at speaker: klaus siegemund (ferrero) münchen … · · 2016-09-21sap (erp) db mii mii web page...

This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.19.09.2016

Speaker: Klaus Siegemund (Ferrero)München

September 2016

at

This document must be disclosed only to authorized individuals. Any reproduction and/or disclosure must be subject to Information Owner prior consent.

Worldwide Plants

19.09.2016

Irland

Belgien

Frankreich

Italy(4 Plants)

Deutschland

Polen

Kanada

Kamerun

Südafrika

Ecuador

Argentinien Brasilien

Türkei

Indien

Sri LankaAustralien

Russland

Mexiko

China


Ferrero Brands

19.09.2016


Ferrero Social Enterprises

19.09.2016

§ Vollwertige Unternehmen mit sozialemAnsatz in Kamerun, Indien undSüdafrika

§ Finanzielle Unterstützung sozialerProjekte vor Ort für Kinder undJugendliche:§ Bildungsförderung§ Gesundheitsförderung

§ Mittelverwendung in Abstimmung mitlokalen Behörden


Fundamentals about Ferrero's CSR Philosophy

19.09.2016

§ Schutz der Menschenrechte:§ Bekämpfung von Kinderarbeit§ Bekämpfung von Korruption und

illegalen Praktiken

§ Absoluter Respekt der Umwelt§ Reduktion von Emissionen§ Einsparung von Energie§ Reduzierung sonstiger Umwelt-

einflüsse


MII Applikationen

• Personalfunktionen– Zeitmanagement, Betriebsdatenerfassung, PM-Orders in Verbindung mit Janitor (etime)

und KABA Terminals– Personal-Monitoring– Urlaubs-Management f. Gewerbliche MA auf den Kiosken– Visitor Management – Besucherausweis und - Anmeldung– Ersatzausweisvergabe

• Shop-Floor– Palettierer (Automatisches Palett-Label Management)– Klimaanlagensteuerung auf Basis Produktionsplan– Energy-Management– Rework-Management– Produktionsmonitor– MACSA-Laser Versorgung mit neuen Daten– DIPC Tablets (Erfassung über SAP QM Standardfunktionen ist verfügbar)– OEE Datenübertragung


MII in Production and Quality Management

19.09.2016 Seite 8

Production Lines

QM IPC QualityControl

RealtimeMES

QMDashboard

Time Mgmt.


Connecting Scales for QM Result Recording

19.09.2016 Seite 9

ECCABAP Proxy(AAE)

A B C

CC_RCV_PROXY

MIIPI

SAPPCO

LANDeviceServer


Holiday Request with KIOSK on MII

19.09.2016 Seite 10

RFID-Reader

MII HR

Badge-ID

Badge-ID Personal-ID

Personal-ID

SaldoHoliday

Saldo,Holidayrequest

ServiceUser

KIOSK

Web Transaction


Integrating Automatic Palletizer with MII

19.09.2016 Seite 11

PackingMachine

PackingMachine

Palletizer Applicator

PLC

Scanner

SAP(ERP) MIIDB

MII Web Page(display

on panel-PC)

SelectOrder

Order +Schema

WINCC

PCo

ShowOrders

OrderDetails


SAP MII

HANA

IndexedDB

TestResult

s

LineWorkers

HTML5

Test Results

HTTP

Combined TestResults

BAPI

Test Item Master DataDescriptions in various Languages

Finished Goods Meta DataBatch InformationBest Before Date

Master Data

IDocs

Current Test Plan MachinesCurrent Test Plan Items

Current Test Plan

BAPI

ShiftManager

Current Production Plan

Machine SpecificData

HTTPAJA

X

Test Item DataMachine Test Quantities

Batch InformationBest Before Date

Decentralized Quality Management

300 Tablet PCWIN 8,Chromium

Browser


MII on Hana Integration Scenario at Ferrero

19.09.2016 Seite 13


Demand to enhance the old EM versionAs is situationNew Horizons


SAP ERP

Target Soft Idea Mgmt.,FOX

Hum

anC

apita

l

Org

aniz

atio

n

Predictive Maintenance

Budget / InvestmentsMaintenanceMII

E2GO

Dashboard

Production Efficiency

Con

tinou

sIm

prov

emen

ts

MobilitySAP BI

Operations

MDW on SAP HANA

Manufacturing Data Warehouse

19.09.2016

* Shop-Floor

MES / SF* PCO / OPC / PLC

Machine Layer, Lines, Equipments

Quality

OEE


Main Intentions

• Increase energy efficiency in our group• Comparison between production lines• Tool for identifying potentials for savings• Benchmarking our own energy improvements• Overall Corporate Energy Balance• Profitcenter responsability• Compare historical periods• Budgeting process integration• Cost controlling - Energy cost per product / cost center• Evidence of Green Production


Expectations

• One central solution covering all functions

• Substitute EXCEL and other island solutions

• International standards and KPI

• Flexible business reports

• Dynamic report creation by user

• Minimum effort for configuration

• Good performance based on high data volume

• Stable and complete data transfer all over the chain

• Less data layers / interfaces

• High integration potential

• Open to OEE, Maintenance, Financial, Controlling


Different Types of Measurements

• Primary– Electric Power (by Source)– Gas– Oil– ……….

