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Speaker: Klaus Siegemund (Ferrero)München
September 2016
at
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Worldwide Plants
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Irland
Belgien
Frankreich
Italy(4 Plants)
Deutschland
Polen
Kanada
Kamerun
Südafrika
Ecuador
Argentinien Brasilien
Türkei
Indien
Sri LankaAustralien
Russland
Mexiko
China
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Ferrero Brands
19.09.2016 Page 3
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Ferrero Social Enterprises
19.09.2016 Page 4
§ Vollwertige Unternehmen mit sozialemAnsatz in Kamerun, Indien undSüdafrika
§ Finanzielle Unterstützung sozialerProjekte vor Ort für Kinder undJugendliche:§ Bildungsförderung§ Gesundheitsförderung
§ Mittelverwendung in Abstimmung mitlokalen Behörden
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Fundamentals about Ferrero's CSR Philosophy
19.09.2016 Page 5
§ Schutz der Menschenrechte:§ Bekämpfung von Kinderarbeit§ Bekämpfung von Korruption und
illegalen Praktiken
§ Absoluter Respekt der Umwelt§ Reduktion von Emissionen§ Einsparung von Energie§ Reduzierung sonstiger Umwelt-
einflüsse
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This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.
MII Applikationen
• Personalfunktionen– Zeitmanagement, Betriebsdatenerfassung, PM-Orders in Verbindung mit Janitor (etime)
und KABA Terminals– Personal-Monitoring– Urlaubs-Management f. Gewerbliche MA auf den Kiosken– Visitor Management – Besucherausweis und - Anmeldung– Ersatzausweisvergabe
• Shop-Floor– Palettierer (Automatisches Palett-Label Management)– Klimaanlagensteuerung auf Basis Produktionsplan– Energy-Management– Rework-Management– Produktionsmonitor– MACSA-Laser Versorgung mit neuen Daten– DIPC Tablets (Erfassung über SAP QM Standardfunktionen ist verfügbar)– OEE Datenübertragung
This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.
MII in Production and Quality Management
19.09.2016 Seite 8
Production Lines
QM IPC QualityControl
RealtimeMES
QMDashboard
Time Mgmt.
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Connecting Scales for QM Result Recording
19.09.2016 Seite 9
ECCABAP Proxy(AAE)
A B C
CC_RCV_PROXY
MIIPI
SAPPCO
LANDeviceServer
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Holiday Request with KIOSK on MII
19.09.2016 Seite 10
RFID-Reader
MII HR
Badge-ID
Badge-ID Personal-ID
Personal-ID
SaldoHoliday
Saldo,Holidayrequest
ServiceUser
KIOSK
Web Transaction
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Integrating Automatic Palletizer with MII
19.09.2016 Seite 11
PackingMachine
PackingMachine
Palletizer Applicator
PLC
Scanner
SAP(ERP) MIIDB
MII Web Page(display
on panel-PC)
SelectOrder
Order +Schema
WINCC
PCo
ShowOrders
OrderDetails
This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.
SAP MII
HANA
IndexedDB
TestResult
s
LineWorkers
HTML5
Test Results
HTTP
Combined TestResults
BAPI
Test Item Master DataDescriptions in various Languages
Finished Goods Meta DataBatch InformationBest Before Date
Master Data
IDocs
Current Test Plan MachinesCurrent Test Plan Items
Current Test Plan
BAPI
ShiftManager
Current Production Plan
Machine SpecificData
HTTPAJA
X
Test Item DataMachine Test Quantities
Batch InformationBest Before Date
Decentralized Quality Management
300 Tablet PCWIN 8,Chromium
Browser
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MII on Hana Integration Scenario at Ferrero
19.09.2016 Seite 13
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Demand to enhance the old EM versionAs is situationNew Horizons
This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.
SAP ERP
Target Soft Idea Mgmt.,FOX
Hum
anC
apita
l
Org
aniz
atio
n
Predictive Maintenance
Budget / InvestmentsMaintenanceMII
E2GO
Dashboard
Production Efficiency
Con
tinou
sIm
prov
emen
ts
MobilitySAP BI
Operations
MDW on SAP HANA
Manufacturing Data Warehouse
19.09.2016 Page 15
* Shop-Floor
MES / SF* PCO / OPC / PLC
Machine Layer, Lines, Equipments
Quality
OEE
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Main Intentions
• Increase energy efficiency in our group• Comparison between production lines• Tool for identifying potentials for savings• Benchmarking our own energy improvements• Overall Corporate Energy Balance• Profitcenter responsability• Compare historical periods• Budgeting process integration• Cost controlling - Energy cost per product / cost center• Evidence of Green Production
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Expectations
• One central solution covering all functions
• Substitute EXCEL and other island solutions
• International standards and KPI
• Flexible business reports
• Dynamic report creation by user
• Minimum effort for configuration
• Good performance based on high data volume
• Stable and complete data transfer all over the chain
• Less data layers / interfaces
• High integration potential
• Open to OEE, Maintenance, Financial, Controlling
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Different Types of Measurements
• Primary– Electric Power (by Source)– Gas– Oil– ……….
