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Drive System SD2Hardware DescriptionDrive amplifier SD2, power supply unit PS2

P-TD-0000205.112019-09-12

SIEB & MEYERW

CopyrightTranslation of the original instructions, Copyright © 2019 SIEB & MEYER AG

All rights reserved.

This manual or extracts thereof may only be copied with the explicit authorization ofSIEB & MEYER AG.

TrademarksAll product, font and company names mentioned in this manual may be trademarks or registeredtrademarks of their respective companies.

SIEB & MEYER worldwideFor questions regarding our products and technical problems please contact us.

SIEB & MEYER AGAuf dem Schmaarkamp 2121339 LueneburgGermany

Phone: +49 4131 203 0Fax: +49 4131 203 [email protected]://www.sieb-meyer.de

SIEB & MEYER Shenzhen Trading Co. Ltd.Room A208, 2/F,Internet Innovation and Creation services baseBuilding (2),No.126, Wanxia road, Shekou, Nanshan district,Shenzhen City, 518067China

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2 Drive System SD2 - Hardware Description

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About this Manual 1

General Information 2

Safety Instructions 3

Unit Assembly Complying EMC 4

Drive Amplifier SD2 5

Single-axis Drive Amplifiers 6

Double-axis Drive Amplifiers 7

Compact Devices 8

Power Supply Unit PS2 9

Mounting Example with External Heat Sink 10

Water Cooling (0362111OF/RF) 11

Connector Pin Assignment 12

Connection Examples 13

System Connection 14

Status Display and Error Messages of SD2 15

Status Display and Error Messages of PS2 16

General Information Regarding the Wiring 17

Electric Performance Dimensioning 18

W Chapter Overview

Drive System SD2 - Hardware Description 3

Safety Circuit / Restart Lock (STO) 19

Appendix 20

Index 21

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1 About this Manual ........................................................... 111.1 Illustration of Warnings ............................................................................. 111.2 Illustration of General Notices ................................................................... 121.3 Abbreviations ............................................................................................ 12

2 General Information ........................................................ 13

3 Safety Instructions ........................................................... 153.1 Standards and Regulations ....................................................................... 153.2 Working on the Device .............................................................................. 153.3 Appropriate Use ........................................................................................ 163.4 Reasonably Foreseeable Misuse .............................................................. 173.5 Transport and Storage .............................................................................. 173.6 Installation ................................................................................................. 183.7 Electrical Connection ................................................................................ 193.8 Operation .................................................................................................. 203.9 Maintenance ............................................................................................. 213.10 Disposal .................................................................................................... 213.11 Legal Warranty .......................................................................................... 22

4 Unit Assembly Complying EMC ...................................... 234.1 Emission of Line and Field Interferences According to Category C3 ........ 23

5 Drive Amplifier SD2 ......................................................... 255.1 Block Diagram ........................................................................................... 255.2 Type Plate ................................................................................................. 265.3 Device Designation ................................................................................... 275.4 Components of the Drive System SD2x ................................................... 28

6 Single-axis Drive Amplifiers ............................................ 316.1 Device Variant 0362111xy (max. 80 A) .................................................... 316.1.1 Dimensions ........................................................................................................... 326.1.2 Technical Data ...................................................................................................... 336.1.3 Connectors ............................................................................................................ 346.2 Device Variant 0362111MF/0362111NF (max. 200 A) ............................. 356.2.1 Dimensions ........................................................................................................... 366.2.2 Technical Data ...................................................................................................... 376.2.3 Connectors ............................................................................................................ 386.3 Device Variant 0362111OF (max. 160 A) with Integrated Water-cooled

Heat Sink .................................................................................................. 396.3.1 Dimensions ........................................................................................................... 406.3.2 Technical Data ...................................................................................................... 416.3.3 Connectors ............................................................................................................ 426.4 Device Variant 0362111RF (max. 220 A) with Integrated Water-cooled

Heat Sink .................................................................................................. 436.4.1 Dimensions ........................................................................................................... 446.4.2 Technical Data ...................................................................................................... 456.4.3 Connectors ............................................................................................................ 466.5 Device Variants 0362114xy (max. 80 A) with Integrated Heat Sink ......... 476.5.1 Dimensions ........................................................................................................... 48

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6.5.2 Technical Data ...................................................................................................... 496.5.3 Connectors ............................................................................................................ 506.6 Device Variant 0362114MF/0362114NF (max. 200 A) with Integrated

Heat Sink .................................................................................................. 516.6.1 Dimensions ........................................................................................................... 526.6.2 Technical Data ...................................................................................................... 536.6.3 Connectors ............................................................................................................ 54

7 Double-axis Drive Amplifiers ........................................... 557.1 Device Variant 0362110xxy (max. 40 A) ................................................... 557.1.1 Dimensions ........................................................................................................... 567.1.2 Technical Data ...................................................................................................... 577.1.3 Connectors ............................................................................................................ 587.2 Device Variant 0362112xxy (max. 120 A) ................................................. 597.2.1 Dimensions ........................................................................................................... 607.2.2 Technical Data ...................................................................................................... 617.2.3 Connectors ............................................................................................................ 627.3 Device Variant 0362113xxy (max. 40 A) with Integrated Heat Sink ......... 637.3.1 Dimensions ........................................................................................................... 647.3.2 Technical Data ...................................................................................................... 657.3.3 Connectors ............................................................................................................ 667.4 Device Variant 0362115xxy (max. 120 A) with Integrated Heat Sink ....... 687.4.1 Dimensions ........................................................................................................... 697.4.2 Technical Data ...................................................................................................... 707.4.3 Connectors ............................................................................................................ 71

8 Compact Devices ............................................................ 738.1 Device Variant 0362130xxy (max. 60 A) ................................................... 738.1.1 Dimensions ........................................................................................................... 748.1.2 Technical Data ...................................................................................................... 758.1.3 Connectors ............................................................................................................ 768.2 Device Variant 0362131xxy (max. 60 A) with Integrated Heat Sink ......... 778.2.1 Dimensions ........................................................................................................... 788.2.2 Technical Data ...................................................................................................... 798.2.3 Connectors ............................................................................................................ 81

9 Power Supply Unit PS2 ................................................... 839.1 Block Diagram ........................................................................................... 849.2 Device Variant 0362190y .......................................................................... 859.2.1 Dimensions ........................................................................................................... 869.2.2 Technical Data ...................................................................................................... 879.2.3 Connectors ............................................................................................................ 889.3 Device Variant 0362191y with Integrated Heat Sink ................................. 899.3.1 Dimensions ........................................................................................................... 909.3.2 Technical Data ...................................................................................................... 919.3.3 Connectors ............................................................................................................ 929.4 Device Variant 0362193y with Integrated Heat Sink ................................. 949.4.1 Dimensions ........................................................................................................... 959.4.2 Technical Data ...................................................................................................... 969.4.3 Connectors ............................................................................................................ 97

10 Mounting Example with External Heat Sink .................... 99

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10.1 Rear Panel with Liquid Cooling ............................................................... 10010.2 Extruded Heat Sink Made of Aluminum .................................................. 10110.3 High-performance Heat Sink ................................................................... 10210.4 Mounting Holes for 70 mm Devices ........................................................ 10310.5 Mounting Holes for 100 mm Devices ...................................................... 10410.6 Mounting Holes for 130 mm Devices ...................................................... 105

11 Water Cooling (0362111OF/RF) ................................... 10711.1 Connection of the cooling unit ................................................................. 107

12 Connector Pin Assignment ............................................ 10912.1 ID switch SD2 ......................................................................................... 10912.2 ID Switch PS2 ......................................................................................... 10912.3 X1, X2 – 24V ........................................................................................... 10912.4 X3 – Bus Inputs (RS485, CAN) ............................................................... 11012.5 X4 – Bus Outputs (RS485, CAN) ............................................................ 11012.6 X5 – DIO ................................................................................................. 11112.6.1 Digital Inputs / Outputs – SERVO / VECTOR (SVC) ........................................... 11112.6.2 Digital Inputs / Outputs – HSPAM / VF ................................................................ 11212.7 X6 – Encoder 0 ....................................................................................... 11312.8 X7 – Encoder 1 / Encoder Emulation ...................................................... 11412.9 X8 - Resolver .......................................................................................... 11512.10 X9 – Motor Feedback .............................................................................. 11512.11 X10 – Safety (STO) ................................................................................. 11612.12 X11ϑ – Temperature Sensor of the Motor .............................................. 11712.13 X12 – DIO PS2 ........................................................................................ 11712.14 X13 – Analog Interface ............................................................................ 11812.15 X14 – USB .............................................................................................. 11812.16 X20, X21 – DC Link Connectors ............................................................. 11912.17 X22, X24 – Motor Connection ................................................................. 12012.18 X23 – Mains Supply PS2 ........................................................................ 12112.19 X25 – External Ballast Resistor ............................................................... 12212.20 X26/ X27 – SERVOLINK 4 ...................................................................... 12212.20.1 Preparation of Optical Fiber Cables with Connector ........................................... 12312.21 X28 – Mains Supply of Compact Devices ............................................... 12412.22 X68 – DC Link Connectors ...................................................................... 12512.23 X69 (1, 2) – External Ballast Resistor ..................................................... 12612.24 X70 (1, 2, 3) – External Precharge Resistor ........................................... 12612.25 X71 – Mains Supply PS2 ........................................................................ 12612.26 Motor/DC Link Connection 0362111RF .................................................. 127

13 Connection Examples ................................................... 13113.1 X1, X2 – 24 V .......................................................................................... 13113.2 X3, X4 – Bus Connection ........................................................................ 13113.2.1 RS485 Bus .......................................................................................................... 13213.2.2 CAN Bus ............................................................................................................. 13213.3 X5 DIO – Digital Inputs/Outputs .............................................................. 13313.3.1 Digital Inputs ....................................................................................................... 133

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13.3.2 Digital Outputs ..................................................................................................... 13313.4 X6, X7 – Incremental Encoder with TTL Signals ..................................... 13413.5 X7 – Encoder Emulation ......................................................................... 13513.6 X8 - Resolver .......................................................................................... 13613.7 X9 – Motor Feedback .............................................................................. 13713.7.1 Incremental Encoder with Sine Signals (1 Vpp) ................................................... 13713.7.2 Linear Hall Encoder (1 Vpp) ................................................................................. 13813.7.3 EnDat 2.1 with Sine Signals (1 Vpp) .................................................................... 13913.7.4 Hiperface with Sine Signals ................................................................................ 14013.7.5 SSI Encoder ........................................................................................................ 14113.7.6 Hall Sensor 12 V ................................................................................................. 14113.7.7 Hall Sensor 5.3 V ................................................................................................ 14213.7.8 Field Plate ........................................................................................................... 14313.7.9 Incremental Encoder with TTL Signals (5.3 V) .................................................... 14413.7.10 Incremental Encoder 12 V ................................................................................... 14513.8 X10 – Safety Circuit (STO) ...................................................................... 14513.8.1 Wiring with OSSD ............................................................................................... 14513.8.2 Wiring without OSSD .......................................................................................... 14613.9 X11 - Temperature Sensor of the Motor ................................................. 14613.10 X13 – Analog Inputs/Outputs .................................................................. 14713.10.1 Analog Inputs ...................................................................................................... 14713.10.2 Analog Outputs ................................................................................................... 14813.11 X22/X24 – Motor Phases ........................................................................ 14813.12 X26/X27 – SERVOLINK .......................................................................... 14913.13 Housing Ground ...................................................................................... 14913.14 Shielding at the Device Housing ............................................................. 149

14 System Connection ....................................................... 151

15 Status Display and Error Messages of SD2 .................. 15315.1 List of the Operating States .................................................................... 15415.2 List of Drive Error Messages ................................................................... 15415.3 List of Warning Messages ....................................................................... 15815.4 Message of the Quick Stop Functions .................................................... 159

16 Status Display and Error Messages of PS2 .................. 16116.1 List of Operating States .......................................................................... 16116.2 List of the Power Supply Error Messages ............................................... 16216.3 Hardware Status Signals ERR0/ERR1 ................................................... 163

17 General Information Regarding the Wiring .................... 16517.1 Mains Connection ................................................................................... 16517.1.1 Mains Chokes ..................................................................................................... 16517.2 Cable Requirements ............................................................................... 16517.2.1 Motor Cable ......................................................................................................... 16817.2.2 Communication Cable ......................................................................................... 16917.2.3 Cables for the Rotor Position Detection .............................................................. 16917.2.4 Cables for the External Ballast Resistor .............................................................. 170

18 Electric Performance Dimensioning .............................. 171

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18.1 Components ............................................................................................ 17118.1.1 Output Stage ....................................................................................................... 17118.1.2 Power Supply ...................................................................................................... 17118.1.3 Motor ................................................................................................................... 17218.2 Power Consumption of a Drive ............................................................... 174

19 Safety Circuit / Restart Lock (STO) ............................... 17519.1 Functional Description of the Restart Lock ............................................. 17619.2 Wiring Example ....................................................................................... 17719.3 Requirements and Standards ................................................................. 178

20 Appendix ....................................................................... 18120.A Specification of Drive Functions .............................................................. 18120.B Specification of Device Firmware ............................................................ 18520.C Connection Diagram ............................................................................... 18720.C.1 Wiring of PS2 and SD2 ....................................................................................... 18820.C.2 Wiring SD2 Compact (036213Xxxy) ................................................................... 18920.D Manufacturers ......................................................................................... 19120.D.1 SIEB & MEYER Accessories .............................................................................. 19120.D.1.1 Connectors of the Series SD2 ............................................................................. 19120.D.1.2 Line Filters for Frequency Converter/Power Electronics ..................................... 19220.D.1.3 Power Chokes ..................................................................................................... 19220.D.1.4 USB>RS232/485 Converter 050201 ................................................................... 19320.D.2 Phoenix Contact .................................................................................................. 19320.D.2.1 Surge Arrestor FLASHTRAB ............................................................................... 19320.D.2.2 Shield Connection Clamps .................................................................................. 19420.D.3 TOSHIBA - Fiber Optic Connectors .................................................................... 19420.D.4 WAGO Innovative Connections .......................................................................... 19420.D.4.1 Shield Connection Clamps .................................................................................. 194

21 Index ............................................................................. 195

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1 About this ManualThis chapter descirbes symbols, signal words and abbreviations used in this manual.

More documentation can be downloaded from the SIEB & MEYER websiteunder http://www.sieb-meyer.de/downloads.html.

1.1 Illustration of WarningsDepending on their degree of risk, warnings are classified into different levels. In themanual, the different levels and types of dangers are represented as follows:

[1] Risk level (signal word/warning color)Classification of the risk

[2] Safety symbolRisk of injury

[3] Risk symbolGraphic representation of the source of risk

Risk levels

Risk Level Description

Indicates an imminently hazardous situation which, if not avoided, willresult in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, couldresult in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, mayresult in minor or moderate injury or property damage.

Indicates a hazardous situation which, if not avoided, may result in prop‐erty damage.

Risk symbols

Risk symbol Description

General hazardous situation

Risk of injury due to electric shock

Risk of injury due to hot surfaces

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http://www.sieb-meyer.de/downloads.html

Risk symbol Description

Potentially risk of injury when working on machines with open covers/doors

Risk of injury due to flying objects

Destruction risk of electrostatically sensitive components

Risk of property damage

1.2 Illustration of General NoticesSymbol Description

Hint with additional, further information

Tip with suggestions and useful information

1.3 AbbreviationsFPAM flux pulse amplitude modulation

HSPAM high-speed pulse amplitude modulation

n.c. not connected

OSSD Output Signal Switching Device

PAM pulse amplitude modulation

PWM pulse width modulation

SERVO servo control

STO safety function: Safe Torque Off

SVC sensorless vector control

VF V/f Characteristic Curve

VCC voltage at the common collector

VECTOR vector control

About this Manual W


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2 General InformationThis manual describes the drive systems of the series SD2. These devices allow oper‐ation of high-dynamic servo motors as well as synchronous and asynchronous high-frequency spindles.

The devices are equipped with interfaces for different sensor systems allowing to drivemotors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and fieldplate sensors. Motor systems without any sensors are also supported, whereasdifferent customized control methods are available. In addition, the devices can driverotary and linear motors. Thus, the number of device variants is reduced for themachine manufacturer.

This manual provides information on:▶ Safety instructions and application advice▶ Notes about the electromagnetic compatibility▶ Description of the device (block diagram, type plate, module designation)▶ Technical data, dimensions▶ Connector pin assignment▶ Wiring examples▶ Status and error messages▶ General information regarding the wiring (cables and line cross-sections)▶ External protection, ballast circuit

This manual has the following demands on the trained staff of machine manufacturers:

Transport: only by skilled employees familiar with handling electrostaticallysensitive components.

Installation: only by experts with electromechanical experience

Initial operation: only by experts with experience in the fields of electrical engi‐neering / drive technology

Information concerning the initial operation and parameterization of thedigital drive amplifier can be found in the manual of the software drive‐master2.

More documentation can be downloaded from the SIEB & MEYER websiteunder http://www.sieb-meyer.de/downloads.html.

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3 Safety InstructionsThese safety instructions include important information regarding your safetyand must be observed during installation and operation of SIEB & MEYERdevices. Read them carefully and keep them for later use.

Also adhere to safety instructions in the product documentation and on thedevice.

3.1 Standards and RegulationsSIEB & MEYER devices comply with the regulations of the following standards anddirectives:▶ Low-Voltage Directive 2014/35/EU:

EU declaration of conformity, DIN EN 61800-5-1▶ EMC Directive 2014/30/EU:

EU manufacturer's certificate, DIN EN 61800-3▶ Machinery Directive 2006/42/EC:

EU manufacturer's certificate, DIN EN 61800-5-2 (safety functions)

SIEB & MEYER products are no products according to the EU MachineryDirective. The appropriate use of SIEB & MEYER devices in machines andinstallations is prohibited until the manufacturer of the machine or installationconfirms the CE conformity of the complete machine or installation.

If the mechanics or the electronics of the device are modified, the conformitywith the EC/EEC directives and thus the label will expire.

3.2 Working on the Device WARNING

Trained staff only

To avoid risks of serious injuries and material damage any works regarding instal‐lation, initial operation and maintenance must be carried out by trained staff only.Furthermore, electricians who connect feed-in systems must be approved by thelocal DSO (distribution system operator).

Trained staff, according to this fundamental safety instruction, are persons familiarwith the installation, mounting, initial and permanent operation of the product andthey are qualified appropriately for the work. The standards DIN VDE 0100 andDIN VDE 0110 as well as the national accident prevention regulations shall beconsidered!

When installing feed-in systems adhere to all applicable regulations, special safetyinstructions and technical connection conditions of the local DSO.

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DANGERRisk of serious damage to property and personal injury may occur:▶ when covers are removed illegally,▶ due to improper use,▶ when either the installation or the operation is incorrect

Observe the corresponding notes and information in the product documentation ofyour device.

WARNINGRisk of injuries and material damage due to illegal modifications

Only change the settings of the device after having contacted SIEB & MEYER.

All Information and advice attached to the device, such as safety instructions or dangerwarnings and technical data (type plate) are:▶ not to be removed▶ not to be damaged▶ to be kept readably (no covers, no paint over or the like)

3.3 Appropriate UseUse the device according to its appropriate use only. Consider the corresponding infor‐mation regarding the application fields of the device in the product documentation.

The device is intended for use within an enclosed cabinet by the OEM or end user tocomply with pollution degree 2 or equivalent environmental conditions. That means:Ensure to avoid conductive impurities and humidity during the operation.

SIEB & MEYER products are not suitable for use in areas exposed to explosionhazards (ATEX zones) without approriate housing.

Terms according to DIN EN 61800

Before initial operation, make sure that the machine will not expose danger (e.g.runaway moves). The conformity with the safety standards DIN EN 60204-1 and DINEN 61800-5-1 must be ensured.

The manufacturer of the system or the machine has to meet the requirements of thelegal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER unitscan be operated in industrial areas, provided that the attached EMC information hasbeen taken into consideration.

SIEB & MEYER tests all products in its own EMC laboratory to ensure that the prod‐ucts meet the respective standards, when they are installed properly.

Installation of the device differing from the product documentation and the manual"EMC Guidelines" means that the machine manufacturer has to carry out new meas‐urements to comply with the regulations.

SIEB & MEYER devices meet the requirements of the Low-Voltage Directive2014/35/EU. The harmonized standards of DIN EN 50178 and DIN EN 60204-1 in

Safety Instructions W


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combination with the standards DIN EN 60947 and DIN EN 61800-5-1 are appliedconsequently.

Technical data and the connection specification can be found in the respective productdocuments.

