS-2261020

DS 26 / 04 SA 4 0,8 – 4 400 1,0 DS-2261040

Torque accuracy 5 %

A

B

C

D

E

F

G

H

I

1 2 3 4 5

3 4 5

2 3 4 5

3 4 5

Built-in nutrunners DS line | DS 26 series

38

C) Mounting flange D) Output offset max. 2 Nm


Mounting flange DS-2263000 Output offset V1 DS-2263005

E/F) Spring output G) Self start output

Type Article number Typ Article number

Spring output 20 mm DS-2263010 Self start with 5 mm spring deflexion DS-2263020


H) Vacuum screw-retainer I) Angle head


With electric supply unit DS-2263895 Angle head (D6,3); Gear ratio 1:1 DS-2263025

With pneumatic supply unit DS-2263896 Torque tolerance better 8 % according to ISO 5393

1) Hexagon drive 1/4″



Hexagon drive 1/4" DS-2263725 Square drive 1/4" DS-2263730

3) Hexagonal quick change chuck B3

4) Hexagonal quick change chuck B5,5


Hexagonal quick change chuck B3 DS-2263720 Hexagonal quick change chuck B5,5 DS-2263715


Type Article number



39


Type

Cable length

Article number

Interconnecting cable DS26 / DSH26 | DSP05 5 m MK-2269005

Interconnecting cable DS26 | DSP05 - heavy duty version 5 m MK-2269105



Interconnecting cable DS26 | DSP05 - heavy duty version, angled 90° right 5 m MK-2269205



Interconnecting cable DS26 | DSP05 - heavy duty version, angled 90° left 5 m MK-2269305






41

DS 34 series


Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 34 / 025 MDW 2,5 0,5 – 2,5 880 0,1 DS-2340025

DS 34 / 05 MDW 5 1 – 5 880 0,1 DS-2340050

DS 34 / 10 MDW 10 2 – 10 1540 0,1 DS-2340100

DS 34 / 15 MDW 15 3 – 15 1540 0,1 DS-2340150



Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 34 / 025 SA 2,5 0,5 – 2,5 880 3,3 DS-2341025

DS 34 / 05 SA 5 1 – 5 880 3,3 DS-2341050

DS 34 / 10 SA 10 2 – 10 1540 1,7 DS-2341100

DS 34 / 15 SA 15 3 – 15 1540 1,7 DS-2341150

Torque accuracy 5 %

A

1

B

C

D

E

F

G

2

3

1

2

3


42

C) Mounting flange D) Output offset


Mounting flange DS-2343000 Output offset V1 (max. 10 Nm) DS-2343005

E) Spring output F) Spring output with self start initiator


Spring output 30 mm DS-2403025 Self start 30 mm DS-2403035

Spring output 30 mm with depth initiator DS-2403045 Self start 50 mm DS-2403040



G) Angle head

Nutrunner MDW / SA

Max. speed rpm

Type Article number

DS 34 / 025 WA

550

WA (3/8“)

DS-2343010 DS 34 / 05 WA

550

DS 34 / 10 WA

1070

DS 34 / 15 WA

1070







Type Article number



43


Type














45

DS 44 series


Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 44 / 025 MDW 2,5 0,5 – 2,5 1300 0,1 DS-2440025

DS 44 / 05 MDW 5 1 – 5 1300 0,1 DS-2440050

DS 44 / 10 MDW 10 2 – 10 900 0,1 DS-2440100

DS 44 / 20 MDW 20 4 – 20 530 0,1 DS-2440200

DS 44 / 35 MDW 35 7 – 35 480 0,1 DS-2440350



Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 44 / 05 SA 5 1 – 5 1300 3,3 DS-2441050

DS 44 / 10 SA 10 2 – 10 900 2,3 DS-2441100

DS 44 / 20 SA 20 4 – 20 530 1,4 DS-2441200

DS 44 / 35 SA 35 7 – 35 480 1,0 DS-2441350

Torque accuracy 5 %

A

B

C

D

E

F

G

H

1

2

3

1

2


46

C) Mounting flange D) Output offset

Type Article

Type Article number

Mounting flange DS-2443000 Output offset V1 (max. 10 Nm) DS-2443005

E) Spring output F) Spring output with self start initiator


Spring output 30 mm DS-2403025 Self start 30 mm DS-2403035

Spring output 30 mm with depth initiator DS-2403045 Self start 50 mm DS-2403040



G/H) Angle head

Nutrunner MDW / SA

Max. speed rpm

Type

Max. torque Nm

Article number

DS 44 / 025 WA 20 620

WA 20 (3/8“)

20

DS-2443015 DS 44 / 05 WA 20 620

WA 40 (3/8“)

40

DS-2443020 DS 44 / 10 WA 20 370

DS 44 / 20 WA 20 370

DS 44 / 35 WA 40 250







Type Article number



47


Type

Cable length

Article number













49

DS 57 series


Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 57 / 25 MDW 25 5 – 25 530 0,1 DS-2570025

DS 57 / 50 MDW 50 10 – 50 800 0,1 DS-2570050 DS 57 / 70 MDW 70 14 – 70 800 0,1 DS-2570070

DS 57 / 90 MDW 90 18 – 90 430 0,1 DS-2570090

DS 57 / 140 MDW 140 28 – 140 430 0,1 DS-2570140



Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 57 / 25 SA 25 5 – 25 530 4,5 DS-2571025

DS 57 / 50 SA 50 10 – 50 800 4,5 DS-2571050 DS 57 / 70 SA 70 14 – 70 800 2,2 DS-2571070 DS 57 / 140 SA 140 28 – 140 430 1,2 DS-2571140 Torque accuracy 5 %

A

B

C

D

E

F

K

G

H

I

J


50

C) Motor offset D) Mounting flange


Motor offset V2 DS-2573010

Mounting flange DS-2573000

Always included, but not available for the variants E) and F)

E) Angle head

Nutrunner MDW / SA

Max. speed rpm

Type Article number

DS 57 / 50 WA 1000 WA (1/2“, max. 130 Nm) DS-2573015 DS 57 / 70 WA 760

DS 57 / 140 WA 420


F) Output offset

G) Spring output 50 mm with self start initiator


Output offset V1

DS-2573005

Self start, square drive 1/2″ DS-2573045 Self start, square drive 3/8″ DS-2573050

H) Spring output with square drive 1/2″

I) Spring output with square drive 3/8″ (max. 50 Nm)



Spring output 50 mm DS-2573030 Spring output 100 mm DS-2573035


J) Spring output 50 mm with depth initiator

K) Stump output with square drive 1/2″


Depth initiator, square drive 1/2″ DS-2573055

Stump output ST DS-2573020

Depth initiator, square drive 3/8″ * DS-2573065

* max. 50 Nm

Cable set Cables for interconnection between nutrunner and control system

Type

Cable length

Article number

Cable set DS57 / QMP80 / SMP400 | DSP05 5 m MK-0809005



Cable set DS57 / QMP80 / SMP400 | DSP05 - with shielding 5 m MK-0809105




51

DS 80 series

A) DS 80 MDW (220/300 Nm) with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80 / 220 MDW 220 44 – 220 320 0,1 DS-2800022

DS 80 / 300 MDW 300 60 – 300 320 0,1 DS-2800030


B) DS 80 MDW (420/500/600 Nm) with torque transducer Booster gear unit

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80 / 420 MDW 420 84 – 420 160 0,1 DS-2800042 DS 80 / 500 MDW 500 100 – 500 160 0,1 DS-2800050

DS 80 / 600 MDW 600 120 – 600 160 0,1 DS-2800060


A

B

C

D

E

F

G

H

I

J

K L

M


52

C) DS 80 SA (220/300 Nm) without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80 / 220 SA 220 44 – 220 320 1,2 DS-2801022

DS 80 / 300 SA 300 60 – 300 320 1,2 DS-2801030 Torque accuracy 5 %

D) DS 80 SA (420/500/600 Nm) without torque transducer Booster gear unit

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80 / 420 SA 420 84 – 420 160 1,0 DS-2801042 DS 80 / 500 SA 500 100 – 500 160 1,0 DS-2801050

DS 80 / 600 SA 600 120 – 600 160 1,0 DS-2801060

Torque accuracy 5 %

E) Motor offset F) Mounting flange


Motor offset V2 DS-2803005

Mounting flange DS-2803000

G) Angle head

Nutrunner MDW / SA

Max. speed rpm

Type Article number

DS 80 / 220 WA 200 WA (3/4“) DS-2803010


H) Spring output with self start, square drive 3/4″

I) Spring output with square drive 3/4″

Spring deflexion Article number Spring deflexion Article number

50 mm DS-2803050

50 mm DS-2803030

100 mm DS-2803065 100 mm DS-2803040

150 mm DS-2803070 150 mm DS-2803045

53

J) Output offset with stump output, square drive 1“

K) Output offset (for using with spring output)


Output offset V1 ST DS-2803015

Output offset V1 (3K) DS-2803020

L) Spring output with square drive 1“ (for output offset)

M) Stump output with square drive 3/4″


Spring output 50 mm (3K) DS-2803075 Stump output ST DS-2803025


Type

Cable length

Article number

Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005



Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105





55

DS 80-130 series

A) DS 80-130 MDW (900/1000 Nm) with torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80-130 / 900 MDW 900 180–900 75 0,1 DS-2800090

DS 80-130 /1000 MDW 1000 200–1000 75 0,1 DS-2800100


B) DS 80-130 MDW (1500/2000/2400 Nm) with torque transducer Booster gear unit

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80-130 / 1500 MDW 1500 300–1500 75 0,1 DS-2800150

DS 80-130 / 2000 MDW 2000 400–2000 37 0,1 DS-2800200

DS 80-130 / 2400 MDW 2400 480–2400 37 0,1 DS-2800240


A

B

C

D

E

F

1

2

1

2

Built-in nutrunners DS line | DS 80-130 series

56

C) DS 80-130 SA (900/1000 Nm) without torque transducer

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80-130 / 900 SA 900 180–900 75 1,0 DS-2801090

DS 80-130 / 1000 SA 1000 200–1000 75 1,0 DS-2801100

Torque accuracy 5 %

D) DS 80-130 SA (1500/2000/2400 Nm) without torque transducer Booster gear unit

Type

Max. torque Nm

Application area Nm

Max. speed rpm


Article number

DS 80-130 / 1500 SA 1500 300–1500 75 1,0 DS-2801150

DS 80-130 / 2000 SA 2000 400–2000 37 1,0 DS-2801200

DS 80-130 / 2400 SA 2400 480–2400 37 1,0 DS-2801240

Torque accuracy 5 %

E) Mounting flange F) Spring output


Mounting flange DS-2803001 Spring output 50 mm DS-2803080

1) Square drive 1,5″

2) Square drive 1″


Square drive 1,5″ (up to 2400 Nm) DS-2803110 Square drive 1″ (up to 1000 Nm) DS-2803105


Type









Built-in nutrunners DS line | Technical data

57

Technical data

Nutrunners of the DS series in equal measure are suitable to be used in manual working stations as well as in automatic stations. Available in the execution MDW, the torque measurement is made directly at the output by an transducer, or in the execution SA, the torque measurement is made indirect by the motor. The tightening tools consist out of a robust mechanic with servo drive technology and gearbox unit with precision gearwheel bearing.