• Secondary– Compressed Air– Steam– Fresh Water (different temperatures)– Waste Water– ………..
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Demand to enhance the old EM versionAs is situationNew Horizons
This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.
Current Solution
19.09.2016 Page 20
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Global Landscape
19.09.2016 Page 21
From ECCCentral Instance
EC-EEM
Group SystemTurkey
MES MII
Mexico
MII
ECC GEA
PI GEA
GER + ITA*
MES
MIIPI OHG
Local Plant Systems
ECC OHG From ECCLocal Instance
OperationalDatabase
SQL-Server
OperationalDatabase
SQL-Server
Historian MIIOperationalDatabase
SQL-Server
OperationalDatabase
SQL-Server
XI Proxy
MappingProd. Data
async
sync
Tag-listtagnames
tagnames
tagnamesGER Data
MEX Data
TUR Data
Propagate Tagnames
Back to other MIIand ECC
tagnames
Plant Data
Italy
Historian
*temporary
BI
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Demand to enhance the old EM versionAs is situationThe new solution on HANA
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Development Path
19.09.2016 Page 23
2013 20142012 2015 2016 2017
EM EnvironmentalComplianceEC-EEM Instance
RolloutGermany
RolloutTurkey
Agreed with GroupCustom EMwith MII on HANAPOC
Custom EMwith MII on HANABO / Lumira
RolloutGermany
RolloutItaly
WorldwideRollouts
Migration
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Main Pillars approaching the future solution
19.09.2016 Seite 24
MIIon
HANA
HANADB
NearReal TimeIntegration
MobilityHTML 5
EasyAnalytics
Energy Management 2.0 = Energy2Go
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Project Schedule
19.09.2016 Page 25
Sept - DezMay - AugJan - Apr2015
POC
MII Upgrade15.x non HANA
HANA SetupMIH Testsystem
Concept Phase
Sept - DezMay - AugJan - Apr2016
Go-Live
MIH buildt15.x HANA
Testing
Redesign Phase
Migration MIQ +MIP on HANA
SAP Canceled
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System Landscape Simplification
19.09.2016 Seite 26
Meter0,000 Meter Data
ManagementSystem
MES
PCOOPCMII EM BI
Meter0,000 Meter Data
ManagementSystem
MES
PCOOPC
MII
BI
SSCE*
*SSCE = Self Service Composition Environment
HANA
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Strong SAP ERP integration
19.09.2016 Seite 27
Master Data stored in ERP
Master Data
Production
Cost Center
Products
Meter Config
SAP ERP
MII – SystemFull
GlobalModules
PM
PP
….
HANADatabase
Basic settings
Company data
sto19/09/2016 28
System Landscape – Data Flow
PP-PIPM
Central System
ProductionData FE3Measuring Points(later)
Meter
New System Framework
0,000 Meter DataManagementsSystem
MES
OPC PCO
SSCE MII BO /Lumira
HANA
PMMeasuringPointData
Local System
Meter
EC System
Meter DataManagementsSystem
ECEnvironmentalCompliance
SLT Energy Data
In Mem DB
BWAs Today
Reporting
SCHEMA:……… SAPMIDEM (DEV)EM_ES_DATA
EM_ESOURCEEM_ES_TYPESEM_ES_INTEG_DATAEM_ES_IDENTIFICAT
EM_ES_CLASSIFICATEN_ESOURCE_TEXTEM_FACTEM_FACT_ML_TEXT
(PM+PROD)(altes EM Interface)
(neues EM Interface)
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Used Tools
19.09.2016 Seite 29
• Power Designer
• HANA DB (Transport HANA Packages)
• HANA Studio
• MII
• (SSCE)
• BI-Lumira
• (BI-Design Studio)
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Usage of only one Data Source
19.09.2016 Seite 30
MII
MIIHANA DBBi
gD
ata
Reporting on MII with SSCEIn
tegr
atio
nSc
enar
io
Office Integration(EXCEL)
BI – Design Studio
Lumira
BI Portal
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Scenario: Authorization on BI Plattform
19.09.2016 Seite 31
BIBI Plattform
Hana
Active Directory
Lumira Desktop(WTS, Citrix)
Lumira Server
Universum
Rolle
Authentifikation +Mapping Gruppe, Rolle
AD Gruppe
Verbindung viaService user
Entwickler legen Reportsauf der BI Plattform ab
SteuertDatenzugriffsberechtigung
im Universum
Anmeldung viaAD User/Passwort,
Lumira EntwicklerBerichtsuser
User User
Wird auf BI Plattformangelegt und muss bei
Änderung des Datenmodellsangepasst werden
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Thank you!
19.09.2016 Page 32