Line filters

If adequate interference suppression measures are applied and the appropriate use inindustrial applications of the device is ensured SIEB & MEYER devices comply withthe EMC Directive EMC Directive 2014/30/EU in terms of the EMC Product Standard(PDS) DIN EN 61800-3.

The use of line filters helps reaching the following:▶ Resistance to interference. The electronic system is protected against high-

frequency disturbances, possibly infiltrated via the mains cable.▶ Protection against radiation. High-frequency disturbances are reduced to legally

authorized measure. This prevents effects of the transients to adjacent compo‐nents or devices.

▶ Products, not equipped with an integrated AC supply line filter must be operatedwith an upstream line filter.

▶ Using SIEB & MEYER devices in residential or business areas as well in smallbusinesses requires additional interference suppression.For detailed information refer to the manual "EMC Guidelines", chapter "EMCProduct Standard DIN EN 61800-3 for PDS".

Refer to the product documentation of your device to find out whether or notyour device is equipped with a line filter. For detailed information on linefilters refer to the manual "EMC Guidelines".

3.4 Reasonably Foreseeable MisuseThe Machinery Directive defines a "reasonably foreseeable misuse" as "use of machi‐nery in a way not intended in the instructions but which may result from predictablehuman behavior".

SIEB & MEYER products are no products according to the EU Machinery Directive.

During design and construction of the machine as well as in the operation manual themachine manufacturer is obliged to give consideration to the intended (appropriate)use of the machine and risks arising from reasonably foreseeable misuse of themachine.

To avoid injuries and material damage any use, installation and setup ofSIEB & MEYER products by non-experts which exceed the technical data specified inthe product documentation (high voltages, temperatures etc.) is considered to be notintended use and forbidden. Adhere to the safety instructions on the device and in theproduct documentation.

3.5 Transport and StorageAvoid improper mechanical load of the device. The following points must especially betaken into consideration:▶ Protect the device against mechanical damage (max. acceleration = 40 m/s²).▶ Protect the device against dirt and humidity.



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Make sure that dust plugs are plugged on optical fiber connectors equipped withthem during transport of the device. Otherwise, recommissioning is potentially notpossible.

▶ Never touch electronic components.

The following climatic conditions apply to the storage. If required, appropriate meas‐ures must be taken to ensure these climatic conditions (installation of heating/air condi‐tioning systems etc.):▶ The storage area must be clean (dust-free, if possible), dry and well-ventilated.▶ No storage in the open.▶ The storage temperature must be in the range of −25 °C to +55 °C (−13 °F to

+131 °F). Shortly it may be +70 °C (+158 °F).▶ The relative humidity on the storage premises must be in the range of 5 % to 75 %

(no bedewing).▶ Sudden changes of the temperature or the humidity should be prevented.▶ Avoid stacking of the devices during transport and storage.

The maximum storage period is 2 years. Electrolytic capacitors produce high leakagecurrents when a voltage is applied after a long storage period without applied voltageand must be reformed. For this, the operating voltage is applied via a 1 kΩ seriesresistor for one hour. Please contact the SIEB & MEYER service department fordetails.

3.6 Installation NOTICE

Damage of electrostatically sensitive components due to improper handling

Never touch electronic components.

Consider specific mounting instructions for your device.

Mechanical installation conditions for the system according to DIN EN 61800-2:

Vibrations must remain within the limit values of the IEC 60721-3-3, class 3M1,standard for fixed equipment.

Frequency [Hz] Amplitude [mm] Acceleration [m/s²]

2 ≤ f < 9 0,3 Not applicable

9 ≤ f < 200 Not applicable 1

Tab. 1: Vibration limits of the system

Vibrations which exceed these limits, or the use on mobile equipment, are consideredas abnormal mechanical conditions.

Operating conditions:

The following requirements are to be considered for the installation and the operationof the device. Noncompliance with theses requirements is regarded as abnormal oper‐ating condition:▶ The device is conceived according to DIN EN 61800-1 / DIN EN 50178 for the dirt

level 2. That means: Ensure to avoid conductive impurities during the operation.▶ Devices with air cooling only can be loaded to their maximum up to a height of

1000 m above MSL (3281 ft above MSL). For an operation in areas higher than



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1000 m (3281 ft) above MSL the capacity must be reduced by 1.5 % per 100 m(328 ft).The maximum site altitude is 2000 m (6562 ft) above MSL.

▶ The device must be protected against harmful gas, oil vapor and salty air at theplace of installation.

▶ The ambient air must not contain aggressive, grinding, electrically conductive orflammable substances as well as any amount of dust.

▶ The maximum relative humidity during operation is 85% (no condensation).▶ The admissible ambient temperature during operation is +5 °C to +40 °C (+41 °F

to +104 °F). Extreme and sudden changes of the temperature should beprevented.─ Ensure power derating for devices used under ambient temperatures over

+40 °C (+104 °F) (see technical data). The following applies:-1.5 % per1 °C.Note: F=C×9/5+32; C=(F-32)×5/9

─ Devices with polyester film at the front panel: The polyester films must not beexposed to direct sunlight for extended periods of time. In conditions of highhumidity (>80 %) the ambient temperature must not exceed +40 °C (+104 °F).The polyester films must not come in contact with benzyl alcohol or methylenechloride.

▶ Make sure that the aeration elements are free and open, so that the air circulationis not restricted.

3.7 Electrical Connection DANGER

Risk of serious injuries due to touch voltages

After electric devices have been switched off touch voltages may occur dependingon the device up to 4 minutes. Longer construction-related discharge times arepossible. Refer to the product documentation of your device.

All work at and within the units must only be carried out, when the units are turnedoff, the mains supply is cut and the DC bus is completely discharged.

Never touch energized parts after a device has been switched. off.

Consider the applicable VDE regulations and accident prevention regulations (e.g.VBG 1 and VBG 4).

DANGERRisk of serious injuries due to improper connection to earth

Incorrect or insufficient connection of the system to earth may cause dangerouscurrents.

Connection to earth must be realized according to the instructions in the productdocumentation of your device.

The electrical installation must be carried out according to the relevant electrical codes(e.g. appropriate wire gauges, fuse protection and connections of ground conductorsmust be considered).



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SIEB & MEYER device are conceived for connection to TN mains. Fordetailed information regading the connection to TN mains or other mainsrefer to the manual "EMC Guidelines", chapter "Connection to DifferentSupply System Types".

Recommendations for the installation complying EMC (e.g. shields, connection to earthand line installations) can be found in the technical manuals of your device (only formachine manufacturers). The manufacturer of the system or machine has to meet therequirements of the legislation regarding the EMC.

➮ Consider that the mains supply must be protected via an overload release withrestricted guidance for each mains phase. The mains line should only beconnected, when the work is completed.

➮ Before turning on the unit the first time, make sure that the connected machine willnot have runaway axes.

➮ Never connect capacitive loads to the output phases of the servo amplifiers andfrequency converters.

➮ Prevent cable loops. Therefore, the units must only be connected to earth at theprovided PE connection for the mains supply line and the racks only at theprovided earth screw.

DANGERConnection of the power supply unit

This product may cause touch current in the protective earthing conductor. Thecurrent in the protective earthing conductor can exceed 3.5 mA AC or 10 mA DC.

Pay attention to the local safety regulations for electric equipment with highleakage currents, in particular the minimum cross-section of the protective earthingconductor.

Operation with residual current device (RCD)

For detailed information regarding the operation with residual current device(RCD) refer to the manual "EMC Guidelines", chapter "Safety-relevantAspects, Residual Current Device (RCD)".

3.8 Operation WARNING

Risk of serious injuries due to moving machine parts

During the operation of an installation with open doors or removed covers, personsmay seriously be injured by moving machine parts.

Keep the doors closed during the operation and do not remove covers.



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WARNINGRisk of injuries and material damage due to flying parts

Persons may be injured or material be damaged, if screws of the front panels andhousing parts are not fastened.

Before the initial operation of the installation ensure that all screws are tightened.

WARNINGRisk of burn due to hot surfaces

During operation the units can have hot surfaces according to their protectionsystem. In particular this applies to ventilation inlets and outlets.

Never touch device parts during operation apart from operating units.

When using ferrite rings temperatures may exceed 80°C in some cases.

Only use cables suitable for temperatures over 90 °C. This corresponds to theflammability rating UL 94V-0, RTI 105°C.

Consider the relevant notes in the manual.

Systems, into which servo amplifiers and frequency converters are mounted, possiblymust be equipped with additional protective devices according to the valid safetyinstructions (e.g. law about technical material, rules for prevention of accidents, etc.).

3.9 MaintenanceThe unit must be checked regularly for cleanness and functionality depending on theambient pollution. This applies in particular for installed fans.

3.10 DisposalMake sure to consider country-specific waste and disposal laws and statutesfor the disposal of packing material, used batteries and irreparable devices.

SIEB & MEYER products meet the requirements of the following directive:▶ 2011/65/EU (EU-directive RoHS 2 on the restriction of the use of hazardous

substances in electrical and electronic equipment)

SIEB & MEYER products do not exceed the limits of the directive 2011/65/EU forhazardous substances.

SIEB & MEYER products labeled with the adjacent symbol also meetthe regulations of the following directive:▶ SJ/T 11364-2014 (China RoHS 2 on the restriction of the use of

hazardous substances in electrical and electronic equipment)

SIEB & MEYER products labeled with the symbol above do not exceedthe limits of the directive SJ/T 11364-2014 for hazardous substances.



3

3.11 Legal WarrantySIEB & MEYER products are liable to a legal warranty of at least one year. Any claimsfor the products beyond this warranty shall be declared in an additional contractualagreement between SIEB & MEYER and the customer.

Claims for damages are excluded:▶ due to improper use of the device▶ when the device has been installed nonstandard or improperly, especially by elec‐

tricians without license▶ when the device has been employed although the protection equipment was

defective▶ when the maximum permissible input voltage has been exceeded▶ due to improper operation▶ when the device or its equipment have been modified▶ when the device was affected by foreign material or force majeure

NOTICEDue diligence of the machine manufacturer

A first programming carried out by SIEB & MEYER does not release the machinemanufacturer from his duty to check the programmed values for correctness.



3

4 Unit Assembly Complying EMCThe EU guidelines for electromagnetic compatibility (EMC) must be consid‐ered for the initial operation of all SIEB & MEYER devices.

The manual "EMC Guidelines" is available in German and English and includes:▶ EMC rules▶ information regarding the professional grounding and wiring▶ safety-relevant aspects▶ extracts from the EMC product standard▶ possibilities for the connection to different supply system types

Availability:▶ PDF file under www.sieb-meyer.de/downloads.html

4.1 Emission of Line and Field InterferencesAccording to Category C3According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of lineinterferences), this device meets the interference limit values of the category C3.

Requirements▶ The device is equipped with basic interference elimination functions via an inte‐

grated line filter.If motor cables longer than 5 m are used, an external line filter may be required.For detailed information on mounting and connecting line filters refer to the manual"Unit Assembly complying EMC".

▶ If no internal line filter is provided, an external line filter must be used to reach thecategory C3.

NOTICEConnection of line filters

Consider the connection instructions of the line filter manufacturer to ensure suffi‐cient filter effect.

Appropriate line filters are provided on demand by SIEB & MEYER (see section"Line Filters by TDK & EPCOS Group", page 192).

For detailed information on the used device refer to the section "TechnicalData".

NOTICEHigh-frequency interferences during the use of the device in a public mains

High-frequency interferences may occur, if the device is used in a public mainswhich supplies residential areas. These interferences may disturb the functioningof other devices.

Do not use the device in a public mains or ensure appropriate interferencesuppression measures.

W Unit Assembly Complying EMC


4

http://sieb-meyer.de/downloads.html

Unit Assembly Complying EMC W


4

5 Drive Amplifier SD2

5.1 Block Diagram

Fig. 1: Block diagram SD2

W Drive Amplifier SD2


5

5.2 Type Plate

Fig. 2: Type plate SD2

No. Meaning Explanation

Device designation Composed of module type with indication of performance rangeand max. DC link voltage

Extension for customizeddevices

Indicates a 4 digit numeral code for customized devices; there isno code for standard devices

Supply voltage Indicates the maximum voltage range (if this row is left blank, anexternal power supply unit is necessary)

Rated current/peak current Applies to the output stage; indicated as RMS value

Serial number Indicates the individual number of the device

Device version Indicates the version of the hardware; if no version is existent,0.000 is indicated here

IP Code Indicates the level of protection of the device against touching orintrusion of solid objects (1st digit) and water ingress (2nd digit)

QA label

Drive Amplifier SD2 W


5

5.3 Device Designatione.g.0362115EIF 3.000Device type Device version

0 3 6 X X X X - ( x ) ( x ) y

Performance range

Voltage class

▶ C = up to 325 VDC▶ F = up to 675 VDC

Current range

▶ see technical data

Specific type code

▶ 10 - 15 = drive amplifiers SD2▶ 30, 31 = compact device SD2▶ 90, 91, 93 = power supply unit PS2

Module type

▶ 21 = series SD2x/PS2

Device version X.XXX

Serial counter. If no version is existent, 0.000 is indicated here. If a device isexchanged by a device of another version, please contact SIEB & MEYER to checkwhether the devices are compatible or not.

In addition the device version indicates the update capability of the internal device soft‐ware, e.g. BIOS, FPGA or Firmware.



5

5.4 Components of the Drive System SD2xThe following table shows an overview of all devices described in this document. Thearticle numbers of these devices begin with 03621:

03621... Devicetype

Single-axis

Double-axis

Widthapprox.

[mm]

Heattransferplate(1)

Integr.high-

perform‐ance heat

sink

Integr.water-cooled

heat sink

Integr.powersupply

unit

Description

10xy

SD2driveamplifier

– ✔ 70 ✔ – – – page 55

11xy ✔ – 70 ✔ – – – page 31

11MF/NF ✔ – 130 ✔ – – – page 35

11OF ✔ – 130 – – ✔ – page 39

11RF ✔ – 230 – – ✔ – page 43

12xxy – ✔ 100 ✔ – – – page 59

13xxy – ✔ 70 – ✔ – – page 63

14xy ✔ – 70 – ✔ – – page 47

14MF/NF ✔ – 130 – ✔ – – page 51

15xxy – ✔ 100 – ✔ – – page 68

30xxy SD2compactdevices

– ✔ 100 ✔ – – ✔ page 73

31xxy – ✔ 100 – ✔ – ✔ page 77

90yPS2powersupplyunits

✔ – 70 ✔ – – ✔ page 85

91y ✔ – 70 – ✔ – ✔ page 89

93y✔ –

153.5(2)

159(3)– ✔ – ✔

page 94

(1) These devices are to be mounted on the customer's own heat sink (see chapter 10 "Mounting Examplewith External Heat Sink", page 99).(2) Measured without screws(3) Measured with screws

Other SD2x devices

The following list contains all other devices of the drive system SD2x. These devicesare described in separate documents. The article numbers of these devices begin with0362X:▶ 036231X: SD2 drive amplifiers including the safety functions SFM and SLOF▶ 036212X: SD2S Light compact devices▶ 0362X4X: SD2S compact devices

─ 036214X: SD2S without fieldbus interface─ 036224X: SD2S with EtherCAT interface

▶ 036215X: various optional devices▶ 036216X: SD2T devices in table top design▶ 036217X: SD2B / SD2B plus board devices (single-board design)▶ 036228X: SD2M multilevel devices with EtherCAT interface



5

Additional equipment

The following additional equipment is also available at SIEB & MEYER and compatiblewith SD2x drives:▶ USB>RS232/485 converter 050201, page 193 (for a detailed description refer to

separate document)



5



5

6 Single-axis Drive Amplifiers

6.1 Device Variant 0362111xy (max. 80 A)

Fig. 3: Device view 0362111xy

NOTICERestriction of cooling air flow

If the air flow cooling the device is obstructed, the device could overheat andpossibly become damaged.

When installing the device, pay attention to the direction of air flow through theinternally installed fan [arrows].

For sufficient cooling the ventilation inlets and outlets must be kept free by a spaceof min. 10 cm.

The device is designed for vertical wall mounting. Other setup positions are possiblebut you must consult SIEB & MEYER before.

W Single-axis Drive Amplifiers


6

6.1.1 Dimensions

Fig. 4: Dimensions of 0362111xy in mm (inch)

When installing the first and the last module, consider that the heads of thecabinet screws located on the long sides of each module overlap up to2 mm. Since the screws are fastened staggered to each other, this is negli‐gible between two modules.

Single-axis Drive Amplifiers W


6

6.1.2 Technical Data

Device variant 0362111xC 0362111xF(1)

Current range DC EC IC DF EF IF

Max. rated current of the outputstage with high-performanceheat sink

16 Ap /11 Arms

20 Ap /14 Arms

40 Ap /28 Arms

16 Ap /11 Arms

16 Ap /11 Arms

22 Ap /16 Arms

Max. rated current of the outputstage with water cooling 300 l/h

16 Ap /11 Arms

20 Ap /14 Arms

40 Ap /28 Arms

16 Ap /11 Arms

20 Ap /14 Arms

35 Ap /25 Arms

Peak current of the outputstage

20 Ap /14 Arms

40 Ap /28 Arms

80 Ap /56 Arms

20 Ap /14 Arms

40 Ap /28 Arms

80 Ap /56 Arms

Max. time for peak current 5 s 2 s 2 s 5 s 2 s 1 s

Max. temperature of the outputstage

75° C

Max. output frequency 2000 Hz

Output frequency stability ≤ 0.2 %

DC link voltage 40 to 325 VDC +10 % 40 to 680 VDC +10 %

Logic supply 18 to 28 VDC

Power loss logic unit 12 W

Power loss of power unit Max. 5 % of the output motor power, at least 20 W

Overvoltage threshold 410 VDC 850 VDC

Undervoltage threshold 40 VDC

Ambient temperature range 5 °C to 60 °C at a maximum relative humidity of 85 % (without moisture condensation),100 % rated current up to max. 40 °C. At higher temperatures the power must be reduced

by -1.5 % per 1 °C.

IP Code IP20

Max. weight 3 kg

(1) Device variants with higher output powers are described separately.

The rated power values are maximum values, that means they apply whenoptimum cooling is provided by a heat sink.



6

6.1.3 Connectors

Fig. 5: Front view

Connector Meaning Pin assignment

ID Address selection switch of device page 109

A Status display page 153

X1 24 V Power bus: 24 V logic supply and status messagefrom the power supply page 109

X2 24 V

X3 Bus Bus inputs page 110

X4 Bus Bus outputs page 110

X5A DIO Digital inputs / digital outputs page 111

X6A Enc0 Encoder 0 input page 113

X7A Enc1/Emu Encoder 1 input / Emu output page 114

X8A Resolver Resolver page 115

X9A Feedback Sine cosine encoder / incremental encoder TTL /Hall encoder / linear Hall encoder / field platesensor / EnDat encoder / SSI encoder / Hiperfaceencoder

page 115

X10 Safety Safety circuit / restart lock (STO) page 116

X11ϑ A/B Temperature sensor of the motor page 117

X13A Analog Analog signals page 118

X20DC link input page 119

X21

X24 Connection of the motor phases page 120

X26 SERVOLINK 4 optical input page 122

X27 SERVOLINK 4 optical output page 122

Fig. 6: Bottom view

You can order the appropriate connector kit for the device variant 0362111xy(article No. 322 99 542) at SIEB & MEYER.



6

6.2 Device Variant 0362111MF/0362111NF(max. 200 A)

Fig. 7: Device view 0362111MF/0362111NF



When installing the device, pay attention to the direction of air flow generated bynatural convection [arrows].





6

6.2.1 Dimensions

Fig. 8: Dimensions 0362111MF/0362111NF in mm [inch]




6


Device variant 0362111MF 0362111NF

Max. rated current of the outputstage with high-performanceheat sink

50 AS / 35 Arms

Max. rated current of the outputstage with water cooling 300 l/h

70 Ap / 50 Arms


160 Ap / 113 Arms 200 Ap / 141 Arms

Max. time for peak current 2 s


75° C



DC link voltage 40 to 680 VDC +10 %




Overvoltage threshold 850 VDC



by -1.5 % per 1 °C.

IP Code IP20

Max. weight 9 kg




6

6.2.3 Connectors

Fig. 9: Front view

Connector Meaning Pin assign‐ment



X1 24 V Power bus: 24 V logic supply andstatus message from the powersupply

page 109

X2 24 V



X5A DIO Digital inputs / outputs page 111


X7AEnc1/Emu

Encoder 1 input / Emu output page 114


X9A Feed‐back

Sine cosine encoder / incrementalencoder TTL / Hall encoder / linearHall encoder / field plate sensor /EnDat encoder / SSI encoder /Hiperface encoder

page 115





X21




Fig. 10: Bottom view

You can order the appropriate connector kit for the device variant0362111MF/0362111NF (article No. 322 99 547) at SIEB & MEYER.



