Download - Nigel Robbins & Rex Turner - Coates Hire - Safety, engineering and innovation in equipment solutions
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CCF NATIONAL CONFERENCE - OCTOBER, 2015
Safety in Engineering
Innovation in Equipment Solutions
Presented by: Nigel Robbins – National Sales Engineer
Rex Turner – National Engineering Manager
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Agenda
Innovations in Ground Engineering & Safety Shoring Solutions - REX TURNER
• Why do We Shore ?
• Codes Of Practice & AS Compliance.
• New Aluminium Trenching Solutions – The Journey.
• Access /Egress and Trenching Safety.
Innovations in Temporary Works Hydraulics, & Engineering Support - NIGEL ROBBINS
• MP250 Super Props.
• Prop Load Telemetry.
• Job Story.
• Engineering Team Expansion and commitment to ‘Safe’ Engineering.
• Innovations in Ground Water Engineering & Environmental Practices.
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INNOVATIONS IN GROUND ENGINEERING & SAFETY
SHORING SOLUTIONS – REX TURNER (NATIONAL
ENGINEERING MANAGER)
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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Innovations in Ground Engineering & Safety
Shoring Solutions – Rex Turner
• Why do we shore?
• Code of Practice & AS Compliance
• Benefits of Correct Shoring, Shoring Types
• Understanding Shoring Products
• Latest Aluminium Shoring Solutions ‘THE
JOURNEY’
• Latest Innovations In Safe Access And Egress
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Why do we shore trenches?
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CODE OF PRACTICE & AS COMPLIANCE
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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Excavation Work – Code of Practice
Released by Safe Work Australia in July 2012.
Representative's from Commonwealth, State, Territory Governments along with
Australian Council of Trade Unions, Australian Chamber of Commerce and
Australian Industry Groups.
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Excavation Work – Code of Practice
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Excavation Work – Code of Practice
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Shoring - Types
Shielding Will not prevent the walls of an excavation from failing but provides a
safety zone for workers in the event a trench should collapse.
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Shoring - Types
Shoring
Supports the walls of trench to prevent the walls from failing. Can
be either by applied pressure or ‘snug’ fit.
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Shoring - Types
In addition to mechanical shoring or shielding, you have two other
alternatives for providing a safe environment for workers in the trench:-
Benching or Battering
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AS Compliance
• AS4744.1 specifically covers steel shoring.
• Standard developed to ensure worker
safety and supply of consistent quality
product to the industry.
• Standard is explicit as to shoring box
capacity rating – ‘working’ uniform
pressure envelope.
• Construction industry suppliers not all
complying to the standard. Claims around
vague pressure references, pressures at
base of panel or triangular pressure
envelopes and even Type A, B or C soils –
not consistent to standard.
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AS Compliance
• Aluminium is not presently covered by
Australian Standards so design is governed by
manufacturers or suppliers own
interpretations.
• Basic rule of thumb in good ground conditions
without any ground water present is
approximately 7 kPa (0.7 tonnes per square
metre) per metre depth.
• Some industry product capacity ratings seem
overly generous.
• Engineering of strut assemblies is especially
paramount in a high clearance configurations.
• TAKE AWAY is the capacity of the shield or
shoring box is ‘black & white’ there should be
no grey. Ask the question!
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AS Compliance Equipment Ratings
Sometimes it’s not so simple!
If in
doubt,
ask the
technical
team!
