THAI HERRICK CO., LTD. - Amazon S3 ...... Thai Herrick Test Plan : ... Inspection/Testing, NDT, Surface ... Inspection/Testing, NDT, Surface preparation coating, Packing Documents THAI HERRICK CO

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<ul><li><p>ITP</p><p>Rev. : 07</p><p>Client : Leighton Contractor Pty Limited</p><p>Project Name : Christchurch Hospital </p><p>Project No. : 1542</p><p>Contractor : Thai Herrick</p><p>Test Plan : Material Control, Assembly, Welding, Inspection/Testing, NDT, Surface preparation &amp;coating, Packing &amp; Documents</p><p>Project Specification Quality Manual H = Hold Point</p><p>Steel Structure Standard NDT Personnel Qualification and Certificate W = Witness Point</p><p>Welding of steel structures (PB Plant) M = Monitor Point</p><p>Structural steel - Hot rolled plates, floor plates and slabs NDT Personnel Qualification and Certificate R = Review</p><p>Structural steel - Hot rolled and sections (RIL Plant) A = Approval</p><p>Structural steel - Welded I section QC Organization chart V = Visual</p><p>High-Strength bolts with associated nuts and washers Third Party Inspection Company D = Dimensional</p><p>for structural engineering Ultrasonic Testing Procedure R = Doecumentation Review</p><p>Guide to the protection of structural steel against Visual Testing Procedure N = NDT (Non-destructive Testing)</p><p>atmospheric corrosion by the use of protective coatings Magnetic Particle Testing Procedure QCM = Quality Control Manager</p><p>Non-destructive testing - Ultrasonic testing of fusion welded joints in Inspection and Test plan QCE = Quality Control Engineer</p><p>carbon and low alloy steel Fabrication Procedure QCI = Quality Control Inspector</p><p>Non-destructive testing - Magnetic particle testing of ferromagnetic Handling, Storage, Packing and Delivery PRD = Production Staff</p><p>products, components and structures Procedure CPI = Compliance Inspector</p><p>AS/NZS2980 Qualification of welder for fusion welding of steel Surface Preparation and Painting Procedure</p><p>Material Control Procedure</p><p>REF </p><p>HCG-SPC-0132-ST-011 rev4</p><p>AS/NZS Standard AS/NZS 3404</p><p>AS/NZS 1554.1 </p><p>Holmes Consulting group</p><p>TH-1542-PRD-002</p><p>Nomenclature</p><p>Symbol Description</p><p>Reference/ Verifying Documents</p><p>Doc no.</p><p>TH-1542-QC-001</p><p>Reference Codes and Specification</p><p>Title</p><p>AS/NZS Standard</p><p>AS/NZS 3678 </p><p>AS/NZS 3679-1</p><p>AS/NZS 3679-2</p><p>AS/NZS Standard</p><p>AS/NZS Standard</p><p>THAI HERRICK CO., LTD.</p><p>Inspection and Test Plan</p><p>TH-1542-QC-002</p><p>TH-1542-QC-003</p><p>TH-1542-QC-004</p><p>AS/NZS Standard</p><p>AS/NZS Standard</p><p>No.</p><p>AS/NZS 2312 </p><p>AS/NZS Standard</p><p>AS/NZS Standard AS/NZS 1171</p><p>TH-1542-QC-007</p><p>AS/NZS 2207</p><p>AS/NZS Standard</p><p>TH-1542-QC-005</p><p>TH-1542-PRD-003</p><p>TH-1542-PRD-001</p><p>TH-1542-QC-009</p><p>TH-1542-QC-008</p><p>AS/NZS Standard</p><p>AS/NZS 1252 </p><p>TH-1542-QC-006</p><p>Date : Jan 28, 2016</p><p>TH-1542-PRD-004</p><p>Page 2 of 4</p></li><li><p>ITP</p><p>Rev. : 07</p><p>Client : Leighton Contractor Pty Limited</p><p>Project Name : Christchurch Hospital </p><p>Project No. : 1542</p><p>Contractor : Thai Herrick</p><p>Test Plan : Material Control, Assembly, Welding, Inspection/Testing, NDT, Surface preparation &amp;coating, Packing &amp; Documents</p><p>THAI HERRICK CO., LTD.