Download - ASCO Catalogue English
ASCO CARBON DIOXIDE LTDASCO CARBON DIOXIDE LTDASCO KOHLENSAURE AGASCO CARBON DIOXIDE LTDASCO CARBON DIOXIDE LTDASCO CARBON DIOXIDE LTDASCO KOHLENSAURE AGASCO CARBON DIOXIDE LTD
ASCO Product CatalogueThe Complete CO2 Solution
VERSION 1.0
CO2 Production and Dry Ice Plants - Tanks - Ancillary CO2 Equipment
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
2
General information about CO2 Pages 4–7
CO2 Production Pages 8–11• CO2 Production Plants 8
CO2 Gas Revert Recovery Pages 12–17• CO2 Gas Revert Recovery Systems 12
CO2 Storage Pages 18–47• Vacuum Insulated CO2 and Cryogenic Storage Tanks (horizontal and vertical) 18• Polyurethan Insulated CO2 Storage Tanks 32• 20‘ ISO Tank Containers 38• Transportable CO2 Tanks 44
CO2 Dosing for Water Neutralisation Pages 48–53• CO2 Gas Dosing and Injection Systems 48
CO2 Vaporising Pages 54–61• Atmospheric CO2 Vaporisers 54
CO2 Cylinder Filling Pages 62–75• CO2 Cylinder Filling System HH110AS 62• CO2 Cylinder Filling System LH800MRC 66• CO2 Cylinder Filling System LH800AR 68• CO2 Cylinder Manifolds 72
CO2 Transfer Pumps Pages 76–79• Low to Low Pressure CO2 Transfer Pumps 76
CO2 Testing Equipment Pages 80–85• CO2 Gas Purity Tester 80• CO2 Carbonation Tester 82• CO2 Dew Point Tester 84
CO2 Equipment Pages 86–93• CO2 Flowmeter 86• CO2 Cylinder Valve 88• Line Safety Assembly 90• CO2 Pressure Reducing Valve 92
TABLE OF CONTENTS
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
3
Safety Pages 94–95• CO2 Gas Detectors 94
Dry Ice Storage Pages 96–99• Dry Ice Box AT130 96• Dry Ice Container AT290 97• Dry Ice Container AT540 98
ASCOJET Dry Ice Blasting Pages 100–133• General Information 100• Dry Ice Blasting Unit ASCOJET 908 110• Dry Ice Blasting Unit ASCOJET 908K (plastics industry) 116• Dry Ice Blasting Unit ASCOJET 1701 120• Dry Ice Blasting Unit ASCOJET 2001RX 126• Dry Ice Blasting Unit ASCOJET 2001RX pro 134
Dry Ice Production Pages 142–170• Dry Ice Mini Pelletizer A25P-D3 142• Dry Ice Pelletizer A55P-D3 146• Dry Ice Pelletizer A120P-D3 150• Dry Ice Pelletizer A220P-D3 154• Dry Ice Pelletizer P450 158• Dry Ice Pelletizer P700 160• Dry Ice Block/Slice/Pellet Machine BP407-S7 162• Dry Ice Block / Slice Machine B207 166• Automatic Wrapping Machine APM10 168• Automatic Wrapping Machine APM50 170
TABLE OF CONTENTS
ASCO reserves the right to modify all specifications without prior notice.
All photos and drawings are used for marketing purposes only.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
4
General information about CO2
Carbon dioxide is the combination of two atoms of oxygen joined with a single atom of carbon. Its chemical formula CO2, is almost as well known as that of water, H2O, and it is frequently referred to by its formula rather than its name.
In nature’s chain of life, the mutual dependence of plant and animal life is maintained through the link of carbon dioxi-de. Every time we breathe we release this gas which plants need for life. Through the process of photosynthesis, the plants separate the carbon from the oxygen. In turn, plants release the pure oxygen which we need to survive. We reverse the process, and by combining the oxygen with carbon from the foods we eat, produce carbon dioxide again.
CO2 is a colourless, inert gas approximately 1 ½ times heavier than air and 0.03 % is present in the earth’s atmos-phere.Itsmellsslightlypungent,hasasweetbitingtaste(sodawater)andishighlystable(difficulttoseparate).
It is produced in varying amounts by the common process of combustion of fuels high in carbon content. The most common source of fuel for combustion is oil which, when mixed with the correct proportion of air, burns to produce around 15 % CO2inthefluegasesofaCO2 plant. After combustion has taken place, the CO2 can be separated fromthefluegasesand,throughasimpleprocess,madeavailableforthemanycommercialpurposestowhichitcan be applied.
CO2 can exist in three forms:
- in gaseous form (for the beverage and food industries) - in liquid form (in a storage tank under pressure) - in solid form (called dry ice, for cooling, blasting etc.)
GASEOUS CO2 canbeliquefiedunderpressureprovideditstempera-ture is below 31 °C, this temperature being referred to as the CRITICAL POINT. If compressed and cooled below the critical point, a colourless fluid,approximatelythesamedensityaswater,isproduced.
CO2 will remain in the liquid form as long as its temperature remains below the critical point but will return to the gaseous state if its tem-perature rises above this point, regardless of the pressure applied.
LIQUID CO2canbestoredindefinitelyat
High pressureorLow pressure
as follows: High Pressure CO2
High pressure liquid CO2 is produced by compressing the gaseous CO2 in multistage compressors to pressures in the neighbourhoodof69barpressure,thencoolingittoaround18°C.Itiscustomarilyfilledintospeciallyconstructedsteel cylinders. Like water, liquid CO2 can be weighed, and this is the normal form of measuring it.
Low Pressure CO2
Low pressure liquid is an alternative method of storing CO2 and is produced either by expanding high pressure CO2 to a lower pressure or by refrigeration. It is held in specially constructed storage tanks, heavily insulated and equip-ped with refrigeration units to hold the internal tank pressure at or below 21 bar and -18 °C temperature. Pressure switchesareincorporatedtocontroltherefrigerationunitsandsafetymechanismandelectricalalarmsarefittedtorelease the tank pressure and raise an alarm in the event of refrigeration malfunction.
What is CO2?
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
5
Low pressure liquid CO2 (sometimes referred to as “bulk”) is transported to one place from another in insulated road tankers or trailers (or, in some countries, by rail tank wagons), the liquid being simply transferred from mobile to static tank by pumping or gravity feed.
Unlike water, carbon dioxide cannot exist in the open air in liquid form. It must be held under pressure or refrigeration (or a combination of both) to remain in the liquid state.
SOLID CO2 (customarily known as “DRY ICE”)Dry Ice is the product of processing liquid CO2. If the pressure of liquid CO2 is suddenly released, a proportion of that liquid will change to the solid state (becoming dry ice “snow”) and the remainder will revert to gas (revert gas). When the snow is compressed under hydraulic or mechanical action, blocks or pellets of dry ice are formed. The revert gas (gaseous CO2) can be readily reclaimed and converted back to liquid by recompression and reliquefaction, thence returned to the dry ice block machine or pelletizer for further processing.
The temperature of dry ice is -79 °C and in the atmoshere it will pass directly from the solid to the gaseous stage, leaving no moisture or trace of its presence except the cold.
General information about CO2
Many generations - and individual lifetimes! - of experience have perfected ASCO‘s ability to provide the most complete and best matched CO2 system available.
From the CO2productionorrecoveryplantthroughtostorage,dryiceblasting,cylinderfilling,dryicemakingandeven dry ice wrapping it‘s all ASCO.ThisabilitytoprovidematchedcomponentsbenefitsASCO clients as they can comfortably develop and grow their business without changing suppliers.
Having the largest range of CO2 and dry ice components also enables ASCO customers to make full use of the versatile nature of CO2 and its vast number of uses, thus gaining maximum value from the product. For example a softdrinkbottlercouldeasilydevelopanextracashflowbusinessfromsurplusCO2 (or excess plant capacity) by adding ASCOdryiceequipmentand/orcylinderfillinggeartosupplyCO2 to other users.
ASCO‘s website provides details of their most up to date CO2 and dry ice plants. All ASCO equipment is space efficient,designedforeasyoperationmaintenanceandengineeredformaximumreliabilityandlife.Componentmaterialsareselectedtobalancecapitalcostandplantlongevityandfromthefluegasoxygensensorontheplantto the level indicator on the CO2 storage tank all controls are effective, logical, clear, and linked to a PLC.
ASCO‘s technology, combined with a wide range of CO2 equipment, makes it easy for their clients to mix and match components and thus tailor their CO2/Dry Ice System from the one shop.
SignificantnewASCO CO2 plant sales to Africa, Middle East, and South America, indicates that many bottlers, brewers and merchant CO2 companies prefer working with a single supplier and that supplier is ASCO. Let our life add life to your business.
CO2 is our life
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
6
From liquid CO2 into dry ice
General information about CO2
Carbon Dioxide has 3 physical states of gas, liquid and solid which depend on temperature and pressure.
The relationship between the 3 states is shown on the pressure-temperature phase diagram beside.
Where does CO2 come from?
CO2 is derived from a number of sources including combustion of carbo-naceous fuels, fermentation, natural wells, and as a by-product of industrial processes such as ethylene oxide and bioethanol production and ammonia synthesis.
CO2 phase diagramThe Solid State (Dry Ice)
Below the triple point (5.18 bar, - 56.6 °C) CO2 can only appear in its solid and gaseous state. Dry Ice is the common trade name for solid CO2. At atmospheric pressure it has a temperature of approx. -79 °C. The solid CO2 changes directly into its gaseous state. This evaporation (sublimation) does not leave any residues. Dry ice is non-toxic, non-inflammable,inert,withoutsmellandbacteriostatic.Itiswhiteandhasadensityofapprox.1'500kg/m3 in its compactstate.Dryiceisanidealrefrigerantwhichqualifiesespeciallywellforvariousapplications.Ithasahighcooling capacity and heat transfer is very high when in direct contact with the cold material.
Dry ice slices and blocks 16 mm pellets 3 mm pellets
ASCO has the best range of Dry Ice Machines for dry ice production.
The Liquid State
Within a temperature range between -56.6 °C and 31 °C and pressure greater than 5.2 bar and less than 74 bar respectively CO2 is in its liquid state except at very high pressures. This means that, below 5.2 bar, CO2 exists only in its solid or gaseous state. At 5.2 bar and - 56.6 °C all three states (solid, liquid and gas) are present. This is called the triple point.
The critical point of CO2 lies at a temperature of approx. 31 °C and a pressure of approx. 74 bar. Normal CO2 liquid can only be formed at temperatures below 31 °C. Above the critical point there is no physical difference between the liquid and gaseous phase. This supercritical state is also called „Fluid“. The liquid state is important for the storage
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
7
General information about CO2
Horizontal CO2 storage tank Vertical CO2 storage tank ISO container for transportation of CO2
The Gaseous State
CO2 gas has a density of approx. 1.9 kg/m3 at atmospheric pressure, +15 °C. CO2hasmanyuniqueandbeneficialfeatureswhichmakeitvaluableinthepreservationofpackagedfood,inexplosionandfireprotection,inpestcon-trol and as protective gas in inert-gas-welding. In all these applications it is important for the CO2 gas to drive out and replace the atmospheric oxygen. Moreover, CO2 gas is used for enriching the atmosphere in greenhouses, in storing fruits and vegetables and for pH control when treating potable and waste water.
CO2 for beverage carbonation CO2 fumigation in pest control
www.ascoco2.comprovides details of our most up to date CO2 and dry ice plants. All ASCO equipment is space efficient,
designed for easy operation and maintenance and engineered for maximum reliability and life.
and transportation of CO2 as well as during cooling and freezing applications. During release of the liquid CO2 to at-mosphere a temperature of -79 °C is reached. This is associated with a high cooling capacity due to the evaporation heat which is extracted from the environment when releasing the liquid CO2.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
8
Compact, simple to operate and maintain, ASCO High Performance CO2 Generators run from low sulphur content diesel, kerosene or natural gas. They are fully automatic and use a low concentration, aqueous monoethanola-minesolutiontoefficientlyandsafelyproducehighest quality gaseous CO2.
ASCO‘s advanced CO2 plant designs employ thelatesttechnologyforrefinedhighperfor-mance,userfriendlycontrols,flexible layoutandultra-efficientoperation.Theresultislo-west possible CO2 production costs, extended plant life and minimum environmental effect.
Each plant is assembled (to agreed layout), testedtothefullestextentpossibleandfinishpainted in our factory before despatch. This ensures your satisfaction - and ours!
ASCO CO2 generators can be engineered to operate from diesel, kerosene or natural gas fuels. A dual fuel model isalsoavailable.Thisflexibilityallowscustomerstoselecttheirmosteconomicfuel.ThedesignofASCO High Performance CO2 Production Plants has evolved from over 80 years commercial operation as a major CO2 and dry ice equipment producer. This unique advantage means ASCO plants are engineered with performance and the end user very much in mind.
Plant construction is from carefully selected materials to give a good balance between plant life, strength and ca-pital cost, i.e. maximum value for money. ASCO CO2 Plants are compact in design and layout to make best use of space in you factory.
Our skilled and experienced engineers ensure each new ASCO CO2 plant is correctly installed and commissioned and operators trained in proper operation and maintenance procedures. A set of comprehensive installation and operation manuals is supplied to ensure installation as well as future operation and maintenance is carried out efficientlyandcorrectly
Cooling System: Optional cooling water recirculation system to handle all the process cooling water.
Plant tools, chemicals and lubricants are available along with CO2 testing equipment.
CO2 Production
Utility Consumptions
Capacity Fuel (diesel) kg/hr
Water m3/hr
Power (absorbed) kW
Larger capacities on request
70 kg/hr 24.4 0.6 29160 kg/hr 55.8. 1.5 52285 kg/hr 99.5 2.6 84500 kg/hr 174.5 4.6 1331‘000 kg/hr 349 8.7 241
CO2 Production Plants
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
9
CO2 Production Plant Process Description
The fuel is burned under carefully controlled conditions. After water/soda ash scrubbing, CO2fromthefluegasisabsorbed into a monoethanolamine based solution which is subsequently heated by the combustion process to re-lease the raw CO2 gas. The CO2 is then led to a vertical, two stage, dry running (oil free) compressor and on to the highpressure,potassiumpermanganatepurifier.
After thorough drying in an automatic twin tower molecular sieve drier, the CO2receivesfinalpurificationinanacti-vatedcarbonfilterpriortofeedingintoanR404arefrigerationloopintheliquefier.Thepure,liquefiedCO2 can then be fed to a bulk CO2 storage tank.
Thiscontinuousprocessisefficient,reliableandsafe.TheCO2 meets international food-grade quality standards and is used daily by the world‘s top gas companies, soft drink and beer brands in over 100 countries.
CO2 Production Plants
Dimensions in mm
Capacity A B C D
70 kg/hr Skidmountedtowers4‘445x7‘670x4'800(LxWxH)
160 kg/hr 11‘920 5‘735 9'960 2‘130
285 kg/hr 11‘078 6‘566 10'160 2‘280
500 kg/hr 11‘807 5‘820 11'913 2‘410
1'000 kg/hr 17‘985 8‘380 17‘050 3‘450
Schematic layout of typical ASCO CO2 Production Plant
Diagram shows process streams only. Actual plant configurations may vary.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
10
ASCO CO2 Production Plant: Your Benefits
Feature Benefit
Flexible Layout Compact, modular component design means fast and easy installation and provides an economi-cal use of available space, covering a variety of different layouts.
Burner Efficient,reliablecombustionoffuel.