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Benefits of Shoring
• Safety for the workers
• Reducing spoil
• Less filling and compacting
• Right systems increase
efficiencies
• Protection of adjacent assets
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Types of Steel Shoring Range
Manhole
Boxes
High Clear
Boxes
Digging
Boxes
Slide Rail
Ste
el S
ho
ring
Ra
ng
e
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ALUMINIUM SHORING – THE JOURNEY
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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Technical Specifications
Su
pe
r Alu
min
ium
Sh
ield
s
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Su
pe
r Alu
min
ium
Sh
ield
s
SPECIFICATIONS
• Lower Panel – 4.5m long x 2.315 high x
150mm Wall thickness
• Upper Panel – 4.5m long x 1.708 high x
150mm Wall thickness
• Capacity – 42 kPA
• Under strut Clearance – 1400mm
Standard or 2.2m with High Clear Post
• Semi Knife Edge – Lower Panels only
• Weight – 2070 kgs (Lower Box with 2
metre struts)
• Weight – 3640 kgs (Lower Box and Upper
Box with 2 metre struts)
• Lower & Upper connected via 4 panel
connectors
• Existing XLD 6 struts will be used but now
galvanised
• Maximum Internal Width – 4.0 metres
Standard or 4.48m HCP
Technical Specifications – 4.5m Shield
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Technical Specifications – 7.3m Shield
Su
pe
r Alu
min
ium
Sh
ield
s
SPECIFICATIONS
• Lower Panel - 7.3m long x 2.315m high
x 180mm Wall thickness
• Upper Panel – 7.3m long x 1.708 high x
180mm Wall thickness
• Capacity – 36 kPA
• Under strut Clearance – 1400mm
Standard or 2.2m with High Clear Post
• Semi Knife Edge – Lower Panels only
• Weight – 3120 kgs (Lower Box with 2
metre struts)
• Weight – 5550 kgs (Lower Box and
Upper Box with 2 metre struts)
• Lower & Upper connected via 4 panel
connectors
• Existing XLD 6 struts will be used but
now galvanised
• Maximum Internal Width – 4.0 metres
Standard or 4.48m HCP
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Technical Specifications
7.3m Panel Extrusion
300 x 180mm Section
Su
pe
r Alu
min
ium
Sh
ield
s
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Technical Specifications – FULLY TESTED
7.3m Panel Test
56.5 tonne Static Load Test for 48 hours
Su
pe
r Alu
min
ium
Sh
ield
s
BASELINE DEFLECTION
WAS 106mm AGAINST A
THEORETICAL PREDICTED
160mm
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Features & Benefits
Feature Benefit
Stackable in the trench Easy Extraction
Lengths of 4.5m & 7.3 metres to suit long pipes Productivity
Widths up to 4.48 metres. Enhanced Working Room
Under strut clearance up to 2.2 metres. Installation of High Structures /
Pipes
Pipe struts for easy assembly Speed on Site
Fully engineered , tested & rated capacities Assurance
Unique strut receiver to maximize strength Quality Product
Su
pe
r Alu
min
ium
Sh
ield
s
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Safety & Ingress/Egress
Complete Dedicated
Systems
Now Available
Sh
orin
g R
an
ge
Acce
ssorie
s
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TRENCH ACCESS AND EGRESS SOLUTIONS
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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Safety & Ingress/Egress
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Sa
fety
& In
gre
ss / E
gre
ss
Safety & Ingress/Egress
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Sa
fety
& In
gre
ss / E
gre
ss
Safety & Ingress/Egress
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Sa
fety
& In
gre
ss / E
gre
ss
Safety & Ingress/Egress
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Sa
fety
& In
gre
ss / E
gre
ss
Safety & Ingress/Egress
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Sa
fety
& In
gre
ss / E
gre
ss
Safety & Ingress/Egress
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Safety & Ingress/Egress
Sa
fety
& In
gre
ss / E
gre
ss
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Safety & Ingress/Egress
• Fully NATA Accredited
• RPEQ Certified Systems
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HYDRAULIC SHORING AND ENGINEERING SUPPORT-
NIGEL ROBBINS (NATIONAL SALES ENGINEER)
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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Hydraulic Shoring and Engineering Services
• Engineering & Technical Services
• MP 150 & MP250 Super Props
• Prop Load Telemetry.
• Job Story
• Engineering Team Expansion and commitment to ‘Safe’ Engineering
• Innovations in Ground Water Engineering & Environmental Practices
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Engineering & Technical Services
• Coates Hire product development and technical team have put together an
enviable portfolio of shoring products and support services in response to
customer requests and market demands.
• We understand that contractors and consultants are always looking for
best practice, cost effective solutions and simpler ways to shore
excavations, and now Coates Hire are providing equipment and technical
support to achieve those objectives.