</p><p>Inspection and Test PlanDate : Jan 28, 2016</p><p> Inspection Activity</p><p>V D N R Document Clause Reference Standard Verifying Document MDRCompliance </p><p>Inspector/ </p><p>Representative</p><p>Leighton Holmes</p><p>1.0 PRE-INSPECTION MEETING</p><p>1.1 Shop drawing review for welding symbols x CPI HCG-SPC-0132-ST-011 5.7 Project specification Shop drawing N - H/A -</p><p>1.2x QCM HCG-SPC-0132-ST-011 5.4 /5.5</p><p>Purchase Order, </p><p>Project SpecificationMinute of Meeting N - H/A - -</p><p>2.0 PROCEDURE AND DOCUMENTS</p><p>2.1 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 Project Specification TH-1542-QC-009 Y - H R/W R</p><p>2.2 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 Project Specification TH Procedure Y - H R/W R</p><p>2.3 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 AS/NZS1554.1 WPS Y - H R/W R</p><p>2.4 x CPI HCG-SPC-0132-ST-011 5.5.1/ 5.5.2 AS/NZS2980 WQT Y - H R/W R</p><p>2.5 Review/Approve NDE personnel certificate x CPI HCG-SPC-0132-ST-011 5.6.6 ISO9712/ PCNTH-1542-QC-002, </p><p>TH-1542-QC-003Y -</p><p>HR/W</p><p>R</p><p>3.0 MATERIALS</p><p>3.1x x PRD / CPI HCG-SPC-0132-ST-011 5.8 N H H R -</p><p>3.2 x PRD / CPI HCG-SPC-0132-ST-011 5.8.2 N H H R -</p><p>3.3x QCE / CPI HCG-SPC-0132-ST-011 5.8.2 MTR Y H H R R</p><p>3.4 x QCE / CPI HCG-SPC-0132-ST-011 5.8.6 AS/NZS 1252 MTR Y H H H R</p><p>3.5 X CPI HCG-SPC-0132-ST-012 5.8 AS/NZS 3678, Test Report y H H R R</p><p>4.0</p><p>4.1 x PRD HCG-SPC-0132-ST-011 5.9.1 N H M M -</p><p>4.2 x PRD HCG-SPC-0132-ST-011 5.9.2 N H M M -</p><p>4.3 x PRD HCG-SPC-0132-ST-011 5.9.2 N H M M -</p><p>4.4x PRD HCG-SPC-0132-ST-011 5.9.2 N H M M -</p><p>5.0</p><p>5.1 x PRD HCG-SPC-0132-ST-011 5.9.2 N H M M -</p><p>5.2 x PRD HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>5.3x PRD HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>5.4 x PRD HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>6.0 WELDING </p><p>6.1 Check welder qualification and validity x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>6.2 Shipping class 3YS minimum</p><p>6.3 x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>6.4 x QCI HCG-SPC-0132-ST-011 5.9.3 N H M M -</p><p>7.0 POST WELD INSPECTION</p><p>7.1 x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>7.2 Check weld leg, size and length is in accordance with drawing x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>7.3 Check overall dimension in accordance with drawing x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>7.4 x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>7.5 x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>7.6 x QCI HCG-SPC-0132-ST-011 5.9.3.4 Y H M M -</p><p>8.0 NON-DESTRUCTIVE TESTING (NDT)</p><p>8.1 x CPI HCG-SPC-0132-ST-011 5.6.6AS 3978 sec 10 AS/NZS </p><p>1554.1 Table 6.2.2</p><p>AS 3978 Sec 10 / Inspection </p><p>Drawing, TH-1542-QC-007Y AC H M -</p><p>8.2 x CPI HCG-SPC-0132-ST-011 5.6.6 AS/NZS 1554.1 Table </p><p>6.2.1, AS 2207 </p><p>UT Report, </p><p>TH-1542-QC-006Y AC H M -</p><p>8.3 x CPI HCG-SPC-0132-ST-011 5.6.6AS/NZS 1554.1 Table 6.2.2, </p><p>AS 1171</p><p>MT Report, </p><p>TH-1542-MT-008Y AC H M -</p><p>8.4 x CPI HCG-SPC-0132-ST-011 5.6.6AS/NZS 1554.1 Table 6.2.2, </p><p>AS 1171</p><p>MT Report, </p><p>TH-1542-MT-008Y AC H M -</p><p>M -Monitor electrode or flux conformity baking and holding 5.8.5 N H M</p><p>Check surface cutting profile/ gas notch</p><p>Monitor welding sequence, parameter, Interpass temperature </p><p>Machined and sheared edge preparations and drilled hole shall be </p><p>debarred</p><p>HCG-SPC-0132-ST- 11QCIx</p><p>100 % UT for SP butt weld </p><p>WPS, WQT</p><p>Surveillance Inspection</p><p>Shop drawing, Cutting plan, </p><p>TH-1542-PRD-004</p><p>100% MT for temporary attachment area after removal</p><p> Acceptance Criteria</p><p>100 % UT for SP butt weld </p><p>AS/NZS 1554.1, </p><p>AS/NZS 3404</p><p>AS/NZS 1554.1, </p><p>WPS</p><p>AS/NZS 1554.1, </p><p>WPS</p><p>Inspection Drawing, </p><p>TH-1542-PRD-001</p><p>Arc strikes outside the area of permanent weld shall be ground </p><p>smooth and visually