Sulzer PumpsShengli Oilfield Delegation / Sulzer Pumps CSS presentation
SPDE
Berlin Adlershof / Status Nov. 2010
Georges Wilkerling & Dirk Küllmey | 05.10.2010
The Heart of Your Process
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Visit of Chinese Shengli Oilfield delegation in Berlin, 05th of November 2010
Gäste: 1.Herr TAO, Gi, Vorstandleiter der Shengli Ölfeld Gruppe AG2 Herr Liu Longde GF von Qun Xing Petro-Chemie Industrie GmbH2.Herr Liu, Longde, GF von Qun Xing Petro-Chemie Industrie GmbH3.Herr Wang, Chunxing, GF von Tong Xing Petro-Chemie Industrie GmbH4.Herr Wang, Gang, GF von Yan Tai San Yang Trading GmbH
Gastgeber: International Cooperation WISTA-MANAGEMENT GmbHY Pl h i k P j t MYvonne Plaschnick, Project Manager
Päsentation: Sulzer Pumpen (Deutschland) GmbHGeorges Wilkerling, Sales Manager New PumpsDirk Küllmey, General Manager Sales and Business Development CSS,
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 2
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Four divisions and Sulzer Innotec
Sulzer Pumps Sulzer Metco Sulzer ChemtechPumping solutionsand services
Surface technology solutions and services
Separation columns andstatic mixing
Sulzer Turbo ServicesS i d i f th l
Sulzer InnotecC t t h d
Employees: 12.107pump division: 5.928
2009
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 3
Service and repair for thermal turbomachinery
Contract research and technical services
2009
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Divisional Headquarters in Winterthur /Swiss
Network
Divisional Headquarters in Winterthur /Swiss
Customer Support Service Center
Manufacturing Facilities
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 4
Network of Locations
Sales Office
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Oil and Gas (Upstream) HPI (Oil and Gas, Downstream)
Pulp and Paper
Secondary Markets
Water & Wastewater
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 5
Power Generation Food, Metals, Fertilizers and Biofuels
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Sales by market segment Sales developmentmillions of CHF
11% 7%
16% 16%
1 2661 405
1 7341 817 1 857
1 500
2 000
millions of CHF
26%24%
20%21%
1 266
500
1 000
S l b i
29% 30% 0
2005 2006 2007 2008 2009
Sales by region
Europe
North AmericaPulp and paperOther industrial markets
12% 23%
2008 2009
Asia, Middle East, Australia
North America
Central and South America
Africa
p p p
Oil and gas (upstream)
HPI (Oil and gas, downstream)
Power generation27%
10%28%
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 6
Strong market positions maintained
10%
Sulzer PumpsSULZER PUMPS Products for the Hydrocarbon Processing IndustryChinese Delegation from Shengli Oilfield in Berlin Adlershof, 5th Nov 2010
The Heart of Your Process
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Type OHH Pump ISO 13709 (API 610)
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 8
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
OHC PumpAPI 685 Canned Motor, End Suction Pump
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 9
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
BBT single suction, 2 stages, radially splitradially split
Type BBT BBT D PumpsType BBT, BBT-D Pumps ISO 13709 (API610)
BBT-D double suction, 2 stages radially split
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 10
2 stages, radially split
Sulzer Pumps
Type BBT & BBT-D Pumps Hydraulics
High efficiency impellers
individually secured against axial individually secured against axial displacement.
V i t f i t i l f Variety of wear ring materials for clean, corrosive or abrasive applications.
Over 25 different hydraulics.
BBT-D double suction first stage impellers reduce NPSHr – ideal for processing unit capacityfor processing unit capacity increases.
Coke Crusher available for
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 11
Coke Crusher available for coking applications.