Inline Scrubber Water Recircu-lation and Treatment System
Designed to handle all the process scrubbing water, this system recycles, neutralises and sheds the process heat from the water all in one circuit. Thissignificantlyreducesthevolumeofwaterdischarged to drain, providing an economical and environmentally friendly water system.
Single Absorber Tower Space saving, reduced complexity of design while stillmaintainingefficientabsorption.
Process Towers Location Option of indoor or outdoor installation of all pro-cesstowersallowsflexibilityoflayoutin a variety of different situations. Outdoor location also reduces the required weather protection for the system.
Dry Running CO2 Compressor Specially designed for use with CO2 gas, the dry running compressor means there is no possibility of CO2 contamination with oil.
High Pressure Stainless Steel Purifier
Longerresidencetimeprovidesultra-efficientNOx and H2S removal.
Carbon Filter Ahighcapacitycarbonfiltrationcolumnisinstalledin the CO2gasinletlinetotheliquefier,toprovidefurther assurance of pure and odour-free CO2.
Centralised Control Panel and Panelview
Automatic plant operation and panelview provide visual display and one touch read-outs of process data from a centralised position.
CO2 2-Stage-Compressor
Liquefaction Unit
High Pressure Purifier
Outdoor TowersProcess Unit Remonitoring to allow monitoring of the CO2 plant from the comfort of your own office or central control room.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
11
ASCO - the complete CO2 solution
Complete your CO2 Production Plant with some of our many accessories
CO2 Production or Stack Gas Plant CO2 Storage Tanks,stainless steel,
vacuum insulated
CO2 Supply by transportable CO2 tanks to place of use
CO2 Pressure Reducing Valve
Atmospheric CO2
Vaporiser
CO2 Gas Flowmeter
Gaseous CO2
to Bottling Plants
Automatic CO2 CylinderFilling System with Digital Scales CO2 Cartridge
Filling System
CO2 gas fromdry ice production
Automatic DryIce Slice-/Block- and PelletsMachine
Dry Ice Slices Wrapping Unit Dry Ice StorageContainer
CO2 Revert Recovery System
ReliquefiedCO2
fed back to CO2
Storage Tank forreuse
Dry Ice Slices for Air Catering ServicesDry Ice Blocks for Transport Cooling16 mm Pellets for Storage Cooling3 mm Pellets for Dry Ice Blasting
All photos and drawings are used for marketing purposes only.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
12
CO2 Gas Revert Recovery
Specifications
Model Dry ice output up to approx.
Revert CO2 gas Absorbed kW approx.
Est.Cooling Water (m3/hr)
Larger sizes availa-ble on request
RRS300* 260 kg/hr 300 kg/hr 62 16RRS440* 380 kg/hr 440 kg/hr 92 23RRS560 490 kg/hr 560 kg/hr 108 29RRS1000 870 kg/hr 1000 kg/hr 169 52RRS1500 1‘310 kg/hr 1‘500 kg/hr 253 78RRS2000 1‘750 kg/hr 2‘000 kg/hr 337 104* available also with air cooling
CO2 Gas Revert Recovery Systems
How the ASCO CO2 Revert Recovery System interconnects with ASCO Dry Ice Equipment:
ASCORRS System
ASCOLiquid CO2 Tank
ASCODry Ice Machine
Liquid CO2 to tank Revert CO2 gas
Dry ice
Liquid CO2 out
ASCO CO2 Gas Revert Recovery Systems are engineered to efficientlyrecovertherevertCO2 gas from ASCO Dry Ice Pellet andBlockMachineswhichnormallydirecttherevert(flash)gasto the atmosphere.
Advantages of CO2 Revert Recovery Systems:
• Reducing dry ice production costs up to 50 % by reco-vering the normally “lost“ CO2 gas due to vent typical of dry ice manufacturing
• Automatic (PLC) operation• Heavyduty,compactandefficientdesign• Packaged, prepiped and prewired for timely installation
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
13
Special features of CO2 Gas Revert Recovery Systems:
CO2 buffer balloon Specially designed, made of foodgrade acceptable material, to provide a constant back pressure to the dry ice machine as well as provide constant supply conditions of CO2flowtothegascompressor.LocalconditionsmayrequirereheatingoftheCO2 revert gas which can be supplied as required for each application.
CO2 compressor A two-stage, watercooled, dry running CO2 recompressor with separate cooler for each stage compresses the revert gas up to approx. 18 to 20 barg.
CO2liquefier LiquefiesthecompressedCO2 gas through a standard refrigeration loop. The re-liquefiedCO2 is then returned to the liquid CO2 storage tank for reuse in dry ice pro-duction. The special CO2 condenser utilized makes unsightly overhead condensers obsolete and offers greatly reduced footprint requirements.
Control system A central control system automatically controls the entire process and houses the electric motor distribution, starting, operator interface and PLC control system.
Guarantee:
Our equipment is guaranteed against faulty workmanship or materials for a period of 12 months following date of despatch.
Modification:
Wereservetherighttomodifyanypartofthespecificationswithoutnotice.
CO2 Gas Revert Recovery System and Automatic Dry Ice Machine BP407-S7:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
14
Available standard CO2 Gas Revert Recovery System capacities:
Pos. 001
CO2 Gas Revert Recovery System RRS300W (water-cooled)To recover up to 300 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 260 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph,
(other voltages available on request)• Power consumption at 400 V, 50 Hz: 74 / 62 kW (connected / absorbed)• Coolingwaterflowrate:16m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915001
Pos. 002
CO2 Gas Revert Recovery System RRS440W (water-cooled)To recover up to 440 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 380 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph
(other voltages available on request)• Power consumption at 400 V, 50 Hz: 108 / 92 kW (connected / absorbed)• Coolingwaterflowrate:23m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar.g, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915003
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
15
Available standard CO2 Revert Recovery System capacities:
Pos. 003
CO2 Gas Revert Recovery System RRS560W (water-cooled)To recover up to 560 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 490 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control centre and control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph
(other voltages available on request)• Power consumption at 400 V, 50 Hz: 150 / 108 kW (connected / absorbed)• Coolingwaterflowrate:29m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915004
Pos. 004
CO2 Gas Revert Recovery System RRS1000W (water-cooled)To recover up to 1‘000 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 870 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph
(other voltages available on request)• Power consumption at 400 V, 50 Hz : 242 / 169 (connected / absorbed)• Coolingwaterflowrate:52m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915008
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
16
Available standard CO2 Revert Recovery System capacities:
Pos. 005
CO2 Gas Revert Recovery System RRS1500W (water-cooled)To recover up to 1‘500 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 1‘310 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control centre and control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph
(other voltages available on request)• Power consumption at 400 V, 50 Hz: 292 / 253 (connected / absorbed)• Coolingwaterflowrate:78m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915009
Pos. 006
CO2 Gas Revert Recovery System RRS2000W (water-cooled)To recover up to 2‘000 kg/hr of revert CO2 gas from the production of dry ice. This revert gas recovery rate is suitable for dry ice production rates up to 1‘750 kg/hr. Partial recovery is also possible.
Scope of supply:• CO2 gas balloon buffer storage (mounted remotely or directly on the RRS)• CO2 compressor, dry running 2 stage, water cooled• CO2liquefier,R404a,watercooledwithstainlesssteelCO2 codenser• Allowance for insulated outlet CO2 liquid line from the RRS to the liquid CO2
storage tank (up to 10 m)• Central control panel with operator interface• Modularized design is prepiped, prewired and precabled for fast installation
Utility specifications - excluding options and accessories:• Power supply 380 - 415 V, 50 Hz / 440 - 460 V, 60 Hz, 3 Ph
(other voltages available on request)• Power consumption at 400 V, 50 Hz: 400 / 337 (connected / absorbed)• Coolingwaterflowrate:104m3/hr (based on max 32 °C inlet temperature)• Instrument air, 6 bar, dry, oil free: < 1 Nm3/hr
Utility consumptions are approximate and subject to detailed engineering.
part no. 915010
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
17
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
18
CO2 Storage
Specifications
Inner vessel: Stainless or carbon steel Piping: Stainless steelOuter vessel: Carbon steel Contents gauge: Differential pressure
measuring divece (out-let 4 - 20 mA)
Max. working pressure: 22 bar Filling connections: All current standard connections
Insulation: High quality vacuum perlite
Approval: PED 97/23/EG or AD2000 and other inter-national codes
Pressure build up & pressure reducing:
Automatic systems included
Pipework arrangement:
Specially designed for CO2 and cryogenic gases applications
Vacuum Insulated CO2 Storage Tanks
ASCO CO2 Storage Tanks include a high quality perlite va-cuum insulation and are supplied complete with all pipework, valves, safety devices, liquid level indicator, pressure gauge, automatic pressure build up and pressure reducing systems allowing fast and easy installation on site.
The inner tank is made of stainless steel or carbon steel. The outer vessel has a durable protective coating to guard against corrosion.
All interconnecting pipework is made of stainless steel. Special connections are included to allow easy installation ofancillaryequipment suchasvaporisers, cylinder fillingsystems, transfer pumps and dry ice machines.
• compact• simple and safe to operate• easily installed• fully automatic
Horizontal and vertical Tanks
ASCO Storage Tanks are available as horizontal or vertical versions.
Cryogenic gases
ASCOVerticalStorageTankscanalsobeconfigured forotherliquefiedcryogenicgases(N2, O2, Ar).
ASCOreservestherighttomodifyallspecificationswithoutpriornotice.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
19
Special features of CO2 Storage Tanks:
ASCO‘s Vacuum Insulated Storage Tanks are designed for easy hand-ling and installation on site.
The stainless steel pipework offers the possibility to connect the fol-lowing equipment to the tank:
• CO2 Cylinder Filling Systems• AtmosphericCO2 Vaporisers• DryIcePelletizers/BlockMachines• CO2 Production Plants• CO2 Recovery Systems• CO2 Tansfer Pumps
Easy handling and easy installation on site:
Advantages of ASCO Vacuum Insulated CO2 Storage Tanks:
• Maintenancefree
• Nopowerconsumption
• Installationisstraightforward
• Safeshipmentoflargetanks is possible as there is no risk of damage to insulation
• Allpipeworkonvacuum insulated tanks are made of stainless steel
• Vacuuminsulatedtanksincludeautomatic pressure build up and pressure reducing systems
• Specialconnectionsare included to allow easy installation of vaporisers,cylinderfillingsystems,transferpumpsanddryicemachines
• Tankscanbeordered with different pipework arrangement for otherliquefiedcryogenicgases(Nitrogen,Oxygen,Argon)
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
20
Typical ASCO CO2 Pipework Arrangement:
All pipework and valves are made in stainless steel. Automatic Pressure build up and pressure reducing systems are standardly included to provide stable tank pressure condition. Each compo-nentisclearlylabledandcorrespondstothemutuallyagreedflowdiagramwhichisaffixedtoeachtank.
Optional:
If a tank is used for storing CO2 without regular with-drawal, a refrigeration unit can be supplied underneath the tank in a closed cabinet premounted and prewired, ready for immediate use.
Pressure and level indicator:
Accurate digital level indiator shows the net content in the tank on a display in kg and % full.
The indicator works with a measuring diaphragm and springs designed for a certain measuring span.
The movement of the measuring diaphragm and lever, which is proportio-nal to the differential pressure, is led by the elastic disc out of the pressure chamber and converted by the displacement sensor into an electrical signal, (outlet 4 - 20mA). Remote monitoring is therefore possible.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
21
ASCO Vertical, Vacuum Insulated CO2 Tanks:
Flow Diagram No. 300
1 Shut-off valve pressure reducing system 28 Valve for liquid withdrawal5 Shut-off valve pressure building system 29 Evacuation connection outer casting6 Main saftey valve 30 Bursting disk for outer tank7 Pressure building regulator 31 Change over valve8 Shut-off valve pressure reducing system 33 Vent valve9 Pressure reducing regulator 34 Back-up valve liquid line
11 Vent valve 35 Back-up valve gas line12 Valve for vacuum probe 36 Valve for gas withdrawal13 Vacuum probe 37 Valve for gas withdrawal14 Vaporizer for pressure building system 39 Refrigeration coil15 Valve for liquid withdrawal (vaporizer) 40 Refrigeration unit16 Three valve manifold 41 Connection for pressure measuring17 Pressure gauge 42 Connection for pressure measuring18 Liquid level indicator 44 Line safety valve19 Electrical pressure builing heater 45 Valve for plant21 Line safety valve 46 Line safety valve23 Valveforliquidfillconnection 50 Connection for liquid withdrawal24 Overflowvalve 52 Connection for liquid withdrawal25 Valveforgasfillconnection 53 Connection for liquid withdrawal
All pipework is aligned inside the tank and the connections are at the bottom of the tank.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
22
ASCO Horizontal, Vacuum Insulated CO2 Tanks:
Flow Diagram No. 350
1 Shut-off valve pressure reducing system 28 Valve for liquid withdrawal5 Shut-off valve pressure building system 29 Evacuation connection outer casting6 Main saftey valve 30 Bursting disk for outer tank7 Pressure building regulator 31 Change over valve8 Shut-off valve pressure reducing system 33 Vent valve9 Pressure reducing regulator 34 Back-up valve liquid line
11 Vent valve 35 Back-up valve gas line12 Valve for vacuum probe 36 Valve for gas withdrawal13 Vacuum probe 37 Valve for gas withdrawal14 Vaporizer for pressure building system 39 Refrigeration coil15 Valve for liquid withdrawal (vaporizer) 40 Refrigeration unit16 Three valve manifold 41 Connection for pressure measuring17 Pressure gauge 42 Connection for pressure measuring18 Liquid level indicator 44 Line safety valve19 Electrical pressure builing heater 45 Valve for plant21 Line safety valve 46 Line safety valve23 Valveforliquidfillconnection 50 Connection for liquid withdrawal24 Overflowvalve 52 Connection for liquid withdrawal25 Valveforgasfillconnection 53 Connection for liquid withdrawal
All pipework is aligned inside the tank and the connections are at the bottom of the tank.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
23
ASCO Horizontal, Vacuum Insulated Cryogenic Tanks:
Flow Diagram No. 800 LIN, LOX, LAR
All pipework is aligned inside the tank and the connections are at the bottom of the tank.
6 Main saftey valve 18 Liquid level indicator7 Pressure building regulator 22 Fill connection8 Shut-off valve in pressure reducing system 23 Liquidphasefillvalve9 Pressure reducing regulator 23a Liquid phase valve
10 Inner tank bursting head 24 Overflowvalve11 Vent Valve 25 Gasphasefillvalve12 Vacuum probe valve 25a Gas phase valve13 Vacuum probe 29 Evacuation connection14 Pressure building vaporizer 30 Vacuum bursting disk for outer tank15 Product withdrawal valve 31 Change over valve16 Three valve manifold 32 Section safety valve 17 Pressure gauge
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
24
Available standard Storage Tanks (vertical, vacuum insulated):
Pos. 001
6.1 t / 6‘100 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework and inner vessel made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 1‘600 mm / height: 7‘250 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof5‘840 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %
LIN, LOX, LAR:• maximum net capacity of 5‘795 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre
part no.
CO2 912200.300LIN, LOX, LAR 912230
Pos. 002
11.0 t / 11‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘200 mm / height: 6‘400 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof10‘540 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 10‘450 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912201.300LIN, LOX, LAR 912232
Pos. 003
17.0 t / 17‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘200 mm / height: 8‘950 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof16‘290 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 16‘150 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912202.300LIN, LOX, LAR 912234
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
25
Available standard Storage Tanks (vertical, vacuum insulated):
Pos. 004
20.0 t / 20‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘200 mm / height: 10‘250 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof19‘160 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 19‘000 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912203.300LIN, LOX, LAR 912236
Pos. 005
23.0 t Vertical, Vacuum Insulated Storage TankOnly available for CO2 storage.
Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘200 mm / height: 11‘600 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)• maximumfillingweightof22‘110 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.300
part no.
CO2 912204.300
Pos. 006
28.0 t / 28‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘500 mm / height: 10‘350 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof26‘820 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 26‘600 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912205.300LIN, LOX, LAR 912238
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
26
Available standard Storage Tanks (vertical, vacuum insulated):
Pos. 007
32.0 t / 32‘300 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘500 mm / height: 11‘600 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof30‘660 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 30‘690 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912207.300LIN, LOX, LAR 912240
Pos. 008
37.0 t / 36‘600 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘500 mm / height: 12‘900 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof35‘450 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 34‘770 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912208.300LIN, LOX, LAR 912242
Pos. 009
41.0 t / 41‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 2‘500 mm / height: 14‘150 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof39‘280 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 38‘950 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912209.300LIN, LOX, LAR 912244
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
27
Available standard Storage Tanks (vertical, vacuum insulated):
Pos. 010
50.0 t / 50‘000 l Vertical, Vacuum Insulated Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.• diameter: 3‘000 mm / height: 11‘990 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)
CO2: (available options please see flow diagram no. 300)• maximumfillingweightof47‘900 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel
LIN, LOX, LAR:• maximum net capacity of 47‘500 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel made of stainless steel
part no.
CO2 912210.300LIN, LOX, LAR 912246
Pos. 011
60.0 t / 61‘000 l Vertical, Vacuum Insulated Storage TankOnly available for LIN, LOX, LAR storage
Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 3‘000 mm / height: 13‘900 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)• maximum net capacity of 57‘950 litres• MAWP 18.5 bar• Samson Media 6 level included content shown in Nm3 and litre• inner vessel standard made of carbon steel, also available in stainless steel
part no.
LIN, LOX, LAR 912247
Pos. 012
73.0 t / 73‘000 l Vertical, Vacuum Insulated Storage TankOnly available for CO2 storage.
Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 3‘000 mm / height: 16‘300 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)• maximumfillingweightof69‘930 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.300
part no.
CO2 912211.300
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
28
Available standard Storage Tanks (vertical, vacuum insulated):
Pos. 013
100.0 t / 100‘000 l Vertical, Vacuum Insulated Storage TankOnly available for CO2 storage.
Tank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 3‘600 mm / height: 15‘350 mm• incl. TÜV approval (AD-Merkblätter for inner vessel only)
according to PED 97/23/EG and AD2000 (also for CH)• maximumfillingweightof102‘000 kg• safety valve setting 22 bar• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.300
part no.
CO2 912212.300
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
29
Available standard CO2 Storage Tanks (horizontal, vacuum insulated):
Pos. 001
11.0 t / 11‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘200 mm / lenght: 6‘400 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof10‘540 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912401
Pos. 002
17.0 t / 17‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘200 mm / lenght: 8‘950 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof16‘290 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912402
Pos. 003
20.0 t / 20‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘200 mm / lenght: 10‘250 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof19‘160 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912403
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
30
Available standard CO2 Storage Tanks (horizontal, vacuum insulated):
Pos. 004
28.0 t / 28‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘500 mm / lenght: 10‘350 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof26‘820 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912405
Pos. 005
32.0 t / 32‘300 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘500 mm / lenght: 11‘600 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof30‘660 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912407
Pos. 006
37.0 t / 36‘600 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘500 mm / lenght: 12‘900 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof35‘450 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912408
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
31
Available standard CO2 Storage Tanks (horizontal, vacuum insulated):
Pos. 007
41.0 t / 41‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 2‘500 mm / lenght: 14‘150 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof39‘280 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912409
Pos. 008
50.0 t / 50‘000 l Horizontal, Vacuum Insulated CO2 Storage TankTank to be supplied complete with all pipework made of stainless steel, cryogenic valves, safety devices, differential pressure liquid level indicator. Vaccuum insulated with perlite.
• diameter: 3‘000 mm / lenght: 11‘990 mm• incl. HSCE tank registration by German TÜV
(AD-Merkblätter for inner vessel only) according to PED 97/23/EG and AD2000 (also for CH)
• maximumfillingweightof47‘900 kg• safety valve setting 24 bar (if stainless steel upgrade 22 bar)• Samson Media 6 level included content shown in kg and %• inner vessel standardly made of carbon steel, also available in stainless steel• availableoptionspleaseseeflowdiagramno.350
part no. 912410
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
32
CO2 Storage
Polyurethan Insulated CO2 Storage Tanks
ASCO Horizontal Storage Tanks are construc-ted in various standard sizes, ranging from 3‘000 to 45‘000 kg capacity of liquid carbon dioxide. Larger sizes are also available. Each unit is compactly designed to allow easy, safe and low-cost packing and transportation in 20‘ /40‘containersorflatracks.
• compact• simple and safe to operate• easily installed• fully automatic
The ASCO pressure vessels are designed and built per section VIII Division 1 of the A.S.M.E. code (U1-A certificate supplied), maximumallowable working pressure is 350 psi (24.1
bar). Vessels are saddle mounted to an I-beam frame. Capacities given is based on a 93 % full volume. Vessels are primed and insulated with 100 mm urethane foam and covered with a prepainted white aluminium jacket with aluminium heads. All joints are overlapped and sealed with silicone sealant.
Safeties are sized per the recommendations of the Compressed Gas Association (CGA). Systems have dual safeties mounted in a 3-way switching valve and a single bleeder mounted in an insulation valve. Shut off valves are ball type stainless steel.
Refrigeration systems are semi hermetic utilizing environmentally friendly R-404A (other types on request) refri-gerant. Electrical systems consist of a Cutler Hammer control panel, magnetic starter, control voltage transformer, wired for automatic operation. The refrigeration system and front end piping are covered with an enclosure consi-sting of an aluminium angle and aluminium square tube frame covered with prepainted white aluminium sheets. A lockable access door is provided.
The tank content is shown by differential pressure indicator and pressure gauge with a diameter of 152 mm. The base frame is painted with a Glidden alkyd industrial enamel. The completed tank is tested with liquid carbon dioxide in the tank and all controls are set for proper automatic operation.
Specifications
Pressure vessel: Built per A.S.M.E. code, Sec. VIII, Div.1350 PSI = 24.1 bar design pressure -40 °C minimum design temperatureSkid mounted
Insulation: Closed cell polyurethane foam, 100 mm thick1.6mmprefinishedwhitealuminiumjacket
Valves: Ball type stainless steelSafety valves: A.S.M.E. approved
Direct spring loaded, or pilot operatedBleeder for secondary protection
Electrical: According to customers requirementsU.L. listed componentsAll controls necessary for automatic operation
ASCOreservestherighttomodifyallspecificationswithoutpriornotice.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
33
Capacities, dimensions and weights:
ASCO liquid carbon dioxide storage tanks are compactly arranged on a base-frame which allows installation on site within minutes (connect to nearest power source only). Insulation, refrigeration system, completely pre-wired elec-trical system with switchboard, level-indicator, safety devices, valves, pipework, all automatic controls and cabinet withlockabledoors.Alloursystemsarecompletelytest-runbeforeshipment.TheseoutstandingfeaturesbenefitCO2 consumers all over the world.
Standard tank capacity
Amax. length
Bmax. width
Cmax. height
packing + shipment in container
approx. empty weight
electrical supply
liquid CO2 in kg mm mm mm foot kg
3'170 3'350 1'880 2'230 20' 3'400
380V 50Hz 3 phase
other voltages on request
5'440 4'570 1'880 2'230 20' 3'6508'280 5'860 1'880 2'230 20' 5'9009'326 4'600 2'280 2'540 40' 6‘000
12‘855 5'800 2'280 2'540 40' 7'20016‘300 7'310 2'280 2'540 40' 8'00023'600 9'750 2'280 2'540 40' 12'50029'400 11'730 2'280 2'540 40' 14'00030'800 12'190 2'280 2'540 45' 14'70036'300 14'630 2'280 2'690 flatbed 17'00045'400 17'070 2'280 2'690 ext.flatbed 19'000
Larger sizes also available. Please ask for details!
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
34
Available standard CO2 Storage Tanks (horizontal, polyurethane insulated):
Pos. 001
3.17 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbuiltperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 3‘350 mm• Widht: 1‘880 mm• Hight: 2‘230 mm• Capacity of liquid CO2: 3‘170 kg• Empty weight: 3‘400 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912030
Pos. 002
5.44 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbuiltperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 4‘570 mm• Widht: 1‘880 mm• Hight: 2‘230 mm• Capacity of liquid CO2: 5‘440 kg• Empty weight: 3‘650 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912031
Pos. 003
8.20 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbuiltperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 5‘860 mm• Widht: 1‘880 mm• Hight: 2‘230 mm• Capacity of liquid CO2: 8‘280 kg• Empty weight: 5‘900 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912032
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
35
Available standard CO2 Storage Tanks (horizontal, polyurethane insulated):
Pos. 004
9.326 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 4‘600 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 9‘326 kg• Empty weight: 6‘000 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912033
Pos. 005
12.855 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 5‘800 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 12‘855 kg• Empty weight: 7‘200 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912034
Pos. 006
16.30 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 7‘310 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 16‘300 kg• Empty weight: 8‘000 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912035
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
36
Available standard CO2 Storage Tanks (horizontal, polyurethane insulated):
Pos. 007
23.60 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 9‘750 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 23‘600 kg• Empty weight: 12‘500 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912036
Pos. 008
29.4 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 11‘730 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 29‘400 kg• Empty weight: 14‘000 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912037
Pos. 009
30.80 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 12‘190 mm• Widht: 2‘280 mm• Hight: 2‘540 mm• Capacity of liquid CO2: 30‘800 kg• Empty weight: 14‘700 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912038
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
37
Available standard CO2 Storage Tanks (horizontal, polyurethane insulated):
Pos. 010
36.30 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 14‘630 mm• Widht: 2‘280 mm• Hight: 2‘690 mm• Capacity of liquid CO2: 36‘300 kg• Empty weight: 17‘000 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912039
Pos. 011
45.40 t CO2 Storage Tank, horizontal, polyurethane insulateddesignedandbultperSectionVIIDiv.IoftheASMEcode(U1-Acertificatesupplied.Max. allowable working pressure is 350 psi (24.1 bar), test pressure 450 psi (31 bar).
• Lenght: 17‘070 mm• Widht: 2‘280 mm• Hight: 2‘690 mm• Capacity of liquid CO2: 45‘400 kg• Empty weight: 19‘000 kg• Saddle mounted to an I-beam frame• HPU: horizontal, polyurethane foam insulated
part no. 912040
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
38
CO2 Storage
20‘ ISO Tank Containers
ASCO CO2 and Cryogenic 20‘ ISO Tank Containers include a high quality vacuum multi-laminar super insulation and are supplied complete with all pipework, valves, safety devices, liquid level indicator, pressure gauge and optional withtransferpumpandfillinghoses.
All tank containers are designed for transportation by road, ship and rail.
The models are also available on semi-trailer and/or with tractor.
Inner vessels and pipework are made of stainless steel - used for multipurpose transportation of CO2, N2, O2 and Ar.
ASCOreservestherighttomodifyallspecificationswithoutpriornotice.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
39
Specifications:
1. Main DataCommodity approx. 19‘650 lGross water volume: 19'650Max. allowed working pressure: 22 bar gTare weight: approx 8‘600 kgMax. gross weight: 36‘000 kgMax. payload: LCO2: approx. 19‘600 kg
LIN: approx. 14‘950 kgLOX: approx. 21‘240 kgLAR: approx. 26‘130 kg
Tolerances: on volume 1 %, on weight 2 %Codes and regulations: ADR / RID / IMDG / (UN-T75) / UICInsulation: Vacuum with multi-layer insualtionHeight: approx. 2‘600 mmWidth: approx 2‘440 mmOverall length: 6‘060 mmISO-cornercastings: 20'x8'x8'6"ISOdimensions
2. TankInner VesselMax. allowed working pressure: 22 bar gPressure vessel code: AD 2000-RegelwerkTest and calculation pressure: 29.9 bar gDesign temperature: -196 / +50 °COuter diameter: 2‘200 mmNumberofbaffles: 2
Outer VesselDesign pressure: -1 bar g (full vacuum)Design temperature: -20 / +50 °COuter diameter: 2‘420 mm (not protruding over the frame members)Overall lenght: 6‘000 mm (not protruding over the frame members)
InsulationType vacuum + multi-layer insulation (super insulated)
MaterialsInner vessel of CO2 tanks: Stainless steel type 1.4311/EN 10028-7 or equivalentInner vessel of cryogenic tanks: Stainless steel type 1.4311/DIN 17440 or equivalentOuter vessel: caron steel S235JRG2/EN 10025 or equivalentPiping: stainless steel type 340 (L)Valves for CO2 tanks: ball valves, stainless steel, for CO2
Valves for cryogenic tanks Cryogenic valves
3. FrameThe frame is of „Beam Type“, consisting 8‘ x 8‘6“-frame at each end, connected to each end. Handling to be done by means of the corner castings only. The container can be secured by twist locks on rail and road vehicles complying to the relevant requirements of ISO 668 freight containers.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
40
Available Types:
All stainless steel pipework and valves neatly arranged in lockable machinery compartment.Outside of the machinery compartment is a lockable document holder installed.
Lockable machinery compartment:
Larger sizes also available. Please ask for details!
ASCO‘s 20‘ ISO Tank Containers are optionally available on semi-trailer and/or tractor.
All ISO tank containers include:
• inner vessel made of stainless steel• all pipe work made of stainless steel• all valving necessary for proper operation (stainless steel ball valves for CO2 and bronze globe valves for
cryogenic)• all necessary safety equipment• all instruments and safety lines that form part of the tank, including pressure and level gauge• transferpumpandfillinghoses(optional)
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
41
ASCO 20‘ ISO Tank Container:
Typical Flow Diagram for 20‘ ISO Tank CO2 Container
Typical Flow Diagram for 20‘ ISO Tank Cryogenic Container
1 Vapour Balance Line Valve2 Main Bottom Isolation Valve3 Vacuum Point4 Bursting Disc Vacuum Jacket5 Divertor Valve6 Safety Valve7 Instrument Liquid Valve8 Instrument Gas Valve9 FlangeConnectionwithBlindflange (without option)10 Fill and Discharge Line Purge Valve11 Trycock Nett Capacity 95% Valve12 Vapour Line Purge Valve13 Level Gauge Balance Line Valve14 Liquid Gauge Level15 Pressure Gauge16 Connection Fill and Discharge Line (Flange Coupling)17 Liquid from Pump Delivery Valve18 Pump Isolation Valve19 Pump20 Thermal Relief Valve21 Connection Vapour Line (Flange Coupling)22 Fill and Discharge Valve23 Flange Connection
1 Vapour Balance Line Valve2 Bottom Fill Isolation Valve3 Top Fill Isolation Valve4 Bursting Disc Vacuum Jacket5 Divertor Valve6 Safety Valve7 Instrument Liquid Valve8 Instrument Gas Valve9 FlangeConnectionwithBlindflange (without option)10 Fill Line Purge Valve11 Trycock Nett Capacity 95% Valve12 Vapour Line Purge Valve13 Level Gauge Balance Line Valve14 Liquid Gauge Level Valve15 Pressure Gauge16 Vacuum Point17 FlangeConnectionwithBlindflange18 Liquid to Pressure Build Up Valve19 Pump20 Fin Vaporiser21 Thermal Relief Valve22 Pressure Build Up Gas Return Valve23 Liquid to Pump Fill Valve24 Pump25 Liquid from Pump Delivery Valve26 Pump By-pass Valve27 Liquid from Pump Delivery Valve28 Bottom Fill Pump Isolation Valve29 Coupling with Plug30 Flange Connection
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
42
Available standard 20‘ ISO Tank Container:
Pos. 001
CO2 20‘ ISO Tank ContainerVaccum super insulated 20‘ ISO tank container (UN-T75) with stainless steel inner vessel, including hose box.