inspected</p><p>Check edge preparation in accordance with shop drawing and WPS</p><p>10% MT for SP fillet weld </p><p>Noted : Reduced in inspection frequency to 25%, 10% and 5%, </p><p>If the joints are free of non-conforming defects as flow chart in </p><p>structural steelwork specification110628 HCG-Spec-0132-ST-011/4 </p><p>Check hole size per drawing</p><p>Check maximum sweep</p><p>Run-off tabs/Backing bar shall be used on all SAW process</p><p>ASSEMBLY</p><p>Check overall pre-weld dimension</p><p>Review mill certificate in accordance with the requirements of project </p><p>specification</p><p>Review hardware certificate (Bolt, Nut and Washer) meet </p><p>specification ( for Grade 8.8 UNO)</p><p>Discuss the implementation of the quality requirement and to ensure </p><p>that all requirements of Contract are understood</p><p>Review/Approve quality assurance plan</p><p>Check identification marking on work piece for material traceability</p><p>Additional material testing</p><p>Process Description and Quality Control Activity</p><p> Verifying Document</p><p>Thai Herrick </p><p>Review/Approve Welder qualification test records</p><p>Review/Approve WPS, PQR</p><p>Item</p><p>Review/Approve working procedure</p><p>Inspected </p><p>by </p><p>AS/NZS 1554.1, </p><p>WPS, WQT</p><p>MATERIAL PREPARATION</p><p>Purchase Order, MTRAS/NZS 3679-1, </p><p>AS/NZS 3678, </p><p>AS/NZS 4600 </p><p>Check maximum camber</p><p>Verify mill certificate and heat marking records both physical marking </p><p>of material and traceability database record</p><p>Inspect all material for any damage</p><p>RemarkRemark</p><p>Shop drawing, </p><p>TH-1542-PRD-001</p><p>100% Visual scaning all weld and exanination of all SP weld</p><p>Monitor preheating as per WPS</p><p>Check weld profile/ weld contour is in accordance with specification</p><p>Check weld joint cleanliness</p><p>Page 3 of 4</p></li><li><p>ITP</p><p>Rev. : 07</p><p>Client : Leighton Contractor Pty Limited</p><p>Project Name : Christchurch Hospital </p><p>Project No. : 1542</p><p>Contractor : Thai Herrick</p><p>Test Plan : Material Control, Assembly, Welding, Inspection/Testing, NDT, Surface preparation &amp;coating, Packing &amp; Documents</p><p>THAI HERRICK CO., LTD.</p><p>Inspection and Test PlanDate : Jan 28, 2016</p><p> Inspection Activity</p><p>V D N R Document Clause Reference Standard Verifying Document MDRCompliance </p><p>Inspector/ </p><p>Representative</p><p>Leighton Holmes</p><p>9.0</p><p>9.1 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6Environment Log, </p><p>TH-1542-PRD-003N H M M -</p><p>9.2 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6Surface Profile Record, </p><p>TH-1542-PRD-003Y H AC M -</p><p>9.3 x QCI / CPI HCG-SPC-0132-ST-011 5.9.6DFT Record, </p><p>TH-1542-PRD-003Y H AC M -</p><p>10.0 FINAL INSPECTION AND DOCUMENTATION</p><p>10.1</p><p>x QCI / CPI HCG-SPC-0132-ST-011 5.9.7 Project SpecificationPacking List, </p><p>TH-1542-PRD-002Y H R W -</p><p>10.2 x QCM / CPI HCG-SPC-0132-ST-011 - Project Specification IRN Y H H H -</p><p>10.3 Complete Manufacturing Data Record (MDR) Document x QCM / CPI HCG-SPC-0132-ST-011 5.5.1 Project Specification MDR Y H R R - 3 week after project complete</p><p>Clause 5.6.3-1) review shop drawings for weld symbols and approv shop drawings for descriptions of weld prep, preheating and fully detailed weld descriptions</p><p>Clause 5.6.3-2) Review and approve QA assurance Plan</p><p>Clause 5.6.3-3) Check With Compliance with material codes</p><p>Clause 5.6.3-4) Inspection of welds in accordance with AS/NZS 1554 / HCG-SPC-0132-ST-011rev4.The scope of Compliance Inspector(CPI) per 5.6.3 Extent of work.