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
The Sulzer type GSG is a horizontal, radially
GSG Barrel type pumpy
split, multistage diffuser pump with outer barrel casing, designed for heavy dutydesigned for heavy duty applications in - Refineries, - Petrochemical plants- Petrochemical plants, - Gas processing, - Coal processing,
Offshore installations and- Offshore installations and Injection
API 610 9 h Edi i API 610 9th Edition Pump Type BB5
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 12
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
GSG Back-to-Back Design
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 13
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
GSG twist lock design / high pressure
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 14
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Twist lock assembly in steps
GSG twist lock design / high pressureg g
Insert
TwistTwist
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 15
Lock
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Horizontal, Multistage, Axially Split PumpMSD
Double Volute Radial BearingReturn Cannel
Upper Casing Half
Split Center Bushing
Inner rotor
Balance Line
Axial Thrust Bearing Bottom Casing Half
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 16
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Vertical can pumps TTMC for HPI
The Sulzer type TTMC-HPI is a vertical d d d bl i lti tsuspended, double casing multistage
diffuser pump, designed for heavy duty applications in refineries, petro-applications in refineries, petrochemical plants, gas processing
API 610 9th Edition Pump Type VS6
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 17
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
CSS Product Lines
Major RetrofitsSpare Parts Field Repairs Long term
• On-site repairs
• Installation
• Genuine parts
• Service &
• Service Center repairs
• PBMA
• Consortium
• Hydraulics
• Upgrades
Service Contracts
Installation
services
• Inspections
• Start-up services
Service & Overhaul Kits
• Bearing Units
• Exchange units
• Renewals
• Refurbishment
Consortium maintenance
• Inventory management
Upgrades
• Coatings
• Engineering
• Cartridges• Start-up services
• Commissioning
• Training
Remote monitoring
• Exchange units
• Parts for non-Sulzer equipment
• Parts hotels• Cartridges
• Remote monitoring
• Trouble-shooting
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 18
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
examlpe: coke crusher in a 2-stage pump typ HZZRetrofit
Beispiel: Coke crusher design in einer 2-einer 2stufigen Pumpe Typ HZZTyp HZZ
The Challenge:
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 19
Some processes produce coke particles or chunks. If those particles are too large, they are trapped between impeller vanes and reduce or stall flow.
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
retrofit of an old boiler feed water pump
new partscoloredcolored
new 7th stagein in green color.
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 20
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Modernization ofModernization of Water Injection Pumps for Russian Oilfields
Typical Pumping Stations in West Siberia
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 21
Sulzer Pumps
RetrofitsTechnical Solutions
Comparison of Pump Efficiency
50 060,070,080,0
[%]
0,010,020,030,040,050,0
0 20 40 60 80 100 120 140 160 180 200 220 240
Effic
ienc
y
0 20 40 60 80 100 120 140 160 180 200 220 240
Flow [m3/h]
before and afterModernization
The operational lifetime of the pumps between major repairs can be considerablyprolonged from less than 8.000 to more than 35.000 operating hours
Modernization
The hydraulic upgrade of the pumps lead to power savings of about 15 %
The optimization of the operation mode results in up to 20 % additional power savings
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 22
Depending on the local cost situation for power, labor and spare parts the return on investment is between 10 to 14 month.
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
SULZER PUMPS CHINA
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 23
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
Sulzer Shanghai Brothers
Limited registered and
established in China inestablished in China in
1914.
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 24
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
On November 24th, 2005, Sulzer Dalian New Factory Started Operation.
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 25
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
A. Standard Pump Line for speed delivery.
B. Engineered Pump Line for customized
products.
C. Configured Pump Line, specially
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 26
designed for pulp and paper, food,
metals and fertilizer industries
Sulzer Pumps
Shengli Oilfield Delegation / Sulzer Pumps CSS presentationBerlin Adlershof / Status Nov. 2010
R i 4
Sulzer Pumps CSS China Sales & Service Network
Region 1:N th Chi
Region 4:Western China
Dalian
Northern China
ShanghaiSuzhouShanghai
Region 2:Eastern ChinaFactory :2
Service Center :1Service Station :8PPC :1PMC 1(Pl i )
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 27
PMC :1(Planning) Region 3:Southern China
Sulzer Pumps
TNK-BP / Sulzer Moscow and SPDE CSS export sales presentation / status Nov. 2010
contact in ChinaCSS DirectorCSS DirectorShawn BaiNo 5587,DongChuan Road,HeQingNo 5587,DongChuan Road,HeQing 201201 Shanghaitel : +86 21 5897 3806mobil : +86 138 0183 2486Email: [email protected]@
Dirk Küllmey SPDE 24.03.2010<Copyright © Sulzer Pumps> | slide 28