Gross water volume: approx. 19‘650 lMax allowed working pressure: 22 bar gTare weight: approx. 8‘600 kgMax. gross weight: 36‘000 kgMax. payload: approx: LCO2: 19‘600 kg
Optionally available on semi-trailer and/or tractor.
All ISO tank contaier include:• inner vessel made of stainless steel• all pipework made of stainless steel• all valving necessary for proper operation• all necessary safety equipment• all instruments and safety lines that form part of the tank, including pressure
and level gauge• optionallytransferpumpandfillinghosesareavailable
part no. 912150
Pos. 002
Cryogenic 20‘ ISO Tank ContainerVaccum super insulated 20‘ ISO tank container (UN-T75) wiht stainless steel inner vessel, including hose box.
Gross water volume: approx. 19‘650 lMax allowed working pressure: 22 bar gTare weight: approx. 8‘600 kgMax. gross weight: 36‘000 kgMax. payload: approx: LIN: 14‘950 kg LOX: 21‘240 kg LAR: 26‘130 kg
Optionally available on semi-trailer and/or tractor.
All ISO tank contaier include:• inner vessel made of stainless steel• all pipework made of stainless steel• all valving necessary for proper operation• all necessary safety equipment• all instruments and safety lines that form part of the tank, including pressure
and level gauge• optionallytransferpumpandfillinghosesareavailable
part no. 912155
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
43
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
44
CO2 Storage
Specifications
Content in kg
Content in US tons
Measurements L x W x H
Empty weight (kg) approx.
Safety valves
24.5 bar
UrethaneInsulation
Container ship-ping
3'170 3.5 3.35 x 1.88 x 2.23 3'810 1 100 mm 20'drycargo5'440 6 4.57 x 1.88 x 2.23 4'540 1 100 mm 20'drycargo8'280 9 5.86 x 1.88 x 2.23 5'265 1 100 mm 20'drycargo10'000 11 4.87 x 2.28 x 2.54 6'020 1 100 mm 40'highcube11'500 12.7 5.50 x 2.28 x 2.54 6'420 1 100 mm 40'highcube13'000 13.5 5.79 x 2.28 x 2.54 6'800 1 100 mm 40'highcube20'000 22 8.20 x 2.28 x 2.54 10'575 1 100 mm 40'highcube
Transportable CO2 Tanks
ASCO supplies different sizes of transportable (demountable) CO2 tanks which can be mounted on any suitable truck ordrawbartraileroftherigidflattype.Transportabletanksareacostsavingalternativetoconventionalroadtankersas the operator may use the vehicle for other duties as well as bulk CO2 transport. The tank is a self-contained unit mounted on a base frame and when empty it can easily be craned on or off as required. Suitable lifting lugs are on the top of the tank.
These transportable tanks can also be supplied with refrigeration systems which makes it possible to use them for the transport as well as for the storage of the liquid CO2.
The special design allows simple operation. A lockable machinery compartment houses the transfer pump and motor, control valves, contents and pressure gauges, pipework and refrigeration system (optional).
ASCOreservestherighttomodifyallspecificationswithoutpriornotice.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
45
Tank cabinet:
ASCO Transportable Tanks are to ASME-DOT design and are all skid mounted and include a lockable cabinet. They aresuppliedcompletewithfloatgauge,pressureindicator,100mmpolyurethaneinsulation,weather-proofwhitealuminiumjacket,allnecessarysafetydevices,allballvalvesinstainlesssteel,hosetubes(3.65m)andtwofillinghoses (1 1/2“ and 1“ at length of 3 m each), liquid CO2 transfer pump (reversable) with various capacities (standard is 17‘000 kg/hr). Max. operating pressure is 24 bar.
Refrigerationsystemsandflowmeterswithticketprinterscanbebuiltintothecabinetsuponrequest.
Transporting CO2 easy and efficient:
Two lockable doors provide easy access to the pipework and connections of the transportable tank.
Safety valves, inlet and outlet connections.
Built in liquid CO2 transfer pump (left) and main outlet connection with valves (right).
• MC-3-SS low to low pressure transfer pump transfer rate = 17'000kg/hrat0bar/14'000kg/hrat3.5bar(bothat1'450rpm)
• Refrigeration systems (R404A).
• Flowmeter and ticket printer
Available Options:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
46
Available standard transportable CO2 Tanks:
Pos. 001
3.17 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto3.60m,hoselength3.05mincl.fillfittingsanddustcaps.
Length: 3‘350 mmWidth: 1‘880 mmHeight: 2‘230 mmEmpty weight: approx. 3‘810 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912010
Pos. 002
5.44 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto4.60m,hoselength4.25mincl.fillfittingsanddustcaps.
Length: 4‘570 mmWidth: 1‘880 mmHeight: 2‘230 mmEmpty weight: approx. 4‘540 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912011
Pos. 003
8.28 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto4.60m,hoselength4.25mincl.fillfittingsanddustcaps.
Length: 5‘860 mmWidth: 1‘880 mmHeight: 2‘230 mmEmpty weight: approx. 5‘265 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912012
Pos. 004
10.0 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto4.60m,hoselength4.25mincl.fillfittingsanddustcaps.
Length: 4‘870 mmWidth: 2‘280 mmHeight: 2‘540 mmEmpty weight: approx. 6‘020 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912013
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
47
Available standard transportable CO2 Tanks:
Pos. 005
11.5 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto4.60m,hoselength4.25mincl.fillfittingsanddustcaps.
Length: 5‘500 mmWidth: 2‘280 mmHeight: 2‘540 mmEmpty weight: approx. 6‘420 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912014
Pos. 006
13.0 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto4.60m,hoselength4.25mincl.fillfittingsanddustcaps.
Length: 5‘790 mmWidth: 2‘280 mmHeight: 2‘540 mmEmpty weight: approx. 6‘800 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912015
Pos. 006
20.0 t Transportable CO2 Tank, horizontal, polyurethane insulatedbuilttoDOTMC331andASMEspecifications.Completewith4“urethaneinsulationcoveredwitha0.063prepaintedwhitealuminiumjacketwithaluminiumheads,floatgauge, pressure indicator, stainless steel ball valves, primary and secondary safety relief protection, control cabinet with lockable access door, two hose tubes and two fillinghoses1x1“/1x11/2“hosetubelengthupto6.0m,hoselength5.5mincl.fillfittingsanddustcaps.
Length: 8‘200 mmWidth: 2‘280 mmHeight: 2‘540 mmEmpty weight: approx. 10‘575 kgTPU: transportable, horizontal, polyurethane foam insulated
part no. 912016
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
48
CO2 Gas Dosing for Water Neutralisation
Wherever you need to have an exact quantity of CO2 gas to be dosed, the ASCO CO2 Gas Dosing System is ideal! Fortheprocess-regulationyouonlyhavetoprovidea4-20mAinputsignal,theflowoutputsignalwillthenalsobewithin a range of 4-20 mA, all these signals can then be processed locally on the main DCS.
The system is equipped with a CO2 pressure reducing valve, CO2filter,CO2gasflowmeter,CO2 regulating valve, pressure gauges, safety valves and a completely pre-wired electrical junction box.
Incaseofmaintenancethesystemprovidesamanualby-passline,whichalsocanbemonitoredbytheflowmeter.Herefore, changing a CO2filtercartridgeordoinganyotherserviceworkonthesystemisquickandeasy!
AsrawandfittingmaterialASCO only uses stainless steel. This makes the system very resistant and extends the durability.
Due to the special equipment used on the system no auxiliary power, e.g. compressed air, is necessary. Every process valve works with CO2 gas.
Typically, the ASCO CO2 Gas Dosing System is used on desalination plants to neutralise the product water.
CO2 Gas Dosing and Injection Systems
ASCO CO2 Dosing System (single line)
Advantages of a CO2 Gas Dosing and Injection System:• easytoinstall• veryaccurate• 4-20mAoutputsignal• robuststainlesssteelconstruction• typicallyusedfordesalinationplants
Site conditions
Min. ambient air temperature: 10 °C, optional with heater for vaporiser down to 4 °CMax. ambient air temperature: 38 °C, optional with air conditioned cabinet up to 50 °CHumidity: 34 % to 99 %Wind speed max: 19.03 m/s, tank foundation must be recalculated by local civil engineerUniform building code: seismic zone 2ATemperature treated water: 15 to 35 °CSide stream water pressure: 4 bar max
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
49
• flangedinletincl.counterflange• junction box• all equipment mounted on robust
stainless steel frame
• pressurereducingvalveforeasyadjustment of inlet pressure
• ASCO CO2 Gas Flowmeter for accuratemeasuringtheflowrate
• providesa4-20mAoutputsignaltobeprocessedonthecustomer'smain DCS
• actuating valve to adjust flow ofCO2 gas
• by-pass-lineformanualoperation • CO2polishingfilter
Components of CO2 Gas Dosing System:
CO2 injection via side stream into the main water stream
Motionless mixing technology made of stainless steel
As per customer’s requirement, ASCO includes a side stream carbonation system. This system is consisting of a combination of a static mixer and an injection nozzle. Static mixers will dissolve the CO2. The system is based on a maximum capacity and CO2flowasmentionedoncustomer‘sspecification.
Reliable solubility of the CO2 gas thanks to special design of the static mixer
CO2 Injection System:
Static/In-line Mixers : Gas Dispersers : Laminar Flow Heat Exchangers : In-line Scrubbers
Beispiele von GDS-Systemen
Static/In-line Mixers : Gas Dispersers : Laminar Flow Heat Exchangers : In-line Scrubbers
Beispiele von GDS-Systemen
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
50
Layout of a Single Line CO2 Gas Dosing System:
Layout CO2 gas dosing system (single line) with CO2 tank and vaporiser
Standardly included in the delivery of a Single Line CO2 Gas Dosing System:
ASCO supplies a fully preinstalled and pretested system consisting of one storage tank, one vaporiser, one dosing system and one injection system. The pipework of the ASCO CO2 Gas Dosing System is completely welded to minimise installation works on site. Only the connection between storage tank and dosing system has to be welded directly on site.
All civil related works, like site planning, foundations, electrical supply, installation material (like cable conduits in-stalled in the foundation, advised by ASCO), water side stream and installation on site are customer‘s responsibility.
ASCO supplies a fully preinstalled and pretested system consisting of:
• 1 x CO2 gas dosing system line consisting of - CO2filter -flowregulatingvalve - automatic shut off valve - pressure reducing valve - manual shut off valve - safety valves - discharge valve - junction box, prewired - all mounted on a stainless steel base frame• 1 x CO2flowmeterincludingdigitaldisplay• 1 x CO2storagetank(capacityhastobespecifiedattimeoforder)• 1 x atmospheric CO2vaporiser(capacityhastobespecifiedattimeoforder)• 1xinjectionsystem(staticmixer)(capacityhastobespecifiedattimeoforder)
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
51
Layout of a Double Line CO2 Gas Dosing System:
Layout CO2 gas dosing system (double line) with CO2 tanks and vaporisers
ASCO provides a completely redundant system which automatically controls and regulates the CO2flowdependingon a set point coming from the LCP with integrated HMI.
Depending on the condition of the storage tanks, vaporisers and the dosing systems, the system will detect and decide what parts need to take over the load to guarantee a continuous CO2 injection into the side stream water. Therefore, all automatically activated valves are equipped with positioning end switch (feedback) so that malfunctions will be detected. All operating conditions are displayed on the local HMI screen and are available as data bloc for customers PCS.
Standardly included in the delivery of a Double Line CO2 Gas Dosing System:
ASCO supplies a fully preinstalled and pretested system consisting of:
• 2 x CO2 gas dosing system lines consisting of - CO2filter -flowregulatingvalve - automatic shut off valve - pressure reducing valve - manual shut off valve - safety valves - discharge valve - all mounted on a stainless steel base frame• 2 x CO2flowmetersincludingdigitaldisplay• 1 x control cabinet (PLC)• 2 x CO2storagetanks(capacityhastobespecifiedattimeoforder)• 2 x atmospheric CO2vaporisers(capacityhastobespecifiedattimeoforder)• 1xinjectionsystem(staticmixer)(capacityhastobespecifiedattimeoforder)• 1 x change over system
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
52
Available standard CO2 Gas Dosing System capacities:
Pos. 001
CO2 Gas Dosing System 0 - 50 kg/hr (single line)• 1 x CO2 gas dosing system line consisting of
- CO2filter-flowregulatingvalve- automatic shut off valve- pressure reducing valve- manual shut off valve- safety valves- discharge valve- junction box, prewired- all mounted on a steinless steel base frame
• 1 x CO2flowmeterincludingdigitaldisplay
For a running CO2 gas dosing system following equipment is necessary:• 1 x CO2storagetank(capacityhastobespecifiedattimeoforder)• 1 x atmospheric CO2vaporiser(capacityhastobespecifiedattimeoforder)• 1xinjectionsystem(staticmixer)(capacityhastobespecifiedattimeoforder)
part no. 908500
Pos. 002
CO2 Gas Dosing System 30 - 300 kg/hr (single line)• 1 x CO2 gas dosing system line consisting of
- CO2filter-flowregulatingvalve- automatic shut off valve- pressure reducing valve- manual shut off valve- safety valves- discharge valve- junction box, prewired- all mounted on a steinless steel base frame
• 1 x CO2flowmeterincludingdigitaldisplay
For a running CO2 gas dosing system following equipment is necessary:• 1 x CO2storagetank(capacityhastobespecifiedattimeoforder)• 1 x atmospheric CO2vaporiser(capacityhastobespecifiedattimeoforder)• 1xinjectionsystem(staticmixer)(capacityhastobespecifiedattimeoforder)
part no. 908503
Pos. 003
CO2 Gas Dosing System 100 - 800 kg/hr (single line)• 1 x CO2 gas dosing system line consisting of
- CO2filter-flowregulatingvalve- automatic shut off valve- pressure reducing valve- manual shut off valve- safety valves- discharge valve- junction box, prewired- all mounted on a steinless steel base frame
• 1 x CO2flowmeterincludingdigitaldisplay
For a running CO2 gas dosing system following equipment is necessary:• 1 x CO2storagetank(capacityhastobespecifiedattimeoforder)• 1 x atmospheric CO2vaporiser(capacityhastobespecifiedattimeoforder)• 1xinjectionsystem(staticmixer)(capacityhastobespecifiedattimeoforder)
part no. 908505
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
53
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
54
CO2 Vaporising
The ASCO Atmospheric CO2 Vaporiser has been developed to drastically reduce CO2 vaporisa-tion costs. Ambient air, which is available at no cost, is used to achieve energy savings of over 95 % compared to standard electric vaporisers. In most cases electric (or steam) savings can pay for a new atmospheric vaporiser in less than one year.
As each vaporiser is supplied prepiped and prewi-red, installation can be made within minutes. Bases forthemountingonthefloororontheceilingareincluded in the delivery.