• This presentation introduces some unique products never before seen in
the Australian construction market place to allow the safe shoring of
deeper, wider and longer excavations; excavations where strut clearance is
critical, where clear spans between props allows for installation large pre
cast or in situ structures, and where health and safety excellence remains
at the fore front of everything we do.
• Our dedicated team of industry experts with over 60 years of temporary
works design experience, provides cost effective design solutions for the
most difficult of scenarios, and combined with support from other
specialist divisions under the CoatesHire banner we can provide an ‘all in
one’ solutions package.
SHORING
DEWATERING
PROPPING
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Engineering Support • Fully Qualified Civil Engineering technical team
• Face to face consultation to ensure the most suitable solution is provided
• Support from project planning to project completion
• On site installation / operational assistance
• Supported by central design department & local sales engineer in each state
• Design certification (in house or outsourced)
• System installation (supported/outsourced)
• Fully documented bespoke temporary works designs
• Advice on installation methods and techniques
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Project Solutions from Start to Finish
FULL TEMPORARY WORKS
PACKAGE
Technical Drawings
RISK ASSESMENT
SWMS
CERTIFICATION
INSPECTION
Conceptual Design Design Analysis
Site Support to Job Completion
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Design Capabilities
• AUTO CAD DRAWINGS
• FULL TEMPORARY WORKS
DESIGNS
• SEQUENTIAL METHOD
STATEMENTS
• TENDER SUPPORT PACKAGES
• CLIENT INTERFACE, BUILD
RELATIONSHIPS
• TRAINING/ COACHING
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The Hydraulic Shoring Range
Power Brace
Hydraulic
Struts
Mega Brace
Shaft Brace
EMV, Trench
Sheets &
Accessories
Load
Monitoring
Hy
dra
ulic S
ho
ring
Sy
stem
s
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Power Brace & Mega Brace
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150 & 250 Ton Capacity Hydraulic Props
• Hydraulic double acting 150 Ton & 250 Ton props
• Prop lengths from 3m up to 40m+ span achievable
• No need for vertical self weight support
• Full loading up to 15m (MP150) 30m (MP250)
• Swivel end detail for flexible
positioning
• Various end detail thrust plates and
connection to Waler details
• Hydraulics can be locked off
• Strut loads can be monitored
• Easily installed using motorised pump.
• Can prop Waler to Waler, capping beam
to capping beam
• Can prop at raking angles
• Pre stressing as part of the installation
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MP250 Supertube Hydraulic Props
MAJOR INFRASTRUCTURE PROJECTS
CUT & COVER TUNNELS & BASEMENTS
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MP250 Supertube Hydraulic Props
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Hydraulic Props – Load Monitoring
• 24/7 monitoring in real time
• Remote reporting via web link
• Data logging
• Over-load alarms (sent via SMS)
• Ambient temperature recording
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Hydraulic Props – Load Monitoring
SITE INSTALL AND
SET UP
TURNKEY
ENGINEERING
SOLUTIONS
BASEMENT CAR PARK
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Product Information
NEW FLYERS AND TECHNICAL LITERATURE
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Sales Engineers Role
To provide an engineering focused link between Key
Specific contractors/ consultants and the Coates
Sales Functions and Technical support team in
relation to ground support , propping & dewatering
offering.
Provide Contractors with technical support both pre
and post tender to develop the most cost effective
and safest temporary works design solutions.
Communicate to all stake holders via structured
training modules on the new and existing products
and capabilities of Coates Hire. (internal and external)
To be a value adding solution provider to Customers
by helping to identify gaps and opportunities within
product group across all facets of the business - sales,
assets, operations & HR .