6

6.3 Device Variant 0362111OF (max. 160 A) withIntegrated Water-cooled Heat Sink

Fig. 11: Device view 0362111OF






For further information on the water cooling refer to chapter 11 "Water Cooling(0362111OF/RF)", page 107.



6

6.3.1 Dimensions

Fig. 12: Dimensions 0362111OF in mm [inch]




6


Device variant 0362111OF

Max. rated current of the output stage withwater cooling: 5 l/min (max. 40 °C) 70 Ap / 50 Arms

Peak current of the output stage 160 Ap / 113 Arms


Max. temperature of the output stage At the heat sink 65 °C









Ambient temperature range 5 °C to 60 °C at a maximum relative humidity of 85 % (without moisturecondensation)

100 % rated current up to max. 40 °C. At higher temperatures the powermust be reduced by -1.5 % per 1 °C.

Watercooling

Heat sink Aluminum heat sink with 2 copper tubes(1)

Outer tube diameter 10 mm

Flow rate 5 l/min (temperature of coolant: max. 40 °C)

IP Code IP20

Max. weight 5.9 kg

(1) Stainless steel tubes are available on request.




6

6.3.3 Connectors

Fig. 13: Front view





page 109

X2 24 V







X9A Feedback Sine cosine encoder / incrementalencoder TTL / Hall encoder / linearHall encoder / field plate sensor /EnDat encoder / SSI encoder / Hiper‐face encoder

page 115





X21




SK 14/20 Mounting holes for shield connectionclamp SK 14/20 by Phoenix

page 149


You can order the appropriate connector kit for the device variant0362111OF (article No. 322 99 547) at SIEB & MEYER.



6

6.4 Device Variant 0362111RF (max. 220 A) withIntegrated Water-cooled Heat Sink

Fig. 15: Device view 0362111RF

[A] Device housing variant delivered until June 2019[B] Device housing variant delivered from July 2019 onwards






For further information on the water cooling refer to chapter 11 "Water Cooling(0362111OF/RF)", page 107.



6

6.4.1 DimensionsThe housing changes from July 2019 are gray-colored.

Fig. 16: Dimensions 0362111RF in mm (inch)



6


Device variant 0362111RF

Device version ≥ 9.100

Max. rated current of theoutput stage with watercooling

5 l/min (max.40 °C) 155 Ap / 110 Arms

10 l/min(max. 30 °C)

8 kHz: 200 Ap / 141 Arms

16 kHz: 180 Ap / 127 Arms

Peak current of the output stage 250 Ap / 177 Arms


Max. temperature of the output stage in module 85 °C









Ambient temperature range 5 °C to 60 °C at a maximum relative humidity of 85 % (without moisturecondensation)

100 % rated current up to max. 40 °C. At higher temperatures the powermust be reduced by -1.5 % per 1 °C.

Watercooling

Heat sink Aluminum heat sink with 2 copper tubes(1)

Outer tube diameter 10 mm

Flow rate 5 l/min (temperature of coolant: max. 40 °C)10 l/min (temperature of coolant: max. 30 °C)

IP Code IP20

Max. weight 8.7 kg

(1) Stainless steel tubes are available on request.




6

6.4.3 Connectors

The housing changes from July 2019 are gray-colored.

Fig. 17: Front view


Connector Meaning Pinassign‐ment




page 109

X2 24 V





X7AEnc1/Emu


X8AResolver

Resolver page 115

X9A Feed‐back

Sine cosine encoder / incrementalencoder TTL / Hall encoder /linear Hall encoder / field platesensor / EnDat encoder / SSIencoder / Hiperface encoder

page 115


X11ϑ A/B Temperature Sensor of the Motor page 117

X13AAnalog

Analog signals page 118



DC link The connectors for the motor (U,V, W) and the DC link (+UB,−UB)are located under the devicecover. Therefore, you should wirethese connectors at first.

page 127

MotorPhases

You can order the appropriate connector kit for the device variant0362111RF (article No. 32299578) at SIEB & MEYER.



6

6.5 Device Variants 0362114xy (max. 80 A) withIntegrated Heat Sink

Fig. 19: Device view of 0362114xy








6

6.5.1 Dimensions

Fig. 20: Dimensions of 0362114xy in mm (inch)

For the installation consider that the heads of the cabinet screws located onthe long sides of each module overlap up to 2 mm. This causes a modulegap of at least 4 mm when several modules are combined in an assemblygroup.



6


Device variant 0362114xC 0362114xF(1)

Current range DC EC IC DF EF IF

Rated current (8 kHz) Data notavailable yet

20 Ap /14 Arms

35 Ap /25 Arms

Data notavailable yet

20 Ap /14 Arms

20 Ap /14 Arms

Rated current (16 kHz) -- -- - -- 20 Ap /14.14 Arms

--

Peak current of the outputstage (8 kHz)

20 Ap 40 Ap 80 Ap 20 Ap 40 Ap 80 Ap

Peak current of the outputstage (16 kHz)

-- -- - -- 40 Ap --

Max. time for peak current 5 s 2 s 2 s 5 s 2 s 2 s


75° C










by -1.5 % per 1 °C.

IP Code IP20

Max. weight 5.7 kg

(1) For technical data of the device variants 0362114MF and 0362114NF refer to , page 53.



6

6.5.3 Connectors

Fig. 21: Front view





X2 24 V







X9A Feedback Sine cosine encoder / incremental encoder TTL /Hall encoder / linear Hall encoder / field platesensor / EnDat encoder / SSI encoder / Hiperfaceencoder

page 115





X21




SK 14 Mounting holes for shield connection clamp SK 14by Phoenix

page 149


You can order the appropriate connector kit for the device variant 0362114xy(article No. 322 99 542) at SIEB & MEYER.



6

6.6 Device Variant 0362114MF/0362114NF(max. 200 A) with Integrated Heat Sink

Fig. 23: Device view 0362114MF/0362114NF








6

6.6.1 Dimensions

Fig. 24: Dimensions 0362114MF/0362114NF in mm (inch)




6


Device variant 0362114MF 0362114NF

Rated current (8 kHz) 50 AS / 35 Arms


160 Ap / 113 Arms 200 Ap / 141 Arms



75° C










by -1.5 % per 1 °C.

IP Code IP20

Max. weight 9.3 kg



6

6.6.3 Connectors

Fig. 25: Front view





page 109

X2 24 V







X9A Feedback Sine cosine encoder / incrementalencoder TTL / Hall encoder / linearHall encoder / field plate sensor /EnDat encoder / SSI encoder /Hiperface encoder

page 115





X21





You can order the appropriate connector kit for the device variant0362114MF/0362114NF (article No. 322 99 547) at SIEB & MEYER.



6

7 Double-axis Drive Amplifiers

7.1 Device Variant 0362110xxy (max. 40 A)

Fig. 27: Device view 0362110xxy






W Double-axis Drive Amplifiers


7

7.1.1 Dimensions

Fig. 28: Dimensions 0362110xxy in mm (inch)


Double-axis Drive Amplifiers W


7


Device variant 0362110xxC 0362110xxF

Current range DDC EEC DDF EEF

Max. rated current of the outputstages with high-performanceheat sink

16 Ap + 16 Ap /

11 Arms + 11 Arms

20 Ap + 20 Ap /

14 Arms + 14 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

Max. rated current of the outputstages with water cooling300 l/h

16 Ap + 16 Ap /

11 Arms + 11 Arms

20 AS + 20 AS/

14 Arms + 14 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

Peak current of the outputstages

20 AS + 20 AS/

14 Arms + 14 Arms

40 Ap + 40 Ap /

28 Arms + 28 Arms

20 AS + 20 AS/

14 Arms + 14 Arms

40 Ap + 40 Ap /

28 Arms + 28 Arms

Max. time for peak current 5 s 2 s 5 s 3 s


75° C










by -1.5 % per 1 °C.

IP Code IP20

Max. weight 3 kg




7

7.1.3 Connectors

Fig. 29: Front view



A/B Status display of the axes page 153


X2 24 V



X5A/B DIO Digital inputs / digital outputs page 111

X6A/B Enc0 Encoder 0 input page 113

X7A/BEnc1/Emu


X8A/BResolver

Resolver page 115

X9A/B Feed‐back

Sine cosine encoder / incremental encoder TTL /Hall encoder / linear Hall encoder / field platesensor / EnDat encoder / SSI encoder / Hiperfaceencoder

page 115



X13A/B Analog Analog signals page 118


X21

X22A/B Connection of the motor phases page 120




You can order the appropriate connector kit for the device variant0362110xxy (article No. 322 99 541) at SIEB & MEYER.



7










7

7.2.1 Dimensions





7


Device variant 0362112EIC 0362112EIF

Max. rated current of the output stageswith high-performance heat sink

14 Ap + 28 Ap /

10 Arms + 20 Arms

10 Ap + 20 Ap /

7 Arms + 14 Arms

Max. rated current of the output stageswith water cooling 300 l/h

20 Ap + 40 Ap /

14 Arms + 28 Arms

20 Ap + 40 Ap /

14 Arms + 28 Arms

Peak current of the output stages 40 Ap + 80 Ap /

28 Arms + 56 Arms

40 Ap + 80 Ap /

28 Arms + 56 Arms

Max. time for peak current 2 s + 1 s

Max. temperature of the output stage 75° C



DC link voltage 40 to 325 VDC +10 % 40 to 680 VDC +10%






Ambient temperature range 5 °C to 60 °C at a maximum relative humidity of 85 % (without moisture condensa‐tion),

100 % rated current up to max. 40 °C. At higher temperatures the power must bereduced by -1.5 % per 1 °C.

IP Code IP20

Max. weight 3.8 kg




7

7.2.3 Connectors

Fig. 33: Front view




X1 24 V Power bus: 24 V logic supply and statusmessage from the power supply page 109

X2 24 V





X7A/BEnc1/Emu


X8A/B Resolver Resolver page 115

X9A/B Feedback Sine cosine encoder / incrementalencoder TTL / Hall encoder / linear Hallencoder / field plate sensor / EnDatencoder / SSI encoder / Hiperfaceencoder

page 115





X21

X22A Connection of the motor phases page 120

X24B Connection of the motor phases page 120







7

7.3 Device Variant 0362113xxy (max. 40 A) withIntegrated Heat Sink

Fig. 35: Device view of 0362113xxy








7

7.3.1 Dimensions

Fig. 36: Dimensions of 0362113xxy in mm (inch)




7



Current range DDC EEC CCF DDF EEF

Rated current (8 kHz) 14 Ap + 14 Ap /

10 Arms +10 Arms

14 Ap + 14 Ap /

10 Arms +10 Arms

9 Ap + 9 Ap /

6.4 Arms +6.4 Arms

10 Ap + 10 Ap /

7 Arms + 7 Arms

10 Ap + 10 Ap /

7 Arms + 7 Arms

Rated current (16 kHz) -- -- -- 8.5 Ap +8.5 Ap /

6 Arms + 6 Arms

--

Peak current of the outputstages (8 kHz)

20 Ap + 20 Ap 40 Ap + 40 Ap 10 Ap + 10 Ap 20 Ap + 20 Ap 40 Ap + 40 Ap

Peak current of the outputstages (16 kHz)

-- -- -- 20 Ap + 20 Ap --

Max. time for peak current 5 s 2 s 5 s 5 s 2 s


75° C










by -1.5 % per 1 °C.

IP Code IP20

Max. weight 5.7 kg



7

7.3.3 Connectors

Fig. 37: Front view 0362113xxy

Fig. 38: Top view 0362113xxy

Fig. 39: Bottom view 0362113xxy

Connector Meaning Description


A/B Status display page 153

X1 24 V Power bus: 24 V logic supply and status message from thepower supply page 109

X2 24 V





X7A/B Enc1/Emu Encoder 1 input / Emu output page 114


X9A/B Feedback Sine cosine encoder / incremental encoder TTL / Hall encoder /linear Hall encoder / field plate sensor / EnDat encoder / SSIencoder / Hiperface encoder

page 115





7




X21

X22A/B Connection of the motor phases



Device housing ground page 149

SK 14 Mounting holes for shield connection clamp SK 14 by Phoenix page 149

You can order the suitable connector kit for the device variant 0362113xxy atSIEB & MEYER under article number 32299541.



7










7

7.4.1 Dimensions





7


Device variant 0362115EIC 0362115EIF


10 Arms + 20 Arms

10 Ap + 24 Ap /

7 Arms + 17 Arms

Rated current (16 kHz) -- 9.2 Ap + 18.4 Ap /

6.5 Arms + 13 Arms

Peak current of the output stages 40 Ap + 80 Ap 40 Ap + 80 Ap

Max. time for peak current 2 s 2 s + 1 s

Max. temperature of the output stage 75° C



DC link voltage 40 to 325 VDC +10 % 40 to 680 VDC +10%






Ambient temperature range 5 °C to 60 °C at a maximum relative humidity of 85 % (without moisture condensa‐tion),

100 % rated current up to max. 40 °C. At higher temperatures the power must bereduced by -1.5 % per 1 °C.

IP Code IP20

Max. weight 7.2 kg



7

7.4.3 Connectors

Fig. 42: Front view





X2 24 V





X7A/BEnc1/Emu




page 115





X21

X22A Connection of the motor phases page 120

X24B Connection of the motor phases page 120







7



7

8 Compact DevicesCompact devices feature an integrated power supply unit. Therefore pleaseconsider section 17.1 "Mains Connection", page 165.








W Compact Devices


8

8.1.1 Dimensions



Compact Devices W


8


The compact devices 0362130xxy are to be operated with an external linefilter. SIEB & MEYER offers, for example, line filters by TDK & EPCOS group(see Manufacturers, page 192). For detailed information on line filters referto the documentation “Unit Assembly Complying EMC”.


Current range DDC SSC DDF SSF

Max. rated current of the outputstages with high-performanceheat sink

16 Ap + 16 Ap /

11 Arms + 11 Arms

20 AS + 20 AS/

14 Arms + 14 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms


20 AS + 20 AS/

14 Arms + 14 Arms

60 Ap + 60 Ap /

42 Arms + 42 Arms

20 AS + 20 AS/

14 Arms + 14 Arms

60 Ap + 60 Ap /

42 Arms + 42 Arms



75° C



Mains supply (1-phase) 1 × 230 VAC +10 % / -33 %

50 Hz / 60 Hz

–


50 Hz / 60 Hz

3 × 480 VAC +10 % / -33 %

50 Hz / 60 Hz

Rated DC current of powersupply unit

max. 20 A

Peak DC current of powersupply unit

50 A for 1 s

Power rating 2.5 kVA (1-phase mains supply)6.4 kVA (3-phase mains supply)

11.2 kVA





Min. external ballast resistor 15 Ω 33 Ω

Ballast threshold 380 VDC 800 VDC




by -1.5 % per 1 °C.

IP Code IP20

Max. weight 4 kg


W Compact Devices


8

8.1.3 Connectors

Fig. 46: Front view





X2 24 V








page 115




X20DC link output page 119

X21


X25 External ballast resistor page 122



X28 Mains supply of the compact device page 124



Compact Devices W


8








W Compact Devices


8

8.2.1 Dimensions



Compact Devices W


8


The compact devices 0362131xxy are to be operated with an external linefilter. SIEB & MEYER offers, for example, line filters by TDK & EPCOS group(see Manufacturers, page 192). For detailed information on line filters referto the documentation “Unit Assembly Complying EMC”.


Current range DDC SSC DDF SSF


11 Arms + 11 Arms

16 Ap + 16 Ap /

11 Arms + 11 Arms

10 Ap + 10 Ap /

7 Arms + 7 Arms

10 Ap + 10 Ap /

7 Arms + 7 Arms


20 AS + 20 AS/

14 Arms + 14 Arms

60 Ap + 60 Ap /

42 Arms + 42 Arms

20 AS + 20 AS/

14 Arms + 14 Arms

60 Ap + 60 Ap /

42 Arms + 42 Arms



75° C




50 Hz / 60 Hz

–


50 Hz / 60 Hz

3 × 480 VAC +10 % / -33 %

50 Hz / 60 Hz

Rated DC current of powersupply unit

max. 20 A

Peak DC current of powersupply unit

50 A for 1 s

Power rating 2.5 kVA (1-phase mains supply)6.4 kVA (3-phase mains supply)

11.2 kVA





Min. external ballast resistor 15 Ω 33 Ω

Ballast threshold 380 VDC 800 VDC




by -1.5 % per 1 °C.

IP Code IP20

Max. weight 7.5 kg

W Compact Devices


8

Rated current derating

Fig. 50: Output characteristics of 0362131xxy

Compact Devices W


8

8.2.3 Connectors

Fig. 51: Front view





X2 24 V








page 115





X21





X28 Mains supply of the compact device page 124



W Compact Devices


8

Compact Devices W


8

9 Power Supply Unit PS2The input voltage range of the power supply unit PS2 is from 110 VAC to 480 VAC. Thepower supply unit can be adapted to the provided mains voltage via the software.

To ensure trouble-free operation of the power supply unit an external ballast resistormust be connected. The parameters of the resistors can be set via the software.

With PS2 device variant 0362193y you can connect an external precharge resistor toprecharge external DC link capacities.

A USB to serial converter which allows communication between the PC and theconnected drive amplifiers is integrated in the device. For this purpose the RS485 busmust be connected between the power supply unit and the drive amplifiers by meansof the RJ45 connectors.

A status display shows errors of the power supply unit. The status information is sentto the connected drive amplifiers via the signals ERR0 and ERR1.

When several power supply units are connected in a system, the device addressesfrom 0 to 3 can be set to distinguish them in the system.

The power supply units of the type PS2 are to be used with an external linefilter. SIEB & MEYER recommends line filters by TDK & EPCOS group, seeManufacturers, page 192. For detailed information on line filters refer to thedocumentation “Unit Assembly Complying EMC”.

If the power input is greater than 15 kW, you must use a suitable mainschoke. You can obtain power chokes for various power ranges from differentmanufacturers, see Manufacturers, page 192.

Please consider section 17.1 "Mains Connection", page 165.

DANGERHigh voltages in the intermediate circuit

Note that even after the power supply unit has been switched off high voltagesmay occur in the intermediate circuit of the complete system that can causeserious injuries.

Wait until the intermediate circuit is fully discharged before cutting the connectionsof the intermediate circuit ("capacitor discharge").

Take the following steps before working on the device or on the intermediatecircuit:▶ Disconnect the power supply unit definitely from the mains supply.▶ Wait until the discharge time of the of the DC link capacities has expired. It is

longer than 4 minutes.▶ Ensure by measuring that the intermediate circuit is fully discharged.▶ Disconnect the intermediate circuit connections from the power supply.▶ Also consider general safety instructions before you continue working on the

device.

W Power Supply Unit PS2


9

9.1 Block Diagram

Fig. 53: Block diagram PS2

Power Supply Unit PS2 W


9

9.2 Device Variant 0362190y

Fig. 54: Device view 0362190y








9

9.2.1 Dimensions

Fig. 55: Dimensions 0362190y in mm (inch)




9

9.2.2 Technical DataDevice variant 0362190F

Mains supply L1, L2, L3(1) three-phase min. 3 × 110 VAC -20 %

max. 3 × 480 VAC +10 %

single-phase min. 1 × 110 VAC -20 %

max. 1 × 230 VAC +20 %

Max. rated power up to 110 VAC 6.2 kW

up to 230 VAC 13 kW

up to 480 VAC 27 kW

Logic supply 18 to 28 VDC (max. 0.2 A at 24 VDC)

Protective fuse L1, L2, L3 three-phase max. 3 × 40 A

single-phase max. 1 × 40 A

Ballast resistor up to 230 VAC, min. 10 Ω /

> 230 VAC min. 22 Ω

Max. heat sink temperature 75° C

Ambient temperature 0 to 40 °C without power reduction, max. 60 °CAbove 40 °C the power must be reduced by -1.5 % per 1 °C.

Humidity up to 85 % (without moisture condensation)

Capacity of DC link 495 µF

Max. weight 3.1 kg(1) For power chokes refer to Manufacturers, page 192.




9

9.2.3 Connectors

Fig. 56: Front view



Status display page 161


X2 24 V




X14 USB USB interface for parameterization page 118


X21

X23 Mains supply of power supply unit page 121



You can order the appropriate connector kit for the device variant 0362190y(article No. 322 99 540) at SIEB & MEYER.