Specifications
Vaporising capacity (approx.) from liquid CO2 at 17 bar and ambient air tempe-rature of min. 10 °C
length/width/height mm incl. control box
in/out connections
outer diameter
net weight kg approx.
power consumption
max. opera-ting pressure
50 kg/hr CU 870 x 540 x 420 35 mm 46 kg 0.16 kW 25 bar 200 kg/hr CU 2‘200x 900x1'000 1“ PN 40 100 kg 1.58 kW 25 bar 200 kg/hr SS 2‘200x 900x1'000 1“ PN 40 120 kg 1.58 kW 25 bar 300 kg/hr CU 3‘000x 900x1'000 1“ PN 40 180 kg 2.37 kW 25 bar 300 kg/hr SS 3‘000x 900x1'000 1“ PN 40 210 kg 2.37 kW 25 bar 500 kg/hr CU 3‘000x 900x1'200 1“ PN 40 210 kg 2.37 kW 25 bar 500 kg/hr SS 3‘000x 900x1'200 1“ PN 40 250 kg 2.37 kW 25 bar 1‘000 kg/hr CU 4‘200x1'000x1‘450 1“ PN 40 340 kg 5.37 kW 25 bar 1‘000 kg/hr SS 4‘200x1'000x1‘450 1“ PN 40 400 kg 5.37 kW 25 bar
CU = with copper tubes, SS = with stainless steel tubes
Atmospheric CO2 Vaporisers
• 25 times less energy compared with electrically heated vaporisers
• Ambient air of only +10 °C needed
• Designed for continuous and automatic operation (no attendance required)
• Built in temperature sensor to control outlet tempe-rature of vaporised CO2
• 2 coil system to ensure safe defrosting with built in solenoid valves
• Simple and fast installation, only electric power and CO2 required
• Vaporisers with tubes in stainless steel or copper available
• Complete unit in various capacities at very reaso-nable prices, ready for use
Advantages of an atmospheric CO2 vaporisers:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
55
Liquid carbon dioxide is taken from a tank, completely evaporated in the vaporiser and fed to the point of use. In order to ensure safe defrosting of the vaporiser, it is equipped with two autonomous coils which are controlled by a solenoid valve each. While one vaporiser coil is in service, the other is being defrosted. The air blowers remain in continuous operation.
The arrangement shown above permits operation of the vaporiser at air temperatures of at least +10 °C and, at reduced capacity as low as +5 °C. In order to be able to utilise the vaporiser throughout the year, the unit should be installed inside a building away from the most inclement weather, for example in a boiler room or similar.
airtime switch
CO2 gas out
thermostat with auomatic shut-off
solenoid valves
liquid CO2 in
CO2 storage tank CO2 vaporiser
CO2 gas to bottling line or other point of use
pressure reducing valve
temperature sensor with automatic shut-off
fans
Description of Atmospheric CO2 Vaporisers:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
56
DescriptionASCO Atmospheric CO2 Vaporisers are supplied as one unit, prewired, pretested (incl. pressure test to 35.4 bar) and ready for immediate use.They consist of a special heat exchanger unit with copper orstainlesssteeltubesandaluminiumfins.Air is forced through the heat exchanger by fans. Any condensate dropping from the tubes is collected by an aluminium tray mounted on the bottom of the unit, and an outlet pipe can be connected to drain. The unit also includes solenoid valves and a complete control box. A temperature sensor is also incorporated to ensure no liquid CO2 can pass through the vaporiser.
InstallationASCO Vaporisers should ideally be installed in areas such as boiler houses and similar warm rooms. Exter-nal installation is only recommended where ambient air temperature is above +10 °C. They also operate at +5 °C but at reduced capacity.
1'000kg/hrAtmosphericCO2 VaporiserThermostat
50 kg/hr Atmospheric CO2 Vaporiser (available with cop-per tubing only)
1'000kg/hrAtmosphericCO2 VaporiserControl box with timer
Description and Installation of Atmospheric CO2 Vaporisers:
1'000kg/hrAtmosphericCO2 VaporiserAir in take side
1'000kg/hrAtmosphericCO2 VaporiserTwo independent coils
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
57
Available standard Atmospheric CO2 Vaporiser capacities:
Pos. 001
50 kg/hr Atmopheric CO2 Vaporiser (minimum ambient air temperature required +10 °C)only availabe with copper tubes240 Volt, 50 Hz, 1 Ph
CU part no. 908003
Pos. 002
200 kg/hr Atmospheric CO2 Vaporiser(minimum ambient air temperature required +10 °C)with copper or stainless steel tubes400 Volt, 50 Hz, 3 Ph
• airflowtotal: 3.4m3/sec• coil volume: 15 l• dry weight: 100 kg copper / 120 kg stainless steel• fan speed: 1‘330 rpm• no. of fans: 2• power cons. per fan: 0.79 kW• flangeconnection: 1“PN40
CU = copperSS = stainless steel
CU part no. 908004.2SS part no. 908005.2
Pos. 003
300 kg/hr Atmospheric CO2 Vaporiser(minimum ambient air temperature required +10 °C)with copper or stainless steel tubes400 Volt, 50 Hz, 3 Ph
• airflowtotal: 5.1m3/sec• coil volume: 22 l• dry weight: 180 kg copper / 210 kg stainless steel• fan speed: 1‘330 rpm• no. of fans: 3• power cons. per fan: 0.79 kW• flangeconnection: 1“PN40
CU = copperSS = stainless steel
CU part no. 908006.2SS part no. 908007.2
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
58
Available standard Atmospheric CO2 Vaporiser capacities:
Pos. 004
500 kg/hr Atmospheric CO2 Vaporiser(minimum ambient air temperature required +10 °C)with copper or stainless steel tubes400 Volt, 50 Hz, 3 Ph
• airflowtotal: 5.1m3/sec• coil volume: 41 l• dry weight: 210 kg copper / 250 kg stainless steel• fan speed: 1‘330 rpm• no. of fans: 3• power cons. per fan: 0.79 kW• flangeconnection: 1“PN40
CU = copperSS = stainless steel
CU part no. 908008.2SS part no. 908009.2
Pos. 005
1‘000 kg/hr Atmospheric CO2 Vaporiser(minimum ambient air temperature required +10 °C)with copper or stainless steel tubes400 Volt, 50 Hz, 3 Ph
• airflowtotal: 9.9m3/sec• coil volume: 78 l• dry weight: 340 kg copper / 400 kg stainless steel• fan speed: 890 rpm• no. of fans: 3• power cons. per fan: 1.79 kW• flangeconnection: 1“PN40
CU = copperSS = stainless steel
CU part no. 908010.2SS part no. 908011.2
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
59
Options for Atmospheric CO2 Vaporisers:
Pos. 001
Dome Loaded Pressure Reducing Valve C1for gaseous and liquid CO2
incl. repair kit (diaphragm and O-ring)
part no. 914000
Pos. 002
Dome Loaded Pressure Reducing Valve C2-K32for gaseous and liquid CO2
incl. repair kit (diaphragm and O-ring)
part no. 914006
Pos. 003
Line Safety Assembly 1“- 25 bar welding connectionConsisting of:• stainless steel pipe 1“ 300 mm• safety valve 25 bar• vent ball valve stainless steel 1/4“
part no. 914343
Pos. 004
CO2 Flowmeter M1MassflowsensortypeM1(fullycalibrated)assembledtoprocesspipeDN15,PN40withflangeconnectionDIN2635.
Measuring range: 0 - 1‘200 kg/hr (depends on pressure)
Theflowcomputer(onwallbracket)isequippedwithdigitaldisplayofcurrentCO2flowrateinkg/hraswellastotalizerandintegratedkeyboard.
10 meter connection cable with plug is prewired and connected.
Voltage 115 - 230 V, 50/60 Hz
Accessories included:• 2pcscounterflangeDN15/PN40welding(itemno.910101)• 8 pcs screw M12 x 45, hex, inox (item no. 100020)• 8 pcs nut M12, inox (item no. 100022)• 2 pcs gasket DN15, 2 x 51 x 22 mm (item no. 110150)
part no. 910200
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
60
Options for Atmospheric CO2 Vaporisers:
Pos. 005
CO2 Flowmeter M2MassflowsensortypeM2(fullycalibrated)assembledtoprocesspipeDI25,PN40withflangeconnectionDIN2635.
Measuring range: 0 - 3‘000 kg (depends on pressure)
Theflowcomputer(onwallbracket)isequippedwithdigitaldisplayofcurrentCO2flowrateinkg/hraswellastotalizerandintegratedkeyboard.
10 meter connection cable with plug is prewired and connected.
Voltage 115 - 230 V, 50/60 Hz
Accessories included:• 2pcscounterflangeDN25/PN40welding(itemno.910301)• 8 pcs screw M12 x 45, hex, inox (item no. 100020)• 8 pcs nut M12, inox (item no. 100022)• 2 pcs gasket DN25, 2 x 71 x 35 mm (item no. 110151)
part no. 910400
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
61
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
62
CO2 Cylinder Filling
The compact ASCO CO2 Cartridge / Cylinder Filling System type HH110AS is designed for easy and accuratefillingofsmallhighpressureCO2 cart-ridges or cylinders from standard high pressure liquid CO2 cylinders. The system is supplied ready for immediate use.
Specifications
Pump dimension (L x W x H) / weight: 605 x 403 x 501 mm / approx. 48 kgScale dimension (L x W x H) / weight: 500 x 362 x 370 mm / approx. 11 kgPlatform kit dimension (L x W x H) / weight: 250 (420) x 200 x 320 mm / approx. 3 kgPump capacity (continuously): approx. 110 kg/hrFilling capacity (example): 1 cartridge of 450 gr in approx. 15 secondsVoltage: 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request)Power consumption: 1.1 kWDifferential pressure (max.): 90 barOperating pressure (max.): 130 barCO2 source: CO2 cylinder with siphon tube inside
CO2 Cylinder Filling System HH110AS part no. 902300
Advantages of HH110AS:• Very robust pump built into stainless steel cabinet, with service door• Electroniccontrolandfillingwithautomaticstopwhenpresetfillingweightisreached• Automatic zero-adjustment• Filling weight setting via digital indicator• Two pressure gauges showing CO2supplyandfillingpressures• CO2inletfilter• Emergency „stop“ button• 2 m electrical connection cable • Two CO2 high pressure hoses to interconnect CO2cylinderandfillingunit• Safety valve 130 bar
Scale with filling adapter:• Scale with load cell (in steps of 2 grams)• TwodifferentfillingadaptersforSodaClub/SodaStream,SodaFreshand1/2“BSP• Additional adapters are available on request• Completescaleandfillingunitisbuiltonarobustbaseframe• Filling and discharge valves• Platform kit for CO2 cylinders with a gross weight of max. 10 kg (optional)
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
63
1. Set exact CO2fillingeightforcylinderstobefilled.
2. Empty cartridge / cylinder with device included with system.
3.Connectcartridgetofillinghead.
4.Openfillingvalve. 5. Press start button and wait until cartridge is full. Pump stops then automatically.
6.Closefillingvalve.
7. Open release valve for one second and close it again.
8. Disconnect cartridge. 9.Checkfilledweightonseparate scale (option).
Easy to use:
CO2 Cylinder Filling System HH110ASComplete CO2cartridge/cylinderfillingsystemwithacapacityofapprox.110kg/hr, with automatic shut-off, comprising:• pump with motor on base frame• pulleys• drive belt• one safety valve 130 bar• pressuregaugesfortank-andfillingpressure• motor switch• electric control boxBuilt in a stainless steel cabinet.
Voltage: 3 x 400 V / 50 HzPump dimension: 605 x 403 x 501 mm (L x W x H)
Electronic scale with load cell(instepsof2grams),2differentfillingadaptorsforSodaClub/Stream,SodaFreshand1/2“BSP,electronicscalewithdigitalindicator,fillinganddischargevalves,completescaleandfillingunitisbuiltonarobustplatform.
Scale dimension: 500 x 362 x 370 mm (L x W x H)
part no. 902300
Standardly included in the delivery of HH110AS:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
64
Options for HH110AS:
Pos. 001
Set of recommended spares for HH110ASConsisting of:• 6 pcs non return valve (902711)• 3 pcs sealing kit (902712)
part no. 902320
Pos. 002
Platform-Set for HH110ASAdditional platform for small CO2cylindersandfireextinguishersconsistingof:
• stainless steel platform with anti slip• adaptor for CO2 cylinder/10L• adaptor CO2-G1/4“ for HH110AS• male stud elbow 10L/1/4“• high pressure hose DN6/10L• gasket Ø 19 mm x Ø 12 x 3.2 mm
part no. 902705
Pos. 003
Portable Digital ScaleThe 12.5 mm high display is one of high visibility liquid crystal integrated into the scale and the housing is of PP/ABS - an easily cleaned and maintained material, for industrial environments.
Operation is simplicity itself with only one key for on/off, tare and additive weig-hing. One touch control.
Capacity: 0 - 20 kgRemovable stainless steel platform.To be used with a 9 V block battery (not included)Automatic switch off.
part no. 902310
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
65
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
66
CO2 Cylinder Filling
The ASCO CO2 Cylinder Filling System LH800MRC has been designed tomanuallyfillCO2 cylinders.
The ASCO CO2 Cylinder Filling System type LH800MRC (manual revert compact) comprises of a low to high pressure liquid CO2 pump with a capacityof800kg/hr,afillingheadplusastandforthefillingheadandfillinghose.OptionallyavailableisasetofscaleSK160.
Like all ASCO Equipment, the complete ASCOMATIC K4 Electronic Cylinder Filling and Weighing System is thoroughly factory pretested before despatch.
Applications of a LH800MRC: • tomanuallyfillliquidCO2 into high pressure CO2 cylinders• tomanuallyfillfireextinguisherswithCO2
Specifications
Dimension (L x W x H): 920 x 540 x 1‘000 mmWeight net: 180 kgNominal capacity: 800 kg/hrOperating voltage: 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request)Power consumption: 4 kWDifferential pressure (max.) 110 barOperating pressure (max.) 130 barInlet pressure (approx.) 15 - 20 barCO2 inlet connection: Ø OD 22 mm (from CO2 tank to pump)CO2 outlet connection: Ø OD 15 mm (from pump back to tank, by-pass)
CO2 Cylinder Filling System LH800MRC
CO2 Cylinder Filling System LH800MRCComplete low-to-high CO2cylinderfillingsystemwithmanualshut-offandmanu-al revert, consisting of:
• pump with motor (capacity up to 800 kg/hr)• pulleys• drive belt• two safety valve 130 bar• pressure gauges• 3-way-valve• fillinghose• 2-way-ball valve• cylinderfillingheadW19• non return valve• main switch• cabinet in stainless steel
The complete system is prewired and pretested.
part no. 902001
Standardly included in the delivery of LH800MRC:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
67
Options for LH800MRC:
Pos. 001
Spare Parts Kit for LH800MRCConsisting of:
• 1 pce grease silicone, foodgrade, (130000)• 1 pce set of packing rings (8 pcs), (902018)• 1 pce forming tool for packing rings, (902032)• 1 pce special tool for packing rings, (902034)• 4 pcs O-rings ID32.93x3.53 mm, (902064)• 1pcegasketforfillingheadW19,(902588)• 2 pcs RHV cartridges OUT (902015)• 2 pcs RHV cartridges IN (902047)
part no. 902220
Pos. 002
Connecting Kit for LH800MRCForflexibleconnectionofthepumpwiththepipework
Consisting of:• 902244 hose 22L• 902245 hose 15L• 110009 coupling 15LR-G1/2“• 110002 coupling 22LR-G3/4“• 115057 welding socket 3/4“• 115058 welding socket 1/2“
part no. 902215
Pos. 003
Indicator with Scale SK160Scale with digital indicator with a weighing capacity of up to 150 kg.Robust construction with stainless steel platform.
(without CO2 cylinder)
part no. 902290
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
68
CO2 Cylinder Filling
The LH800AR Liquid CO2 Filling Pump and ASCO-MATIC K4 weighing computer has been developed asanuniversalunitforthefillingbyweightofhighpressure CO2 cylinders.