⋅ Torque control, angle of rotation control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Monitoring with envelope technology and windowing (tightening control system) ⋅ Thanks to the torque transducer with consistent accuracy, only one measuring range is necessary ⋅ Powerful, maintenance-free EC motor with infinitely variable speed control, CW / CCW ⋅ Status indication (RUN, OK, NOK) directly at the nutrunner

DS 26 series MDW | SA

Models, max. torque 0,5 Nm 1 Nm 2 Nm 4 Nm max. speed (execution MDW) 1450 rpm 1450 rpm 1020 rpm 400 rpm

max. speed (execution SA) 1700 rpm 1700 rpm 820 rpm 400 rpm


Models, max. torque 2,5 Nm 5 Nm 10 Nm 15 Nm max. speed 880 rpm 880 rpm 1540 rpm 1540 rpm max. speed (with angle output) 610 rpm 610 rpm 1070 rpm 1070 rpm


Models, max. torque 2,5 Nm 5 Nm 10 Nm 20 Nm 35 Nm max. speed 1300 rpm 1300 rpm 900 rpm 530 rpm 480 rpm max. speed (with angle output) --- 900 rpm 625 rpm 370 rpm 250 rpm


Models, max. torque 25 Nm 50 Nm 70 Nm 90 Nm 140 Nm max. speed 530 rpm 800 rpm 800 rpm 430 rpm 430 rpm max. speed (with angle output) --- 1000 rpm 760 rpm --- 420 rpm


Models, max. torque 220 Nm 300 Nm 420 Nm 500 Nm 600 Nm max. speed 320 rpm 320 rpm 160 rpm 160 rpm 160 rpm max. speed (with angle output) 200 rpm --- --- --- ---

DS 80-130 series MDW | SA

Models, max. torque 900 Nm 1000 Nm 1500 Nm 2000 Nm 2400 Nm max. speed 75 rpm 75 rpm 75 rpm 37 rpm 37 rpm

Accessories

⋅ Diverse motor and output variants, crow foots as well as individual technical solutions ⋅ Socket boxes, handling equipment ⋅ Complete workstations

DS 26 DS 34 DS 44 DS 57 DS 80 DS 80-130

59

HANDLING SYSTEMS POSI 1 Handling stand – GG series Base out of aluminium die casting, rods out of stainless steel. Ears for the cable guide are integrated. Weight counterbalance via adjustable balancer. Universal tool bracket with three threaded holes for assembly of handles. The fixing is made by the stand with three fixing holes or by the space to be clamped.

POSI 2 Handling swivel arm As basis the POSI 2 has a mounting flange, parallel motions out of drawn aluminium , pneumatic cylinder for the weight counterbalance, guidances and mounting surfaces out of aluminium as well as articulated joints (ball bearing guided) out of stainless steel. The tool bracket is exchangeable. The result out of the combination of stainless steel and aluminium is a robust and still very light construction.

POSI 1 GG-40 POSI 1 GG-150 POSI 1 GG-300

POSI 2 PosiControl PosiControl4

61

Handling stand POSI 1

POSI 1 Torque reaction arm

Type GG-40 GG-150 GG-300

Max. torque 40 Nm 150 Nm 300 Nm

Max. tool weight 3 kg 8 kg 18 kg

Height of vertical pillar (HV) 830 mm 1020 mm 1250 mm

Length of horizontal arm (L) 570 mm 860 mm 943 mm

Tool diameter 36–42 mm 56–62 mm 80–95 mm

Working stroke (horizontal) 300 mm 500 mm 500 mm

Min. working height Hmin 110 mm 165 mm 180 mm

Max. working height Hmax 520 mm 450 mm 515 mm

Min. stroke Amin 155 mm 205 mm 250 mm

Max. stroke Amax 455 mm 705 mm 750 mm

Article number DSM-600140 DSM-600139 DSM-600138

Handling systems | Handling stand POSI 1

62

POSI 1 Balancer set

Type Ideal for torque reaction arm

Weight counterbalance

Quantity

Article number

BA2 GG-40 2 – 3,5 kg 2 DSM-600302

BA3 GG-150 5 – 8,5 kg 2 DSM-600303

BA4 GG-300 9 – 15 kg 2 DSM-600305

Complete control via XYZ

Fix sequences have to be observed by a lot of assembly works. The integration of the transmitter-sensoric XY and of the Z-axis-sensoric into the POSI 1 enables the control of the operational procedures. Every position in the operating distance of the torque reaction arm can be controlled (theoretical possible positioning resolution < 0,2 mm in a stiff system). By mistake not handled assembly positions as well as from this resulting quality defects are therewith part of the past. A retrofitting of the position monitoring is possible at any time. The sensorics are only for the determination of the positions. Therefore e.g. a switch-off on depth with the Z-axis is not possible.

POSI1 Transmitter-sensoric XY incremental

Type Components Article number

For torque reaction arm GG-40 and GG-150 Radial sensor 360 degrees, horizontal sensor DSM-600120

For torque reaction arm GG-300 Radial sensor 360 degrees, horizontal sensor DSM-600145

POSI1 Transmitter-sensoric XY absolute

Type Components Article number

For torque reaction arm GG-40 and GG-150 Radial sensor 360 degrees, horizontal sensor DSM-600190

For torque reaction arm GG-300 Radial sensor 360 degrees, horizontal sensor DSM-600195

POSI 1 Balancer with Z-axis sensoric

Typ Ideal for torque reaction arm

Weight counterbalance

Quantity Article number

BA2 with Z-axis sensoric GG-40 2 – 3,5 kg 1 DSM-600321

BA3 with Z- axis sensoric GG-150 5 – 8,5 kg 1 DSM-600322

BA4 with Z- axis sensoric GG-300 9 – 15 kg 1 DSM-600324

Repeat accuracy ± 0,5mm

Z-Achsen-Sensorik nur in Verbindung mit XY-Inkremental-Sensorik und PosiControl verwendbar.

63

POSI 1 Ergo handle for GG-40 / GG-150 / GG-300

POSI 1 Ergo handle with start button for GG-40 / GG-150 / GG-300


Ergo handle DSM-600251 Ergo handle with start button DSM-480013

POSI 1 Self-starter handle for GG-40 and nutrunner DS 44

POSI 1 Half-shell pair for reduction of the tool fitting


Self-starter handle DSM-400214 For torque reaction arm GG-40 DSM-600159

For torque reaction arm GG-150 DSM-600164

For torque reaction arm GG-300 DSM-600170

Diameter acc. to customers specification

POSI 1 Interconnecting cable

Type Cable length Article number

Cable for interconnection between transmitter-sensoric XY incremental and PosiControl 3 m DSM-600173

Cable for interconnection between transmitter-sensoric XY absolute and PosiControl 3 m DSM-600373

Cable for interconnection between transmitter-sensoric XY absolute and PosiControl4 3 m DSM-600374

Y-interconnecting cable for interconnection between XYZ sensoric and PosiControl 2 x 0,3 m DSM-600181

Y-cable from PosiControl to Self-starter handle and tightening control system (Basic, Classic, Pro) 5 m DSM-600154


Handling systems | Handling stand POSI 1

65

Handling swivel arm POSI 2 POSI 2 swivel arms are available with or without position monitoring. The monitoring of the working positions is made in the XY coordinates with absolute encoder (theoretical possible positioning resolution < 0,2 mm in a stiff system).

POSI 2 Swivel arm long execution

Type with position control XY without position control

Max. torque 40 Nm 40 Nm

Max. tool weight 3,5 kg 3,5 kg

Min. stroke Amin 555 mm 555 mm

Max. stroke Amax 915 mm 915 mm

Lift height working area H 530 mm 530 mm

Article number DSM-600601 DSM-600600

POSI 2 Swivel arm short execution

Type with position control XY without position control

Max. torque 40 Nm 40 Nm

Max. tool weight 3,5 kg 3,5 kg

Min. stroke Amin 405 mm 405 mm

Max. stroke Amax 610 mm 610 mm

Lift height working area H 230 mm 230 mm

Article number DSM-600615 DSM-600614

Handling systems | Handling swivel arm POSI 2

66

POSI 2 Tool fitting

Type Article number

Universal tool fitting for tools with diameter from 36 up to 42 mm DSM-600660

Tool fitting for DS 34 / DS 44 DSM-600662

Tool fitting for DS 57 DSM-600665

POSI 2 Ergo handle POSI 2 Ergo handle with start button


Ergo handle with holding device DSM-600253 Ergo handle with start button DSM-600257

POSI 2 Double handle with start buttons

POSI 2 Self-starter handle for DS 44


Double handle with start buttons DSM-600258 Self-starter handle for DS 44 DSM-440210

POSI 2 Interconnecting cable


Cable for interconnection between transmitter-sensoric XY and PosiControl 3 m DSM-600650

Cable for interconnection between transmitter-sensoric XY and PosiControl4 3 m DSM-600658


67

PosiControl The positioning control electronic PControl checks if a defined operation sequence is maintained and makes sure that no position will be forgotten. Because of its small size, the unit only requires less space. The handling is made menu and user guided.

The input of the positions is made very easy by Teach-In, i.e. it´s driven to the required positions and stored via keystroke. Changes of the sequence of the order or of the flow are quickly possible at any time.

As standard the unit offers eight inputs and four outputs. Further inputs and outputs for arbitrary switching jobs can be set by corresponding IO-Extension modules, which are available as option.