9

9.3 Device Variant 0362191y with Integrated HeatSink









9

9.3.1 Dimensions

Fig. 58: Dimensions 0362191y in mm (inch)




9


Mains supply L1, L2, L3(1) three-phase min. 3 × 110 VAC -20 %

max. 3 × 480 VAC +10 %

single-phase min. 1 × 110 VAC -20 %

max. 1 × 230 VAC +20 %

Max. rated power up to 110 VAC 6.2 kW

up to 230 VAC 13 kW

up to 480 VAC 27 kW



single-phase max. 1 × 40 A

Ballast resistor up to 230 VAC, min. 10 Ω /

> 230 VAC min. 22 Ω


Ambient temperature 0 to 40 °C without power reduction, max. 60 °CAbove 40 °C the power must be reduced by -1.5 % per 1 °C.


Capacity of DC link 495 µF




9

9.3.3 Connectors

Fig. 59: Front view 0362191y

Fig. 60: Top view 0362191y

Fig. 61: Bottom view 0362191y





X2 24 V






X21





9



SK 14 Mounting holes for shield connection clamp SK 14 by Phoenix page 149

You can order the appropriate connector kit for the device variant 0362191y(article No. 32299540) at SIEB & MEYER.



9

9.4 Device Variant 0362193y with Integrated HeatSink









9

9.4.1 Dimensions

Fig. 63: Dimensions of 0362193 in mm (inch)




9


Mains supply L1, L2, L3(1)three-phase

min. 3 × 230 VAC -20 %

max. 3 × 480 VAC +10 %

Max. rated power 230 VAC 24.5 kW

400 VAC 60 kW

480 VAC 72 kW



Ballast resistor 230 VAC, min. 3.3 Ω

≥ 400 VAC, min. 6 Ω

Rated power of ballast circuit 10 kW

Pulse power of ballast circuit 106 kW

Precharge resistor internal min. 100 Ω / PTC

Capacity of DC link internal 2800 µF

Precharge resistor external min. 50 Ω

Power of external precharge resistor at 50 Ω Prated = 200 W

Ppulse = 7.7 kW

Power of external precharge resistor at 100 Ω Prated = 100 W

Ppulse = 3.8 kW

Capacity of DC link external max. 60 mF

Precharge time at 60 mF and 100 Ω 36 s

Precharge frequency max. 1 x in 2 minutes

Discharge time of internal capacity < 50 V > 16 minutes


Ambient temperature 0 to 40 °C without power reduction, max. 60 °CAbove 40 °C the power must be reduced by -1.5 % per

1 °C.





9

9.4.3 Connectors

Fig. 64: Front view 0362193y

Fig. 65: Bottom view 0362193y





X2 24 V





X68 DC link output page 125

X69 (1, 2) External ballast resistor page 126

X70 (1, 2, 3) External precharge resistor page 126





9

You can order the appropriate connector kit for the device variant 0362193y(article No. 32299588) at SIEB & MEYER.



9

10 Mounting Example with ExternalHeat SinkDevices without integrated heat sink (0362110xxy, 0362111xy, 0362111MF,0362112xxy, 0362130xxy and 0362190y) are cooled via the rear panel. In order toensure optimum cooling a heat sink must be mounted.

The used kind of cooling system must be suitable for the application. Insufficientcooling may cause damage to the devices due to overheating.

The following sections describe 3 examples of device mounting with heat sink.

For better heat conductance, use adequate heat-conductive paste.

W Mounting Example with External Heat Sink


10

10.1 Rear Panel with Liquid CoolingThis solution is suited for high performance applications:

Fig. 66: Mounting the SD2 to a rear panel with liquid cooling

The complete solution “Direct Cooling Package”, for example, is available at Rittal.

Pay attention to the safety instructions of the cooling system. Make sure thatsufficient protection against condensation is used.

Mounting Example with External Heat Sink W


10

http://www.rittal.com//

10.2 Extruded Heat Sink Made of AluminumThis solution is suited for average performance applications:

Fig. 67: Mounting the SD2 to an extruded heat sink

Heat sinks are, for example, available at Fischer Elektronik.



10

http://www.fischerelektronik.de/index.php/home_en/?&L=1/

10.3 High-performance Heat SinkThis solution is suited for average and low performance applications:

Fig. 68: Mounting the SD2 to a high-performance heat sink

Cooling aggregates for control cabinets with space cooling are available atSIEB & MEYER.

Cooling aggregates of the series LA are for example available at Fischer Elektronik.

➮ Fix the heat sink at the 2 M6 holes on the drive amplifier by means of 2 M6screws.

The length of the screws must be appropriate for the tap holes of the driveamplifier.



10

http://www.sieb-meyer.com/

http://www.fischerelektronik.de/index.php/home_en/?&L=1/

➮ When mounting the drive amplifier with the heat sink in a mounting frame, youmust ensure that the heat sink is jet through the mounting frame in that way thatlost heat is led outside the switch cabinet.

10.4 Mounting Holes for 70 mm Devices

Fig. 69: Dimensions in mm (inch)

▶ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastenedat the keyholes 1 and 2.

▶ A high performance heat sink is to be fastened at the tap holes A and B.



10



▶ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastenedat the keyholes 1 and 2.




10



▶ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastenedat the keyholes 1 to 4.




10



10

11 Water Cooling (0362111OF/RF) CAUTION

Risks when handling cooling liquids

Cooling liquids can cause damage to health and environment: Avoid skin and eyecontact. Dispose cooling liquids in an environmentally acceptable way according tothe local regulations.

Cooling liquids can heat up to a temperature of 80 °C and might be under highpressure: Use collection containers for liquid leakage.

Pay attention to the following notes about liquid coolants:▶ The coolant must be based on water and it must contain corrosion inhibitor.▶ Anti-fungal agents can prevent clogging of the cooling pipes.▶ The coolant must be cleaned.▶ No solid objects must be carried along.▶ The system monitoring should check the following parameters:

─ temperature─ maximum pressure─ pressure loss (system leakage)─ flow rate

▶ The coolant must be chemically neutral.▶ The operating pressure must not exceed 6 bar.▶ Bedewing at the heat sink and the connected cooling pipes must be prevented.

(Bedewing is caused especially, when the coolant temperature is low and highhumidity in connection with high temperatures is present.)

11.1 Connection of the cooling unitThe device heat sink must be connected to a cooling unit for heat dissipation.

DANGERHigh voltages in connection with cooling liquids

Before you carry out any works at the cooling circuit, you must switch all electricequipment located in the danger area into the de-energized state (e.g. switchcabinet). Wait until the respective discharge times of the electric equipment arepassed.

Check that the cooling system is watertight before you connect any electric equip‐ment located in the danger area (e.g. switch cabinet) to the mains supply.

W Water Cooling (0362111OF/RF)


11

NOTICELow coolant flow rate

If the coolant flow rate is too low, the drive and the connected components mayoverheat.

After filling the complete cooling circuit must be vented. We strongly recommendthe use of flow rate sensors.

Devices with cooling water tubes

The form of connection to the cooling unit depends on the conditions in the overallsystem. One possibility is to use cutting rings with suitable fittings. The followingcompanies, for example, provide the connection elements:▶ EMB – Eifeler Maschinenbau GmbH: http://www.emb-eifel.de/▶ RO-FI Edelstahlhandel GmbH: http://www.rofi.de

Devices with screw threads

The device comes with a connection area with screw threads at the bottom. The formof connection to the cooling unit depends on the conditions in the overall system. Onepossibility is to use straight compression fittings.

Water Cooling (0362111OF/RF) W


11

http://emb-eifel.de/en/index.html

http://www.rofi.de/index.php?language=en

12 Connector Pin Assignment

12.1 ID switch SD2➮ Set the address for the module by means of the address selection switch.

16 adresses are available: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F.(When the device is connected via SERVOLINK 4 only 12 addresses are available(0 to B).)

The addresses of several devices in a system must be different from eachother to ensure that they can be identified by the software.

12.2 ID Switch PS2➮ Set the address for all power supply units by means of the address selection

switch. 4 addresses are available: 0, 1, 2, 3.

The addresses of several devices in a system must be different from eachother to ensure that they can be identified by the software.

12.3 X1, X2 – 24VPower bus: 24 V logic voltage and status message from the power supply PS2

4-pole Combicon connector suitable for mating connector MVSTBW 2.5/ 4-ST(Phoenix)

X1 Name Meaning X2

Mating connector Pin I/O I/O Pin Mating connector

4 I 24 V Logic voltage 18 to 28 volts I 1

3 I/O 0 V Logic supply 0 V I/O 2

2 I/O(1)

ERR0 Error code 0 of power supply unit E,A(1)

3

1 E,A(1)

ERR1 Error code 1 of power supply unit E,A(1)

4

(1) For SD2 devices without power supply, this pin is used as input. For PS2 devices as well as for compactdevices (036213X), this pin is used as output.

Specification of terminal connections▶ Conductor cross-section solid/stranded: 1 to 2.5 mm²▶ Tightening torque: 0.5 to 0.6 Nm

W Connector Pin Assignment


12

The signals ERR0 and ERR1 transmit the status of the power supply unit tothe connected drive amplifiers. These signals are generated by each powersupply individually and must not be connected between two power supplyunits. This also applies to the power supply units of compact devices.

If several devices are connected in a system, the 24 V logic supply must besupplied to one device from an external source. Then the logic supply isforwarded from that device to the next and so on via X1 and X2 (seechapter 14 "System Connection", page 151).

Related topicsConnection example: "X1, X2 – 24 V", page 131PS2 error signals: "Hardware Status Signals ERR0/ERR1", page 163Device wiring: "Connection Diagram", page 187

12.4 X3 – Bus Inputs (RS485, CAN)RJ45

X3 Pin I/O Name Meaning

1 I SLI+ Data input of SERVOLINK 4

2 I SLI- Data input of SERVOLINK 4

3 I/O D+ RS485 interface

4 I/O CAN_L(1) CAN_L

5 I/O CAN_H(1) CAN_H

6 I/O D- RS485 interface

7 I/O GND Ground

8 I/O GND Ground(1) The CAN bus is available with device version 9.100 and higher.

Related topicsConnection example: "X3, X4 – Bus Connection", page 131Device wiring: "Connection Diagram", page 187

12.5 X4 – Bus Outputs (RS485, CAN)RJ45


1 O SLO+ Data output of SERVOLINK 4

2 O SLO- Data output of SERVOLINK 4

3 I/O D+ RS485 interface

4 I/O CAN_L(1) CAN_L

5 I/O CAN_H(1) CAN_H

6 I/O D- RS485 interface

7 I/O GND Ground

Connector Pin Assignment W


12


8 I/O GND Ground(1) The CAN bus is available with device version 9.100 and higher.

Related topicsConnection example: "X3, X4 – Bus Connection", page 131Device wiring: "Connection Diagram", page 187

12.6 X5 – DIODigital inputs and digital outputs

The available functions of the digital inputs and outputs are different depending on thedrive function. You can set the desired function in the software drivemaster2.

Some functions of the inputs/outputs are not available with older hardware orsoftware versions.

12.6.1 Digital Inputs / Outputs – SERVO / VECTOR (SVC)15-pole female submin D connector

X5 Pin I/O Name Configurable functions

1 I/O GND Logic supply

2 I IN0/ RON ▶ No function▶ Switch on

3 I IN1/ STOP ▶ No function▶ Quick stop type 1 (with slow down ramp)▶ Quick stop type 2 (with quick stop ramp)▶ Quick stop type 3 (at current limit)▶ Quick stop type 4 (speed enable)▶ Quick stop type 5 (with slow down ramp and controller off)▶ Quick stop type 6 (with quick stop ramp and controller off)▶ Operation enable▶ Operation enable with error reset▶ MOP up▶ MOP down

4 I IN2/ LIMIT- ▶ Neg. limit switch type 1 (speedcontr. as p-contr.)

▶ Neg. limit switch type 2 (speedcontr. as pi-contr.)

▶ Internal target value Bit 3▶ Parameter set Bit 0

▶ No function▶ Operation enable▶ Operation enable with error

reset▶ Error reset▶ External hardware OK▶ Speed direction▶ Teach no-load current▶ MOP up▶ MOP down

5 I IN3/ LIMIT+ ▶ Pos. limit switch type 1 (speedcontr. as p-contr)

▶ Pos. limit switch type 2 (speedcontr. as pi-contr)

▶ Docking function▶ Internal target value Bit 2▶ Parameter set Bit 1

6 I IN4 ▶ Enable differential measuringsystem

▶ Internal target value Bit 1▶ Parameter set Bit 2

▶ No function▶ Speed direction▶ P-controller▶ Error reset



12


7 I IN5 ▶ Internal target value Bit 0▶ Parameter set Bit 3

▶ External hardware OK▶ Low gain Kpn▶ Docking function▶ Teach no-load current▶ MOP up▶ MOP down

8 O OUT2 ▶ M12 – Speed zero ▶ No function▶ M01 – Message power output

stage ready▶ M02 – Message operation

enabled▶ M03 – Message drive error▶ M10 – Ref. value reached▶ M11 – Torque reached▶ W04 – Power output stage

load▶ W05 – Motor load▶ W07 – Motor temperature▶ W09 – Undervoltage power

output stage▶ W11 – Tracking error▶ W12 – Speed error▶ W24 – Warning threshold ’cur‐

rent'▶ W26 – Warning

threshold ’overload current'

9 O OUT1 ▶ Signal motor holding brake▶ M12 – Speed zero

10 O OUT0 ▶ Ready type 1 (with powersupply okay)

▶ Ready type 2 (without powersupply okay)

11 O OUT3 ▶ M12 – Speed zero

12 - RIO− Controller OK (semiconductor relay max. 0.4 A / 60 VAC)

13 - RIO+ Controller OK (semiconductor relay max. 0.4 A / 60 VAC)

14 I TEMP(1) Temperature sensor

15 O 24 V Logic voltage 24 V ±10 % (max. 0.25 A)

(1) The temperature sensor is connected between GND and TEMP.

Stud bolt flange: max. tightening torque = 0.7 Nm

Related topicsConnection examples: "X5 DIO – Digital Inputs/Outputs", page 133

12.6.2 Digital Inputs / Outputs – HSPAM / VF15-pole female submin D connector



2 I IN0/ RON ▶ No function▶ Switch on

3 I IN1/ STOP ▶ No function▶ Quick stop type 5 (with slow down

ramp and controller off)▶ Quick stop type 6 (with quick stop

ramp and controller off)▶ Operation enable▶ Operation enable with error reset

▶ No function▶ Error reset▶ External hardware OK▶ Speed direction▶ Teach no-load current▶ MOP up▶ MOP down

4 I IN2/ LIMIT- ▶ Operation enable▶ Operation enable with error reset▶ Internal target value Bit 3



12


▶ Parameter set Bit 0

5 I IN3/ LIMIT+ ▶ Internal target value Bit 2▶ Parameter set Bit 1



8 O OUT2 ▶ No function▶ M01 – Message power

output stage ready▶ M02 – Message operation

enabled▶ M03 – Message drive

error▶ M10 – Ref. value reached▶ M11 – Torque reached▶ M12 – Speed zero▶ W04 – Power output

stage load▶ W05 – Motor load▶ W07 – Motor temperature▶ W09 – Undervoltage

power output stage▶ W12 – Speed error▶ W24 – Warning

threshold ’current'▶ W26 – Warning

threshold ’overloadcurrent'

9 O OUT1 ▶ Signal motor holding brake

10 O OUT0 ▶ Ready type 1 (with power supplyokay)

▶ Ready type 2 (without powersupply okay)

11 O OUT3 ▶ Signal motor holding brake

12 - RIO− Controller OK (semiconductor relay max. 0.4 A / 60 VAC)

13 - RIO+ Controller OK (semiconductor relay max. 0.4 A / 60 VAC)

14 I TEMP(1) Temperature sensor

15 O 24 V Logic voltage 24 V ±10 % (max. 0.25 A)



Related topicsConnection example: "Digital Outputs", page 133

12.7 X6 – Encoder 0Encoder 0 input, e.g. for length measuring systems



12

9-pole female submin D connectorX6 Pin I/O Name Meaning

1 I UA+ Track A+

2 I UA- Track A-

3 I UN+ Zero pulse+

4 I UN- Zero pulse-

5 I/O GND Ground

6 I UB+ Track B+

7 I UB- Track B-

8 O VCC_ENC 5.3 V supply voltage

9 n.c. Do not connect!


Related topicsConnection example: "X6, X7 – Incremental Encoder with TTL Signals", page 134

12.8 X7 – Encoder 1 / Encoder EmulationEncoder 1 input and encoder emulation output e.g. for depth measuring systems


1 I/O UA+ Track A+

2 I/O UA- Track A-

3 I/O UN+ Zero pulse+

4 I/O UN- Zero pulse-

5 I/O GND Ground

6 I/O UB+ Track B+

7 I/O UB- Track B-

8 O VCC_ENC 5.3 V supply voltage

9 n.c. Do not connect!


Related topicsConnection example: "X6, X7 – Incremental Encoder with TTL Signals", page 134Connection example: "X7 – Encoder Emulation", page 135



12

12.9 X8 - Resolver9-pole female submin D connector


1 I S1 Sine Resolver S1

2 I/O GND Ground

3 O R3 Rotor Resolver R3

4 I S2 Cosine Resolver S2

5 I TEMP(1) Temperature sensor of the motor

6 I S3 Sine Resolver S3

7 O R1 Rotor Resolver R1

8 I/O GND Ground

9 I S4 Cosine Resolver S4(1) The temperature sensor is connected between GND and TEMP.


Related topicsConnection example: "X8 - Resolver", page 136

12.10 X9 – Motor FeedbackSine cosine encoder, incremental encoder TTL (5.3 V), incremental encoder 12 V, Hallencoder (5.3 or 12 V), linear Hall encoder, field plate sensor, Heidenhain EnDatencoder, Stegmann SSI encoder, Hiperface encoder


1 I/O GND Ground

2 I O Hall sensor 12 V track A

3 I B Hall sensor 12 V track B

4 I C Hall sensor 12 V track C

5 O VCC_12 Measuring system supply 12 V

6 I COS- Cosine-

7 I/O GND Ground

8 I SIN- Sine-

9 O VCC_5 Measuring system supply 5.3 V

10 I/O DATA+ / UA + EnDat data+ / track A+ / RS485+ / Hallsensor 5 V differential

11 I Zero+ / UN+ Zero pulse+ / track N+ / Hall sensor 5 Vdifferential

12 I TEMP(1) Temperature sensor of the motor

13 O CLK+ / UB+ EnDat Clock+ / track B+ / Hall sensor 5 Vdifferential

14 I/O GND Ground

15 I/O GND Ground

16 I/O GND Ground

17 I/O GND Ground



12


18 I FP Field plate

19 I COS+ Cosine+

20 I/O GND Ground

21 I SIN+ Sine+

22 I Zero- / UN- Zero pulse- / track N- / Hall sensor 5 Vdifferential

23 I/O Data- / UA- EnDat data- / track A- / RS485- / Hallsensor 5 V differential

24 O 24 V Output

25 O CLK- / UB- EnDat Clock- / track B- / Hall sensor 5 Vdifferential



Related topicsConnection examples: "X9 – Motor Feedback", page 137

12.11 X10 – Safety (STO)Safety circuit and restart lock (STO)

6-pole Mini-Combicon connector, suitable for mating connector MC 1,5/ 6-ST-3.81(Phoenix)Mating connector X10 Pin I/O Name Meaning

1 I SAFEA /OSSD1

Enable of the safety circuit▶ Permanent load approx. 15 mA/24 V▶ Startup peak current is negligible under

normal conditions.

2 – GND Reference potential

3 I SAFEB /OSSD2

Enable of the safety circuit▶ permanent load approx. 160 mA/24 V▶ Startup peak current per device can exceed

8 A/24 V during the first 2 ms.(2)

4 O OUT3_B Output 3 of drive B

5 O OUT3_A Output 3 of drive A

6 O 24 V(1) Logic voltage 18 to 28 volts (uncontrolled)

(1) The 24 V output is not suited to supply external safety circuits because an external voltage source isnecessary to comply with the applicable standards. If the safety function (STO) is not required, this voltage isonly used to bridge the pins 1 and 3.(2) The startup peak current of current devices is internally limited to 2 A/ 24 V per device and then applies upto 20 ms.

Specification of terminal connections▶ Conductor cross-section solid/stranded: 0.14 to 1.5 mm²▶ Tightening torque: 0.22 to 0.25 Nm

The power supply unit is only activated when SAFEA and SAFEB areconnected. If the safety function (STO) is not required, pin 1 and pin 3 mustbe bridged to pin 6.