Support CH sales team through face to face customer
interaction and site visits
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Coates Hire Product Offering
Access
Air & Air Accessories
Concrete & Masonry
Compaction
Earthmoving
Ground Equipment
Ladders & Scaffold
Landscaping
Lighting
Lift, Shift & Propping
Materials Handling
Offshore
Floor & Cleaning Equipment
Pumps & Fluid Management
Generators
Site Accommodation
Tools & Equipment
Industrial Tools & Equipment
Traffic Management
Trucks, Vehicles & Trailers
Welding
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RECENT PROJECTS
BRIDGE PIERS RAIL INFRASTRUCTURE PFS TANK FARM BASEMENT
PUMPING STATION BASEMENT CAR PARK PFS TANK FARM WATER STORAGE TANK
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GROUND WATER ENGINEERING &
ENVIRONMENTAL SOLUTIONS
Safety
‘Doing what's right isn't the
problem. It is knowing what's right.’ Lyndon B Johnson
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WATER TREATMENT
Innovation
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WATER TREATMENT
WHATS NEW –
ENHANCED ENGINEERING SUPPORT WITH NATIONAL FOOTPRINT
SUPPORT WITH DEWATERING MANAGEMENT PLANS
HYDRAULOGIST NOW PART OF ENHANCED ENGINEERING CAPABILITIES
INSTALLATION CREWS IN EVERY STATE
FULL RANGE OF PRODUCTS AND SERVICES
Innovation
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Water Treatment – Sediment Tanks
• General purpose settlement tank suitable
for use in most site pumping applications.
• A series of internal baffles and weirs that
can assist in the removal of suspended
solids from untreated water.
• Incorporated is a skimming baffle that will
retain any surface oils or floating
hydrocarbons and prevent them from being
discharged.
• ‘Floc’ Blocks’ can be used at the water inlet
to create quick settling ‘floc’ particles.
• Able to handle flow rates up to 60l/s
• Holding capacity of 13200 litres
• External dimensions of the tank are 6.0
metres long by 2m wide by 2m high. Dry
weight of the unit is 2.9 tonnes.
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Water Treatment – Siltstopper Tanks
• Fast and simple to setup.
• Have a unique design which aids rapid particle
settlement & water clarification.
• Small footprint, compact easy to manage
alternative, compared to tanks & lagoons.
• Unique design aids rapid particle settlement &
water clarification.
• Units outperform conventional settlement
processes.
• Addition of Floc Blocs to improve unit
performance.
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Water Treatment – Mini pH Dosing Tanks
• The pH Dosing Tank has been designed to
automatically pH correct continuous flows
of water.
• The system can handle flows up to 15 litres/
second & has an auto dual channel pH
controller and flow meter/ totaliser fitted.
• The controller monitors the pH of the tank
water and automatically starts/stops acid or
alkali dosing pumps to correct the pH.
• The controller also monitors the pH of the
discharge water & will activate alarms &
shut down the feed pump if the pH is
outside of pre set low and high alarm points.
• Data loggers can be fitted
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Water Treatment – inline pH Dosing
• 150mm flanged switchback pipe
• Width to suit a standard pallet
• Length to suit a double pallet
• Design flow: up to 65l/s
• Static pipe mixer
• Krohne Flow meter
• Prominent pH adjusting and monitoring
• Prominent Sigma dosing pump
• pH alarming via flashing lamp on control
panel
• Data logging – downloadable to .csv file
• Stainless steel control box
• Stainless enclosure of dosing pump
• Fork lift able skid
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Water Treatment – pH Dosing Tanks
• The pH Dosing Tank has been designed to
automatically pH correct continuous flows
of water.
• The system can handle flows up to 50 litres/
second & has an auto dual channel pH
controller and flow meter/ totaliser fitted.
• The controller monitors the pH of the tank
water and automatically starts/stops acid or
alkali dosing pumps to correct the pH.
• The controller also monitors the pH of the
discharge water & will activate alarms &
shut down the feed pump if the pH is
outside of pre set low and high alarm points.
• Data loggers can be fitted
• The system can also treat water turbidity by
the dosing of flocculants and coagulants.
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Water Treatment – Combination Systems
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Water Treatment - WETSEP
• The Wetsep system is for the site specific treatment of
runoff and waste water from construction work.
• The unit employs different technologies, those are
chemical enhanced precipitation treatment, computerised
fluid design and advanced oxidation process using a
patented Impinging Stream Reactor Technology
• Designed to treat continuous flows of contaminated
water at up to 16 l/s.
• Ideal for treating acid sulphate ground water
• Includes a dual channel pH controller, alarms and data
logging capabilities
• Minimal maintenance & monitoring required
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Q & A