Download - THAI HERRICK CO., LTD. - Amazon S3...... Thai Herrick Test Plan : ... Inspection/Testing, NDT, Surface ... Inspection/Testing, NDT, Surface preparation &coating, Packing & Documents

ITP

Rev. : 07

Client : Leighton Contractor Pty Limited

Project Name : Christchurch Hospital

Project No. : 1542

Contractor : Thai Herrick

Test Plan : Material Control, Assembly, Welding, Inspection/Testing, NDT, Surface preparation &coating, Packing & Documents

Project Specification Quality Manual H = Hold Point

Steel Structure Standard NDT Personnel Qualification and Certificate W = Witness Point

Welding of steel structures (PB Plant) M = Monitor Point

Structural steel - Hot rolled plates, floor plates and slabs NDT Personnel Qualification and Certificate R = Review

Structural steel - Hot rolled and sections (RIL Plant) A = Approval

Structural steel - Welded I section QC Organization chart V = Visual

High-Strength bolts with associated nuts and washers Third Party Inspection Company D = Dimensional

for structural engineering Ultrasonic Testing Procedure R = Doecumentation Review

Guide to the protection of structural steel against Visual Testing Procedure N = NDT (Non-destructive Testing)

atmospheric corrosion by the use of protective coatings Magnetic Particle Testing Procedure QCM = Quality Control Manager

Non-destructive testing - Ultrasonic testing of fusion welded joints in Inspection and Test plan QCE = Quality Control Engineer

carbon and low alloy steel Fabrication Procedure QCI = Quality Control Inspector

Non-destructive testing - Magnetic particle testing of ferromagnetic Handling, Storage, Packing and Delivery PRD = Production Staff

products, components and structures Procedure CPI = Compliance Inspector

AS/NZS2980 Qualification of welder for fusion welding of steel Surface Preparation and Painting Procedure

Material Control Procedure

REF

HCG-SPC-0132-ST-011 rev4

AS/NZS Standard AS/NZS 3404

AS/NZS 1554.1

Holmes Consulting group

TH-1542-PRD-002

Nomenclature

Symbol Description

Reference/ Verifying Documents

Doc no.

TH-1542-QC-001

Reference Codes and Specification

Title

AS/NZS Standard

AS/NZS 3678

AS/NZS 3679-1

AS/NZS 3679-2

AS/NZS Standard

AS/NZS Standard

THAI HERRICK CO., LTD.

Inspection and Test Plan

TH-1542-QC-002

TH-1542-QC-003

TH-1542-QC-004

AS/NZS Standard

AS/NZS Standard

No.

AS/NZS 2312

AS/NZS Standard

AS/NZS Standard AS/NZS 1171

TH-1542-QC-007

AS/NZS 2207

AS/NZS Standard

TH-1542-QC-005

TH-1542-PRD-003

TH-1542-PRD-001

TH-1542-QC-009

TH-1542-QC-008

AS/NZS Standard

AS/NZS 1252

TH-1542-QC-006

Date : Jan 28, 2016

TH-1542-PRD-004

Page 2 of 4

ITP

Rev. : 07



Project No. : 1542




Inspection and Test PlanDate : Jan 28, 2016

Inspection Activity

V D N R Document Clause Reference Standard Verifying Document MDRCompliance

Inspector/

Representative

Leighton Holmes

1.0 PRE-INSPECTION MEETING

1.1 Shop drawing review for welding symbols x CPI HCG-SPC-0132-ST-011 5.7 Project specification Shop drawing N - H/A -

1.2x QCM HCG-SPC-0132-ST-011 5.4 /5.5

Purchase Order,

Project SpecificationMinute of Meeting N - H/A - -

2.0 PROCEDURE AND DOCUMENTS

2.1 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 Project Specification TH-1542-QC-009 Y - H R/W R

2.2 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 Project Specification TH Procedure Y - H R/W R

2.3 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 AS/NZS1554.1 WPS Y - H R/W R

2.4 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 AS/NZS2980 WQT Y - H R/W R