Features ⋅ PVC desk housing, double insulated ⋅ Keyboard for data input ⋅ Graphics display illuminated ⋅ Permanent status report in clear text ⋅ 8 inputs, 4 outputs (upgradeable via IO-Extension) ⋅ In-/output pre-allocation, predefined seizures of the in- and outputs; several choices ⋅ Manual in-/output pre-allocation, all available in-/outputs can be specified by an in-/output chart ⋅ Programming wizard ⋅ Storage of up to 31 programs (work pieces) ⋅ Context-sensitive programming ⋅ Input of positions via Teach-In during the programming ⋅ Storage of up to 200 positions ⋅ RS232 interface ⋅ Print function, output of all entered data ⋅ System bus interface for communication with the control unit (Basic, Classic, Pro) and for connection of the IO-Extension

PosiControl

Handling systems | PosiControl

68

PosiControl Universal bracket for assembly to wall or table


PosiControl control unit DSM-600610 Universal bracket DSM-600612

DSM USB module RS232 | USB DSM-210100

Plug-in power supply AC 230 V / 50 Hz | DC 24 V / 1 A

Type Article number

Plug-in power supply DSM-600611

A plug-in power supply isn’t needed by connection to a control system (Basic, Classic, Pro).

Systembus Accessories

Type Article number

System bus cable 1 m MS-1003001



System bus terminating resistor MS-1003030

T-piece for system bus connection DSM-200722

Y-piece for system bus connection DSM-200724

IO-Extension System bus unit for additional inputs and outputs

Type

Inputs / Outputs Article number

IO-Extension 4/4S with terminal block 4IN, 4OUT MS-1003044

IO-Extension 4/4C with M8 circular plug-in connector 4IN, 4OUT MS-1003144




69

PosiControl4 In combination with a superordinated control the positioning-electronic PosiControl4 checks, if a defined operation sequence is followed and makes sure, that no position will be forgotten. For this, the PosiControl4 provides a storage capacity for up to 200 positions. The configuration of the hardware as well as the administration of the positions is made by the application software.

The input of the positions is made very easy by Teach-In, i.e. it´s driven to the required positions and stored via keystroke. Changes of the sequence of the order or of the flow are quickly possible at any time.

Features ⋅ Aluminium tube case, impact resistant plastic cover ⋅ Data input via PC software ⋅ 4 LED Status indication ⋅ Input of positions via Teach-in during the programming ⋅ Storage of up to 200 positions ⋅ Positions monitoring ⋅ Report mode of the stored positions ⋅ Direct output mode as "X/Y position" ⋅ USB interface for configuration via PC ⋅ Systembus interface for communication with DSM tightening control system (Basic, Classic, Pro) ⋅ Profibus DP-Slave interface for the integration in a PLC system ⋅ Option: TCP/IP module for network connection

PosiControl4

Ready for operation

Control positioning

Parameter data transmission

Profibus connection (DataExchange)

Handling systems | PosiControl4

70

PosiControl4 Universal bracket for assembly to wall or table


PosiControl4 electronic DSM-600635 Universal bracket DSM-600612 including USB connection cable 1,8 m

Ethernet TCP/IP module DSM-161905

Plug-in power supply AC 230 V / 50 Hz | DC 24 V / 1 A

Type Article number

Plug-in power supply DSM-600611

A plug-in power supply isn't needed by connection to a control system (Basic, Classic, Pro).


71

SOCKET BOXES The intelligent ToolControl recognises if a tool (e.g. bit, nut) is taken out. Based on this, it then automatically calls up the correct sequence program. By external presetting the ToolControl shows the assembler the tool which at the moment is required in the assembly process. The connected socket boxes are identified from the DSM control system and communicate via the DSM systembus as well as via Profibus by external presetting using a foreign controller. ToolControl is available as base system and as extension system. By cross linking of several units the base system is combined with the corresponding number of extensions. The identification and classification is made automatically. The system can be extended to up to 32 sockets. The tool inserts, manufactured out of plastic, are part of the shipment. To assure a mix-proof handling, an adjustment of the inserts to the tool is necessary. This can either be made by the customer or by DSM.

Features ⋅ Aluminium pressure die housing with mounting plate ⋅ If a tool is taken out, ToolControl automatically calls up the correct program or external preset for tool removal ⋅ Processor monitored tool removal ⋅ Status reports via LCD plain text display ⋅ LED Status indication for each tool ⋅ Available with two, four or eight tool inserts ⋅ Cascatable up to max. 32 tools ⋅ Customised tool inserts (inserts made of synthetic material) ⋅ USB port for the interface configuration, software included in delivery ⋅ System bus interface for communication with control system (Basic, Classic, Pro) ⋅ Extension interface for further modules ⋅ Profibus interface, Ethernet interface for the integration in a PLC

ToolControl

Tool has been taken out

Error

Tool ready

Socket boxes | ToolControl

72

ToolControl Base system with plain text display

Type

Tool inserts Outside diameter tool Article number

ToolControl TC2 socket box 2 max. 72 mm DSM-200200



ToolControl Extension unit without plain text display

Type

Tool inserts Outside diameter tool Article number

ToolControl TC2-E socket box 2 max. 72 mm DSM-200250

ToolControl TC4-E socket box 4 max. 40 mm DSM-200450

ToolControl interconnecting cable


Cable for interconnection between base system and extension unit 0,8 m DSM-200176

Extension unit contains the interconnecting cable

Systembus Accessories

Type Article number








73

PRESS-IN UNITS QMP line


Type

Models Maximum force in kN

> QMP 80 2,5 | 5 | 10 | 20

> QMP 100 30 | 40 | 50 | 60

> QMP 140 70 | 100 | 120

The illuminated field at the tool shows the status of the joining process.


NOK RUN OK

74

The correct press tool for press-in, joining and forming operations

The requirements to a press-in unit are multifaceted. The QMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of QMP press-in units ⋅ Maintenance-free servo motor ⋅ Robust square-cut stainless steel case ⋅ Optimisation of the frame size by the use of a motor offset ⋅ Hold force with electromechanical brake, backstop and force control Advantages of QMP press-in units ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Designed for press forces and pull forces ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Illuminated field for indication of the joining status ⋅ Simple programmable at the control unit or via external PC

With force transducer and length/stroke measuring system QMP press-in units have a digital force transducer, is located directly in the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the QMP series

Control unit MultiClassic FL

MultiPro FL suitable for type QMP, SMP QMP, SMP


Classic Pro

75

QMP 80 series

A) QMP 80 Press-in unit with 1) 200 mm, 2) 300 mm or 3) 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 80 / XX 200 00 XX 00 00 200 200 QMP-0803002

QMP 80 / XX 300 00 XX 00 00 300 200 QMP-0803003

QMP 80 / XX 500 00 XX 00 00 500 200 QMP-0803005

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s

B) QMP 80 Press-in unit, motor offset with 1) 200 mm, 2) 300 mm or 3) 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 80 / XX 200 V2Z XX 00 00 200 200 QMP-0803202

QMP 80 / XX 300 V2Z XX 00 00 300 200 QMP-0803203

QMP 80 / XX 500 V2Z XX 00 00 500 200 QMP-0803205


Press-in units QMP line | QMP 80 series

76

C) QMP 80 execution force sensor 2,5 kN / 5 kN / 10 kN / 20 kN / 25 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 2,5 kN for QMP 80 2,5 0,4 - 2,5 QMP-0800002

Force sensor 5 kN for QMP 80 5 0,8 - 5 QMP-0800005

Force sensor 10 kN for QMP 80 10 2 - 10 QMP-0800010


Force accuracy 0,5 %

D) QMP 80 execution of the press-in unit Press / Pull / Press & Pull

Type

Force measurement Tool bracket Article number

QMP 80 execution DR in direction press DIN810 A20, Ø20H7 45 deep QMP-0801000

QMP 80 execution ZU in direction pull M20 x 1,5 40 deep QMP-0801005

QMP 80 execution DZ in direction press and pull M20 x 1,5 40 deep QMP-0801010

E) Motor force-hold-brake

F) Force-hold-brake


Motor force-hold-brake MHB QMP-0803112

Force-hold-brake HB QMP-0803110

G) Backstop Hold force

Type Article number

RS-L (for QMP 80 without V2Z) QMP-0803116

RS-R (for QMP 80 with V2Z) QMP-0803117

77

Accessories

Type Article number

Portal frame for QMP 80 (according to customer specification) QMP-0808000

C-frame for QMP 80 (according to customer specification) QMP-0808500

Cable Cables for interconnection between press-in unit and control system

Type

Cable length

Article number







Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990


> to the drawing portal frame (page 170), C-frame (page 171)


79

QMP 100 series

A) QMP 100 Press-in unit with 1) 200 mm, 2) 300 mm or 3) 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 100 / XX 200 00 XX 00 00 200 200 QMP-1003002

QMP 100 / XX 300 00 XX 00 00 300 200 QMP-1003003

QMP 100 / XX 500 00 XX 00 00 500 200 QMP-1003005


B) QMP 100 execution force sensor 30 kN / 40 kN / 50 kN / 60 kN

Type

Max. Force kN

Application area kN

Article number







80

C) QMP 100 execution of the press-in unit Press / Pull / Press & Pull

Type



QMP 100 execution ZU in direction pull M24 x 1,5 55 deep QMP-1001005

QMP 100 execution DZ in direction press and pull M24 x 1,5 55 deep QMP-1001010

D) Motor offset



Motor offset V2 QMP-1003105


F) Forc-hold-brake

G) Backstop

Hold force



RS-L (for QMP 100 without V2) QMP-1003116 RS-R (for QMP 100 with V2) QMP-1003117

Accessories

Type Article number




Type Cable length

Article number








Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990 > to the technical drawings (page 163)


81

QMP 140 series

A) QMP 140 Press-in unit, motor offset with 1) 200 mm, 2) 300 mm or 3) 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 140 / XX 200 V2 XX 00 00 200 100 QMP-1403002

QMP 140 / XX 300 V2 XX 00 00 300 100 QMP-1403003

QMP 140 / XX 500 V2 XX 00 00 500 100 QMP-1403005


B) QMP 140 execution force sensor 70 kN / 100 kN / 120 kN

Type

Max. force kN

Application area kN

Article number






82

C) QMP 140 execution of the press-in unit Press / Pull / Press & Pull

Type



QMP 140 execution ZU in direction pull M36 x 3 50 deep QMP-1401005

QMP 140 execution DZ in direction press and pull M36 x 3 50 deep QMP-1401010


Type Article number


F) Force-hold-brake

G) Backstop

Hold force



RS-R (for QMP 140 V2) QMP-1403115

Accessories

Type Article number




Type

Cable length

Article number








Type Article number



Press-in units QMP line | Technical data

83

Technical data

Press-in units of the QMP series are designed for the measurement of pulling and pressing forces. They consist out of a robust square-cut stainless steel case with a servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). LED status report at the press-unit show the operating status and the result.

⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)

Product designation QMP 80 QMP 100 QMP 140 Max. force (nominal load) 2,5 | 5 | 10 | 20 kN 30 | 40 | 50 | 60 kN 70 | 100 | 120 kN

Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Vertical | Motor offset Vertical | Motor offset Motor offset Accuracy force measurement (nom.force) 0,5 % of the final value

Executions force measurement Digital load cell DR (press), ZU (pull) oder DZ (press and pull) Hold time of the nominal force max. 2,5 s / holding force via backstop RS, hold time arbitary Stroke 200 mm, 300 mm oder 500 mm stroke distance

Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement

Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm

Nominal speed 200 mm/s 200 mm/s 100 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force

Tool bracket DR (execution press) DIN 810 A20 DIN 810 A25 DIN 810 A50 Tool bracket ZU (execution pull) M20 x 1,5 40 deep M24 x 1,5 55 deep M36 x 3 50 deep Max. weight of additional tool approx. 10 kg approx. 10 kg approx. 10 kg

Weight of press with 200 mm stroke approx. 21 kg approx. 45 kg approx. 145 kg Weight of press with 300 mm stroke approx. 25 kg approx. 50 kg approx. 175 kg Weight of press with 500 mm stroke approx. 35 kg approx. 60 kg approx. 215 kg

Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles

Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)

Power pack DS-H Typ 2, type 5 DS-V type 5 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz 3 x 400 VAC / 50 Hz

Accessories

⋅ Portal frame / C-frame ⋅ Motor offset ⋅ Force-hold-break / Backstop (Hold force) ⋅ Lubrication set


85

PRESS-IN UNITS SMP line


Type

Models Maximum force in kN

> SMP 300 0,5 | 1 | 2

> SMP 400 5 | 10

> SMP 500 20 | 30 | 50 | 70

SMP 300 SMP 400 SMP 500

86

The correct press tool for press-in, joining and forming operations

The requirements to a press-in unit are multifaceted. The SMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of SMP press-in units ⋅ Maintenance-free servo motor ⋅ Housing out of stainless steel and aluminium ⋅ Compact design by the use of a motor offset Advantages of SMP press-in units ⋅ Simple construction for the rough industrial environment ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Simple programmable at the control unit or via external PC

With force transducer and length/stroke measuring system SMP press-in units have a digital force transducer, is located directly near the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 1 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the SMP series

Control unit MultiClassic FL

MultiPro FL suitable for type SMP, QMP SMP, QMP


Classic Pro

87

SMP 300 series

A) SMP 300 Press-in unit, motor offset with 1) 100 mm, 2) 200 mm or 3) 400 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

SMP 300 / XX 100 V2 DR 00 00 100 350 SMP-303001

SMP 300 / XX 200 V2 DR 00 00 200 350 SMP-303002

SMP 300 / XX 400 V2 DR 00 00 400 350 SMP-303004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s, Force measurement in direction press, Tool bracket DIN 810 A8

B) SMP 300 execution force sensor 0,1 kN / 0,5 kN External mounted digital force sensor

Type

Max. force kN

Application area kN

Article number

Force sensor 0,1 kN for SMP 300 0,1 0,02 - 0,1 SMP-300001

Force sensor 0,5 kN for SMP 300 0,5 0,1 - 0,5 SMP-300005


Press-in units SMP line | SMP 300 series

88

C) SMP 300 execution force sensor 1 kN / 2 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 1 kN for SMP 300 1 0,2 - 1 SMP-300010

Force sensor 2 kN for SMP 300 2 0,4 - 2 SMP-300020

Force accuracy 1 %

Accessories

Type Article number

Portal frame for SMP 300 (according to customer specification) SMP-3008000

C-frame for SMP 300 (according to customer specification) SMP-3008500


Type

Cable length

Article number












Type Article number



89

SMP 400 series


Type

Stroke mm

Max. speed mm/s

Article number

SMP 400 / XX 100 V2 DR 00 00 100 200 SMP-403001

SMP 400 / XX 200 V2 DR 00 00 200 200 SMP-403002

SMP 400 / XX 400 V2 DR 00 00 400 200 SMP-403004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s, Force measurement in direction press, Tool bracket with mounting drill holes

B) SMP 400 execution force sensor 5 kN / 10 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 5 kN for SMP 400 5 1 - 5 SMP-400005


Force accuracy 1 %


90

C) Motor force-hold-break

Type Article number

Motor force-hold-break MHB SMP-

Accessories

Type Article number




Type

Cable length

Article number








Type Article number




91

SMP 500 series


Type

Stroke mm

Max. speed mm/s

Article number

SMP 500 / XX 100 V2 DR 00 00 100 150 SMP-503001

SMP 500 / XX 200 V2 DR 00 00 200 150 SMP-503002

SMP 500 / XX 400 V2 DR 00 00 400 150 SMP-503004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s, Force measurement in direction press, Tool bracket with mounting drill holes

B) SMP 500 execution force sensor 20 kN / 30 kN / 50 kN / 70 kN

Type

Max. force kN

Application area kN

Article number





Force accuracy 1 %


92

C) Motor force-hold-break

Type Article number

Motor force-hold-break MHB SMP-

Accesories

Type Article number




Type Cable length

Article number








Type Article number




Press-in units SMP line | Technical data

93

Technical data

Press-in units of the SMP series are only designed for the measurement of pressing forces. They consist out of a robust mechanic with angled servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke).

⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)

Product designation SMP 300 SMP 400 SMP 500 Max. force (nominal load) 0,1 | 0,5 | 1 | 2 kN 5 | 10 kN 20 | 30 | 50 | 70 kN Drive motor Electronically controlled, maintenance-free servo motor

Motor mounting Motor offset (angled motor) Accuracy force measurement (nom.force) 1% of the final value Execution force measurement Digital load cell DR (press)

Stroke 100 mm, 200 mm oder 400 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s)

Resolution stroke/length measurement 0,003 mm Nominal speed 350 mm/s 200 mm/s 150 mm/s Plunger Recirculating ballscrew

Stroke cycles min. 5 million at nominal force Tool bracket DIN 810 A8 Mounting holes Mounting holes Max. weight of additional tool approx. 0,5 kg* / 5 kg approx. 5 kg approx. 10 kg

Weight of press with 100 mm stroke approx. 6,5 kg approx. 22 kg approx. 100 kg Weight of press with 200 mm stroke approx. 7,5 kg approx. 24 kg approx. 120 kg Weight of press with 400 mm stroke approx. 9,0 kg approx. 30 kg approx. 150 kg

Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles

Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)

Power Pack DS-L type 3 DS-H type 2 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz

* Max. weight of additional tool SMP 300 / 005 in a horizontal installed position Accessories

⋅ Portal frame ⋅ C-frame ⋅ Lubrication set

SMP 300 SMP 300 SMP 400 SMP 500 0,5 kN 1 / 2 kN

95

CONTROL SYSTEMS

Overview

Type

Execution TA

Execution FL

> MultiBasic Blue Nutrunners of type SA -

> MultiBasic Nutrunners of type SA -

> MultiClassic Nutrunners of type MDW Press-in units of series SMP/QMP

> MultiPro Nutrunners of type MDW Press-in units of series SMP/QMP

Control units with digital processing of the measuring signals for nutrunners of the DS series and press-fit units of the QMP/SMP series. Applicable for manual work stations and automatic stations. All control units have a LCD display and a tripartite LED status report. The control unit and the power pack are combined in one case. Consequently the control system does not require an electrical cabinet and therefore little space. Configuration and programming is made directly at the unit or at an external computer.

Create individual sequence programs and adjust these to the process flow.

MultiBasic Blue MultiBasic MultiClassic MultiPro

96

The accurate control system for every assembly process DSM offers products which are especially configured for your applications in the tightening and press-in technique. In the adequate execution, for the adequate range of application, in the required precision, with the adequate accessories. Components of DSM control systems ⋅ Control module with firmware tightening technique / press-in technique ⋅ Basic module supplies power to control unit and tool, controls and monitors the servo motor ⋅ Modular set-up of the housing, control module + power electronic module ⋅ Compact flash slot with CF card to store the measurement data ⋅ Software MultiControl - for configuration, parameterisation, programming and monitoring of the control system ⋅ Various accessories and options Advantages of DSM control systems ⋅ Control system and software are suitable for tightening and press-in applications, same operating concept ⋅ Control unit and power pack are accommodated in a single housing ⋅ Compact design for wall mounting ⋅ Thanks to the parameter memory module inside the tool, a error-free configuration is possible ⋅ Simple and convenient programming with the plain text menu navigation ⋅ A wide range of tightening and press-in processes are integrated in the control system ⋅ Complex, customer-specific procedures realised the DSM development team ⋅ Traceable calibration

Accessories control system

Type IO-Extension 4/4S

IO-Extension 4/4C

IO-Extension 8/8S

IO-Extension 8/8C

Inputs / Outputs 4IN/4OUT 4IN/4OUT 8IN/8OUT 8IN/8OUT IO Extension is used to expand the standard inputs and outputs of the DSM control systems. The device is selected via the DSM systembus interface. The inputs and outputs can be used for any control tasks in the sequence programming. Up to 16 extension modules can be connected at a control system. Each IO-Extension is equipped with ⋅ Status display of the inputs and outputs ⋅ Function check DSM system bus ⋅ Reset key

4/4S 4/4C 8/8S 8/88C

97

Adequate power packs for all control systems The power pack supplies the control unit and the connected tool. There are different power packs available. This depending on the required performance of the tool. Important accessory for the safety of persons is the Machine-Safety-Interface (MSI).