</p><p>Clause 5.6.3-5) Steel Preparation prior to Painting The testing and certification of steelwork shall cover the following aspect</p><p>Clause 5.6.3-6) Quality and Thickness of protective coating of the structural steel works;</p><p>Clause 5.6.3-7) Review and approve shop procedures. Inspect, Test and retest of shop welds 1. Review and approve the structural steelwork shop drawing for descriptions of </p><p>Clause 5.6.3-8) Check All Bolting procedures weld preparation, preheating requirements, and fully detailed welding descriptions.</p><p>Clause 5.6.3-9) Provide regular Reports at 2 week intervals 2. Review and approve the structural steelwork quality assurance plan and procedure </p><p>Clause 5.6.3-10) Issue a Structural Steel work Compliance Certificate [PS3] 3. Check for compliance with relevance material codes.</p><p>Clause 5.9.3.4) NDT Inspection Program 4. Inspection, testing, and any retesting of welds required to ensure compliance with </p><p>Definition this specification, AS/NZS1554 and the contract drawings.</p><p>AC : Action 5. Steel preparation prior to painting.</p><p>C : Check and/ or Test as per specification 6. Quality and thickness of the protective coatings.</p><p>W : Sample Check For Leighton Report Witness 7. Review and approve the structural steelworkers shop and site welding procedures.</p><p>N/A : Not Applicable inspection,test and retest shop and site welds as necessary to ensure compliance.</p><p>Report Content 5.6.7 8. Check all bolting procedures for compliance.</p><p>1 Summaries Extent of Steelwork carried out over reporting period 9. The compliance inspector is required to provide regular reports.</p><p>2 Extent of Inspection and NDT carried out over reporting period 10.The compliance inspector is required to issue a structural steelwork compliance</p><p>3 Summary of Non Conforming Work certificate.</p><p>4 Remedial Actions taken</p><p>5 Photos</p><p>Relationship between Inspectors</p><p>1 Leicon Inspector interface up to 2 days per week</p><p>2 Leicon Inspector to review, check that Thai Herrick Inspectors and Compliance Inspectors are discharging their duties</p><p>3 TH Inspectors to carry out full scope of specification</p><p>4 Leicon Inspector to conduct random sampling and witnessing of the process and responsibilities as above</p><p>5 Reporting - The main two weekly report will be done by the Compliance Inspector</p><p>6 Reporting - Leicon Inspector will review the Compliance Inspector 2-weekly Report and provide a Leicon report recording their activities conducted</p><p>7 Producer Statement 3 - Steel Compliance Certificate to be issued by Compliance Inspector.</p><p> 5.6.3 Extent of work.</p><p>Compliance Inspector</p><p>C </p><p>Inspected </p><p>by </p><p>AC</p><p>Leighton QA Supervison</p><p>AC N/A</p><p>AC</p><p>N/A</p><p>C W</p><p>W</p><p>NA</p><p>AC N/A</p><p>N/AAC</p><p>W</p><p>W</p><p>W</p><p>Compliance Inspector Responsibility - Clause 5.6.3 of project specification : HCG-Spec-0132-ST-011/4 </p><p>Surveillance Inspection</p><p>Surface preparation shall be in accordance to AS 1267.4 Class 2.5</p><p>Process Description and Quality Control Activity</p><p> Acceptance Criteria Verifying Document</p><p>AC</p><p>W</p><p>C </p><p>C </p><p>A</p><p>Issue Inspection Release Certificate (IRC) </p><p>General visually inspection of packing conditions,Cleaniness , </p><p>Visibility of identification marks, Finishing, Final touch-up, adequate </p><p>labeling of customer identification, packing list overall quality in </p><p>accordance to the contact</p><p>SURFACE PREPARATION AND PAINTING</p><p>Item Remark</p><p>Thai Herrick </p><p>Check dry film thickness and visual appearance check for coating</p><p>Monitor environment for coating application</p><p>Project Specification, </p><p>AS/NZS 2312</p><p>Page 4 of 4</p></li></ul>