2.5 Review/Approve NDE personnel certificate x CPI HCG-SPC-0132-ST-011 5.6.6 ISO9712/ PCNTH-1542-QC-002,

TH-1542-QC-003Y -

HR/W

R

3.0 MATERIALS

3.1x x PRD / CPI HCG-SPC-0132-ST-011 5.8 N H H R -

3.2 x PRD / CPI HCG-SPC-0132-ST-011 5.8.2 N H H R -

3.3x QCE / CPI HCG-SPC-0132-ST-011 5.8.2 MTR Y H H R R

3.4 x QCE / CPI HCG-SPC-0132-ST-011 5.8.6 AS/NZS 1252 MTR Y H H H R

3.5 X CPI HCG-SPC-0132-ST-012 5.8 AS/NZS 3678, Test Report y H H R R

4.0

4.1 x PRD HCG-SPC-0132-ST-011 5.9.1 N H M M -



4.4x PRD HCG-SPC-0132-ST-011 5.9.2 N H M M -

5.0



5.3x PRD HCG-SPC-0132-ST-011 5.9.3 N H M M -


6.0 WELDING

6.1 Check welder qualification and validity x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -

6.2 Shipping class 3YS minimum

6.3 x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -

6.4 x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -

7.0 POST WELD INSPECTION

7.1 x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -

7.2 Check weld leg, size and length is in accordance with drawing x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -

7.3 Check overall dimension in accordance with drawing x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -




8.0 NON-DESTRUCTIVE TESTING (NDT)

8.1 x CPI HCG-SPC-0132-ST-011 5.6.6AS 3978 sec 10 AS/NZS

1554.1 Table 6.2.2

AS 3978 Sec 10 / Inspection

Drawing, TH-1542-QC-007Y AC H M -

8.2 x CPI HCG-SPC-0132-ST-011 5.6.6 AS/NZS 1554.1 Table

6.2.1, AS 2207

UT Report,

TH-1542-QC-006Y AC H M -

8.3 x CPI HCG-SPC-0132-ST-011 5.6.6AS/NZS 1554.1 Table 6.2.2,

AS 1171

MT Report,

TH-1542-MT-008Y AC H M -

8.4 x CPI HCG-SPC-0132-ST-011 5.6.6AS/NZS 1554.1 Table 6.2.2,

AS 1171

MT Report,

TH-1542-MT-008Y AC H M -

M -Monitor electrode or flux conformity baking and holding 5.8.5 N H M

Check surface cutting profile/ gas notch

Monitor welding sequence, parameter, Interpass temperature

Machined and sheared edge preparations and drilled hole shall be

debarred

HCG-SPC-0132-ST- 11QCIx

100 % UT for SP butt weld

WPS, WQT

Surveillance Inspection

Shop drawing, Cutting plan,

TH-1542-PRD-004

100% MT for temporary attachment area after removal

Acceptance Criteria

100 % UT for SP butt weld

AS/NZS 1554.1,

AS/NZS 3404

AS/NZS 1554.1,

WPS

AS/NZS 1554.1,

WPS

Inspection Drawing,

TH-1542-PRD-001

Arc strikes outside the area of permanent weld shall be ground

smooth and visually inspected

Check edge preparation in accordance with shop drawing and WPS

10% MT for SP fillet weld

Noted : Reduced in inspection frequency to 25%, 10% and 5%,

If the joints are free of non-conforming defects as flow chart in

structural steelwork specification110628 HCG-Spec-0132-ST-011/4

Check hole size per drawing

Check maximum sweep

Run-off tabs/Backing bar shall be used on all SAW process

ASSEMBLY

Check overall pre-weld dimension

Review mill certificate in accordance with the requirements of project

specification

Review hardware certificate (Bolt, Nut and Washer) meet

specification ( for Grade 8.8 UNO)

Discuss the implementation of the quality requirement and to ensure

that all requirements of Contract are understood

Review/Approve quality assurance plan

Check identification marking on work piece for material traceability

Additional material testing

Process Description and Quality Control Activity

Verifying Document

Thai Herrick

Review/Approve Welder qualification test records

Review/Approve WPS, PQR

Item

Review/Approve working procedure

Inspected

by

AS/NZS 1554.1,

WPS, WQT

MATERIAL PREPARATION

Purchase Order, MTRAS/NZS 3679-1,

AS/NZS 3678,

AS/NZS 4600

Check maximum camber

Verify mill certificate and heat marking records both physical marking

of material and traceability database record

Inspect all material for any damage

RemarkRemark

Shop drawing,

TH-1542-PRD-001

100% Visual scaning all weld and exanination of all SP weld

Monitor preheating as per WPS

Check weld profile/ weld contour is in accordance with specification

Check weld joint cleanliness

Page 3 of 4

ITP

Rev. : 07



Project No. : 1542




Inspection and Test PlanDate : Jan 28, 2016

Inspection Activity

V D N R Document Clause Reference Standard Verifying Document MDRCompliance

Inspector/

Representative

Leighton Holmes

9.0

9.1 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6Environment Log,

TH-1542-PRD-003N H M M -

9.2 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6Surface Profile Record,