• Secondary– Compressed Air– Steam– Fresh Water (different temperatures)– Waste Water– ………..


Demand to enhance the old EM versionAs is situationNew Horizons


Current Solution

19.09.2016


Global Landscape

19.09.2016

From ECCCentral Instance

EC-EEM

Group SystemTurkey

MES MII

Mexico

MII

ECC GEA

PI GEA

GER + ITA*

MES

MIIPI OHG

Local Plant Systems

ECC OHG From ECCLocal Instance

OperationalDatabase

SQL-Server

OperationalDatabase

SQL-Server

Historian MIIOperationalDatabase

SQL-Server

OperationalDatabase

SQL-Server

XI Proxy

MappingProd. Data

async

sync

Tag-listtagnames

tagnames

tagnamesGER Data

MEX Data

TUR Data

Propagate Tagnames

Back to other MIIand ECC

tagnames

Plant Data

Italy

Historian

*temporary

BI


Demand to enhance the old EM versionAs is situationThe new solution on HANA


Development Path

19.09.2016

2013 20142012 2015 2016 2017

EM EnvironmentalComplianceEC-EEM Instance

RolloutGermany

RolloutTurkey

Agreed with GroupCustom EMwith MII on HANAPOC

Custom EMwith MII on HANABO / Lumira

RolloutGermany

RolloutItaly

WorldwideRollouts

Migration


Main Pillars approaching the future solution

19.09.2016 Seite 24

MIIon

HANA

HANADB

NearReal TimeIntegration

MobilityHTML 5

EasyAnalytics

Energy Management 2.0 = Energy2Go


Project Schedule

19.09.2016

Sept - DezMay - AugJan - Apr2015

POC

MII Upgrade15.x non HANA

HANA SetupMIH Testsystem

Concept Phase

Sept - DezMay - AugJan - Apr2016

Go-Live

MIH buildt15.x HANA

Testing

Redesign Phase

Migration MIQ +MIP on HANA

SAP Canceled


System Landscape Simplification

19.09.2016 Seite 26

Meter0,000 Meter Data

ManagementSystem

MES

PCOOPCMII EM BI

Meter0,000 Meter Data

ManagementSystem

MES

PCOOPC

MII

BI

SSCE*

*SSCE = Self Service Composition Environment

HANA


Strong SAP ERP integration

19.09.2016 Seite 27

Master Data stored in ERP

Master Data

Production

Cost Center

Products

Meter Config

SAP ERP

MII – SystemFull

GlobalModules

PM

PP

….

HANADatabase

Basic settings

Company data

sto19/09/2016 28

System Landscape – Data Flow

PP-PIPM

Central System

ProductionData FE3Measuring Points(later)

Meter

New System Framework

0,000 Meter DataManagementsSystem

MES

OPC PCO

SSCE MII BO /Lumira

HANA

PMMeasuringPointData

Local System

Meter

EC System

Meter DataManagementsSystem

ECEnvironmentalCompliance

SLT Energy Data

In Mem DB

BWAs Today

Reporting

SCHEMA:……… SAPMIDEM (DEV)EM_ES_DATA

EM_ESOURCEEM_ES_TYPESEM_ES_INTEG_DATAEM_ES_IDENTIFICAT

EM_ES_CLASSIFICATEN_ESOURCE_TEXTEM_FACTEM_FACT_ML_TEXT

(PM+PROD)(altes EM Interface)

(neues EM Interface)


Used Tools

19.09.2016 Seite 29

• Power Designer

• HANA DB (Transport HANA Packages)

• HANA Studio

• MII

• (SSCE)

• BI-Lumira

• (BI-Design Studio)


Usage of only one Data Source

19.09.2016 Seite 30

MII

MIIHANA DBBi

gD

ata

Reporting on MII with SSCEIn

tegr

atio

nSc

enar

io

Office Integration(EXCEL)

BI – Design Studio

Lumira

BI Portal


Scenario: Authorization on BI Plattform

19.09.2016 Seite 31

BIBI Plattform

Hana

Active Directory

Lumira Desktop(WTS, Citrix)

Lumira Server

Universum

Rolle

Authentifikation +Mapping Gruppe, Rolle

AD Gruppe

Verbindung viaService user

Entwickler legen Reportsauf der BI Plattform ab

SteuertDatenzugriffsberechtigung

im Universum

Anmeldung viaAD User/Passwort,

Lumira EntwicklerBerichtsuser

User User

Wird auf BI Plattformangelegt und muss bei

Änderung des Datenmodellsangepasst werden


Thank you!

19.09.2016

at speaker: klaus siegemund (ferrero) münchen … · · 2016-09-21sap (erp) db mii mii web page...

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