Chip Programmer
Intelsteer Power Save PBI Series
Chip Programmer
• Main Menu- Basic Applications• The chip programmer is inbuilt with 13 different
kinds of basic application setups • Including conveyer belt 、 compressor 、 stone
crusher 、 and so on ….
Chip Programmer Main Menu- Basic Applications
• Stone crusher-provided with a function of full-torque start
Line voltage
25%
80%100%
Time
start 1
Optimization
start2
Dwell Time
Optimization
Dwell Time
Chip Programmer
• Basic software reboot• The independent soft start
parameters can be adjusted by the chip programmer.
Chip Programmer Main Menu- Basic Soft Reboot
• Basic voltage—voltage value at the time of start
• From 25 to 80%V (may increase gradually at a ratio of 1%)
• Directly start torque from 6 to 64%
(6)25%
(64)80%pedestal voltage
start torque
• Start Time• 0-255 seconds (may increase gradually at 1
sec. value)
Time
(6)25%
(64)80%pedestal voltage
start torque
0 255
100%
Chip Programmer Main Menu- Basic Soft Reboot
Chip Programmer Main Menu- Basic Soft Reboot
• Kick start level and time• Directly start torque with line
voltage from 25 to 80% or from 6 to 64%.
• 0.1 to 25 seconds (may increase gradually at 0.1 sec. value
(6)25%
(64)80%
Kick start voltage
levelK
ick start torque
0 10
100%
(36)60%1
Chip Programmer Main Menu- Basic Soft Reboot
• Current limitation level and time• Directly start current from 25 to 80%• 0 to 255 seconds (may increase
gradually at 0.1 sec. value)
Current limitation Time
Start current level
0 40
25%
80%100% 100%
Motor V
oltage
Start Time
Chip Programmer Main Menu- Basic Soft Reboot
• Soft stop function• Step-type stop
function• Reverse Torque
Braking
Chip Programmer Main Menu- Basic Soft Reboot
• Soft stop function
• Soft stop time has effect merely on high electrostatic frictional load (e.g. pipeline centrifugal water pump). The principle of operation is, on the basis on the gradual reduction of terminal voltage of motors, controlling motor torque to allow for the deceleration of motors in a controlled state with their own loads.
Chip Programmer Main Menu- Basic Soft Reboot
• A =Step-type stop voltage level (may be adjusted from 100 to
40% at an increase/decrease ratio of 1%)
• B = Step-type stop time (may be adjusted from 0 to 255 seconds at an increase/decrease ratio of 1 second)
• C = Step-type stop power dump level (may be adjusted from 30 to 50% at an increase/decrease ratio of 1%)
(64)80%
100%
Step-type stop function
(6)25%
Voltage
Motor torque
0 255
A
B
C
Actual working conditions of water pump after the application of step-type stop function
Process
start running stop
Time
Start Soft Start Stop Soft Stop
Chip Programmer Main Menu- Basic Soft Reboot
Chip Programmer Main Menu- Basic Soft Reboot
• PLUG BRAKING (REVERSE TORQUE BRAKING)
Line voltage
625%
80%100% B
raking torque%
time
Contactors reverse
64
Forward Optimize Braking Time
Chip Programmer Main Menu- Basic Soft Reboot
• A = braking torque ( may be increased gradually from 6 to 64% at a ratio of 1%)
• B = braking time ( may be increased gradually from 0 to 255 seconds with a value of 1 second)
PLUG BRAKING (REVERSE TORQUE BRAKING)
625%
80%
100%
Braking torque
time
Con
tactors R
everse
64
Forward Optimize Braking Time
A
B
U V W
L1 L2 L3
EARTH
K1
FAN(If Fitted)
3 Phase Supply
U WV
K2
Motor Overload
Semiconductor Fuses
PowerbossPBI series
Line of main power supply
* Normally Closed Contact from optional speed sensing relay*.
Intelsteer power save PBI seriesTB1
123456
110V/230VControl Supply
K1
Start
TB3
123456
RL2
FAN(if fitted
Emergency Stop
O/L
K2
K1
For
K1Brake
*Brake
TB2RL1
123456
Line of control circuit
REVERSE TORQUE BRAKING
Chip Programmer Main Menu- Basic Soft Reboot
Chip Programmer Main Menu- Basic Soft Reboot
• Relay RL1 and RL2 can be set in any of the following states:
• Operational relay• Relay with maximal
rotate speed• Fault relay
Chip Programmer Main Menu- Basic Soft Reboot
• Shifting function of non - arcing touch
• After the formation of start loop, “IntelSteer electric appliance” can provide a buffering time before current runs through the motor and make the main contactor (K1) actuate under a zero-current condition.
• It may increase or decrease from 0.1 to 25.5 seconds at a ratio of 0.1 second.