12

Related topicsConnection example: "X10 – Safety Circuit (STO)", page 145Safety function STO: "Safety Circuit / Restart Lock (STO)", page 175Device wiring: "Connection Diagram", page 187

12.12 X11ϑ – Temperature Sensor of the Motor4-pole Mini-Combicon connector, suitable for mating connector MC 1,5/ 4-ST-3,81(Phoenix)

Mating connectorX11ϑ

Pin I/O Name Meaning

1 I/O GND Reference potential

2 I TEMP-B Temperature sensor of the motor, drive B

3 I TEMP-A Temperature sensor of the motor, drive A

4 I/O GND Reference potential


Related topicsWiring example "X11 - Temperature Sensor of the Motor", page 146

12.13 X12 – DIO PS2digital inputs and digital outputs of the power supply unit PS2

6-pole Mini-Combicon connector, suitable for mating connector MC 1,5/ 6-ST-3,81(Phoenix)

Mating connectorX12

Pin I/O Name Meaning


5 O 24 V Logic supply

4 I/O SYNC Synchronization IN/OUT

3 O POK Power OK

2 - POK- Relays power OK-

1 - POK+ Relays power OK+




12

12.14 X13 – Analog InterfaceThe available functions of the analog inputs and outputs are different depending on thedrive function. You can set the desired function in the software drivemaster2.

9-pole male submin D connector


SERVO / VECTOR (SVC) VF

1 I AIN1- Reference point of AIN1+ (pin 2)

2 I AIN1+ ▶ No function▶ Speed reference value▶ Current reference value▶ Current limitation▶ W24 – Warning threshold ’current'

▶ No function▶ Speed reference value▶ Current limitation▶ W24 – Warning threshold ’current'

3 I AIN0+

4 I/O GND Ground

5 n.c.

6 O AOUT1(1) ▶ No function▶ Target speed▶ Speed reference value▶ Speed actual value▶ Speed error▶ Current reference value▶ Current actual value▶ Motor temperature▶ Power output stage temperature▶ Motor load▶ Power output stage load▶ Voltage of the bus▶ Active power▶ DC link current Idc

▶ No function▶ Target speed▶ Speed reference value▶ Speed actual value▶ Speed error▶ Current reference value▶ Current actual value▶ Motor temperature▶ Power output stage temperature▶ Motor load▶ Power output stage load▶ Voltage of the bus▶ Active power▶ DC link current Idc

7 I AIN0- Reference point for AIN0+ (pin 3)

8 O AOUT0(1) ▶ No function▶ Target speed▶ Speed reference value▶ Speed actual value▶ Speed error▶ Current reference value▶ Current actual value▶ Motor temperature▶ Power output stage temperature▶ Motor load▶ Power output stage load▶ Voltage of the bus▶ Active power▶ DC link current Idc

▶ No function▶ Target speed▶ Speed reference value▶ Speed actual value▶ Speed error▶ Current reference value▶ Current actual value▶ Motor temperature▶ Power output stage temperature▶ Motor load▶ Power output stage load▶ Voltage of the bus▶ Active power▶ DC link current Idc

9 O VCC_5 +5.3 V supply voltage

(1) The analog outputs are available with device version 9.100 and higher.


Related topicsConnection examples: "X13 – Analog Inputs/Outputs", page 147

12.15 X14 – USBCommunication interface to the connected PC



12

4-pole female USB connector, type BX14 Pin I/O Name Description

1 - VCC 5 V voltage supply for USB

2 I/O DN Data−

3 I/O DP Data+

4 I/O GND Ground

Related topicsDevice wiring: "Connection Diagram", page 187

12.16 X20, X21 – DC Link Connectors DANGER

High voltages in the intermediate circuit





device.

2-pole Power-Combicon connector, suitable for mating connector IPC 16/ 2-ST-10,16(by Phoenix)

Matingconnector X20

Pin Coding Name Position Meaning

1 Coded UB- Left DC link -

2 - UB+ Left DC link +



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2-pole Power-Combicon connector, suitable for mating connector IPC 16/ 2-ST-10,16(Phoenix)

Matingconnector X21

Pin Coding Name Position Meaning

1 - UB+ Right DC link +

2 Coded UB- Right DC link -

Specification of terminal connections:▶ Conductor cross-section solid/stranded: 6 to –16 mm²▶ Tightening torque: 1.7 to –1,8 Nm

Consider that the conductor cross-section to be used for your applicationdepends on the total load of the power supply unit.

Related topicsDevice wiring: "Connection Diagram", page 187Simplified view: "System Connection", page 151

12.17 X22, X24 – Motor Connection 4-pole Power Combicon connector, X22 suitable for mating connector PC / 4-ST-7,62(Phoenix), X24 suitable for mating connector IPC 16/ 4-ST-10,16 (Phoenix)Mating connector

X22, X24Pin I/O Name Meaning Coding of compact devices

X22A X22B

1 O U Motor phase U - -

2 O V Motor phase V Coded -

3 O W Motor phase W - Coded

4 PE Protective conductor - -

The following table specifies the terminal connections according to the device variantand the connector:03621.. Connector Conductor cross-section

(solid/stranded)Tightening torque

..10DDC / DDF / EEF X22A, X22B 1.5 to 4 mm² 0.5 to 0.6 Nm

..10EEC X22A, X22B 2.5 to 4 mm² 0.5 to 0.6 Nm

..11DC / DF / EF X24 1.5 to 16 mm² 1.7 to 1.8 Nm

..11EC / IF X24 2.5 to 16 mm² 1.7 to 1.8 Nm

..11IC X24 6 to 16 mm² 1.7 to 1.8 Nm

..11MF / NF X24 10 to 16 mm² 1.7 to 1.8 Nm

..11OF X24 16 mm² 1.7 to 1.8 Nm

..12EIFX22A 1 to 4 mm² 0.5 to 0.6 Nm

X24B 2.5 to 16 mm² 1.7 to 1.8 Nm

..12EIC X22A 1.5 to 4 mm² 0.5 to 0.6 Nm



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03621.. Connector Conductor cross-section(solid/stranded)

Tightening torque

X24B 4 to 16 mm² 1.7 to 1.8 Nm

..13CCF / DDF / EEF X22A, X22B 1 to 4 mm² 0.5 to 0.6 Nm

..13DDC / EEC X22A, X22B 1.5 to 4 mm² 0.5 to 0.6 Nm

..14EC / EF / IF X24 2.5 to 16 mm² 1.7 to 1.8 Nm

..14IC X24 6 to 16 mm² 1.7 to 1.8 Nm

..14MF / NF X24 10 to 16 mm² 1.7 to 1.8 Nm

..15EIFX22A 1 to 4 mm² 0.5 to 0.6 Nm

X24B 4 to 16 mm² 1.7 to 1.8 Nm

..15EICX22A 1.5 to 4 mm² 0.5 to 0.6 Nm

X24B 4 to 16 mm² 1.7 to 1.8 Nm

..30DDC / DDF / SSF X22A, X22B 1.5 to 4 mm² 0.5 to 0.6 Nm

..30SSC X22A, X22B 2.5 to 4 mm² 0.5 to 0.6 Nm

..31DDF / SSF X22A, X22B 1 to 4 mm² 0.5 to 0.6 Nm

..31DDC / SSC X22A, X22B 1.5 to 4 mm² 0.5 to 0.6 Nm

The devices 0362113xxy, 0362114xy, 0362114MF and 0362115xxy are designed forusage with the following shield connection clamps. Clamps are not part of the delivery.Manufacturer Article number of the manufac‐

turerDescription

Phoenix Contact 302 51 76 Shield connection clamp SK 14

WAGO Innovative Connec‐tions

791-111 Shield (screen) clamp

Related topicsConnection example: "X22/X24 – Motor Phases", page 148

12.18 X23 – Mains Supply PS24-pole Power Combicon connector, suitable for mating connector PC 6/ 4-ST-10,16(Phoenix)Mating connector X23 Pin Name Meaning

1 PE Protective conductor

2 L3 Main supply

3 L2 Main supply

4 L1 Main supply

Specification of terminal connections:▶ Conductor cross-section solid: 1.5 – 10 mm²▶ Conductor cross-section stranded: 1.5 – 6 mm²▶ Tightening torque: 1.2 – 1.5 Nm




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The device variant 0362191y is designed for usage with the following shield connectionclamps. (The terminals are not included in the scope of supply.)Manufacturer Article number of the manufac‐

turerDescription





12.19 X25 – External Ballast Resistor2-pole Power-Combicon terminal, suitable for mating connector PC 4/ 2-ST-7,62(Phoenix)Mating connector X25 Pin Name Meaning

1 BRexternal External ballast resistor BRexternal2 UB+ DC link voltage for external ballast resistor BRexternal

Specification of terminal connections:▶ Conductor cross-section solid/stranded: 1.5 to 4 mm²▶ Tightening torque: 0.5 to 0.6 Nm


12.20 X26/ X27 – SERVOLINK 4 SERVOLINK 4: optical input (X26) and optical output (X27)

The fiber optic connectors for SERVOLINK 4 are located at the bottom side of thedevice.

Connector SIEB & MEYER article number

Inputs (black)

12540102

12540103

Outputs (gray or white)

12540202

12540203

Cable connector(TOSLINK F05) 32022900



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NOTICERisk of cable damage

If you pull the optical fiber cable with its connector too fast out of the connector, thecable may be damaged.

When unplugging the cable, hold the fiber optic connector and pull the cable care‐fully out of the connector.

Related topicsConnection example: "X26/X27 – SERVOLINK", page 149Device wiring: "Connection Diagram", page 187

12.20.1 Preparation of Optical Fiber Cables with ConnectorEvery optical fiber connector requires an optical fiber cable with a male connector. Thefollowing information apply for connectors used in applications with 1 mm standardplastic optical fibers (POF).

Technical data Rated value

Storage temperature -40 to 70 °C

Operating temperature -20 to 70 °C

Tensile stress Between optical fiber cable and connector 19.6 N

Optical fiber cable 49 N

Bending radius(1) Min. 25 mm

(1) When bending the optical fiber cable to install it, note that the recommended bending radius is six to tentimes greater than the minimum bending radius.

Procedure

➮ Remove at least 7 mm of the optical fiber cable's plastic sheat (diameter 2.2 mm);see figure, [1]). Take care that the dismantled end of the optical fiber cable is notcontaminated. If necessary, clean it gently with a dry tissue paper.

➮ Insert the dismantled optical fiber cable carefully as shown in the figure into theconnector. The polymer fiber of 1 mm should stand out from the connector about 1to 2 mm (see figure, [2]).

➮ Press the clip of connector so that the polymer fiber is hold in the connector. Theconnector and the clip must interlock audibly (see figure, [3]).



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➮ Insert the connector with the optical fiber cable into a polishing disk and grind theoutstanding end of the fiber by means of a polishing sheet on an even surface(e.g. glass sheet), see figure, [4]). Remove grinding residues.

You can order the following materials at SIEB & MEYER:

Article SIEB & MEYER article number

Polishing disk for optical fiber cables 47000001

Dismantling tool for optical fiber cables 47000002

Grinding paper 47000003

12.21 X28 – Mains Supply of Compact Devices4-pole Power Combicon connector, suitable for mating connector PC 4/ 4-ST-7,62(Phoenix)

Mating connectorX28

Pin Coding 1-phase mains supply 3-phase mains supply

Name Meaning Name Meaning

1 Coded L Main supply L1 Main supply

2 - N Neutral conductor L2 Main supply

3 - – n.c. L3 Main supply

4 - PE Protective conductor PE Protective conductor

Specification of terminal connections:▶ Conductor cross-section solid/stranded: 1.5 to 4 mm²▶ Tightening torque: 0.5 to 0.6 Nm


The device variant 0362131xxy is designed for usage with the following shield connec‐tion clamps. (The terminals are not included in the scope of supply.)Manufacturer Article number of the manufac‐

turerDescription






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12.22 X68 – DC Link Connectors DANGER

High voltages in the intermediate circuit





device.

4-pole screw terminal (Weidmüller)X68 Pin Name Meaning

1 UB+ DC link voltage +

2 UB+ DC link voltage +

3 UB- DC link voltage

4 UB- DC link voltage

Specification of terminal connections:▶ Conductor cross-section: min. AWG 20 - max. AWG 1▶ Conductor cross-section solid: 0.5 - 16 mm²▶ Conductor cross-section stranded: 6 - 50 mm²▶ Stripping length of the conductors: 18 mm▶ Tightening torque: 4 Nm





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12.23 X69 (1, 2) – External Ballast Resistor2-pole PCB terminal block ZFKDS 10, 15 mm (Phoenix)

X69 (1, 2) Pin Name Meaning

1 BRexternal External ballast resistor BRexternal2 UB+ DC link voltage for external ballast resistor BRex‐

ternal

Specification of terminal connections:▶ Conductor cross-section solid/stranded: 0.2 to 16 mm² (AWG 24 - AWG 6)▶ Stripping length of the conductors: 12 mm


12.24 X70 (1, 2, 3) – External Precharge Resistor3-pole PCB terminal block ZFKDS 10, 10 mm (Phoenix)

X70 (1, 2, 3) Pin Name Meaning

1 Uin Connector pin for prechargeswitching transistor

2 PRint‐ernal

Connector pin for wire strap to pin 1to activate the internal prechargeresistor PRinternal

3 PRexternal

Connector pin for external prechargeresistor PRexternal between pin 1and pin 3

Specification of terminal connections:▶ Conductor cross-section solid: 0.2 to 6 mm² (AWG 24 - AWG 10)▶ Conductor cross-section stranded: 0.2 to 4 mm² (AWG 24 - AWG 10)▶ Stripping length of the conductors: 10 mm


12.25 X71 – Mains Supply PS24-pole screw terminal (Weidmüller)

X71 Pin Name Meaning

1 L1 Main supply

2 L2 Main supply

3 L2 Main supply

4 PE Protective conductor

Specification of terminal connections:▶ Conductor cross-section: min. AWG 20 - max. AWG 1



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▶ Conductor cross-section solid: 0.5 - 16 mm²▶ Conductor cross-section stranded: 6 - 50 mm²▶ Stripping length of the conductors: 18 mm▶ Tightening torque: 4 Nm




12.26 Motor/DC Link Connection 0362111RF In order to connect the cables for the motor and the DC link you must remove thedevice cover. Depending on the date of delivery the device cover is removed differ‐ently.

Remove device cover: delivery from July 2019 onwards

➮ Untighten the 3 screws (lens head screws M3×6, DIN 7985, zinc coated, Torx) ofthe device cover somewhat but do not remove them [picture A].

➮ Remove the other 5 screws (lens head screws M3×6, DIN 7985, zinc coated,Torx) of the device cover [picture B].

➮ Slide the device cover a little downwards and then remove it from the device[picture C].



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➮ You find the connectors for the DC link (UB+, UB−) and the motor (U, V, W) on theleft and on the right side of the device as shown below. They are implemented asindividual power bushes.

Remove device cover: delivery until June 2019

➮ Remove the 12 screws (lens head screws 3×6, DIN 7985, zinc coated, Torx) of thedevice cover [picture A].

➮ Remove the device cover carefully. You find the connectors for the DC link (UB+,UB−) and the motor (U, V, W) on the left and on the right side of the device. Theyare implemented as individual power bushes [picture B].



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Connect cables.

➮ Connect the 5 cables for the DC link and the motor phases to the respectivepower bushes. Use ring cable lugs for this purpose.─ Cable cross-section = 50 mm²─ Ring cable lug = M6─ Tightening torque = 5 Nm

The cables of the motor phases must lie on top of each other in thehousing. Otherwise, the can cause interferences. For that reason, youmust connect phase U at first, then phase V and phase W at last.

The protective conductor PE for the motor connection must beconnected to the heat sink plate via an M6 screw.

Fasten device cover

➮ Replace the device cover. Take care to feed the DC link cables (UB+, UB−) andthe motor cables (U, V, W) through the intended openings as shown below.

➮ Refasten the cover with the lens head screws.

Related topicsConnection example: "X22/X24 – Motor Phases", page 148



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12

13 Connection ExamplesThe following sections provide connection examples for the individual connectors ofthe device.

13.1 X1, X2 – 24 V

Logic voltage: 24 V ±20 %

If the device is a power supply unit or a drive amplifier with integrated powersupply, the signals ERR0 and ERR1 are outputs. For all other drive ampli‐fiers these signals are inputs and provide for better error response (see pinassignment, page 109).

13.2 X3, X4 – Bus ConnectionTo interconnect the devices, for example via the RS485 bus, you can useready-made Ethernet patch cables (no crossover cables), see alsochapter 14 "System Connection", page 151 (connection C).

W Connection Examples


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13.2.1 RS485 Bus

13.2.2 CAN BusThe CAN interface is designed according to ISO 11898. It is a two-wire connection withdifferential signals. ISO 11898 specifies a bus cable with two signal lines, CAN_H andCAN_L. The lines have a rated impedance of 120 Ohm. The signal lines are connectedto a terminating resistor (120 Ohm) at both ends of the bus cable (see figure).

The total length of the bus cable must not exceed the specified lengths. The followingtable indicates physical limitations valid for specific transmission rates:

Baud rate Max. bus length

50 kBd 1000 m

125 kBd 500 m

250 kBd 250 m

500 kBd 100 m

1000 kBd 25 m

The number of bus nodes is also limited by the specification according to ISO 11898.The limiting value is between 32 and 100 bus nodes. depending on the used cable andtransmission rate. For further information on the maximum number of bus nodes referto the document “CAN Physical Layer” by the user organization CiA e. V.

Connection Examples W


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13.3 X5 DIO – Digital Inputs/Outputs

13.3.1 Digital InputsThe meanings of the digital inputs can be defined by parameters.

13.3.2 Digital OutputsThe meanings of the digital outputs can be defined by parameters. Every output can beloaded with 100 mA.



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13.4 X6, X7 – Incremental Encoder with TTL Signals

Encoder signals: 5V



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13.5 X7 – Encoder Emulation

The transmission meets the requirements of the standard TIA/EIA-422-B with a voltagedifferential of at least. ±0.9 V.



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13.6 X8 - ResolverA shielded cable with 3 twisted pairs must be used. Twist mode: sine/sine, cosine/cosine, rotor/rotor; designation of the cable, z. B. LIYCY 3 × 2 × 0.14.

If the thermal motor protection is evaluated, use a shielded cable with 4 twisted pairs ofwires.



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13.7 X9 – Motor Feedback

13.7.1 Incremental Encoder with Sine Signals (1 Vpp)



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13.7.2 Linear Hall Encoder (1 Vpp)



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13.7.3 EnDat 2.1 with Sine Signals (1 Vpp)



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13.7.4 Hiperface with Sine Signals



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13.7.5 SSI Encoder

13.7.6 Hall Sensor 12 V



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13.7.7 Hall Sensor 5.3 V



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13.7.8 Field Plate



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13.7.9 Incremental Encoder with TTL Signals (5.3 V)



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13.7.10 Incremental Encoder 12 V

Encoder failure monitoring is not possible with this measuring system.

13.8 X10 – Safety Circuit (STO)See also chapter 19 "Safety Circuit / Restart Lock (STO)", page 175.

13.8.1 Wiring with OSSDOSSD = Output Signal Switching Device



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13.8.2 Wiring without OSSDOSSD = Output Signal Switching Device

13.9 X11 - Temperature Sensor of the MotorINPUT/OUTPUT: The thermal motor protection is evaluated via these connectors.

The drive amplifier supports evaluating the temperature monitoring integrated in themotor. The NTC/PTC behavior of the monitoring is defined in the software (motor para‐meters). The controller is deactivated as soon as the critical motor temperature isreached.

You can configure “None”, “PTC / Thermo switch”, “NTC”, “KTY84/130”, “KTY83/122”and “PT1000”.

The temperature sensor must have an internal resistor between 250 Ω and 2 kΩ.

If no motor temperature sensor is connected, the input must be connectedwith GND.

The connectors X5(DIO), X8 (Resolver) and X9 (feedback) also provide aninput for the temperature sensor each. Anyway, only one motor temperaturesensor per drive side is to be connected to one of the four connectors.



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13.10 X13 – Analog Inputs/Outputs

13.10.1 Analog Inputs

Voltage interface with input voltage range: ±10 V



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13.10.2 Analog Outputs

Configurable output voltage: 0 to +10 V, max. 1 mA

13.11 X22/X24 – Motor Phases

Ground the motor housing in the machine!



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DANGERDangerous shock currents

Earthing and shielding measures are required to protect devices and persons. Toensure the safety of the operator earthing must be carried out with low impedance.With respect to the ground connection one of the following actions must be done:▶ connect the motor housing to the ground of the machine or▶ connect the ground terminal of the motor connector to the central ground point

of the machine.

Consider the following with regard to shielding: Always use shielded motor cables!

Voice coil motors are generally connected via the motor phases U and W.The current parameters of voice coil motors can only be indicated as sinepeak amplitudes (Ap), not as RMS values (Arms).