Basic modules DS-S, DS-L, DS-H, DS-V

Overview

Basic module Type

Tool Nutrunners SA / MDW, press-in units

Article number

DS-S type 1 DSH 26/005; DS 26/005 ML-1000210

DS-S type 2 DSH 26/01/02/04; DS 26/01/02/04 ML-1000220

DS-L type 1 DS 34/025/05 ML-1000310

DS-L type 3 DS 44/025/5/10/20; SMP 300/005/01/02 ML-1000330

DS-L type 4 DS 34/10/15; DSH 34/05/10/20; DSH 44/20/30/40/60 ML-1000340

DS-L type 5 DS 44/35 ML-1000350

DS-H type 2 SMP 400/05/10 ML-1000820

DS-H type 4 DS 57/25/50/70/90/140 ML-1000840

DS-H type 5 QMP 80/025/05/10/20/25 ML-1000850

DS-V type 4 DS 80/220/300/420/500/600; DS80-130/900/1000/1500/2000/2400 ML-1000940

DS-V type 5 QMP 100/30/40/50/60; QMP 140/70/100/120; SMP 500/20/30/50/70 ML-1000950

Accessories basic module

Type Article number

MSI Machine-Safety-Interface Tightening System ML-1000005

MSI Machine-Safety-Interface Press-In System ML-1000015

To that, the power pack controls and monitors the motor of the tool (nutrunner / press). Among others it thereby it checks the voltage and condition of the hallsensor as well as temperature, current and voltage of the servo motor. Supply ⋅ Mains voltage basic module type DS-S, DS-L, DS-H: 230 VAC / 50 Hz ⋅ Mains voltage basic module type DS-V: 3 x 400 VAC / 50 Hz

Pro Classic Basic Basic Blue

Basic modules

DS-S DS-L DS-H DS-V

Control modules

>>

Control module MultiBasic Blue | Technical data

99

Control module MultiBasic Blue

A) MultiBasic Blue TA Equipped with firmware tightening system (1000 BasBlue-E)

Type

Tightening control

Article number

Control module MultiBasic Blue SA MS-1001400

Accessories control module

Type Article number

Modification control system to protection class IP 54 MS-1001554

Basic module (power pack), depending on the performance of the nutrunner > Basic modules (page 97)

A

B

C

D

Control module | MultiBasic Blue

100

B) PC software packages

Type

Article number

MultiControl4 standard software (50 measuring results), included in delivery MS-1002500

MultiControl4 software, activated full version (unlimited numbers of measuring results) MS-1002505

Linemanager software for centralised control tasks and data storage MS-1002600 Accessories


PC interconnecting cable 3 m MK-1001703

C) DSM USB module

D) Portable memory

CF card


DSM USB module RS232 | USB MS-1001705

Compact flash card (CF) 128 MB MS-1001605

Cable MultiBasic Blue

Type

Cable length

Article number

Power cord 230 VAC (power pack DS-S, DS-L, DS-H, DS-LH) 1,5 m MS-1009002

Power cord 400 VAC (power pack DS-V) 5 m MS-1009035


Control module MultiBasic Blue | Technical data

101

Technical data

MultiBasic Blue the Low-Cost starter model into the EC tightening technique. For all DSM tightening tools of the DS series with indirect torque-measurement (SA). The ideal tightening control system for simple tightening operations.

⋅ Digital measuring signal processing ⋅ 2,5“ LCD display with illumination ⋅ 2 x 3 LED status reports for torque and angle of rotation ⋅ Function keys ⋅ Programming and parameterisation via included MultiControl4 software ⋅ Freely programmable tightening operations ⋅ Automatic self test of the tightening control system and of the DS nutrunner ⋅ Mobile backup and production memory 128 MB (compact flash card) ⋅ Parameter and program backup in EEPROM ⋅ Firmware bilingual, reversible

Number of programs 16 Number of instructions per program max. / total 50 / 800 Instruction set 33 instructions

Maximum number of tightening stages per program 49 Standard tightening processes 5 Standard untightening processes 1

Freely direct inputs 4 Freely direct outputs 4 Inputs/outputs extendable no

Sampling rate 1 kHz Interfaces V24 Interfaces optional -

Protection class IP 40 (optional IP 54)

Accessories

⋅ Printer PR-II

Basic Blue

Control module MultiBasic | Technical data

103

Control module MultiBasic

A) MultiBasic TA Equipped with firmware tightening system (1000 Bas-E)

Type

Tightening control

Article number

Control module MultiBasic SA MS-1001300


Type Article number

Profibus module (Profibus interface) MS-1001510

Ethernet module (Ethernet, TCP/IP interface) MS-1001520


Basic module (power pack), depending on the performance of the nutrunner > Basic modules (page 97)

A

B

C

E D

Control module | MultiBasic

104

B) PC software packages

Type

Article number






C) DSM USB module

D) Portable memory

CF card




E) IO-Extension System bus unit for additional inputs and outputs

Type






Accessories Type

Article number







Cable MultiBasic

Type





Control module MultiBasic | Technical data

105

Technical Data

MultiBasic the starter model into the EC tightening technique. For all DSM tightening tools of the DS series with indirect torque-measurement (SA). Suitable for a multi-channel system solution.

⋅ Digital measuring signal processing ⋅ 2,5“ LCD display with illumination ⋅ 2 x 3 LED status reports for torque and angle of rotation ⋅ Function keys ⋅ Programming and parameterisation via included MultiControl4 software ⋅ Freely programmable tightening operations ⋅ Automatic self test of the tightening control system and of the DS nutrunner ⋅ Mobile backup and production memory 128 MB (compact flash card) ⋅ Parameter and program backup in EEPROM ⋅ Firmware bilingual, reversible

Number of programs 32 Number of instructions per program max. / total 50 / 1600 Instruction set 33 instructions

Maximum number of tightening stages per program 49 Standard tightening processes 5 Standard untightening processes 1

Freely direct inputs 4 Freely direct outputs 4 Inputs / outputs extendable yes

Sampling rate 1 kHz Interfaces V24, system bus Interfaces optional Profibus, TCP/IP


Accessories

⋅ IO-Extension (up to 128 inputs and outputs) ⋅ Printer PR-II ⋅ DSM radio controlled clock ⋅ ToolControl socket box ⋅ P-Control position monitoring ⋅ DCM-Extension: for activation of an external DC motor ⋅ Status Indication: external status report

Basic

Control module MultiClassic | Technical data

107

Control module MultiClassic

A) MultiClassic

Type

Execution TA

Execution FL

Article number

Control module MultiClassic Tightening control MDW Press-in control QMP/SMP MS-1001200

B) Firmware

Type Article number

TA: Firmware tightening system (Firmware 1200 ClaDS-E) MS-1101200

FL: Firmware press-in system (Firmware 3200 Cla-E) MS-1103200


Type Article number

Profibus module (Profibus interface) MS-1001510



Basic module (power pack), depending on the performance of the tool > Basic modules (page 97)

F

A B C

D

E

Control module | MultiClassic

108

C) PC software packages

Type

Article number






D) DSM USB module

E) Portable memory

CF card




F) IO-Extension System bus unit for additional inputs and outputs

Type






Accessories Type

Article number







Cable MultiClassic

Type

Cable length

Article number




Control module MultiClassic | Technical data

109

Technical data

The all-round controller MultiClassic TA is in equal measure suitable for simple as well as for complex tightening operations. With this, all DSM tightening tools of the DS series with direct torque-measurement (MDW) can be controlled.

All press-in units of the QMP and of the SMP series can be controlled with the press-in controller MultiClassic FL. It is in equal measure suitable for simple as well as for high-precision press-fit, joining and forming operations. Both, hand-work places as well as automatic stations can be equipped with the controller MultiClassic. Several stations can be linked to a multi-channel system.

⋅ Digital measuring signal processing ⋅ 2,7“ LCD display with illumination ⋅ 2 x 3 LED status reports for torque and angle of rotation / force and length (stroke) ⋅ Function keys ⋅ Traceable calibration ⋅ Programming and parameterisation via MultiControl4 software ⋅ Freely programmable operations ⋅ Automatic self test of the control system and of the tool ⋅ Mobile backup and production memory 128 MB (compact flash card) ⋅ Ring buffer for 500 measured values ⋅ Parameter and program backup in EEPROM ⋅ Firmware bilingual, reversible

Number of programs 128

Number of instructions per program max. / total 100 / 2000 Instruction set 31 instructions Max. number of tightening stages / press-in stages per program 99

Standard tightening processes (execution TA) 5 Standard untightening processes (execution TA) 1 Standard press-in processes (execution FL) 8

Envelope monitoring yes Freely direct inputs 4 Freely direct outputs 4

Inputs and outputs extendable ja Sampling rate 1 kHz Interfaces V24, system bus

Interfaces optional Profibus, TCP/IP Protection class IP 40 (optional IP 54)

Accessories


Classic

Control module MultiPro | Technical data

111

Control module MultiPro

A) MultiPro

Type

Execution TA

Execution FL

Article number

Control module MultiPro Tightening control MDW Press-in control QMP/SMP MS-1001100

B) Firmware

Type Article number

TA: Firmware tightening system (Firmware 1200 ProDS-E) MS-1101200

FL: Firmware press-in system (Firmware 3200 Pro-E) MS-1103200

Accessories control system

Type Article number



Basic module (power pack), depending on the performance of the tool > Basic modules (page 97)

A

E F

D

B C

Control module | MultiPro

112

C) PC software packages

Type

Article number






D) DSM USB module

E) Portable memory

CF card




F) IO-Extension System bus unit for additional inputs and outputs

Type






Accessories Type

Article number







Cable MultiPro

Type

Cable length

Article number




Control module MultiPro | Technical data

113

Technical data

The high-end tightening control system MultiPro TA for complex operations with highest precision. Suitable for all DSM tightening tools of the DS series with direct torque- measurement (MDW).

All press-in units of the QMP and of the SMP series can be controlled with the high-end press-in controller MultiPro FL. It is in equal measure suitable for simple as well as for high-precision press-fit, joining and forming operations. Both, hand-work places as well as automatic stations can be equipped with the controller MultiPro. Several stations can be linked to a multi-channel system.

⋅ Digital measuring signal processing ⋅ 5,7“ LCD display with illumination ⋅ 2 x 3 LED status reports for torque and angle of rotation / force and length (stroke) ⋅ Function keys and keypad ⋅ Traceable calibration ⋅ Programming and parameterisation directly at the unit or via MultiControl4 software ⋅ Freely programmable operations ⋅ Automatic self test of the control system and of the tool ⋅ Mobile backup and production memory 128 MB (compact flash card) ⋅ Ring buffer for 500 measured values ⋅ Parameter and program backup in EEPROM ⋅ Firmware bilingual, reversible ⋅ User administration, access control / access journal ⋅ Single-step mode (for test of the program sequence)

Number of programs 255 Number of instructions per program max. / total 200 / 3000

Instruction set 37 instructions Max. number of tightening stages / press-in stages per program 199 Standard tightening processes (execution TA) 5

Standard untightening process (execution TA) 1 Standard press-in process (execution FL) 8 Envelope monitoring ja

Freely direct inputs 4 Freely direct outputs 4 Inputs and outputs extendable yes

Sampling rate 1 kHz Interfaces V24, system bus, Profibus Interfaces optional TCP/IP


Accessories


Pro

115

REFERENCE MEASURING SYSTEM QS-Box is a digital measuring system for the quality assurance of operating sequences. The reference measuring system can be used for the monitoring and control as well as for the adjustment or calibration of tightening and press-fit systems. The use of slide-in modules for all current measuring sensors enables this flexibility. That means that every type of sensor can be equipped with an adequate measuring module.