Like all ASCO Equipment, the complete ASCOMA-TIC K4 Electronic Cylinder Filling and Weighing System is thoroughly factory pretested before despatch.
Easy operation
Switch on your ASCOMATIC K4 and the unit automatically tares itself to „0“ which will show on the indicator display.
After placing a cylinder on the platform, the display will show the accurate tare weight of the cylinder, allowing the operator to check whether the empty cylinder weight is correct.
Thechosenfillingweightcannowbesetonthedisplaybypressingtherelevantkeys(whenfillingthesamesizeofcylinder,thefillingweightneedonly be entered once).
Pressthestartbuttontocommenceautomaticfilling.Thedisplaywillthenshowtheweightbeingfilled.
Whenthedesiredfillingweightisreachedanddisplayed,thesolenoidvalvesoftheASCO LH800AR Pump will automatically switch to run the system in by-pass.
Specifications
Dimension (L x W x H): 920 x 540 x 890 mmWeight net: 220 kgNominal capacity: 800 kg/hrOperating voltage: 400 V, 50 Hz, 3 Ph + N + PE (other voltages on request)Power consumption: 4 kWDifferential pressure (max.) 110 barOperating pressure (max.) 130 barInlet pressure (approx.) 18 barCO2 inlet connection: Ø OD 22 mm (from CO2 tank to pump)CO2 outlet connection: Ø OD 15 mm (from pump back to tank, by-pass)
CO2 Cylinder Filling System LH800AR
• automaticoperation
• accuratefilling
• reliabledesign
• robustconstruction
• lowcostinvestment
• easyandsafetooperate
Advantages of a LH800AR:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
69
The complete ASCO Electronic CO2 Cylinder Filling System (Twin Fill):
CO2 Cylinder Filling Pump LH800ARComplete CO2 Cylinder Filling Pump with a capacity of 800 kg/hr, with automatic revert and automatic shut-off
Comprising:• pump with motor on base frame• pulleys• drive belt• one safety valve 130 bar• pressuregaugesfortankandfillingpressure• solenoid valve• motor switch• electric control box
Built in a stainless steel cabinet.
3 x 400 V, 50/60 Hz.
To be used with ASCOMATIC K4 Filling/Weighing System (item no. 902270).Also designed to be used for the optional Twin Fill Control (Item no. 902009) for 2nd ASCOMATIC K4 Scale.
part no. 902000
Standardly included in the delivery of LH800AR:
As shown above the complete ASCO Electronic CO2 Cylinder Filling System (Twin Fill) comprises:
1. ASCO Low to High Pressure Liquid CO2 Transfer Pump type LH800AR2. ASCOMATIC K4 electronic weighing indicator, on its own stand.3. A specially developed, very robust, weighing platform featuring an inbuilt high quality load cell. The platform is
largeenoughtoallowalmostanycylindertobefilled.4. Cylinderfillingstandwith"quickconnect"andsmoothmovingfillingheadsystemwithcounterbalance.
Using2fillingstandsyoucanfillaCO2 cylinder whileyoupreparetheotheroneonthesecondfillingstandforfilling.TheTwinFillControlBoxensuresthatonlyonefillingstandisinoperationatatime.
Twin Fill Control Box and second ASCOMATIC K4 fillingstandcanbeaddedtoaLH800ARatanytime.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
70
Options for LH800AR:
Pos. 001
ASCOMATIC K4 Filling/Weighing SystemElectronic CO2 Cylinder Filling/Weighing System with digital indicator, electronic weighing cell platform (375 x 525 x 2‘120 mm) with a capacity up to 150 kg.Optional:differentfillingheads
(without CO2 cylinder)
part no. 902270
Pos. 002
Twin Fill Control System for LH800ARPrewiredandreadyforusetoconnectscaletypeK4ononeLH800AR.TwinfillcontrolsystemfittedonLH800ARcabinet,testedincluding:• 1pcetwinfillcontrolbox• 1setconnectionsforhosestofillingstand• 4 pcs cap screws M5x20 mm, Washers, Lock nuts
part no. 902009
Pos. 003
Filling Head Quick Connect Standard CO2
For ASCOMATIC K4
To connect to a standard CO2 cylinder valve with W21.8 x 1/14“ DIN 477 Nr.6, Type B thread
Spares including: • 1pceO-ringforquickconnectfillinghead(partno.902120)
Also available with pin (part no. 902241), 3/4“ connection (part no. 902135) and CGA 320 ANG connection (part no. 902240)
part no. 902093
Pos. 004
Spare Parts Kit for LH800ARConsisting of:• 1 pce grease silicone, foodgrade, (135100)• 1 pce set of packing rings (8 pcs), (902018)• 1 pce forming tool for packing rings, (902032)• 1 pce special tool for packing rings, (902034)• 4 pcs O-rings ID32.93x3.53 mm, (111510)• 1pceO-ringforquickconnectfillinghead,(902120)• 2 pcs RHV cartridge IN, type LH800 (902047)• 2 pcs RHV cartridge OUT, type LH800 (902015)
part no. 902225
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
71
Pos. 005
Connecting Kit for LH800ARForflexibleconnectionofthepumpwiththepipework
Consisting of:• 902244 hose 22L• 902245 hose 15L• 110009 coupling 15LR-G1/2“• 110002 coupling 22LR-G3/4“• 115057 welding socket 3/4“• 115058 welding socket 1/2“
part no. 902215
Options for LH800AR:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
72
CO2 Cylinder Filling
The ASCO CO2 Cylinder Manifold is a smart solution for small demand of CO2withmaximumflexibility.
ASCO CO2 Cylinder Manifold Systems are complete with pressure reducing valve station RV100 and cylinder sup-port racks and assure a continuous CO2 gas supply. Four different sizes of cylinder manifold systems are standardly available, other sizes available on request.
When choosing the size of the manifold it is important to remember the following rule:
From each standard cylinder (without syphon tube) approx. 10 % of its max. CO2 content can be withdrawn as gas every hour (based on an ambient temperature of approx. 20 °C. With higher temperatures a higher withdrawal rate is possible). Higher hourly withdrawals may result in freezing of the cylinders.
CO2 Cylinder Manifolds
• highquality• accurateandconstantgasflow• safeoperation
• easyinstallation• lowcostinvestment
Advantages of a CO2 Cylinder Manifold:
Approx. continuous hourly gas withdrawal rate when using 30 kg CO2 cylinders:
Size of manifold Hourly capacitywith 50 % of cylinders in use
Hourly capacityif all cylinders are in use
2 x 5 CO2 cylinders 15 kg/hr 30 kg/hr
2 x 10 CO2 cylinders 30 kg/hr 60 kg/hr
2 x 20 CO2 cylinders 60 kg/hr 120 kg/hr
2 x 30 CO2 cylinders 90 kg/hr 180 kg/hr
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
73
ASCO CO2 Cylinder Manifold for 5 cylinders
Special features of CO2 Cylinder Manifold:
Pos. Description Features
A Reducing valve To reduce the maximum inlet pressure of 200 bar to a maximum outlet pressure of 15 bar. Outlet pressures adjustable.
B Preheater For larger hourly CO2flowrates.
C Manifold Works as collector of the CO2 gas coming from the CO2 cylinders.
D High pressure con-necting pipe
As connection between the pressure reducing valve and the manifold or, to connect two or more manifolds together.Diameter:3x13mm,21.7x14f1"threadedright-handfemaleconnection.Length: 360 mm
E End plug Needed to close the manifold on one end.
F High pressure cylin-der connecting pipe
To connect the right angle valve of the manifold with the cylinder. Diameter: 4 x7mm,21.7x14f1"threadedright-handfemaleconnectionsonthemanifoldand dylinder side.Length:1'100mm
G Right angle valve Brassconnectionvalvewitha21.7x14f1"diameterthreadedright-handmalefitting.Formountingontothemanifolds.
H Cylinder support rack Protects cylinders from accidental falls. Painted in black, complete with support for mounting to the wall.
A
D
B
C
F
G
E
H
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
74
Reducing valve system type RV100PH (with preheater) and RV100 (without preheater)
Reducing valve system type RV100
Maximum inlet pressure: 200 bar Maximum outlet (operating) pressure: 15 bar
Features:
• sheet metal board (size 535 x 310 mm) complete with support for mounting to the wall• reducingvalvecompletewith inletfilter,outletvalve (G3/4"),highand lowpressuregauges,over-pressure
safety valve• shut-off valves for manifolds (two inlets)
Maximum CO2 gas output per hour at various outlet pressures:
Type at 5 bar at 10 bar at 15 bar
RV100PH with preheater 120 kg/hr 200 kg/hr 270 kg/hr
RV100 without preheater 60 kg/hr 100 kg/hr 135 kg/hr
Preheater Coil inside of preheater
Special features of CO2 Cylinder Manifold:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
75
Available standard CO2 Cylinder Manifolds:
Pos. 001
CO2 Cylinder Manifold 2x5 with support racksConsisting of:
• 2 pcs modular cylinder manifolds for 5 cylinders each• 10pcshighpressureflex.coppercylinderconnectingpipecoils• 2 pcs high pressure copper pipe coils• 2 pcs end plugs• 1 pcs CO2 reducing valve station type RV100• 1 pce preheater with thermostat 1 kW• 2 pcs cylinder support racks for 5 cylinders each
Also available without support racks (part no. 914023)
part no. 914010
Pos. 002
CO2 Cylinder Manifold 2x10 with support racksConsisting of:
• 4 pcs modular cylinder manifolds for 5 cylinders each• 20 pcs high pressure copper cylinder connecting pipe coils• 4 pcs high pressure copper pipe coils• 2 pcs end plugs• 1 pcs CO2 reducing valve station type RV100 PH with preheater• 4 pcs cylinder support racks for 5 cylinders each
Also available without support racks (part no. 914064)
part no. 914009
Pos. 003
CO2 Cylinder Manifold 2x20 with support racksConsisting of:
• 8 pcs modular cylinders manifolds for 5 cylinders each• 40 pcs high pressure copper cylinder connecting pipe coils• 8 pcs high pressure copper pipe coils• 2 pcs end plugs• 1 pce CO2 reducing valve station type RV100 PH with preheater• 8 pcs cylinder support racks for 5 cylinders each
Also available without support racks (part no. 914066)
part no. 914065
Pos. 004
CO2 Cylinder Manifold 2x30 with support racksConsisting of:
• 12 pcs modular cylinder manifolds for 5 cylinders each• 60 pcs high pressure copper cylinder connecting pipe coils• 12 pcs high pressure copper pipe coils• 2 pcs end plugs• 1 pcs CO2 reducing valve station type RV100 PH with preheater• 12 pcs cylinder support racks for 5 cylinders each
Also available without support racks (part no. 914068)
part no. 914067
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
76
CO2 Transfer Pumps
ASCO CO2 Transfer Pumps have cast steel casings and long life shaft seals. The pumps have hardened steel gears and thrust washers to give long service life. The mechanicalsealfittedprovidesleakfreeoperation.
These economical pumps need no lubrication and no day-to-day maintenance. A unique design allows parts toadjustautomaticallyforwear.Highestefficiencyismaintained for a very long time.
Installation is simple as no chain or belt drives or gear reduction motors are required. Pumps can be directly connected to standard speed low-cost electric motors. By simply changing the shaft rotation, pumps can be used to pump in or out through the same piping.
Specifications
Pump Capacities (approx.)
Pump Model Differentialbar
Pressurelb/in2
Electrical Consumption in kW
Pump Capacity at 1'450 R.P.M. kg/hr (50 Hz)*
Pump Capacity at 1'740 R.P.M. kg/hr (60 Hz)*
MC-2-SS0 0 2.2 9'000 10'800
1.4 20 2.2 8'000 9'6003.5 50 4.0 7'000 8'400
MC-3-SS0 0 4.0 17'000 20'000
1.4 20 4.0 16'000 19'0003.5 50 5.5 14'000 16'000
* under ideal conditions
Pumps on Baseframes with Motors
Pump Model Motor Size
R.P.M. Voltage Net Weight Weight packed50 Hz 60 Hz
MC-2-SS 4.0 kW 1'450 1'740 400/440 V, 50/60 Hz, 3 ph other voltages on request
86 kg 110 kg
MC-3-SS 5.5 kW 1'450 1'740 400/440 V, 50/60 Hz, 3 ph other voltages on request
108 kg 130 kg
MC-3-SSmovable
5.5 kW 1'450 1'740 400/440 V, 50/60 Hz, 3 ph other voltages on request
205 kg 248 kg
Low to Low Pressure CO2 Transfer Pumps
MC-3-SS with motor on baseframe
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
77
Low to Low Pressure CO2 Transfer Pumps:
Pos. 001
CO2 Transfer Pump MC-2-SS on baseframeincl. motor and stainless steel baseframe.
Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 9‘000 kg/hr at 1‘450 rpm (50 Hz) or 10‘800 kg/hr at 1‘740 rpm (60 Hz) and differential pressure of 0 barg with a 4.0 kW motor. The pump is designed for 2 ½ inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902190
Pos. 002
CO2 Transfer Pump MC-2-SS without motorComplete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 9‘000 kg/hr at 1‘450 rpm (50 Hz) or 10‘800 kg/hr at 1‘740 rpm (60 Hz) and differential pressure of 0 barg with a 4.0 kW motor. The pump is designed for 2 ½ inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902125
Pos. 003
CO2 Transfer Pump MC-3-SS on baseframeincl. motor and stainless steel baseframe.
Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17‘000 kg/hr at 1‘450 rpm (50 Hz) or 20‘000 kg/hr at 1‘740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed for 2 ½ inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902188
Pos. 004
CO2 Transfer Pump MC-3-SS without motorComplete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17‘000 kg/hr at 1‘450 rpm (50 Hz) or 20‘000 kg/hr at 1‘740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed for 2 ½ inch NPT inlet and outlet ports in sides of pump. Rotation is reversible.
part no. 902056
Pos. 005
CO2 Transfer Pump MC-3-SS movable, flange connectionincl. motor and stainless steel baseframe on wheels.
Complete heavy-duty type low to low pressure CO2 transfer pump with a transfer capacity up to 17‘000 kg/hr at 1‘450 rpm (50 Hz) or 20‘000 kg/hr at 1‘740 rpm (60 Hz) and differential pressure of 0 barg with a 5.5 kW motor. The pump is designed forDN40flange.Rotationisreversible.
Including:• control box• 10 m cable• handrail made in stainless steel• flangedsafetydevicewithdischargevalve• flangeconnectionDN40accordingDIN2635
part no. 902850
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
78
Options for Low to Low CO2 Transfer Pumps:
Pos. 001
Filling hose SS, DN25, 1.5“ - 1.5“, 5.90 mStainless steel hose DN25 with total length of 5.90m.With protection wire over total length.BothendsflatsealedwithunionnutG11/2“inbrass.
part no. 125016
Pos. 002
Filling hose SS, DN40, flange DN40/PN40, 5.90 mStainless steel hose DN40 with total length of 5.90 m.With protection wire over total length.BothendsflangeDN40/PN40accordingDIN2635
part no. 125056
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
79
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
80
CO2 Testing Equipment
The ASCO CO2 Gas Purity Tester has been designed to measure the purity of CO2 up to 99.995 % in a quick, easy and reliable way. Essential for bottling plants, breweries and industrial gas companies.
The complete kit contains all equipment for a simple, safe and fast CO2 gas purity test and is complete with easy instructions (step by step pictures on a laminated A3 sheet). The ASCO CO2 Gas Purity Tester (stainless steel) can be used either wall-mounted or free standing.