Related topicsChapter "Motor Cable", page 168

13.12 X26/X27 – SERVOLINK

13.13 Housing Ground If required, you can ground the device at the housing. For this purpose a press nutlabeled is provided.

Use an M4 screw (max. length 8 mm) and a spring washer for grounding.

13.14 Shielding at the Device HousingSome SD2 device variants provide the opportunity to connect cable shields directly atthe device. For this purpose shield connection clamps by Phoenix are used.



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Depending on the device variant the following shield connection clamps by Phoenixare used:Shield connectionclamp

Device variant Connection method Max. tighteningtorque

Phoenix articlenumber

SK 14 0362111OF0362113xxy0362114xy

Screw connection(M4)

0.8 Nm 3025176

SK 20 0362111OF Screw connection(M4)

0.8 Nm 3025189

Creating the contact between a cable and the device housing

The shield connection clamp is fastened to the bottom side of the device housing:➮ Remove the insulation of the cable in the place the shield connection clamp is to

be fixed.➮ Place the cable on the housing plate between the circular holes cut into it.➮ Put the shield connection clamp at the plate edge on the cable.➮ Push the shield connection terminal to the back so that the lugs lock in the circular

holes.➮ Fix the cable using the knurled screw.



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14 System Connection

Fig. 72: Connection of PS2 and SD2

[A] DC intermediate circuit supply UB+, UB-[B] Logic bus with 24 V logic voltage[C] RS485 interface for diagnosis and parameterization[D] SERVOLINK 4 control bus

The power supply unit allows communication between the PC and the connected driveamplifiers. The CNC and the power electronics (SD2) communicate via a serial bus,SERVOLINK 4.

W System Connection


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Detailed wiring examples for the connection of SD2 and PS2 as well as SD2compact devices (036213Xxxy) are to find in the Appendix, page 187.

Related topicsConnection example: "X1, X2 – 24 V", page 131Connection examples: "X3, X4 – Bus Connection", page 131Connection example: "X26/X27 – SERVOLINK", page 149

System Connection W


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15 Status Display and Error Messagesof SD2 The 7-segment display shows status and error messages.

With double-axis drive amplifiers please consider only one side of the display. The leftside of the display indicates the status message of axis B and the right side displaysthe status message of axis A.

A status message is made up of 1 to 5 digits and displayed as sequence. All messagesend with dot behind the last digit. When the first digit is 'E.', there is a permanent error.If the cause of an error can be specified, the display indicates the actual error codefollowed by a hyphen and a one-digit sub error code.

Devices with older firmware do not feature the sub error code.

Examples:1. Permanent display 0

▶ Controller is switched off.▶ No error.

2. Permanent display 1▶ Controller is switched on.▶ No error.

3. Permanent display 1.▶ Controller is switched on.▶ No error.▶ Dot calls additional attention to PI limit.

4.→ →

Sequential display▶ Controller is switched off due to error E40.▶ The error is not present anymore.

5.→ →

Sequential display▶ Controller is switched off due to error E40.▶ The error is still present (indicated by the dot

behind 'E').6.

→ → → → Sequential display

▶ Controller is switched off due to error E11.▶ The error is still present (indicated by the dot

behind 'E').▶ Sub error code 4 is indicated as cause.

7.→ →

Sequential display▶ Controller is in boot loader mode: Display appears

short-time when the device is booted and whenthe system software is loaded.

8.→ →

Sequential display▶ Drive address: During booting of the devices the

set address of the drive is displayed short-time(here A01)

W Status Display and Error Messages of SD2


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15.1 List of the Operating StatesCode Description

0 Ready to switch on

1 Controller active

1. Controller active, controller is limited / PI limit

2 Mains 'Ready for operation' not present yet

L Boot loader active (during boot / software load)

15.2 List of Drive Error MessagesThe following messages apply to the entire SD2x drive series. According tothe device type or operating mode, certain messages may not appear.

Code Error message Error reaction Possible reason

E03(0x103)(259d)

Interpolation error (interpolatedposition control)

Motor is stopped by quick stopramp and drive is disabled(controlled standstill).

▶ Faulty motion profile of the higher-ranking control

1 Acceleration limit exceeded

2 Speed limit exceeded

3 Index error

E05(0x105)(261d)

Error caused by warning Motor is stopped by quick stopramp and drive is disabled(controlled standstill).

▶ Parameter-driven monitoringstopped the drive.

E06(0x106)(262d)

Digital Input 'External Hardware' Motor is stopped by parameter-driven ramp and drive is disabled(controlled standstill).

Monitoring of external hardware:

0 Digital input 0 Digital input “External HardwareOK” is not connected to 24 V.

1 Analog input 0: broken cable 1 Minimum current monitoring ofanalog input 0 has triggered.

2 Analog input 1: broken cable 2 Minimum current monitoring ofanalog input 1 has triggered.

3 Analog input 0 and 1: brokencable

3 Minimum current monitorings ofanalog inputs 0 and 1 have trig‐gered.

E07(0x107)(263d)

Error in internal hardware Motor is stopped by quick stopramp and drive is disabled(controlled standstill).

▶ Overload in digital outputs▶ SD2B plus: Operating voltage not

available

E09(0x109)(265d)

Hiperface / EnDat OEM dataincorrect

No "Ready" for startup ▶ Number of motor pole pairs inEnDat/Hiperface encoder does notmatch the parameter set.

E10(0x10A)(266d)

drive-setup-tool heartbeat Motor is stopped by quick stopramp and drive is disabled(controlled standstill).

▶ drive-setup-tool was not able tocommunicate with the drive in theparameterized monitoring time.

E11(0x10B)(267d)

Communication / bus system error▶ 1 SERVOLINK 4▶ 2 DNC 8 Byte▶ 3 CAN bus▶ 4 EtherCAT

Motor is stopped by parameter-driven ramp and drive is disabled(controlled standstill).

Monitoring of bus communication led toswitch-off:

1 Faulty telegram ID 1 1 Faulty reference value telegram

Status Display and Error Messages of SD2 W


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2 Zero data telegram1 2 Higher-ranking control not active

3 CRC error 1 3 Check sum error, interferencesduring transmission

4 Synchronization error 1, 4 4 Drive telegram not synchronized

5 Configuration error 4 5 Faulty configuration of mailbox,PDO, watchdog or synchronization

6 NMT error 2, 3, 4 6 Control channel of bus systemwas not active during switch-on(pre-operational)

7 Addressing error 4 7 Faulty drive address

8 Node Guarding 3 8 Communication node monitoring:monitoring time expired (configu‐rable)

9 EEPROM error 4 9 Error in EtherCAT EEPROM

10 Heartbeat / Watchdog 2, 3, 4 10 Heartbeat monitoring: monitoringtime expired (configurable)

E12(0x10C)(268d)

Mains 'Ready for operation' ismissing

Motor is stopped by parameter-driven ramp and drive is disabled(controlled standstill).

▶ Power output stage was switchedon, when mains supply was discon‐nected/interrupted.

E15(0x10F)(271d)

Endat / Hiperface communicationfaulty

Motor is stopped by quick stopramp and drive is disabled(controlled standstill).

▶ Communication of EnDat/Hiperfaceis faulty.

E17(0x311)(785d)

FPGA power output stage shut‐down

Motor is stopped immediately. ▶ Overload in power supply unit

E18(0x312)(786d)

Error in spindle selection Motor is stopped immediately. ▶ Spindle selection was not valid at“Switch on”.

E25(0x319)(793d)

Power supply load too high Drive is stopped by limitation ofmotor torque.

▶ Output power of drive is greaterthan rated power of power supplyunit, since the dimensioning ofdrive and motor are not compatible.

E26(0x31A)(794d)

Motor temperature too high Motor is stopped by error rampand current limitation.

▶ Wrong parameters entered for themotor or wrong dimensioning of themotor

E27(0x31B)(795d)

Ambient temperature too high Motor is stopped by error rampand current limitation.

▶ Insufficient device cooling

E28(0x31C)(796d)

Power output stage temperaturetoo high

Motor is stopped by error rampand current limitation.

▶ Insufficient cooling of power outputstage (heat sink)

E29(0x31D)(797d)

Motor load too high (Motor I²t) Motor is stopped by error rampand current limitation.(1)

▶ Average motor load is too high dueto mechanical problems

▶ Wrong dimensioning of the motor

E30(0x31E)(798d)

Power output stage load too high(I²t)

Motor is stopped by error rampand current limitation.(1)

▶ Average load of output stage is toohigh due to mechanical problems

▶ Wrong dimensioning of the drive

E31(0x31F)(799d)

Speed error or slip too high SERVO / VECTOR: Drive islimited by current monitoring viashort-circuit of the motor phases.(1)

▶ Motor is not able to comply with theset speed (e.g. defective motor,



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HSPWM: Drive is stopped by errorramp and current limitation.

mechanical problems, wrong para‐meters), failure of the measuringsystem

E33(0x521)(1313d)

Power supply load monitoring ->mains voltage too high

Power supply unit will be discon‐nected from mains.

▶ Parameterized mains voltage doesnot match the connected voltage

▶ Device connected incorrectly▶ Heavy fluctuation of the power

supply towards overvoltage

E34(0x522)(1314d)

Power supply load monitoring ->mains voltage too low


▶ DC link was not precharged to theminimum voltage level in the settime period; mains voltage isconnected to the short-circuited DClink

E35(0x523)(1315d)

Error in external power supply unit Drive is immediately disabled,motor coasts to standstill.

▶ Error message from external powersupply unit; power supply isswitched off.See section 16.2 "List of the PowerSupply Error Messages", page 162.

E36(0x524)(1316d)

Encoder 0 monitoring Motor is stopped by current moni‐toring via short-circuit of the motorphases.

▶ Connection of encoder 0 is faulty▶ Broken cable

E37(0x525)(1317d)

Ballast circuit load (I²t ballastresistor)

Drive is immediately disabled,motor coasts to standstill.

Ballast circuit load due to:

1 I²t 1 Wrong dimensioning, too muchenergy supplied to RBallast, brokencable, no bridge at RBallast (int./ext.)

2 (VCE) desaturation detectionor: DC DC converter over‐load (only 0362144xy)

2 Bridge at RBallast is not correct,short circuit of insulation etc.Or: internal hardware fault (only0362144xy)

E37(0x525)(1317d)

DC DC converter overload (only0362161xy)


▶ Overload at voltage converter ofDC link

E38(0x526)(1318d)

Actual speed value greater thanoverspeed threshold

Motor is stopped by current moni‐toring via short-circuit of the motorphases.(1)

▶ Wrong parameters▶ Motor connected incorrectly

E39(0x527)(1319d)

Tracking error monitoring andmotor slowdown

Motor is stopped by current moni‐toring via short-circuit of the motorphases.(1)

▶ Wrong parameters▶ Motor connected incorrectly▶ Mechanical problems

E40(0x528)(1320d)

Motor feedback Motor is stopped by current moni‐toring via short-circuit of the motorphases.(1)

▶ Connection of motor feedbackfaulty

▶ Broken cable

E41(0x529)(1321d)

Motor phase lost Motor is stopped by current moni‐toring via short-circuit of the motorphases.(1)

Motor connection/configuration is faulty:

1 No motor connected 1 No motor connected / incorrectwiring, broken cable

2 Wrong motor connected 2 Wrong parameters

E42(0x52A)(1322d)

Overvoltage in DC link Drive is immediately disabled,motor coasts to standstill.

▶ No ballast resistor is connected orballast resistor is dimensioned toosmall, i.e. X41/X63 not connected

E43(0x52B)(1323d)

Undervoltage in DC link Drive is immediately disabled,motor coasts to standstill.

▶ DC link not connected



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E44(0x52C)(1324d)

Commutation lostThe following list of errormessages includes a note forwhich drive function the errormight appear.▶ 1 HSBLOCK▶ 2 FPAM▶ 3 SVC▶ 4 HSPWM▶ 5 VF

Drive is immediately disabled,motor coasts to standstill.

The error E44 is triggered in case ofwrong current feed of the motor duringoperation without sensor.Possible reason: wrong parametersetting or overload of the motor. Theerror depends on the drive function. Fordetails refer to the corresponding setupinstructions.

1 EMF monitoring1, 2, 3 4

2 Flux monitoring4

3 Over current monitoring4

4 Under flux monitoring4

5 Minimum speed monitoring1 ,

2, 3

6 Error during alignment1, 2

7 Current limitation V/f oscil‐lates5

E45(0x52D)(1325d)

Short circuit in power output stage Drive is immediately disabled,motor coasts to standstill.

Short circuit of the power output stagedue to:

1 Internal short circuit 1 Faulty drive control

2 (VCE) desaturation detection 2 Wrong parameters, output stagedefective, broken cable, shortcircuit etc.

3 Short to ground 3 Short to ground of a motor phase

4 Current measuring range 4 Wrong parameters, output stagedefective, broken cable, shortcircuit etc.

5 Overload motor 5 Drive function V/f: incorrect para‐meter setting of “Flying restart”

E46(0x52E)(1326d)

1 Safety circuit (Safety X10) Drive is immediately disabled,motor coasts to standstill withoutcontrol.

1 Safety circuit STO is activatedwhen the output stage is active;input SAFE A and/or input SAFE Bwere triggered.

2 Initialization error: internalhardware of safety controller

2 Safety function SFM/SLOF: errorin according hardware compo‐nents of the safety controller

3 Incorrect data/parameters inprocess sequence

3 Safety function SFM/SLOF: faultyPLC telegrams

4 Error in function parametersfor a functional part

4 Safety function SFM/SLOF: para‐meter is out of limits

5 Timeout of monitoring func‐tions

5 Safety function SFM/SLOF: errorin according hardware compo‐nents

6 Monitoring of OSSD signalsand output stage enable

6 Safety function SFM/SLOF:▶ wrong OSSD signals▶ defective OSSD relay▶ defective multiplexer



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7 Monitoring of motor phases 7 Safety function SFM/SLOF: defec‐tive motor cable (broken cable)

8 Frequency exceeded 8 Safety function SFM/SLOF:▶ set reference speed value is

too high▶ limit value for Safe Limited

Output Frequency is parame‐terized incorrectly

▶ OSSD signals are set incor‐rectly

9 Communication errorbetween DSP and safetycontroller

9 Safety function SFM/SLOF:communication between DSP andsafety controller is disturbed

E47(0x52F)(1327d)

Drive parameters not activated Power output stage can not beactivated.

▶ Drive start is not acknowledged bymaster yet (configurable by para‐meters in software).

E55(0x737)(1847d)

Firmware stopped by ESC Device stops in BIOS. ▶ During boot-up the device receivedan ESC sequence at the serialinterface.

E56(0x738)(1848d)

Device configuration Device stops in BIOS. ▶ During boot-up the device detectedthat hardware, firmware parame‐ters and logic are not consistent; adetailed error description isreceived by a parameter download.

E57(0x739)(1849d)

Faulty or no firmware Device stops in BIOS. ▶ During boot-up the device detectedno firmware or a faulty firmware.

E58(0x73A)(1850d)

FPGA watchdog triggered Device stops in BIOS. ▶ FPGA process monitoring hasbeen triggered; please contactSIEB & MEYER.

E59(0x73B)(1851d)

No drive parameters loaded Device stops in BIOS. ▶ Device is not parameterized (statusof delivery).

E60(0x73C)(1852d)

Drive parameters incorrect Device stops in BIOS. ▶ Parameter set of the device is notvalid (CRC error).

E61(0x73D)(1853d)

Logic coding missing or incorrect Device stops in BIOS. ▶ Logic programming of the device isnot valid.

E62(0x73E)(1854d)

Error in electronic type plate Device stops in BIOS. ▶ Type plate is not programmed orfaulty; please contactSIEB & MEYER.

(1) For servo motors with commutation via an incremental motor measuring system the warning W17“Unknown commutation angle ” is signaled. After a restart of the device the phasing of the motor measuringsystem starts automatically (magnetic alignment).

15.3 List of Warning MessagesWarning messages are not displayed on the device display. They can only be seen inthe software drivemaster2 via “Diagnosis ÿ Errors and warnings”.

Code Description

W00 Digital input 'Quick stop' active



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Code Description

W01 Digital input 'Positive limit switch' active

W02 Digital input 'Negative limit switch' active

W03 Voltage of mains supply not OK

W04 Power output stage load greater than parameterized warning threshold W04 (power outputstage I²t)

W05 Motor load greater than parameterized warning threshold W05 (motor I²t)

W06 Power output stage temperature greater than parameterized warning threshold W06

W07 Motor temperature greater than parameterized warning threshold W07

W08 DC link voltage greater than parameterized warning threshold W08

W09 DC link voltage less than parameterized warning threshold W09

W10 Speed controller in current limitation / PI limit

W11 Position/tracking error greater than parameterized warning threshold W11

W12 Speed error greater than parameterized warning threshold W12

W13 Tracking error of the current too great

W14 Ambient temperature greater than parameterized warning threshold W14

W15 Ballast resistor load greater than parameterized warning threshold W15 (ballast resistor I²t)

W16 Safety circuit is active

W17 Unknown commutation angle

W18 Hiperface / EnDat OEM data not valid

W19 Dirt signal encoder input 0



W22 Power supply unit load greater than 90% of the rated power

W23 Reserved

W24 Current or current rise greater than warning threshold W24 (warning current)

W25 Reference speed less than minimum motor speed

W26 Current greater than warning threshold W26 (warning overload current)

W27 Reserved

W28 Reserved

W29 Reserved

W30 Reserved

W31 Reserved

15.4 Message of the Quick Stop FunctionsCode Description

H01 Digital input "Switch on" waits for positive edge to switch the drive on (This function is onlyactive when the input is set as "Switch on type 2 (with positive edge)".)

H03 Software function "Quick stop"

H04 Digital input "Quick stop"

H07 Software positioning error "Negative limit"

H08 Software positioning error "Positive limit"

H09 Bus system "Quick stop" (The quick stop bit is set to 0)

H11 Digital input "Negative limit switch"

H12 Digital input "Positive limit switch"

H13 Digital input "Speed Enable"



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16 Status Display and Error Messagesof PS2 The 7-segment display shows status and error messages.

A status message is made up of 3 digits and displayed as sequence. All messages endwith dot behind the last digit. When the first digit is 'E.', there is a permanent error.

Examples:1. Permanent display 3

▶ PS2 waits for mains supply.

2. Short-time display 2▶ PS2 supply is in pre-loading mode of intermediate circuit.

3. Permanent display 1.▶ PS2 is ready for operation.▶ Dot indicates 'Mains phase monitoring OK'.

4. ▶ Mains supply disconnected, PS2 is still operating...▶ Phase monitoring detected missing phase, parameterized switch-off

time is running.

5. ▶ Mains supply reconnected, PS2 is still operating ...▶ All phases reconnected (indicated with dot), parameterized switch-off

time is running out, then the PS2 tries to switch on again with pre-loading.

6.→ →

Sequential display▶ PS2 is not switched on due to error E08.▶ Parameter set of PS2 is not valid. (delivery status, please enter valid

parameters)7.

→ → Sequential display

▶ PS2 is switched off due to error E01. Pre-loading of intermediatecircuit failed in set time.

8.→ →

Sequential display▶ PS2 is switched off due to error E02. Overvoltage occurred.

16.1 List of Operating StatesCode Description

−1 Ready for operation, input voltage missing (Monitoring of mains phases has detected missingphase, the device is waiting for reconnection during the parameterized switch-off time.)

−1. Mains phases reconnected (Switch-off time is running out, afterward the device is switched onagain.)

1− Fix restart time delay of approx. 7 seconds (for device version 2.000 and higher)

1. Power supply unit is ready for operation

2 preloading active

3 Waiting for mains voltage

8 Discharge of DC link via ballast resistor is active (up to 7 s or UB < 20 VDC)

9 No valid parameters (Set the parameters, please.)

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16.2 List of the Power Supply Error Messages

Code Error message Error description Possible reason

E01 Precharge error DC link voltage The DC link could not be chargedto a minimum voltage in the definedperiod of time.

▶ Mains supply too low▶ Incorrect device parameters

(mains voltage)▶ Short circuit in the DC link

E02 Overvoltage in DC link Too high voltage detected in theDC link.

▶ Mains supply too high (errorwill be reported on switch-on)

▶ No or defective ballast resistor(occurs during motor decelera‐tion)

▶ Incorrect device parameters(mains voltage)

E03 Undervoltage in DC link Too low voltage detected in the DClink.

▶ The DC link has been over‐loaded (e.g. by too high accel‐eration of large masses).

▶ Mains supply is not constant.

E04 Ballast circuit load (Chopper I²t) The ballast resistor or the choppercircuit is overloaded.