TH-1542-PRD-003Y H AC M -

9.3 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6DFT Record,

TH-1542-PRD-003Y H AC M -

10.0 FINAL INSPECTION AND DOCUMENTATION

10.1

x QCI / CPI HCG-SPC-0132-ST-011 5.9.7 Project SpecificationPacking List,

TH-1542-PRD-002Y H R W -

10.2 x QCM / CPI HCG-SPC-0132-ST-011 - Project Specification IRN Y H H H -

10.3 Complete Manufacturing Data Record (MDR) Document x QCM / CPI HCG-SPC-0132-ST-011 5.5.1 Project Specification MDR Y H R R - 3 week after project complete

Clause 5.6.3-1) review shop drawings for weld symbols and approv shop drawings for descriptions of weld prep, preheating and fully detailed weld descriptions

Clause 5.6.3-2) Review and approve QA assurance Plan

Clause 5.6.3-3) Check With Compliance with material codes

Clause 5.6.3-4) Inspection of welds in accordance with AS/NZS 1554 / HCG-SPC-0132-ST-011rev4.The scope of Compliance Inspector(CPI) per 5.6.3 Extent of work.

Clause 5.6.3-5) Steel Preparation prior to Painting The testing and certification of steelwork shall cover the following aspect

Clause 5.6.3-6) Quality and Thickness of protective coating of the structural steel works;

Clause 5.6.3-7) Review and approve shop procedures. Inspect, Test and retest of shop welds 1. Review and approve the structural steelwork shop drawing for descriptions of

Clause 5.6.3-8) Check All Bolting procedures weld preparation, preheating requirements, and fully detailed welding descriptions.

Clause 5.6.3-9) Provide regular Reports at 2 week intervals 2. Review and approve the structural steelwork quality assurance plan and procedure

Clause 5.6.3-10) Issue a Structural Steel work Compliance Certificate [PS3] 3. Check for compliance with relevance material codes.

Clause 5.9.3.4) NDT Inspection Program 4. Inspection, testing, and any retesting of welds required to ensure compliance with

Definition this specification, AS/NZS1554 and the contract drawings.

AC : Action 5. Steel preparation prior to painting.

C : Check and/ or Test as per specification 6. Quality and thickness of the protective coatings.

W : Sample Check For Leighton Report Witness 7. Review and approve the structural steelworkers shop and site welding procedures.

N/A : Not Applicable inspection,test and retest shop and site welds as necessary to ensure compliance.

Report Content 5.6.7 8. Check all bolting procedures for compliance.

1 Summaries Extent of Steelwork carried out over reporting period 9. The compliance inspector is required to provide regular reports.

2 Extent of Inspection and NDT carried out over reporting period 10.The compliance inspector is required to issue a structural steelwork compliance

3 Summary of Non Conforming Work certificate.

4 Remedial Actions taken

5 Photos

Relationship between Inspectors

1 Leicon Inspector interface up to 2 days per week

2 Leicon Inspector to review, check that Thai Herrick Inspectors and Compliance Inspectors are discharging their duties

3 TH Inspectors to carry out full scope of specification

4 Leicon Inspector to conduct random sampling and witnessing of the process and responsibilities as above

5 Reporting - The main two weekly report will be done by the Compliance Inspector

6 Reporting - Leicon Inspector will review the Compliance Inspector 2-weekly Report and provide a Leicon report recording their activities conducted

7 Producer Statement 3 - Steel Compliance Certificate to be issued by Compliance Inspector.

5.6.3 Extent of work.

Compliance Inspector

C

Inspected

by

AC

Leighton QA Supervison

AC N/A

AC

N/A

C W

W

NA

AC N/A

N/AAC

W

W

W

Compliance Inspector Responsibility - Clause 5.6.3 of project specification : HCG-Spec-0132-ST-011/4

Surveillance Inspection

Surface preparation shall be in accordance to AS 1267.4 Class 2.5

Process Description and Quality Control Activity

Acceptance Criteria Verifying Document

AC

W

C

C

A

Issue Inspection Release Certificate (IRC)

General visually inspection of packing conditions,Cleaniness ,

Visibility of identification marks, Finishing, Final touch-up, adequate

labeling of customer identification, packing list overall quality in

accordance to the contact

SURFACE PREPARATION AND PAINTING

Item Remark

Thai Herrick

Check dry film thickness and visual appearance check for coating

Monitor environment for coating application

Project Specification,

AS/NZS 2312

Page 4 of 4

Download - THAI HERRICK CO., LTD. - Amazon S3...... Thai Herrick Test Plan : ... Inspection/Testing, NDT, Surface ... Inspection/Testing, NDT, Surface preparation &coating, Packing & Documents

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