In combination with the intelligent Sensor-Converter by DSM-sensors but also by third-party products, the QS-Box works on a digital level via the measuring channel DSM-digital.

Advantages of the modern digital measuring system are an interference-free signal transfer, the direct status report near the measuring point as well as an intelligent memory chip. The stored sensor data are adjusted automatically by connection to the QS-Box. Only the sensor and not the complete measuring chain is calibrated by periodic calibrations. Measurements are made in the online mode in combination with the QS-Center software. The QS-Box transfers the measured data immediately to the connected computer. Without computer, in the offline mode, the QS-Box records the measurands. The data are written onto CF card and analysed later on at the computer.

Features ⋅ Reference measuring system for monitoring and calibration ⋅ Exchangeable plug-in modules for analogue and digital measurement signals ⋅ Measurements possible in online and offline mode ⋅ Measured value recording and graphics monitoring ⋅ Data storage directly on the CF card or via QS-Center software ⋅ Test equipment monitoring with integrated measuring system ⋅ Synchronisation input for angle of rotation and length/stroke tests ⋅ Interfaces: USB, RS232, TCP/IP, Profibus (optional) ⋅ QS-Center software for administration, parameterisation and analysis

QS-Box QS plug-in module SCI module

117

Reference measuring system QS-Box

A) QS-Box with slot for measuring module

Type

Article number

QS measurement box, basic device DSM-161000

Accessories


QS-Box plug-in power supply AC 230 V / 50 Hz | DC 24 V / 1A 1,5 m DSM-600640

1/2/3/4/5/6/7) QS plug-in modules

Type

Measuring signal Article number

1) QS plug-in module DSM-Digital DSM-161110

2) QS plug-in module ±1 mV/V DSM-161111

3) QS plug-in module ±2 mV/V DSM-161112

4) QS plug-in module 4-20 mA DSM-161113

5) QS plug-in module ±5 V DSM-161114

6) QS plug-in module ±10 V DSM-161115

A

B

C

D

Kraft

Dreh- moment

2

1

3

4

5

6

Reference measuring system | QS-Box

118

B) QS-Center software

Type

Article number

QS-Box analysis software pro DSM-161901 Accessories


USB cable 2.0, Hi-Speed, A male | B male 1,8 m MK-1001702

C) SCI module Signal converter intelligent

Type

Article number

QS SCI module DSM-161200

Accessories


SCI connection cable 5 m DSM-910050

D) Measuring sensors

Type Article number

Digital torque transducer Available on request

Digital force load cell Available on request > to the technical drawings (page 174)

119

TECHNICAL DRAWINGS

Nutrunners DS line Page

> DSH 26 series 120, 121

> DS 34-P series 122, 123

> DSH 34 series 124, 125

> DS 44-P series 126, 127, 128

> DSH 44 series 129, 130

> DS 26 series 131, 132, 133

> DS 34 series 134, 135, 136

> DS 44 series 137, 138, 138, 139

> DS 57 series 141, 142, 143

> DS 80 series 144, 145, 146

> DS 80-130 series 147, 148

Handling systems Page

> Handling stand POSI 1 GG-40 149



> Handling swivel arm long execution 152, 153

> Handling swivel arm short execution 154, 155

> PosiControl 156

> PosiControl4 157

Socket boxes Page

> ToolControl 158, 159

Press-in units QMP line, SMP line Page

> QMP 80 series 161, 161

> QMP 100 series 163, 164

> QMP 140 series 165, 166

> SMP 300 series 167



> Portal frame 170

> C-frame 171

Control systems Page

> MultiBasic Blue 172

> MultiBasic 172

> MultiClassic 172

> MultiPro 172

> IO-Extension 173

Reference measuring system Page

> QS-Box 174

> SCI module 174

Technical drawings | DSH 26 series

120

Hand-held nutrunners DS line DSH 26 series DSH 26 MDW DSH 26 SA

Type MDW

Dimension A mm

Dimension B mm

Type SA

Dimension A mm

Dimension B mm

DSH 26 / 02 MDW 235 263 DSH 26 / 02 SA 197 225

DSH 26 / 04 MDW 242 270 DSH 26 / 04 SA 200 228

Mounting flange Suspension clip

37

108

50

37

26

5

M5 (2x)

Ø 30

Ø 26

Ø 38

Ø 44

146

Dim

. A

±1

Dim

. B

±1

+100

mm

ins

talla

tion

spac

e fo

r cab

le a

nd p

lug

DSH 26 SA

Ø 30

Ø 26

Ø 38

Ø 44

146

Dim

. A

±1

Dim

. B

±1

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

DSH 26 MDW


121

Spring output 20 mm Spring output 50 mm Self start

Angle output Vacuum screw-retainer

Output features

> to the product description (page 23)

DIN

312

1 F6

,3

DIN

312

6 B3

DIN

312

6 B5

,5

DIN

312

6 D

6,3

DIN

312

6 C

6,3

Ø 7,1

11,3

Ø 6,3

7,5

Ø 10 Ø 14 Ø 14

16

22

22

Ø 10

Ø 16,5

Ø 22

Ø 26

Nozzle to customer requirements WA

with

qui

ck c

hang

e ch

uck

DIN

312

6 D

6,3

54

41

Ø 1

4

51

62

,5

Ø 23

Ø 38,5

Ø 13

R 21,5

69

Ø 14 13

8,5

60,3

Ø 14

Technical drawings | DS 34-P series

122

DS 34-P series

DS 34 MDW DS 34 SA

Pistol grip

134

210

49 40

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

223

SB

: sel

f sta

rt so

cket

Ø 3

4

41

29,2

58

14

10

10

58

41 27

2

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

Ø 3

4

29,2

14

10

S

B: s

elf s

tart

sock

et

10

58

30

272


123

Spring output Square drive DIN 3121 F6,3 Square drive DIN 3121 F10

Spring deflexion

Dimension A mm

Dimension B mm

30 mm 130 66

50 mm 150 86

Hexagonal quick change chuck DIN 3126 D6,3

Interconnecting cable 90° angled


43

Ø 19

49

Ø 19

Dim

. A D

im. B

Ø 22

SW 17

Ø 19

12

15

Coding keyway at alignment

Left


Right

Coding

Connector plug 90° right Connector plug 90° left Motor DS 34

Control system

DS 34

Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm

Ø19 Ø19

65


124

DSH 34 series DSH 34 MDW/SA DSH 34 MDW-WA/SA-WA

Type

Dimension A mm

Type Dimension B mm

DSH 34 / 05 / 10 MDW 448 ±2 DSH 34 / 05 / 10 / 20 MDW-WA 459 ±2

DSH 34 / 05 / 10 SA 398 ±2 DSH 34 / 05 / 10 / 20 SA-WA 409 ±2

Ø 44

Ø 44

Ø 34

Ø 26,5

Dim

. B

WA

: Ang

le h

ead

43

13,6

88

Ø 44

Dim

. A

88

Stra

ight

out

put

Ø 44

Ø 34

Ø 12

DS

H 3

4

Inte

rcon

nect

ing

cabl

e w

ith p

lug

prot

ectio

n

DS

H 3

4

Inte

rcon

nect

ing

cabl

e w

ith p

lug

prot

ectio

n

DIN

312

1 F1

0 3/

8“ s

quar

e dr

ive


125

Suspension clip Suspension eye

Spring output

Spring deflexion

Dimension C mm

Dimension D mm

30 mm 130 66

50 mm 150 86


Square drive DIN 3121 F6,3 Square drive DIN 3121 F10


15

12

43

Ø 19

49

Ø 19

Dim

. C D

im. D

Ø 22

SW 17

Ø 19

15

Eyebolt M6x10

Ø 52 32

121

R8

R5,5 Ø 3


Ø19 Ø19

Technical drawings| DS 44-P series

126

DS 44-P series DS 44 MDW DS 44 SA

Type

Dimension A mm

Dimension B mm

DS 44 / 05 / 10 / 20 267,5 211,5

DS 44 / 35 348,5 292,5

46,5

31

Ø 4

4

68,5

Dim

. B

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

SB

: Sel

f sta

rt so

cket

21,5

21,5

D

im. A

31

46,5

Ø 4

4

68,5

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

SB

: Sel

f sta

rt so

cket


127

Pistol grip

Counter bracket for pistol grip nutrunner

Dimensions according to customer requirement

Dim. F

Dim. G

Dim

. H

30

236 ±3

52,2 ±2 90° twistable

178 ±2

68,5

Dim

. E

21,5

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

Sus

pens

ion

devi

ce

Technical drawings| DS 44-P series

128

Spring output Square drive DIN 3121 F6,3 Square drive DIN 3121 F10

Spring deflexion

Dimension A mm

Dimension B mm

30 mm 130 66

50 mm 150 86




43

Ø 19

49

Ø 19

Dim

. A D

im. B

Ø 22

SW 17

Ø 19

12

15


Left


Right

Coding


Control system

DS 44


Ø19 Ø19

65


129

DSH 44 series DSH 44 MDW/SA DSH 44 MDW-WA/SA-WA

Type

Dimension A mm

Type Dimension B mm

DSH 44 / 20 / 40 MDW 454 ±2 DSH 44 / 40 / 60 MDW-WA 509 ±2

DSH 44 / 20 / 40 SA 398 ±2 DSH 44 / 40 / 60 SA-WA 428 ±2

Ø 44

Ø 44

Ø 34 Dim

. B

WA

: Ang

le h

ead

Ø 35

18

88

76,4

Ø 5

0

Ø 44

Dim

. A

88

Stra

ight

out

put

Ø 34

Ø 44

Ø 19

20,5

DS

H 4

4

Inte

rcon

nect

ing

cabl

e w

ith p

lug

prot

ectio

n

DS

H 4

4

Inte

rcon

nect

ing

cabl

e w

ith p

lug

prot

ectio

n

DIN

312

1 F1

2,5

1/2“

squ

are

driv

e


130

Suspension clip Suspension eye

Spring output

Spring deflexion

Dimension C mm

Dimension D mm

30 mm 130 66

50 mm 150 86




15

12

43

Ø 19

49

Ø 19

Dim

. C D

im. D

Ø 22

SW 17

Ø 19

13

Eyebolt M6x10

Ø 60 32

121

R8

R5,5 Ø 3


Ø19 Ø19

Technical drawings | DS 26 series

131

Built-in nutrunners DS line DS 26 series

DS 26 MDW DS 26 SA

Type MDW

Dim. A mm

Dim. B mm

Type SA

Dim. A mm

Dim. B mm

DS 26 / 005 MDW 217 245 DS 26 / 005 SA 179 207

DS 26 / 01 /02 MDW 235 263 DS 26 / 01 /02 SA 197 225

DS 26 / 04 MDW 242 270 DS 26 / 04 SA 200 228

Mounting flange

50

37

26

5

M5 (2x)

Ø 30

Ø 26

Dim

. A

±1

Dim

. B

±1

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

Ø 26

Ø 30 D

im.