▶ Deceleration takes too longdue to large masses

▶ Incorrect parameters (ballastresistor values are not accu‐rate)

▶ No or defective ballast resistorconnected

▶ Faulty dimensioning of ballastresistor (performance too lowor resistance not adequate)

E05 Heat sink temperature too high Heat accumulation occurred at theheat sink of the device.

▶ Insufficient ventilation▶ Ventilator defect▶ Output power too high

E06 Ambient temperature too high An accumulation of heat occurredin the device.

▶ Ambient temperature too high▶ Insufficient ventilation▶ Ventilator defect

E07 Short circuit in ballast circuitor: Short circuit at prechargeresistor (only for 0362193F /60 kW)

A short circuit occurred at theconnection of the ballast resistor orthe precharge resistor.

▶ Short circuit in the supply lineof the ballast resistor/precharge resistor

▶ Defective ballast resistor/precharge resistor

▶ Ballast resistor/prechargeresistor not suitable

E08 Loaded power supply parametersnot valid

No valid parameter set available inthe device.

▶ Device was not parameterizedby the customer (delivery iswithout parameter set).

E09 Type plate missing No type plate has been loaded intothe device.

▶ Please contactSIEB & MEYER.

E10 Mains phase lost At least one input phase has beenlost.

▶ Check the power supply.

E11 Flash Error occurred in flash memory. ▶ Please contactSIEB & MEYER.

E12 Voltage rise During precharging the DC link, thevoltage was rise too low.

▶ DC link capacity defective▶ Short circuit▶ Wrong parameters

Status Display and Error Messages of PS2 W


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16.3 Hardware Status Signals ERR0/ERR1 See connector descriptions of X1 and X2, page 109 as well as X12, page 117

ERR0 ERR1 Meaning

0 0 The device is turned off.

1 0 Overvoltage or undervoltage occurred.

0 1 Power supply is missing.

1 1 The device is switched on.

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Status Display and Error Messages of PS2 W


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17 General Information Regarding theWiring

17.1 Mains Connection NOTICE

Property damage due to incorrect mains connection

Direct connection to ungrounded / asymmetrically grounded mains (IT mains withstart point / IT delta mains) can destroy the devices.

Connecting the device to this mains type is only possible with isolating transformer.

Also consider the manual "Unit Assembly Complying to EMC", chapter "Connec‐tion to Different Supply System Types".

17.1.1 Mains ChokesMains chokes limit low-frequency mains repercussions and discharge the semiconduc‐tors and the DC link capacitors of drive amplifiers.

For S1 operation of a SIEB & MEYER drive system SD2 you require a mains choke(see Manufacturers, page 192).

17.2 Cable RequirementsThe cables described in this chapter meet the SIEB & MEYER requirements for cablesand connectors in order to ensure their proper function.

NOTICERisk of cable damage due to mechanical loads

Cables that are exposed to mechanical loads, e.g. trailing chains or similar, mustbe suited for this purpose. Otherwise, damage may occur. SIEB & MEYER cablesare not suitable for trailing chains!

The machine manufacturer must ensure that only cables are used that are suitablefor this purpose.

In general, the following principles apply for the cables (see also documentation “UnitAssembly Complying EMC”)▶ Motor and signal cables must not be wired in the same cable protection hose!▶ Motor cables must have a wire-meshed shield. They must be wired separately

from signal cables.▶ Signal lines must have a wire-meshed shield. Differential signals should only be

transmitted with twisted-pair lines. They must be wired separately from motorcables.

W General Information Regarding the Wiring


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▶ The cable shields must be connected to the connector shell inside of the connec‐tors. In the switch cabinet they should be connected to a ground bus.

▶ Cable shields not ending in a connector inside of the switch cabinet such as motorcables must be connected to the ground bus.

▶ Both ends of the shield of shielded cables must generally be connected to theshell.

The line cross-sections should be selected carefully: The maximum admissible currentshould not be exceeded at the maximum ambient temperature (see technical data).DIN VDE 0298-4 defines the admissible values for the individual line cross-sectionswhich must absolutely be taken into account.

The current carrying capacity in connection with the line cross-section of copperconductors isolated with PVC or cables according to DIN VDE 0298-4 for differenttypes of wiring are indicated in the following table: All values are related to an ambienttemperature of +40 °C and an operating temperature at the conductor of 70 °C.Conductor cross-section A [mm²]

Admissible current I [A]

B2 wiring(1) E wiring (3 cable leads)(2)

F wiring (3 cable leads)(3)

0.75 7.6 10.4 –

1.00 9.6 12.4 –

1.50 12.2 16 –

2.50 16.5 22 –

4 23 30 –

6 29 37 –

10 40 52 –

16 53 70 –

25 67 88 96

35 83 110 119

50 100 133 145

70 130 171 188

95 150 207 230

120 175 240 268

150 – 277 309

185 – 317 356

240 – 374 422

300 – 433 488

400 – – 570

500 – – 652

630 – – 744(1) B2 wiring: wiring in installation tubes or closed installation channels.(2) E wiring: Free wiring of one cable with a min. distance of 0.3 × cable diameter to the wall.(3) F wiring: Free wiring of several cables with a min. distance of 1 × cable diameter to the wall.

Tab. 2: Current carrying capacity according to DIN VDE 0298-4

For detailed information refer to the standard IEC 60364-5-52 and the documents ofthe cable manufacturer.

The following correction factors are provided for deviating ambient temperatures:Ambient temperature T [°C] Correction factor

30 1.15

35 1.08

General Information Regarding the Wiring W


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Ambient temperature T [°C] Correction factor

40 1.00

45 0.91

50 0.82

55 0.71

60 0.58

Cross-sections of round conductors

The standard values of the cross-section of round copper conductors as well as theapproximate ratio of metric ISO and AWG/MCM values are shown in the followingtable.

Standardized cross-sections of round conductors:ISO cross-section [mm²] AWG/MCM

Value Equivalent cross-section [mm²]

0.2 24 0.205

– 22 0.324

0.5 20 0.519

0.75 18 0.82

1.0 – –

1.5 16 1.3

2.5 14 2.1

4.0 12 3.3

6.0 10 5.3

10 8 8.4

16 6 13.3

25 4 21.2

35 2 33.6

50 0 53.5

70 00 67.4

95 000 85.0

– 0000 107.2

120 250 MCM 127

150 300 MCM 152

185 350 MCM 177

240 500 MCM 253

300 600 MCM 304

The line corresponds to a value when the connection possibilities are takeninto account.



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17.2.1 Motor Cable

DANGERDangerous shock currents

Earthing and shielding measures are required to protect devices and persons. Toensure the safety of the operator earthing must be carried out with low impedance.With respect to the ground connection one of the following actions must be done:▶ connect the motor housing to the ground of the machine or▶ connect the ground terminal of the motor connector to the central ground point

of the machine.

Consider the following with regard to shielding: Always use shielded motor cables!

NOTICEDisturbing ground loops

Incorrect connection of protective earth connections in motor cables may causedisturbing ground loops and malfunction of the motor.

Connect the protective earth conductors additionally led in motor cables directly tothe shield line and label them with T or PE.

If the procedure turns out to be impracticable, omit the earth conductor connectionin the motor cables and wire a separate earth conductor in parallel to the motorcables.

Ensure that the cable is returned to the drive! Do not wire the cable with anotherground loop.✔ The described measures prevent disturbing ground loops.

Use shielded cables for the motor in order to keep interference as low as possible.

The cable shield must be connected large-area with 360° shield termination. In addi‐tion, the motor cable should be as short as possible to reduce electromagnetic radia‐tion and capacitive currents.

Fig. 73: Motor connection



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Requirements to the motor cable

The maximum admissible length of the motor cable is 100 m. The capacity must notexceed 5.2 nF.

Example: If the cable capacity is 0.26 nF per meter, the maximum admissible length ofthe motor cable is 20 m.

17.2.2 Communication Cable Please connect the communication interfaces only with high-quality cables accordingto the relevant standards.

NOTICEUngrounded test setups

So-called "flying test systems" that are not or not sufficiently grounded can causedamage to the communication interfaces or to the connected devices.

USB

The USB cable must have a maximum length of 5 m according to the USB regulations.We recommend high-quality cables with integrated ferrite cores (available atSIEB & MEYER).

Trouble-free USB communication is also highly dependent on the quality ofthe USB interface at the used PC/laptop.

RJ45

Use only high-quality RJ45 cables.

Low priced RJ45 cables can damage the female RJ45 connector. The dimensions ofthe cable connectors deviate frequently from the standard dimensions. Thus, theycause problems with the electrical contact after only few connecting cycles.

17.2.3 Cables for the Rotor Position DetectionUse shielded lines and shielded Submin D shells for wiring the different measuringsystems. The shield must be connected to the Submin D shell at the servo module sideand to the housing of the measuring system.

Examples for the use of conductors:▶ Motors with resolver

LIYCY 3 x 2 x 0.14 or 4 x 2 x 0.14 for motors with integrated thermal contact.Conductors: shielded, twisted in pairs. Twist mode: sine/sine, cosine/cosine, rotor/rotor and, if necessary, thermal contact/thermal contact.For delicate applications we recommend to additionally shield the separate pairs.

▶ Motors with incremental encoderLIYCY 5 x 0.14 or 7 x 0.14 for motors with integrated thermal contact.

▶ Motors with Hall effect sensors and tachometer generatorLIYCY 9 x 0.14 or 12 x 0.14 for motors with integrated thermal contact.



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17.2.4 Cables for the External Ballast ResistorThe cables of the external ballast resistor of REX and +UB must be twisted. If the cableis longer than 20 cm a shielded cable must be used.



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18 Electric Performance DimensioningExperience shows that questions arise during the dimensioning of a drive whenselecting output stages and power supplies. This chapter shall make clear the physicalbackground and shall help to dimension correctly the electronic components.

18.1 ComponentsThe following sections provide information on the electric performance dimensioning ofthe drive components (output stage, power supply unit and motor).

18.1.1 Output StageThe output stage of a drive amplifier is specified by the following details:

Voltage range

The maximum DC link voltage is limited by the used transistors and capacitors and theminimum space between the strip conductors.

When an output stage with a maximum admissible DC link voltage of 325 VDC (classC) is used, i.e. with an AC power supply of 230 VAC, the components will have an elec‐tric strength of 600 VDC. The reserve is necessary in order to prevent damage in thecase of voltage peaks and the DC link voltages during the deceleration.

Current range

The current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:▶ The peak current is only admissible for a short time (mostly 5 seconds) and

depends on the used transistors and their number.▶ The rated current can be provided continuously by the output stage. Its value

depends on the cooling of the transistors, that means: the capacity of the usedheat sink and its ventilation.

▶ Due to the higher load of the power semiconductors in the output stage during astatic rotating field or low rotating field frequencies (f ≤ 5 Hz) the rated current willbe reduced by the factor √2 within this frequency range for the SIEB & MEYERdevices of the series SD2, SD2S and SD2T.

18.1.2 Power SupplyThe power supply is specified by the following details:

Voltage range

The maximum supply voltage is limited by the used transistors, diodes and capacitorsand the minimum space between the strip conductors.

W Electric Performance Dimensioning


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Current range

The current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:▶ The peak current is only admissible for a short time (mostly 1 second) and

depends on the used diodes and their number.▶ The rated current can be provided continuously by the power supply unit. Its value

depends on the cooling of the diodes, that means: the capacity of the used heatsink and its ventilation.

Power

In practice, a maximum permanent power is specified for power supply units, since thesupply voltage is assumed to be constant. As the limitation in the power supply unit isdetermined by the load carrying capacity of the diodes, the maximum permanentpower depends on the supply voltage and the type of supply.

Examples:▶ Power supply 230 VAC, 2 phases, max. permanent current of the diodes 6 A

230 VAC × 2 × 6 A = 2.76 kW▶ Power supply 400 VAC, 3 phases, max. permanent current of the diodes 6 A

400 VAC × 3 × 6 A = 7.20 kW

The maximum peak current depends on the type of diode used.

The protection is calculated as follows:

18.1.3 MotorThe motor is specified by the following details:

Peak current

The peak current defines the max. allowed motor current. The peak current is onlyallowed for a short period of time (between 1 and 30 Sekunden) and depends on theused magnetic material and the thickness of the windings. Normally, the motor manu‐facturer defines the peak current applying during downtimes and during a rotating field.Generally, the values given on the motor data sheet are RMS values. SIEB & MEYERspecifies currents as sine peak amplitudes.

The RMS values are calculated by dividing these values by the factor √2.

Rated current

The rated current can be applied permanently to the motor. The value depends on thecooling of the motor, the windings and the max. allowed motor temperature. Normally,the motor manufacturer defines the rated current applying during downtimes andduring a rotating field. Generally, the values given on the motor data sheet are RMSvalues. SIEB & MEYER specifies currents as sine peak amplitudes.

The RMS values are calculated by dividing these values by the factor √2.

The current version of the software drivemaster2 allows switching between the RMSvalue and the sine peak amplitude (see “Settings ÿ Program settings ÿ View”).When switching the view, the existing values are automatically converted into the newunit. The default setting is the RMS value.

Electric Performance Dimensioning W


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Motor voltage

The motor voltage is the voltage directly available at the motor. The value of the motorvoltage depends on the used electric components. In case of a three-phase powersupply with power choke, controlled drive amplifier and a motor choke, voltage drops ofapprox. 4 %, 8 % and 1 % of the mains voltage will result. Additional voltage losses ofapprox. 2 % can be observed in a soft net.

Example

The following example uses a controlled drive amplifier with a mains choke at a mainsvoltage of 400 V. The following motor voltage will result:

UMotor = 400 V − (400 V * 12 %) = 352 V

Voltage constant

Due to its inductance the motor generates a countervoltage which is opposite to thesupplied voltage. This voltage is proportional to the speed and defined in 'volt per1000 revolutions'. Generally, the values are RMS values measured between theconnection pins.

Example▶ DC link voltage: 325 V▶ e.m.f.: 1000 mV/min

A voltage of only 225 V is available to control the motor at 1000 rpm. The theoreticalmax. speed of the motor is 3250 rpm. At this speed no torque will be availableanymore, since no current can be applied anymore.

Torque constant

The torque constant specifies the relation between the motor current and the motortorque (Nm/A). The torque constant results from the required max. speed, dynamiccharacteristics, efficiency and the quality of the magnetic material.

Inductive winding resistance

The inductive winding resistance (ωL) is the result of the individual number of windingsof the total winding. During period of downtimes the resistance is zero. It increases withthe frequency.

Ohmic winding resistance

The ohmic winding resistance R is the results from the length and the thickness ofwire. During periods of downtimes it specifies the winding resistance alone.

Electric time constant

The elctric time constant is the quotient of the inductive and ohmic resistance (τ = L/R).

Motors for tightening systems

Generally, motors for tightening systems are high-dynamic motors characterized byhigh maximum speeds, high peak torque values, low inertia of masses and small ratedtorque values. This results in a small voltage constant, small inductance values, thinwindings and low rotor diameters. Due to the low inductance value motors in tighteningsystems are operated at a high pulse with modulation frequency (PWM frequency16 kHz) to keep the current ripple as small as possible.

W Electric Performance Dimensioning


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18.2 Power Consumption of a DriveIf a constant torque is taken from the drive, the power consumption will depend on thecurrent speed.

Examples:▶ Preset torque: 30 Nm▶ DC link voltage: 300 V▶ Voltage constant: 50 mV / min (50 V / 1000 rpm)▶ Coil resistance: 1 Ω▶ Torque constant: 1 Nm / A

From this results a motor current of:

The motor requires a voltage of V = 1 Ω × 30 A = 30 V

0 rpm, standstill

From this results a power of P = 30 V × 30 A = 0.9 kW.

At a DC link voltage of 300 V an input current results from the supply voltage ofI = P / 300 V = 3 A.

Thus, considerably less current flows in the power supply unit than in the motor. Thiscalculation is very important especially for nut setting applications, since the hightorques and thus currents are only required for low speeds.

2000 rpm

At 2000 rpm the motor requires a voltage of V = R × I + e.m.f. × n =1 Ω × 30 A + 50 V / (1000 rpm) × (2000 rpm) = 130 V.

From this results a power of P = 130 V × 30 A = 3.9 kW.


Thus, a considerable higher current flows in the power supply at a speed of 2000 rpmthan at standstill.

5400 rpm

At 5400 rpm the motor requires a voltage of V = R × I + e.m.f. × n = 1 Ω × 30 A + 50 V /(1000 rpm) × (5400 rpm) = 300 V.

From this results a power of P = 300 V × 30 A = 9 kW.


Thus, the same current flows in the power supply unit and in the motor at a speed of5400 rpm. It must be considered that the currents flowing in the motor phases arelower by factor √3 than the currents calculated above.

The examples clearly show that the expected motion profile must be considered whendimensioning the power supply unit. An exact dimensioning can only be achieved byintegrating the motion profile.

The same applies for conceiving the output stage and the motor.

Electric Performance Dimensioning W


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19 Safety Circuit / Restart Lock (STO) ▶ according to EN ISO 13849-1:2008-12, DIN EN 62061:2005 SIL 3

The restart lock is provided for preventing an unintentional start of a speed-variabledrive from the standstill and can, for example, be used in the machine function “safestop”. It comprises a restart lock tested according to EN ISO 13849-1:2008-12(VDE 0113) and a stop function according to EN 60204-1:2007-6, stop category 0. Astop category 1 can be achieved by using a tested, safe emergency stop device withdelay or a safe PLC according to DIN EN 60204-1. The stop functions are definedaccording to DIN EN 60204-1 (VDE 0113) paragraphs 9.2.2, 9.2.5.3.

There are three categories of stop functions:

Category 0 Standstill by immediate interruption of the energy supply to themachine drives, i.e. uncontrolled standstill.

Category 1 The machine is decelerated to standstill without disconnectingthe energy supply between motor and drives (i.e. a controlledstandstill). The energy supply is interrupted at that moment themachine is at a secure standstill.

Category 2 The energy supply between motor and drives is not interrupted(a controlled standstill).

Every machine must be equipped with a stop function according to category 0. Stopfunctions according to category 1 and/or 2 must be integrated into the machine if theyare necessary for safety and/or operational reasons.

The disadvantages of the disconnection can be eliminated by the consequent use ofelectronic elements. The standard EN 60204-1:2007-6 “Safety of machinery - Electricalequipment of machines” also allows the use of electronic equipment for the stop func‐tion in case of an emergency, if these – under application of the standardsEN ISO13849-1:2008-12 and/or DIN EN 62061:2005 – meet the same safety requirements asrequired according to DIN EN 60204-1.

This checked safety circuit was conceived according to the concept paper by Drivecom“Technical Guide for Safety Drives” from 04/23/2004. The concept paper was checkedby the BIA and the TÜV Rheinland: It was confirmed that the required standards andregulations were met.

The standstill of the machine must be caused by a high-ranking control before and thestop function of at least category 2 must be ensured.

The restart lock interrupts the energy supply between drive and motor by deactivatingthe output stage control. Thus, any rotation of the motor is made impossible.

The advantage of this circuit is that a single drive can be locked safely in an installationwith several drives while other drives remain in operation. Besides, a drive can belocked without having to charge the DC link electrolytic capacitor at a new restart.

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DANGERDanger due to electric shock

The restart lock does not galvanically separate the output stages from the motor.Thus, the restart lock does not protect against electric shock.

The complete machine must always be galvanically separated from the mains byuse of the main switch(DIN EN 60204-1 5.3) for any interruptions of the operation,maintenance, repair or cleaning work at the machine or system.

All mounting locations for safety devices of the control system as well ascomponents mounted outside have to correspond to an IP code IP54, ifmounted correctly.

19.1 Functional Description of the Restart LockThe restart lock locks the respective drive of an installation. All further drive modules(servo amplifiers / frequency converters) remains ready for operation.

A TÜV checked safety circuit accesses relevant control of the output stage transistorsof the drive to be locked by interrupting the voltage supply of the controls. Thus, nocontrol pulses can be passed on to the transistors of the output stages and the motor isat a secure standstill.

OSSD (Output Signal Switching Device)

Part of the contactless protective unit (German abbreviation = BWS) which isconnected with the machine control and which switches over into the OFF state, whenthe sensor unit is triggered during the intended operation. (Source IEC 61496-1).

The OSSD signal is a pulsed signal, of which the phase position is shifted in relation tothe different channels. All error can be detected by checking the pulse pattern, short-circuit for supply, cross-circuit or defect of the device. This ensures a very high safetylevel (SIL 4).