CO2 Gas Purity Tester part no. 911003
CO2 Gas Purity Tester
Complete kit comprises:
• CO2 purity tester• pair of protective gloves• protective glasses• two plastic containers• flexiblehose
part no. 911003
Standardly included in the delivery of CO2 Gas Purity Tester:
Easy step by step instruction
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
81
Options for CO2 Gas Purity Tester:
Pos. 001
Mini-Vaporiser for CO2 Gas Purity TesterEquippedwithflowregulatorMaximum inlet pressure 25 bar
Including:• adaptor 1 ½“ made of stainless steel• adaptor 1“ made of stainless steel• high pressure hose, PFTE, DN5, 6L, 2 m• short instruction manual A3
part no. 911130
Application of Mini-Vaporiser for CO2 Gas Purity Tester:
CO2 Mini-Vaporiser for CO2 Gas Purity Tester
The mini-vaporiser vaporises liquid CO2 into gaseous form. Gaseous CO2 will be used to measure the CO2 purity with the purity tester.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
82
Testing Equipment
The ASCO CO2 Carbonation Tester is used to identify any strange odour and/or taste in CO2. With this simple, easy to use kit you can check the quality of your liquid or gaseous CO2 from bulk tanks or CO2 cylinders.
The set includes a CO2 carbonation unit, CO2 cartridge with special inner coating, adaptors made of stainless steel and emptying device for CO2 cartridge and easy instructions.
Following the easy, laminated an coloured step-by-step instructions with pictures, a sample of water carbonated is tested. The carbonated water is compared for taste and smell with a non-carbonated sample of the same water.
CO2 Carbonation Tester part no. 911004
CO2 Carbonation Tester
Complete kit comprises:
• CO2 aluminium cylinder with special hard inner coating for neutral taste
• unit to carbonate water• 2 glass bottles 0.85 l• device to empty CO2 cylinder• four adaptors:
• 1 ½“ female• 1“ female• ¼“ male• CO2 female (W21.8 x 1/14“)
part no. 911004
Standardly included in the delivery of CO2 Carbonation Tester:
Advantages of a CO2 Carbonation Tester:• easy handling• no calibration required• ready for immediate use• quick and cheap testing method• for gaseous and liquid CO2
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
83
Options for CO2 Carbonation Tester:
Pos. 001
Maxi CO2 Cylinder• 450 g• TUEV approved
part no. 911050
Pos. 002
Glass Bottle 0.85 lfor CO2 Carbonation Tester
part no. 911133
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
84
Testing Equipment
The ASCO CO2 Dew Point Tester reliably indicates the dew point (moisture content) of your CO2.
This equipment makes it easy to measure the dew point of liquid and gaseous CO2. A laminated, illustrated step-by-step short instruction sheet in A3 format and a detailed instruction manual are supplied with each tester. The CO2 dew point tester (stainless steel) can be used either wall-mounted or free-standing.
CO2 Dew Point Tester part no. 911017
CO2 Dew Point Tester
Complete kit comprises:
• complete dew point tester• thermometer• pair of protective gloves• protective glasses• dry ice snow bag• high pressure hose
part no. 911017
Standardly included in the delivery of CO2 Dew Point Tester:
Advantages of a CO2 Dew Point Tester:• easy handling• no calibration required• ready for immediate use• for gaseous and liquid CO2
Easy step by step instruction
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
85
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
86
CO2 Equipment
The ASCO CO2 Flowmeter has been developed to accurately measure CO2gasflowinclosedpipes.
The power unit, which supplies 230 V, operates a micro-processorcontrolledflowcomputerandonesensor.Thecontroller can be installed up to 300 metres away from the sensor using a standard, 4 core, shielded cable.
The ASCO CO2 Flowmeter is a complete system which is supplied fully calibrated and wired and therefore very easy to install.
Features l easy to install l no moving parts l very accurate (0.1 %) l directmassflowreading l single point measurement l volt free contact alarm and l no pressure and temperature fault status output compensation required l self-testing electronics
Accurate CO2measurementcanhelptofindCO2 leaks and to achieve optimum CO2 yields. Practical tests have shown that by using an ASCO CO2 Flowmeter, CO2 savings of up to 30 % can be achieved.
Specifications
Type M1part no. 910200
Type M2part no. 910400
Measuring range: 1‘200 kg/hr at 22 bar 3‘000 kg/hr at 22 barNominal pipe diameter: 15 mm 25 mmConnections(flangesDIN2635,PN40): DI15(1/2") DI25(1")Max. working pressure: 40 bar (tested to 60 bar) 40 bar (tested to 60 bar)Medium temperature: -50 to +180 °C -50 to +180 °CPermissible ambient temperature: -20 to +55 °C -20 to +55 °CAccuracy: 0.1 % of rate
(above 10 kg/hr)0.1 % of rate(above 10 kg/hr)
Repeatability: ± 0.5 % of rate ± 0.5 % of rateMaterials of construction: 316 stainless steel (wet-
ted parts) 1.4435316 stainless steel (wet-ted parts) 1.4435
Weight approx: - Sensor 12 kg 39 kg - Controller 1.65 kg 1.65 kgDimensions: - Sensor (L x W x H) 620 x 132 x 206 mm 934 x 192 x 296 mm - Controller (L x W x H) 155 x 170 x 270 mm 155 x 170 x 270 mm
CO2 Flowmeter
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
87
Connections:
CO2 Flowmeter M2MassflowsensortypeM2(fullycalibrated)assembledtoprocesspipeDI25,PN40withflangeconnectionDIN2635.Measuring range 0 - 3‘000 kg/hr at 22 bar / 0 - 2‘000 kg/hr at 10 barTheflowcomputer(onwallbracket)isequippedwithdigitaldisplayofcurrentCO2flowrateinkg/hraswellastotalizerandintegratedkeyboard.10 meter connection cable with plug is prewired and connected.Voltage 115 - 230 V, 50/60 Hz
Accessories included:• 2pcscounterflangeDN25/PN40welding(itemno.910301)• 8 pcs screw M12x45, hex., inox (item no. 100020)• 8 pcs nut M12, inox (item no. 100022)• 2 pcs gasket DN25, 2 x 71 x 35 mm (item no. 110151)
part no. 910400
Standardly included in the delivery of M2:
CO2 Flowmeter M1MassflowsensortypeM1(fullycalibrated)assembledtoprocesspipeDN15,PN40withflangeconnectionDIN2635.Measuring range 0 - 1‘200 kg/hr at 22 bar / 0 - 400 kg/hr at 10 barTheflowcomputer(onwallbracket)isequippedwithdigitaldisplayofcurrentCO2flowrateinkg/hraswellastotalizerandintegratedkeyboard.10 meter connection cable with plug is prewired and connected.Voltage 115 -2 30 V, 50/60 Hz
Accessories included:• 2pcscounterflangeDN15/PN40welding(itemno.910101)• 8 pcs screw M12x45, hex., inox (item no. 100020)• 8 pcs nut M12, inox (item no. 100022)• 2 pcs gasket DN15, 2 x 51 x 22 mm (item no. 110150)
part no. 910200
Standardly included in the delivery of M1:
Sensor Size
Connections L1 L2 L3 H1 B1 D1 D2 D3 D4 D5Type Pressure
ratingSize mm mm mm mm mm mm mm mm mm mm
DI 15 Flange DIN 2635
PN 40 DN 15 620 444 75 44 20 21.3 129 95 65 14
DI 25 Flange DIN 2635
PN 40 DN 25 934 700 74.5 126 25 33.7 219 115 85 14
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
88
CO2 Equipment
Specifications
A = W 21,8 x 1/14” to DIN 477B = Ø 8 mmC = 28.8 x 1/14”D = Ø 7 mmE = 112 mmF = 47 mmG = M10 x 0.75 mmBursting disc = 190 barHandwheel = AluminiumValve Body = BrassWeight approx. = 520 gValvestootherspecificationsonrequest!
CO2 Cylinder Valve part no. 914132
ASCO CO2 Cylinder Valve are used on standard CO2 cy-linders to regulate the CO2 supply.
The CO2 valve consist of an aluminium hand wheel and brass body. The threading is conical for safe and proper sealing.
All ASCO CO2 Cylinder Valves are equipped with bursting disc for maximum safety.
CO2 Cylinder Valvein brass, with:
• O-Ring• max. operating pressure 200 bar• inner thread for syphon tube• aluminium hand wheel• bursting safety disc (bursting pressure 190 bar)
part no. 914132
Standardly included in the delivery of CO2 Cylinder Valve:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
89
Options for CO2 Cylinder Valves:
Pos. 001
Caps for CO2 Valveswith safety sealstoprotecteverycylinderafterfilling
part no. 914155
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
90
CO2 Equipment
Line Safety Assembly part no. 914343
Whenever an ASCO CO2 Vaporiser or Tank is installed, a line safety assembly must be added in case liquid CO2 is trapped between 2 valves in the pipeline. If this happens the safety valve will activate to avoid damaging the pipework.
Standardly included in the delivery of line safety assembly:
Pos. 001
Line Safety Assembly 1“-25 bar welding connectionConsisting of:• stainless steel pipe 1“ 300 mm• safety valve 25 bar• vent ball valve stainless steel ¼“
part no. 914343
Pos. 002
Line Safety Assembly 1“-30 barConsisting of:• stainless steel pipe 1“ 250 mm• one side welding connection• other side tank connection, silver solder• raiser tube for safety valve• safety valve 30 bar• vent ball valve stainless steel ¼“
part no. 914299
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
91
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
92
CO2 Equipment
Theidealandreliablehigh-flowCO2 pressure reducing valve for use with CO2 tanks.
Advantages of a CO2 Ressure Reducing Valve:
• Constructed in brass (C1) and meehanite (C2-K32) with stainless steel trim• Abrasion and dirt resistant rubber valve seats• Dome loading either from inlet line or separate gas supply• Stable and noiseless operation• Positive gas-tight shut-off• High-flowcontouredpassages
Specifications
Type C1part no. 914000
Type C2-K32part no. 914006
CO2 gas output per hour calculatedat inlet pressure at 18 bar• outlet at 5 bar 500 kg/hr 2‘500 kg/hr• outlet at 8 bar 800 kg/hr 4‘000 kg/hr• outlet at 10 bar 1‘000 kg/hr 5‘000 kg/hr
Connection R 1“ R 2“
Weight approx. 6 kg 19 kg
Maximum inlet pressure 100 bar 63 bar
CO2 Pressure Reducing Valve
C1 C2-K32
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
93
Dimensions of CO2 Pressure Reducing Valve:
CO2 Pressure Reducing Valve C2-K32 (Dome Loaded)for gaseous and liquid CO2
incl. repair kit (diaphragm and O-ring)
part no. 914006
Standardly included in the delivery of C2-K32:
CO2 Pressure Reducing Valve C1 (Dome Loaded)for gaseous and liquid CO2
incl. repair kit (diaphragm and O-ring)
part no. 914000
Standardly included in the delivery of C1:
Type C1part no. 914000
Type C2-K32part no. 914006
A 170 mm 263 mm
B 126 mm dia. 227 mm
C 52 mm 197 mm dia.
D 127 mm 75 mm
C1 C2-K32
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
94
Safety
CO2 gas detectors and CO2 gas sensors are used to protect personnel wherever CO2 gas or dry ice is used in closed areas, for example during dry ice blasting or when producing dry ice. As CO2 is heavier than air, high CO2 concen-trations can be reached, especially in small rooms or basements where no fresh air is supplied.
Our CO2 gas detectors ensure continuous and automatic CO2 content measuring using ultrasound. A manual re-calibration at the press of a button is also possible if required. The CO2 gas detectors are very simple to install and no maintenance is needed. It is a complete electronic system and, therefore, has no mechanical parts inside. All components are built into a splash proof box (IP65). Sensor is connected to the detector by a 10 m standard cable, which can be shortened or extended.
Specifications
Size/weight detector: 17 x 12 x 5,5 cm / approx. 1100 gSize/weight sensor: 21 x 13 x 5.5 cm / approx. 900 gMeasuring range: 0 - 20 %Resolution: 0.1 % CO2
Ambient temperature: 0 - 40 °CAccuracy: 0.25 %
CO2 Gas Detectors
CO2 Gas Detector III SPConsisting of a detector unitand a CO2 gas sensorMicroprocessor: Single portPotential free relay contact provided for additionalexternal warning lights, fan etc.
part no. 909000+ part no. 909011
CO2 Gas Detector III SP/MAConsisting of a detector unit and a CO2 gas sensorMicroprocessor: Single portPotential free relay contact provided for additional external warning lights, fan etc.4 - 20mA output for further applications(e.g. as an output signal for a remote indicator)
part no. 909001+ part no. 909011
CO2 Gas Detector III MPCO2 gas detector consisting of a detector unitand a CO2 gas sensor (up to 3 sensors can be connected)Microprocessor: Multi PortPotential free relay contact provided foradditional external warning lights, fan etc.
part no. 909002+ part no. 909011
Range of CO2 Gas Detectors:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
95
Options for CO2 Gas Detectors:
Pos. 001
CO2 Gas SensorFor CO2 Gas Detector III SP, SP/MA and MP, completely prewired
part no. 909011
Pos. 002
Sensor protectionThis hoop guard made of stainless steel protects the CO2 Sen-sor against mechanical damage e.g. from a fork lift
part no. 909030
Pos. 003
Splash water protectionThis stainless steel shield protects the CO2 Sensor against splash water
part no. 909029
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
96
Dry Ice Storage
The Dry Ice Box AT130 is especially designed and develo-ped for the storage of dry ice and offers good isolation. The material used on this formstable and lightweight box makes it robust and shock resistant for frequent use. The AT130 is delivered complete with cover and transparent envelopes for labels on both front sides.
Specifications AT130withoutbase AT130withbase
Material: expanded PP (Polypropylene) expanded PP (Polypropylene)Inner dimensions (L x W x H): 660 x 460 x 420 mm 660 x 460 x 420 mmOuter dimensions (L x W x H): 803 x 596 x 560 mm 803 x 596 x 660 mmBase (L x W x H): without base 580 x 100 x 100 mmWeight empty: 7,6 kg 7,6 kgCubic capacity: 128 litres 128 litresAverage storage loss: approx. 7.4 % / day approx. 7.4 % / dayCapacity with pellets: approx. 100 kg approx. 100 kgCapacity with blocks: approx. 155 kg approx. 155 kg
Dry Ice Box AT130 without base part no. 913100
The Dry Ice Box AT130 is especially designed and develo-ped for the storage of dry ice and offers good isolation. The material used on this formstable and lightweight box makes it robust and shock resistant for frequent use. The AT130 is delivered complete with cover and transparent envelopes for labels on both front sides. Thanks to the clever base design no pallet is needed to stack the dry ice boxes.
Dry Ice Box AT130 with base part no. 913110
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
97
Dry Ice Storage
TheDryIceContainermadeofpolyethylenewithfoamfilledcavities provides excellent insulation values. The container has a lid with integrated hinges and a simple but very stable closing mechansim. The cover can be secured at an angle of 40° and 85° by using a well engineered mechanism to lock it. This ensures that the necessary dry ice can easily be removed.
The special design of the cover and the bottom allows for easy stacking of the containers. The bottom is designed for simple handling by forklifts.