A ±

1

Dim

. B

±1

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug


132

Spring output 20 mm Spring output 50 mm

Self start Angle head

Vacuum screw-retainer

Ø 10

Ø 16,5

Ø 22

Ø 26

Nozzle to customer requirements

WA

with

qui

ck c

hang

e ch

uck

DIN

312

6 D

6,3

54

41

Ø 1

4

51

62

,5

Ø 23

Ø 38,5

Ø 13

R 21,5

69

Ø 14

138,

5

60,3

Ø 14


133

Hexagonal drive 1/4“ DIN 3126 C6,3 Square drive 1/4“ DIN 3121 F6,3

Hexagonal quick change chuck DIN 3126 B3 Hexagonal quick change chuck DIN 3126 B5,5




Ø 14

22

Ø 14

22

Ø 10

16

Ø 6,3

7,5

Ø 7,1

11,3


Left


Right

Coding

Connector plug 90° right

Connector plug 90° left

Motor DS 26

Control system

DS 26

Spiral antikink protection

83


134

DS 34 series DS 34 MDW DS 34 SA

Mounting flange

10

Ø 9

h10

2,

1 de

ep

(2x)

63

±0,02 52

M6 (2x)

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

223

SB

: Sel

f sta

rt so

cket

Ø 3

4

41

29,2

58

14

10

10

58

41

272

+100

mm

inst

alla

tion

spac

e fo

r cab

le a

nd p

lug

Ø 3

4

29,2

14

10

S

B: S

elf s

tart

sock

et

10

272

58


135

Angle head Output offset

Spring output Self start

Spring deflexion

Dimension F mm

Dimension G mm

30 mm 130 66

50 mm 150 86

60,5

Dim

. F D

im. G

Ø 22

SW 17

Ø 19

85

13

30

63

11 Ø 4

4

R11

89 Ø 46

Ø 27

102

Squ

are

driv

e 3/

8“

43

66

SW

41

Ø 2

7


136





43

Ø 19

49

Ø 19

15

12


Left


Right

Coding

Connector plugr 90° right Connector plug 90° left Motor DS 34

Control system

DS 34


Ø19 Ø19

65


137

DS 44 series

DS 44 MDW DS 44 SA

Type

Dimension A mm

Dimension B mm

DS 44 / 05 / 10 / 20 267,5 211,5

DS 44 / 35 348,5 292,5

46,5

31

Ø 4

4

68,5

Dim

. B

+ 10

0 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g S

B: S

elf s

tart

sock

et

21,5

21,5

D

im. A

31

46,5

Ø 4

4

68,5

+ 10

0 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g

SB

: Sel

f sta

rt so

cket


138

Mounting flange Angle head 20 Nm Angle head 40 Nm

Output offset

Type

Dimension I mm

Dimension J mm

Dimension K mm

2 – 10 Nm 30 13 85

5 – 25 Nm 35 12 106

Dim. I

Dim

. J

Dim

. K

Ø 4

4 Ø

44

75

63

14

11

R14

R11

5 – 25 Nm

2 – 10 Nm

Ø 9

h7

2,1

deep

(2x)

8

M6 (2x)

52 ±0,02

63

Ø 46

102

SW

41

Ø 27

43

66

89

Squ

are

3/8“

Ø

27

Ø 46

Ø 34

104

126

48

71

Squ

are

3/8“

SW

41

Ø 4

5


139

Spring output Self start

Type

Dimension L mm

Dimension M mm

30 mm 130 66

50 mm 150 85



43

Ø 19

49

Ø 19

15

12

60,5

Dim

. L D

im. M

Ø 22

SW 17

Ø 19


Ø19 Ø19


140




Left


Right

Coding


Control system

DS 44

65


141

DS 57 series DS 57 MDW DS 57 SA

Mounting flange Motor offset

40

117

60

Mot

or

Out

put s

ide

M8

(2x)

10

78 ±0,2

94

55

40

50

70,5

36

70

238

382

+ 12

5 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g

70,5

Ø 55

Ø 57

75

15

70,5

70,5

502

+ 12

5 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g

40

110

50

Ø 55

Ø 57

63,5

238

70

36

15

524

110

40

70,5

40

70,5

70

36

Ø 55

238

404

15

Ø 57

75


142

Angle head WA Output offset

Spring output 1/2″ square drive Spring output 3/8″ square drive

Type (spring deflexion)

A mm

B mm

C mm

F50 50 85 198

F100 100 135 298

B

Ø 26 C

A 10

,7

Ø 35 -0,1

DIN 3121 F10 3/8“ square drive

Ø 35 -0,1

Ø 26

B

A

C

15,4

DIN 3121 F12,5 1/2“ square drive

53,34

103

44 ±0,2

30,04

Ø 6h7 20 tief (2x)

55

R 17,2

44

±0,2

20 ±0,02

99

M8

–15

/ 20

deep

(3x)

Ø 4

6

69

15,4

141,

5

19

27

= =

68

63


143

Stump output Self start


35 80

,5

50 Ø 35 -0,1

15,4

30,5

19

Ø 16 h5 DIN 3121 F12,5 1/2“ square drive


144

DS 80 series DS 80 MDW (220/300 Nm) DS 80 SA (220/300 Nm)

DS 80 MDW (420/500/600 Nm) DS 80 SA (420/500/600 Nm)

70

Additional gear stage

(Booster gear unit)

70

Additional gear stage

(Booster gear unit)

50

40

75,7

83

Ø 55

26

70

123

Ø 80

75

75

253

417

+ 12

9 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g

Ø 55

75,7

558

+ 12

9 m

m in

stal

latio

n sp

ace

for c

able

and

plu

g

40

50

123

253

26

83

70

Ø 80

110

28


145

Mounting flange Output offset

Angle head Self start

Stump output 3/4″ square drive

Ø 28 h5

Ø 48 -0,1

22,9

36,5


45 84

76

24 +0,2

86

68

31 60 ±

0,1

34 ±

0,1

Ø 5

2,2

e8

Ø 2

5 h5

87

10

40,5

3/

4“

48,5

176

96

Mot

or

Out

put s

ide

15

106 ±0,2

80

M10 (2x)


146

Spring output 3/4″ square drive Spring output 1″ square drive

Type (spring deflexion)

A mm

B mm

C mm

F50 50 88 204

F70 70 130 268

F100 100 152 321,5

F150 150 212,2 432 Output offset (for using with spring output) Output offset with stump output


143

51,2 +0,05

135 ±0,1

18,5

Ø 65

Ø 60 ±0,1

27,6

145,

6

50

DIN 3121 F25 1“ square drive

50

88

208

Ø 47,8 -0,2

Ø 38

27,6


B

Ø 47,8 -0,2

C

A


Ø 38

22,9

18,5

51,2 +0,05

143

33,6

27,6

135 ±0,1

Ø 40 h6


Spr

ing

defle

xion

Spr

ing

defle

xion

Spr

ing

defle

xion

Technical drawings | DS 80-130 series

147

DS 80-130 series

DS 80-130 MDW (900/1000 Nm) DS 80-130 SA (900/1000 Nm)

DS 80-130 MDW (1500/2000/2400 Nm) DS 80-130 SA (1500/2000/2400 Nm)

70

Additional 2nd gear stage

(Booster gear unit)

70

Additional 2nd gear stage

(Booster gear unit)

Ø 55

Ø 80

253

417

Ø 130 ±0,1

20

Ø 55

20

155 Ø 130 ±0,1

558

253

Ø 80

20

155

20

Technical drawings | DS 80-130 series

148

Mounting flange Spring output


373

DIN 3121 F40 1,5“ square drive

Ø 85

Ø 60 ±0,1

Ø 52 ±0,2

39,3

75,5

50

TkØ 115 ±0,2

180 ±0,2

240

R 30

Ø 100

20

M16

(2

x)

130 Spr

ing

defle

xion

198

Technical drawings | Handling stand POSI 1

149

Handling systems

GG-40

Torque reaction arm Type GG-40


150

GG-150 Torque reaction arm Type GG-150


151

GG-300

Torque reaction arm Type GG-300


Technical drawings | Handling swivel arm POSI 2

152

Swivel arm long execution with position control XY

390

(upp

er s

top)

200

170 ±0,2

80 (l

ower

sto

p)

Ø 9(2x)

277,

5

226

586

1150

206

40

Swivel range 180°

Swivel range 250°

Ø 36-42

a

84,5

R 9

25 m

ax. w

orki

ng a

rea


153

without position control

390 (upper stop)

80 (lower stop) 84,5

Ø 36-42

R 9

25 m

ax. w

orki

ng a

rea

Sw

ivel

rang

e 25

0°

Sw

ivel

rang

e 18

0°

40 ±0,3

Ø 9(2x)

170 ±0,2 200 ±0,3

226

360

586

1150

Vie

w

A

A


154

Swivel arm short execution with position control XY

190 (upper stop)

30 (lower stop)

84,5

823

429

226

A

200 ±0,3 170 ±0,2

Ø 9(2x)

Vie

w A

40 ±0,3

Sw

ivel

rang

e 18

0°

Sw

ivel

rang

e 25

0°

R61

2 m

ax. w

orki

ng a

rea


155

without position control


190 (upper stop)

30 (lower stop)

Sw

ivel

rang

e 18

0°

Sw

ivel

rang

e 25

0°

R61

2 m

ax. w

orki

ng a

rea

84,5

226

429

823

134

40 ±0,3

A

Vie

w A

200 ±0,3 170 ±0,2

Ø 9(2x)

Technical drawings | PosiControl

156

PosiControl Side view Front view


54,4

24

11°

81

106

64

0

0

9

72

63

17

176

Technical drawings | PosiControl4

157

PosiControl4 Front view

Side view


116 63

,5

114

Technical drawings | ToolControl

158

Socket boxes

ToolControl

Front view Side view

Top view

Tool places TC2 Tool insert TC2

10

290

334 198,6

130

314

Ø8

98

130 80

61,1

Ø90 +0 -0,2 R5

37,2

±0,

1

32,2

+0,

1 -0

2x45°

Ø77,9 +0 -0,1

Ø77 ±0,1

5 20 +

0,5

-0

Technical drawings | ToolControl

159




61,3

51 60 60 60

46

4

94 ±0,1 94 ±0,1 34

±0,1 34 ±0,1

Ø21 +0,2 -0 (8x)