The TÜV checked safety circuit is controlled by the OSSD1+2 signal or via one orseveral emergency stop switch devices. See also section 19.2 "Wiring Example",page 177

Safety Circuit / Restart Lock (STO) W


19

If the OSSD signals or at least one of the +24 V conductors fail, the safety circuitswitches the pulse pattern of the output stage control sectors off. The response time ofthe restart lock is max. 4 ms.

The restart lock must only be controlled when▶ the drive is at a secure standstill (stop category 2),▶ the higher-ranking control has deactivated the drive module,▶ (reference speed value 0)▶ the holding brake of the motor has been arrested.

DANGERNo torque when restart lock is active

The motor cannot provide a torque when the restart lock is activated. Thus non-self-locking drives could be released.

Non-self-locking drives as hanging loads must be blocked with a mechanicalbrake.

19.2 Wiring ExampleCombining a safe emergency stop command device, an OSSD safety switch device ora light barrier with OSSD outputs and the safe switching off of the pulse patterns allowscreation of an error detection circuit, which achieves a safe stop (according to stopfunction category 0+1), which meets the safety requirements according to SIL 3 (ENISO 13849-1). This circuit allows connecting several emergency stop devices inparallel, which are permanently monitored.



19

Circuit with OSSD (SIL 3)

The following figure shows a circuit without OSSD safety device, whilst only safetydirected command devices with forcibly opened contacts in two-channel design areused. SIL 3 (according to EN ISO 13849-1) is achieved. It is also possible to cascadeseveral different safe emergency stop devices, position switches or door locks to onesafety circuit.

Circuit without OSSD (SIL 3)

The safety switch device as well as the emergency stop device have to becertificated as safety devices of at least level SIL 3 to obtain safety levelSIL 3 according to EN ISO 13849-1.

In order to obtain the safety level SIL 3 according to EN ISO 13849-1thecircuit and the layout have been dimensioned according to IEC60664-1:2008-01. Supporting material according to IEC 60249 covered by anonaging protective coat of lacquer according to IEC 60664-3:2003-09 havebeen used. The conformity of standard have been tested and approved bythe TÜV-Nord CERT.

19.3 Requirements and StandardsThe following parameters are achieved according to the safety case:▶ according to EN ISO 13849-1:2008-12

─ MTTFd: >100 years─ DC = 99%─ Category 4─ Performance Level e

▶ according to EN 61508-1:2010 and EN 61800-5-2:2014-06─ PFH = 0─ SFF = 100 % (if there are PFH values, then SFF<100%)─ HFT = 0



19

The safety concept K1 meets the requirements of SIL 3 according to the standardsnamed above.

Requirements according to DIN EN 61800-5-2:2014-06

When connected appropriately, the safety concept K1 does not supply any share ofdangerous, undetected errors in the safety chain for the function STO.

Thus the stop function 0+1 according to EN 60204-1:2007-6 is realized.



19



19

20 Appendix

20.A Specification of Drive FunctionsDevices of the series SD2 can operate with different drive functions depending on theloaded drive software. The different drive functions support different motors and motormeasuring systems.

The available drive functions depend on the device type and device version.

▶ SERVO / VECTORFor linear and rotary synchronous and asynchronous motors:─ mean speeds (< 120,000 rpm)─ high resolution measuring systems─ high performance speed control─ full control at low speeds and standstill─ special feature SVC (sensorless vector control): sensorless operation (up to

120,000 rpm)▶ VF ( V/f control)

For rotary asynchronous motor:─ V/f PWM available for devices with fix DC link voltage─ PWM: mean speeds (up to 120,000 rpm)─ V/f characteristic curve for asynchronous motors─ simple parameterization and unproblematic operation of motors─ sensorless operation

(Optionally a measuring system for speed monitoring can be used to signalthe states “speed zero” and “reference value reached”.)

The following figure shows the speed ranges of the different drive functions:

Fig. 74: Speed ranges of SD2 drive functions

Motor

Drive function SERVO / VECTOR VF

Motors ▶ Synchronous rotative▶ Asynchronous rotative▶ Synchronous linear▶ Voice coil▶ Up to 2000 Hz rotating field

frequency

V/f PWM▶ Asynchronous rotative▶ Up to 2000 Hz rotating field

frequency

W Appendix


20.A


SVC:▶ Synchronous rotative▶ Up to 2000 Hz rotating field

frequency

Software


Software pack‐ages(1)

L01002Vxxxxx & F01001Vxxxxx▶ special function: EnDat 2.1

L01004Vxxxxx & F01004Vxxxxx

L01003Vxxxxx & F01003Vxxxxx▶ special function: Hiperface

L01007Vxxxxx & F01006Vxxxxx▶ special function: electronic gear

L01002Vxxxxx & F01009Vxxxxx▶ special function: SVC

(1) After the firmware and logic software have been detected, the SD2 software packages can be identified bythe number '1' contained in the software designation (e.g. logic software = Lx1xxx, firmware = Fx1xxx).

Measuring system


Measuring systems L01002 / F01001▶ Resolver (up to 666 Hz)▶ Incremental encoder TTL with

magnetic alignment (5 V / max.2.5 MHz(1) )

▶ Sine/cosine encoder with magneticalignment (1 Vpp / max. 230 kHz(1) )

▶ Sine/cosine encoder with EnDat 2.1(1 Vpp / max. 230 kHz(1) )

▶ Linear Hall encoder

L01004 / F01004▶ Sensorless▶ Field plate 3-wire

L01003 / F01003▶ Resolver (up to 666 Hz)▶ Incremental encoder TTL with



▶ Sine/cosine encoder with Hiperface(1 Vpp / max. 230 kHz(1) )


L01007 / F01006▶ Resolver (up to 666 Hz)▶ Incremental encoder TTL with




L01002 / F01009▶ Sensorless vector control (SVC)

(1) This specification applies per track.

Operating mode


Operating modes ▶ Speed Mode ▶ Speed Mode

Appendix W


20.A

Drive function SERVO / VECTOR VF▶ Current reference value▶ Profile Velocity Mode▶ Interpolated position control▶ Electronic gear

Software Connection


Parameterization in soft‐ware drivemaster2

▶ USB connection▶ RS232 connection▶ SERVOLINK 4 (only optical fibers)

Communication channels


Control channel ▶ Digital inputs▶ Serial interface / RS485 / USB▶ SERVOLINK 4▶ CAN bus▶ DNC 8 Byte Telegram

Setpoint channel ▶ Analog inputs▶ Serial interface / RS485 / USB▶ Internal setpoints▶ Encoder 0▶ SERVOLINK 4▶ CAN bus▶ DNC 8 Byte Telegram

▶ Analog inputs▶ Serial interface / RS485 / USB▶ Internal setpoints▶ SERVOLINK 4▶ CAN bus▶ DNC 8 Byte Telegram

Control


Operating frequency 8 / 16 kHz 8 / 16 kHz

All-digital current control 16 kHz 8 / 16 kHz

All-digital speed control 16 kHz (62.5 µs) -

All-digital position control 4 kHz (250 µs)(1) -

(1) Only with interpolated position control and electronic gear.

Interfaces


Digital inputs ▶ 6 inputs 24 V incl. 1 input (latch function 250 kHz (4 µs) sampling)▶ 12 – 24 V high / 0 – 5 V low▶ Sampling 4 kHz (250 µs)▶ Function to be configured via software

Digital outputs ▶ 4 outputs 24 V (max. 100 mA per output)▶ Sampling 4 kHz (250 µs)▶ Function to be configured via software

Analog inputs ▶ 2 differential signal inputs▶ Operating range ±10 V▶ Maximum range ±12 V▶ Resolution internal 14 Bit▶ Sampling 4 kHz (250 µs)▶ Function to be configured via software

Analog outputs ▶ 2 outputs▶ Operating range 0 – 10 V▶ Maximum range 0 – 10 V▶ Resolution internal 14 Bit▶ Sampling 4 kHz (250 µs)▶ Function to be configured via software

W Appendix


20.A


Encoder ENC0 ▶ Input▶ Signal A Quad B, pulse/direction, CW/CCW▶ Maximum input frequency 2.5 MHz per track▶ Level RS422

ENC1/EMU

ENC1/EMU as input▶ Signal A Quad B▶ Maximum input/output frequency 2.5 MHz per track▶ Level RS422

ENC1/EMU as output▶ Signal A Quad B / pulse output▶ Maximum input/output frequency 2.5 MHz per track▶ Level RS422 (3.3 V)

Monitorings


Monitoring functions ▶ Measuring systems▶ Power supply unit: load▶ Power supply unit: load monitoring overvoltage▶ Power supply unit: load monitoring undervoltage▶ Power output stage: load (I²t)▶ Power output stage: temperature▶ Power output stage: short circuit (U, V, W, PE)▶ Power output stage: safety circuit▶ Motor: load (I²t)▶ Motor: temperature (PTC, NTC, KTY84/130)▶ Motor: motor phase missing▶ DC link: overvoltage▶ DC link: undervoltage▶ Ballast circuit: load▶ Ambient temperature▶ Speed: error / slip▶ Speed: overspeed▶ Position: tracking error (only with interpolated position control and elec‐

tronic gear)

Appendix W


20.A

20.B Specification of Device FirmwareThe following firmware variants are available for the drive amplifiers of the series SD2.

Please consider that some device variants do not provide all connectionsspecified in the firmware.

Firmware(without version number vxxxxx)

F01001SERVO_STD

F01003SERVO_

HIPERFACE

F01009UF-SVC-FEED-IN

F01012SERVO_

ASYNCHRON

F01013SERVO_GEAR

SERVO / VECTOR ✔ ✔ ✔ ✔ ✔

Sensorless vector control (SVC),synchronous

✔

Resolver ✔ ✔ ✔ ✔

Incremental encoder AB 5 V ✔ ✔ ✔ ✔ ✔

Incremental encoder AB 12 V

Sine/cosine encoder 1 Vpp ✔ ✔ ✔ ✔

Linear Hall Encoder 1 Vpp ✔ ✔ ✔

EnDat 2.1 ✔

Hiperface ✔

HSPAM / VF, asynchronousrotary

✔

Sensorless ✔

Field plate 3-wire ✔

Pulse generator 5 V ✔

Flying Restart ✔

Current-controlled startup ✔

Operating modes

Current control ✔ ✔ ✔ ✔

Velocity mode 1 ✔ ✔ ✔ ✔ ✔

Profile Velocity Mode ✔ ✔ ✔

Interpolated position control ✔ ✔ ✔

Electronic gear ✔

Control and setpoint channels

Analog + digital inputs ✔ ✔ ✔ ✔ ✔

Serial interface / RS485 / USB ✔ ✔ ✔ ✔ ✔

SERVOLINK 4 ✔ ✔ ✔ ✔ ✔

CAN bus ✔

DNC 8 Byte ✔ ✔

Internal setpoints ✔ ✔

Motor Potentiometer ✔ ✔

W Appendix B: Specification of Device Firmware


20.B

Firmware(without version number vxxxxx)

F01001SERVO_STD

F01003SERVO_

HIPERFACE

F01009UF-SVC-FEED-IN

F01012SERVO_

ASYNCHRON

F01013SERVO_GEAR

Encoder 0 / pulse direction input ✔

Encoder Emulation

AB quadrature signals ✔ ✔ ✔ ✔

Speed pulses ✔

Others

Multi parameter sets ✔ ✔

Field weakening synchronous ✔

Evaluation of difference measu‐ring system

✔ ✔

Appendix B: Specification of Device Firmware W


20.B

20.C Connection DiagramThe following connection diagrams are examples for the device wiring.

W Appendix C: Connection Diagram


20.C

20.C.1 Wiring of PS2 and SD2

Appendix C: Connection Diagram W


20.C

20.C.2 Wiring SD2 Compact (036213Xxxy)

W Appendix C: Connection Diagram


20.C

Appendix C: Connection Diagram W


20.C

20.D Manufacturers

20.D.1 SIEB & MEYER AccessoriesIn the following you find all accessories for SD2 that you can order at SIEB & MEYER.

Consider the information on accessories suitable for your device in the tech‐nical manual.

20.D.1.1 Connectors of the Series SD2

Connector/cable kits

SIEB & MEYERarticle number

Description Device variant

32299541 Mating connectors for motor connectors, safety and thermalcontact as well as a logic cable and a DC link cable manufac‐tured by Phoenix Contact

0362110xxy0362113xxy

32299542 Mating connectors for motor connector, safety and thermalcontact as well as a logic cable and a DC link cable manufac‐tured by Phoenix Contact

0362111xy0362114xy

32299547 Mating connectors for motor connector, safety and thermalcontact as well as a logic cable and a DC link cable manufac‐tured by Phoenix Contact

0362111MF/NF/OF0362114MF/NF

32299578 Mating connectors for safety, thermal contact and logic manu‐factured by Phoenix Contact

0362111RF

32299543 Mating connectors for motor connectors, safety and thermalcontact as well as a logic cable and a DC link cable manufac‐tured by Phoenix Contact

0362112xxy0362115xxy

32299544 Mating connectors for motor connectors, mains supply, ballastresistor, safety, thermal contact and logic manufactured byPhoenix Contact

0362130xxy0362131xxy

32299540 Mating connectors for mains supply, ballast resistor, logic andI/O contacts manufactured by Phoenix Contact as well as aUSB cable

0362190y0362191y

32299588 Mating connectors for logic and I/O contacts manufactured byPhoenix Contact as well as a USB cable

0362193y

Submin D mating connectors for connecting the used measuring systemsare not comprised in the connector kits.

Fiber optic connectors

SIEB & MEYER article number Description

12540102 Female connector, input (black)

12540202 Female connector, output (gray)

32022900 Cable connector (Toslink F05)

47000001 Polishing disk for optical fiber cables

47000002 Dismantling tool for optical fiber cables

47000003 Grinding paper

W Appendix D: Manufacturers


20.D

20.D.1.2 Line Filters for Frequency Converter/Power Electronics

Line Filters by TDK & EPCOS Group

▶ 1-phase and 3-phase line filters▶ high attenuation▶ partial RCD compatibility

The maximum current (Imax) must be adapted to the back-up fuses of thedevice.

When such a line filter is used, very high leakage currents occur because ofCy > 1.5 μF. For this reason the line filter is only to a limited extent usablewith an RCD (residual current protective device).

You can order appropriate line filters by TDK & EPCOS Group at SIEB & MEYER. Thefollowing table lists the article numbers:SIEB & MEYER article number Rated current (Irated) Leakage current (Ileak)

35063080 (1-phase) 20 A 7.9 mA

35063101 (3-phase) 25 A 15 mA

35063103 (3-phase) 50 A 15 mA

35063106 (3-phase) 90 A 18 mA

35063107 (3-phase) 120 A 18 mA

35063109 (3-phase, 2-stage / high attenuation)(1) 220 A 5 mA

35063115 (3-phase) 220 A 17 mA(1) The line filter 35063109 is discontinued as of September 35063109 30.09.2019, .

20.D.1.3 Power Chokes

Chose the power choke according to the expected continuous current permains phase.

The following power chokes by the company Block are available from SIEB & MEYER:SIEB & MEYER article number Description

13015801 Power choke: 3 × 16 A, uk = 3 %

13015802 Power choke: 3 × 25 A, uk = 3 %

13015803 Power choke: 3 × 35 A, uk = 3 %

13015804 Power choke: 3 × 40 A, uk = 3 %

13015805 Power choke: 3 × 50 A, uk = 3 %

13015808 Power choke: 3 × 80 A, uk = 3 %

13015810 Power choke: 3 × 90 A, uk = 3 %

13015811 Power choke: 3 × 100 A, uk = 3 %

13015812 Power choke: 3 × 180 A, uk = 3 %

13015814 Power choke: 3 × 250 A, uk = 3 %

13015823 Power choke: 3 × 300 A, uk = 3 %

13015825 Power choke: 3 × 500 A, uk = 3 %

13015826 Power choke: 3 × 630 A, uk = 3 %

Manufacturers of power chokes:▶ http://www.block.eu▶ http://www.enerdoor.com

Appendix D: Manufacturers W


20.D

http://www.block.eu/en_US/search?devicetypeid=2228298

http://www.enerdoor.com/category/view/motor-protection

20.D.1.4 USB>RS232/485 Converter 050201 The USB>RS232/485 Converter can be ordered at SIEB & MEYER as an optionalaccessory for device configuration. This converter is developed especially for theamplifier series SD2x. Via the converter the devices can communicate with a PCwithout RS232 or RS485 interface.

A short USB cable is supplied with the converter. The connection cable to the driveamplifiers must be ordered additionally or built by yourself with suitable length.

SIEB & MEYER article number Description

050201 USB>RS232/485 converter

K362101xxxR01 (xxx = cablelength in dm)

RS485 device connection cable to the converter 050201

For further information refer to the document “050201 – USB>RS232/485 Converter”.

20.D.2 Phoenix Contacthttp://www.phoenixcontact.com

Order key for Phoenix connectors

Labeled connectors can be ordered at SIEB & MEYER.

20.D.2.1 Surge Arrestor FLASHTRAB

Phoenix article number Description

2905469 Surge arrestor FLT-SEC-T1+T2-3C-350/25-FM: with combined PE andN installed in one conductor (L1, L2, L3, PEN)

W Appendix D: Manufacturers


20.D

http://www.phoenixcontact.com

Phoenix article number Description

2905470 Surge arrestor FLT-SECT1+T2-3S-350/25-FM: with separate PE andN (L1, L2, L3, PE, N)

20.D.2.2 Shield Connection ClampsShield connection clamps for EMC busbar and for motor/power or measuring systemconnection of the devicesPhoenix article number Name Connection method Tightening torque

3025163 SK 8 Screw connection (M4) max. 0.6 Nm



3026463 SK 35 Screw connection (M5) 1.5 to 1.8 Nm

Alternatively you can use WAGO terminals (see WAGO Shield Connection Clamps,page 194).

20.D.3 TOSHIBA - Fiber Optic Connectorshttp://www.toshiba.com

20.D.4 WAGO Innovative Connectionshttp://www.wago.com

20.D.4.1 Shield Connection ClampsShield connection clamps for EMC busbar and for motor/power connection of thedevicesWAGO article number Description

791-111 Diameter of connectable conductor; 5 to 11 mm; height max. 47 mm;17 mm wide (corresponds to SK 14 by Phoenix Contact)

791-117 Diameter of connectable conductor; 10 to 17 mm; height max. 63 mm;23 mm wide (corresponds to SK 20 by Phoenix Contact)

For an alternative solution see Phoenix Shield Connection Clamps, page 194

Appendix D: Manufacturers W


20.D

http://www.toshiba.com

http://www.wago.com

21 Index0-90362110xxy 550362111MF/NF 350362111OF 390362111RF 430362111xy 310362112xxy 590362113xxy 630362114MF/NF 510362114xy 470362115xxy 680362130xxy 730362131xxy 770362190y 850362191y 890362193y 94050201 1937-segment display PS2 1617-segment display SD2 153

AAccessories 191

BBlock diagram PS2 84Block diagram SD2 25

CCable requirements 165

DDC link connection 0362111RF 127

EError messages PS2 162Error messages SD2 154

FFirmware 185

GGrounding 149

HHeat sink mounting 99Housing ground 149

IID switch PS2 109ID switch SD2 109

LLine cross-sections 166Line filters 192

MMains chokes 165Manufacturers 191Motor cable 168Motor connection 0362111RF 127

OOperating states PS2 161Operating states SD2 154Optical filer connector (POF)

preparation of optical fiber cableswith connector 123

PPerformance dimensioning 171Power supply status 163PS2 status signals 163

QQuick stop messages SD2 159

W Index


21

RResidual current device (RCD) 20Restart lock 175RJ45 cable 169

SShielding at device housing 149Status display PS2 161Status display SD2 153STO (Safe Torque Off) 175System components 28System connection 151

TType plate 26

UUSB cable 169USB>RS232/485 converter 193

WWarning messages SD2 158Water cooling 107Wiring

SD2 compact (036213Xxxy) 189Wiring instructions 165Wiring of

PS2 and SD2 188

XX1 – 24 V IN 109X10 – safety (STO) 116X11ϑ – motor temperature 117X12 – DIO PS2 117X13 – analog 118X14 – USB 118X20 – DC link IN 119X21 – DC link OUT 120X22 – motor connection 120X23 – mains supply PS2 121X24 – motor connection 120X25 – ext. ballast resistor 122X26 – SERVOLINK 4 IN 122X27 – SERVOLINK 4 OUT 122X28 – mains supply 124

X3 – Bus IN 110X4 – Bus OUT 110X5 – DIO 111X6 – ENC0 113X68 – DC link IN 125X69 (1, 2) – ext. ballast resistor 126X7 – ENC1/EMU 114X70 (1, 2, 3) – ext. precharge resistor 126X71 – mains supply PS2 126X8– Resolver 115X9 – motor feedback 115

Index W


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