Ø24 +0,2 -0

32,2

±0,

05

37,2

±0,

1

Ø59,5 ±0,1

R5

Ø44,9 ±0,05

5 20 +

0,5

-0

1x45°

Ø44 ±0,1

1x45°

Ø20,9 ±0,05

Ø24 +0 -0,1 R2,5

32,2

±0,

05

35,2

±0,

1

Technical drawings | QMP 80 series

161

Press-in units QMP line, SMP line

QMP 80 series QMP 80 /025/05/10/20 Motor mounted vertical QMP 80 /025/05/10/20 V2Z, motor offset

Type

A mm /025/05/10 /20

B mm /025/05/10/20

Type A mm /025/05/10/20

QMP 80 200 mm stroke 139 179 607 ±2 QMP 80 V2Z 200 mm stroke 670,5 ±2 QMP 80 300 mm stroke 139 179 717 ±3 QMP 80 V2Z 300 mm stroke 780,5 ±2

QMP 80 500 mm stroke 139 179 917 ±3 QMP 80 V2Z 500 mm stroke 980,5 ±2

10

125

96 ±

0,5

20 ±

0,2

M12 (3x120°) (In execution DR position is undefined)

M10-20 25 deep (4x)

PCD-Ø80 ±0,2

C

Vie

w C

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

20H

7 45

dee

p Z

U: M

20x1

,5 4

0 de

ep

25 M

ount

ing

surfa

ce

Ø35.5h6

Ø40

Ø60h6

67

84

A

Free

spa

ce fo

r plu

g an

d ca

ble

Free

spa

ce fo

r plu

g

36

50

□ 80

110

177

Dim

. B

Dim

. A

Vie

w A

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

90

54 182,5

Dim

. A

201 90

34,5

15

280,

5 ±2

10

80

20 ±

0,1

(Ø35,5)

Ø40

Ø60

90 12

5 14

4 15

50 65

155,5

Tk-Ø80 ±0,2 M10

20 deep (4x)

96 ±

0,1

5 S

tart

wor

king

are

a

M12

(3x1

20°)

Und

efin

ed lo

catio

n

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

20H

7 45

dee

p

ZU: M

20x1

,5 4

0 de

ep

Technical drawings | QMP 80

162

QMP 80 /025/05/10/20 Back stop (hold force) QMP 80 /025/05/10/20 Force-hold-break


446

±2 41

3 ±2

Technical drawings | QMP 100

163

QMP 100 series QMP 100 /30/40/50 Motor mounted vertical QMP 100 /30/40/50 V2 (Motor offset)

Type

A mm /30/40/50

Typ A mm /30/40/50

QMP 100 200 mm stroke 792 ±2 QMP 100 V2 200 mm stroke 833 ±2



B

238

109

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Dim

. A

217,

5 11

0 50

□ 100

25 ±

0,1

20

144

±0,5

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

25H

7 50

dee

p Z

U: M

24x1

,5 5

5 de

ep

44 M

ount

ing

surfa

ce

Ø50h6

Ø55h6

Ø75h6

A

Vie

w B

Vie

w A

161,2 142,5

50

68 ±0,2

68 ±

0,2

M12-23 27 deep (4x)

M12 (3x120°)

B

150

Free

spa

ce fo

r plu

g

20

108,7

Ø50h6

Ø55h6

Ø75h6

A

44 M

ount

ing

surfa

ce

Plun

ger d

rillin

g

DR

: DIN

810

Ø25

H7

50 d

eep

ZU

: M24

x1,5

55

deep

Fr

ee s

pace

for p

lug

142,5 ±0,2 105 ±0,2 37,5 ±0,2

146 ±0,2

215

±0,5

50

68 ±0,2

68 ±

0,2

M12-23 27 deep(4x)

Vie

w A

Vie

w B

M12 (3x120°)

25 ±

0,1

144

±0,5

20

□ 100 Dim

. A

238

142

±2

40

40

65

Free

spa

ce fo

r plu

g

75

110

75

259

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)


164

QMP 100 /30/40/50 Backstop (hold force) QMP 100 /30/40/50 Force-hold-break

Type

A mm /30/40/50

QMP 100 V2 RS 200 mm stroke 833 ±2

QMP 100 V2 RS 300 mm stroke 933 ±3

QMP 100 V2 RS 500 mm stroke 1133 ±3 > to the product description (page 79)

B

20

75

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

25H

7 50

dee

p

ZU: M

24x1

,5 5

5 de

ep

44 M

ount

ing

surfa

ce

Ø50h6

Ø55h6

Ø75h6

A

Vie

w B

Vie

w A

M12-23 27 deep (4x)

146

50

65

105

142,5

215

105

68 ±

0,2

68 ±0,2

Ø95

25 ±

0,1

20

144

±0,5

□ 100

Dim

. A

259

110

110

40

Ø100

Free space for plug

□ 10

8

59

0 ±2

60

565

±2


165

QMP 140 series QMP 140 /70/100 V2 (Motor offset)

Type

A mm /70/100

QMP 140 V2 200 mm stroke 845 ±2

QMP 140 V2 300 mm stroke 945 ±3

QMP 140 V2 500 mm stroke 1145 ±3

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

50H

7 85

dee

p Z

U: M

36x3

50

deep

70 M

ount

ing

surfa

ce

Ø84h6

Ø90

Ø110h6

40 ±

0,1

109

□ 140

50

40

144

100

105

105

98 ±

0,2

98 ±0,2

Vie

w C

M16-40 45 deep (4x)

Vie

w A

C

A

M20 (3x120°) (In execution DR position is undefined)

183 15

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

238

443,

5 D

im.

A

63

150

40

75

50

110 17

7

155

275

75

□ 140

Sta

rting

poi

nt

stro

ke (l

engt

h

mea

sure

men

t)


166

QMP 140 /70/100 Backstop (hold force) QMP 140 /70/100 Force-hold-break


654

±2

625,

5 ±2

Technical drawings | SMP 300 series

167

SMP 300 series SMP 300 /005 V2 (Motor offset) SMP 300 /01/02 V2 (Motor offset)

Type

A mm /005/01/02

SMP 300 V2 100 mm stroke 366 ±2

SMP 300 V2 200 mm stroke 466 ±2

SMP 300 V2 400 mm stroke 666 ±2


142

70

62 62

M6 12 deep (4x)

PCD Ø48 ±0,2

237

120

Ø40

Dim

. A

Ø35h6

141

±2

48

5

Ø38

Ø19 h6

65

Free

spa

ce

for p

lug

120° (3x)

7

Ø2,5H7 6 deep

M6x1 (3x)

M6 12 deep (4x)

PCD Ø48 ±0,2

142

70

62

62

237

120

Free

spa

ce

for p

lug

Dim

. A

Ø40

5

Ø35 h6

Ø19 h6

16

64 ±

2

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)


168

SMP 400 series SMP 400 /02/05/10 V2 (Motor offset)

Typ

A mm /02/05/10

SMP 400 V2 100 mm stroke 392 ±2

SMP 400 V2 200 mm stroke 492 ±2

SMP 400 V2 400 mm stroke 692 ±2 > to the product description (page 89)

M8 20 deep (4x)

86

86

B

60° (6x)

30°

PCD Ø40 ±0,2 Free space for plug

60

120 26

0,5

279

74

45

Ø70h6

47

17

Dim

. A

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Ø50

214,5

80 50

60 139,5

154,

5 100

140

A

20

25

10

Ø5H7 (2x 180°)

Ø30 H7

M5 (6x)

A

Free space for plug


169

SMP 500 series SMP 500 /20/30/50/70 V2 (Motor offset)

Type

A mm /20/30/50/70

SMP 500 V2 100 mm stroke 537 ±2

SMP 500 V2 200 mm stroke 637 ±2

SMP 500 V2 400 mm stroke 837 ±3


M16 35 deep (4x)

180 18

0

146,7

22,5°

45°

200

299,5

2,7

90° a

b c

d a: PCD Ø70 b: M8 c: Ø8 H7 d: PCD Ø150

Ø160

392

±2

150

65

18

60

Dim

. A

90

11,4

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Ø120 h6

2x 4

5°

30

Ø55 H7

Ø90

Ø8 H7

2x 20 deep M8

8x 20 deep

45 M

echa

nica

l blo

ck

74 ±

2 28

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Technical drawings | Portal frame QMP/SMP

170

Portal frame for press-in units of the QMP/SMP series

Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.

> to the technical drawings (starting on page 161)

19

20

12

Stroke

? ?

? ?

Technical drawings | C-frame QMP/SMP

171

C-frame

for press-in units of the QMP/SMP series

C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be

defined individually.

Please gather dimensions of the press-in unit from the corresponding drawing.

> to the technical drawings (starting on page 161)

150 - 280

Stroke

210 - 330

12

19

25

9

? ? ? ?

?

Technical drawings | Control systems

172

Control systems

MultiBasic Blue, MultiBasic, MultiClassic, MultiPro

Type

Depth mm

Control module + basic module DS-S type 1 128

Control module + basic module (all other executions) 231 > to the product description (page 95)

0 20,5 180,5 201

R3 (4x)

200,8

246,

1

0

8,5 5,5

271,5

274,5

279,5

Ø5 (4x)

15x45° (4x)

201

Ø7 (4x)

Display MultiPro

Display MultiClassic

Display MultiBasic

Plan at least 140 mm space for cable!

Technical drawings | Control systems

173

IO-Extension 4/4S, 4/4C, 8/8S

8/8C


144 ±2

62

132

52

Ø4,5 (2x)

30

50

22 Free

spa

ce

for p

lug

224 Ø4,5 (2x)

62

30

22

50

Free

spa

ce

for p

lug

Technical drawings | Reference measuring system

174

Reference measuring system

QS-Box Front view Side view

SCI module


116

63,5

114

35,5

63

,4

17

Ø30

Ø26

Connector measuring module

Fixed connection between measuring sensor

and SCI module

Re

g istra tion number: Q C-Q M-Z-10/

026-

001Z

er

ti f i z i e r t d

u

rc

h

DIN

EN

I S O 9 0 0 1: 2

01

5

DSM Messtechnik GmbHDieselstraße 1673431 Aalen, Germany

Phone +49 7361 5717-0Telefax +49 7361 5717-33

[email protected]

Register Court Aalen, No. B 431-APlace of Business: AalenManaging Director: Raimund WilhelmVAT-No. DE144633038

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