Specifications AT290partno.913020 AT290Wpartno.913021
Material: Polyethylene Polyethylene with integrated foam as isolation with integrated foam as isolationInner dimensions (L x W x H): 940 x 550 x 630 mm 940 x 550 x 630 mmOuter dimensions (L x W x H): 1‘100 x 700 x 910 mm 1‘100 x 700 x 1‘020 mmWeight empty: 47 kg 59 kgCubic capacity: 290 litres 290 litresAverage storage loss: approx. 3.7 % / day approx. 3.7 % / dayCapacity with pellets: approx. 220 kg approx. 220 kgCapacity with blocks: approx. 340 kg approx. 340 kg
Dry Ice Container AT290 / without wheels part no. 913020
TheDryIceContainermadeofpolyethylenewithfoamfilledcavities provides excellent insulation values. The container has a lid with integrated hinges and a simple but very stable closing mechansim. The cover can be secured at an angle of 40° and 85° by using a well engineered mechanism to lock it. This ensures that the necessary dry ice can easily be removed.
The integrated securable wheels allow for easy handling wherever the container is needed.
Dry Ice Container AT290W / with wheels part no. 913021
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
98
Dry Ice Storage
Dry Ice Container made of polyethylene with foam filled cavities for excellentisolation values.
The special design of the cover and the bottom allows for easy stacking of the containers.
Optimum dry ice logistics requires op-timum storage of dry ice. ASCO offers various types of dry ice containers to minimise sublimation loss and keep the dry ice in best condition.
Specifications
Material: Polyethylene with integrated foam as isolationInner dimensions (L x W x H): 1‘060 x 950 x 530 mmOuter dimensions (L x W x H): 1‘220 x 1‘120 x 810 mmWeight empty: 67 kgCubic capacity: 540 litresAverage storage loss: approx. 4.7 % / dayCapacity with pellets: approx. 400 kgCapacity with blocks: approx. 640 kg
Dry Ice Container AT540 part no. 913022
Options for Dry Ice Storage:
Pos. 001
Dry ice shovelForoptimumfillingofthe3mmdryicepelletsintotheASCOJET Dry Ice Blasting equipment
Dimensions (L x W): 270 x 180 mmWooden handle: 110 mmMaterial: wood / aluminium
part no. 913025
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
99
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
100
ASCOJET Dry Ice Blasting TechnologyGeneral Information
Carbon dioxide or CO2 is an odourless, inert gas approximately 1½ times heavier than air and 0.03 % is normally present in the earth‘s atmosphere. It is also found in great quantities in volcanoes, earth cracks, other sources and in the metabolism of plants, animals, and human beings.
Commercially, CO2 can be recovered as a by-product from various chemical industries and is usually stored in a tank after recovery. Carbon dioxide can exist in three forms:
- in gaseous form (for the beverage and food industries) - in liquid form (in a storage tank under pressure) - in solid form (called dry ice, for cooling, blasting etc.)
What is CO2?
Dry ice is produced from liquid carbon dioxide. Inside a pelletizer, the liquid carbon dioxide is expanded under controlled conditions. This physical change forms dry ice snow. This snow is then pressed through an extruder plate into round, hard pellets (enlongated grains with a diameter of 3 mm or 1.7 mm). Dry ice has a temperature of approx. -79 °C.
What is dry ice?
The ASCOJET Dry Ice Blasting Machine accelerates the pellets with compressed air to a speed of approx. 300 m/s. The pellets hit the object to be cleaned. The surface is shock-frozen in a fraction of a second. Due to the cracking of the surface, the pellets can reach under the dirt and remove it using their kinetic energy. Immediately after impact, the pellets sublimate without leaving any moisture behind. Since the hardness of the pellets is only approx. 2 Mohs, the cleaning is virtually non-abrasive, and the surface quality is maintained.
Cleaning method
The thermo shockAs a result of the sudden and intense temperature shock on the surface, the coating or impurity contracts.
The crackingAs a result of the contraction the coa-ting cracks and the material becomes brittle due to the cold.
The cleaningThe dry ice pellets hit the surface with great speed and remove the detached coating and clean the sur-face material.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
101
ASCOJET - General information
The ASCOJET Dry Ice Blasting Technology basically removes all material which reacts strongly to differences in temperature. Paint, varnish, adhesive, oil, wax, residues in bakeries, bitumen, synthetic residues and foams (e.g. PU), release agent etc. are removed easily without damaging or altering the surface. As ASCOJET Dry Ice Blasting is virtually a non-abrasive cleaning method, this technology is highly recommended for gentle mould cleaning.
Where can this unique cleaning method be applied?
GentleIn comparison to traditional blasting methods with sand or glass beads, ASCOJET Dry Ice Blasting does not damage or alter the cleaned surfaces.
DryASCOJET Dry Ice Blasting is a dry cleaning method. Therefore even delicate parts like switch boards and other electric components can be cleaned gently.
No dismantlingASCOJET Dry Ice Blasting can be applied directly on the moulds/plants without disassembling them. This saves valuable time and allows virtually continuous production. Even hot moulds can be cleaned on-line with minimal effect on mould temperature. This way ASCOJET Dry Ice Blasting can easily be integrated in the daily working process and supports, with little expenditure, quality assurance and process reliability.
No secondary wasteASCOJET Dry Ice Blasting leaves no residual blasting media behind because the dry ice pellets sublimate immediately after impact on the surface. Therefore time and costs associated with disposal of blasting media are eliminated.
Ecologically friendlyASCOJET Dry Ice Blasting is ecologically friendly. As mentioned no residual blasting media has to be disposed of. In addition, no solvents or chemicals are needed. CO2 is gained as a by-product of other production processes (for example from the production of ammonia or from other combustion processes). In all industrial countries CO2 is not produced separately and the combustion of fossil fuels in order to produce CO2 only has disappeared completely.
What are the advantages over other cleaning methods?
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
102
Necessary Equipment
Depending on the application, the appropriate dry ice blastingunit canbe chosen.Our rangeconsistsof fivedifferent ASCOJET models with different performances and features.
Variousnozzles(barrel,flatandanglednozzles)withdiffe-rentairflowsareavailabletoallowevenhigherflexibility.
Dry Ice Blasting Unit
Dry Ice Pelletizer
Air Compressor
Dry ice pellets with a diameter of 3 mm are standardly used for the dry ice blasting technology. This size of dry ice can usually be bought from a local gas company. To ensure a ready supply of high quality pellets, having in-house your owndryicemachineisadefiniteadvantage.
In order to give the dry ice pellets the necessary speed and blasting effect, compressed air must be fed to the blasting unit.
Depending on the application, compressed air between 2-20barandanairflowbetween1-15m3/min. is required.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
103
Technical specifications of blasting air
To reach a certain cleaning performance, a corresponding air pressure and volume is needed. Generally, the more air volume is used, the more powerful the units are. ASCOJET Dry Ice Blasting Units have enough power for each application, thus minimising production down times.
Belowpleasefindalistshowingthestandardairconsumptionofeachunit.Thesefiguresarevalidfortheusewiththe standard nozzle and can very if other nozzles are used:
Workingpressure
Air consumption (m3/min.)
ASCOJET 908
ASCOJET 908K
ASCOJET 1701
ASCOJET 2001RX
ASCOJET 2001RX pro
2 bar 1.4 0.6 - - -
3 bar 1.9 0.9 - - -
4 bar 2.4 1.1 3.7 4.5 4.5
6 bar 3.6 1.7 4.6 5.5 5.5
7 bar 4.2 2.0 5.0 6.0 6.0
8 bar - - 5.4 6.5 6.5
10 bar - - 6.2 7.5 7.5
16 bar - - - 10.5 10.5
20 bar - - - - 14.5
Note: Thesefiguresarevalidforeachunitequippedwithitsstandardgun.Iftheaboveconsumptionratesdonotsuit your requirements, please inform us when asking for a quote.
class Maximum reference value
Oil content class 3 max. residual oil content 1 mg/m3
Particle size and density class 3 max. particle size 5µm, density 5 mg/m3
Pressure dew point class 4 max. residual water content 5.953 g/m3 and pressure condensati-on point of +3 °C
In order to ensure the perfect function of our blasting equipment, ISO-standard 8573-1 must be complied within the following areas:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
104
CO2 Revert Recovery System
When dry ice is produced the conversion rate from liquid CO2 to dry ice is approx.40 - 45 %. With a CO2 Revert Recovery System, however, most of the otherwise lost CO2 can be recovered to give a finalconversion rate of approx. 90 - 95 %. It goes without saying that with such a CO2 Recovery System the dry ice production costs can be reduced enormously.
ASCO offers several CO2 Revert Recovery Systems for its different dry ice pelletizers with a recovery capacity from 70 to 2’500 kg CO2 gas per hour. ASCO Dry Ice Pelletizers are made so that a CO2 recovery system can easily be connected. We will be pleased to help you choose the right CO2 Revert Re-covery System.
• Reducing dry ice costs up to 50 % by recovering the normally „lost“ CO2 gas
• Automatic (PLC) operation• Compact design• Skid mounted for easy installation• Heavy duty construction
ASCORRS System
ASCODry Ice Machine
ASCOliquid CO2 tank
liquid CO2 to Tank Revert CO2 Gas
liquid CO2 out Dry Ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
105
Overview Dry Ice Blasting System
CO2 Storage Tank
CO2 Gas Revert Recovery System
Dry IcePelletizer
Dry Ice Container
ASCOJETDry Ice Blasting Unit
Air Compressor
CO2 Gas Detector
Compressed air treated
liquid CO2
liquid CO2 exhaust CO2 gas
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
106
Applications
Nowadays, the ASCOJET dry ice blasting technology is used in most industries, specially where a dry, environmentally friendly, powerful and non-abrasive cleaning method is required. Below is an extract from our application list outlining the most common uses. Please call us if more information about applications is required.
Cleaning of a switch board of a national Telecommunication Company without switching off the current. In this way short circuits can be avoided.
AircraftAutomotive industryChemicals industryCleaning companies/facility managementElectric componentsFood industryFoundriesInjection mouldingPaper industry
Pharmaceutical industryPower plantsPrinting industryPU-productionRepairoffiredamageRubber industryShip buildingTyre manufacturingetc.
Dry ice blasting technology can be used wherever paint, varnish, resin, wax, oil, grease, release agent etc. has to be removed without damaging the surface. Even delicate parts like switch boards and other electric components can be cleaned.
Cleaning of an industrial fan in a hotel kitchen. Due to the thick layer of greasyresidues,thefannolongeroperatedefficiently.
Dry ice cleaning in the paper industry: The removal of paper residues and lubricationoilfrompaperproductionmachinesalsoeliminatesfirehazard.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
107
Applications
Foundries
Cleaning of a hot ingot mould without dis-mantling
Plastics industry
Cleaning of a mould in PU-production
Rubber industry
Moulds for the production of tennis balls
Food industry
Removal of cheese and tomato residues in a pizza bakery
Cleaningofahotwaffleiron
Core box cleaning in a grey iron foundry
Injection moulds before and after cleaning
Tyre mould
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
108
Applications
Printing industry
Printing machine before ...
Façade cleaning
Stonewall before and after cleaning
Fire damage
Fire damage before ...
... and after cleaning
Wooden façade before and after cleaning
... and after cleaning
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
109
More than just a cleaning method
InthefieldofthedryiceblastingtechnologyASCO has specialised in offering individual and complete solutions for thespecificneedsofcustomers.Theseindividualsolutionscanstartwithasingledryiceblastingmachine.ASCO‘s policy is then to help and advise its customers on how to achieve their best dry ice cleaning solution.
Solutions can include:
• Development of an in-house dry ice production
• Noise control booths
• Automated dry ice cleaning
• Safety concepts
• Customized products like special blasting guns or nozzles
• etc.
ASCOJET Dry Ice Blasting is therefore a cleaning method that can be individually tailored to increase quality and flexibility in your daily working process.
Automated mould cleaning in the plastics industry. This robot techno-logy can also be applied to cleaning other moulds like ingot moulds and core boxes.
Automated spraying on and removal of release agent in the PU- pro-duction: The robot can be programmed for spraying on the release agent and for removing it with dry ice.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
110
Dry Ice Blasting Unit
The ASCOJET908 is a compact, mobile dry ice blasting unitfeaturingahandyonehosesystem.Keybenefitsareits lightweight handy design (only approx. 47 kg) and low air consumption.
This powerful easy to use unit is suitable especially for industries where the blasting unit must be moved easily from one place to another. The ASCOJET908 is the ideal solution wherever easy handling is highest priority.
Specifications
Material: frame made of steel, lateral and rear housing panels made of aluminium, pow-dercoated
Dimensions (L x W x H)incl. wheels and folded handle: 530 x 550 x 730 mmWeight empty: approx. 47 kgContent of pellet hopper: approx. 9 kgBlasting pressure: 0 - 7 bar (adjustable)Dry Ice consumption: 20 - 40 kg/hr (stepless)Power consumption: 500 W nominalVoltage: 230 V, 50/60 Hz, 1 Ph (other voltages on request)Connection: Input: 3/4“ BSP inside
ASCOJET 908complete (fully adjustable) part no. 917500
Powerful and very handy blasting gun:
Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit.
A quick exchange system allows nozzles to be changed within seconds without any tools.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander.
Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
111
Special features of ASCOJET 908:
Powerful and handy blasting gun with quick connect coupling
Highly manoeuvrable Quick connect couplingat blasting hose
Very lightweight and compact Integrated holding device for hose Convenient fold-away handlefor easy transportation
Holding device for blasting gun Insulated pellet hopper with 9 kg capacity
Control panel for easy overview
Blasting gun OHS4Standard for the ASCOJET 908Length: 26 cmWeight: 1.0 kgBlasting pressure: 0 - 7 bar
Including the corresponding blasting nozzle:High performance barrel nozzle 708.15/13Standard for the blasting gun OHS4Powerful nozzle with low air consumptionOutlet opening: approx. Ø 13 mmLength: 15 cm
OHS
part no. 917630
part no. 917514
Hose assembly 5 m for OHS4 gunStandard for the ASCOJET 908, can also be used as an exten-sion of the hose assemblyincl. control cable, grounded
OHSpart no. 917665
Standardly included in the delivery of ASCOJET 908:
47 kg
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
112
Options for ASCOJET 908:
Pos. 001
Gun lightAttachable gun light for cleaning jobs with limited light conditi-on. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned
Dimensions: Ø 90 x 65 mmWeight: 0.40 kg
OHSOHPHP
part no. 907130
Pos. 002
Tool case OHS/OHP proContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.917630),fitstotheOHSandOHPguns
Consists of 6 nozzles:part no. 917517, 918174, 918178, 918134, 918166, 918167
OHSOHP
part no. 906982
Pos. 003
Barrel nozzle short 708.09/11Powerful nozzle to clean in narrow spaces with low air con-sumption
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHSOHP
part no. 917517
Pos. 004
Barrel nozzle 707.09/10Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 10 mmLength: 9 cm
OHSOHP
part no. 918174
Pos. 005
Barrel nozzle 707.15/12Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 12 mmLength: 15 cm
OHSOHP
part no. 918178
Pos. 006
Flat nozzle 709.23/45Powerful nozzle suitable for blasting large areas
Outlet opening: approx. 45 x 3.5 mmLength: 23 cm
OHSOHP
part no. 918134
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
113
Options for ASCOJET 908:
Pos. 007
Angled nozzle 708.28/10/45°Apowerfulnozzleforconfinedspaceswithverylowaircon-sumption
Outlet opening: approx. Ø 10 mmLength: 28 cm
OHS OHP
part no. 918166
Pos. 008
Angled nozzle 708.25/10/75°Apowerfulnozzleforconfinedspaceswithverylowaircon-sumption
Outlet opening: approx. Ø 10 mmLength: 25 cm
OHSOHP
part no. 918167
Pos. 009
Tool case OHS/OHP pro emptyEmpty tool case with matching insert OHS
OHP
part no. 906985
Pos. 010
Pellet cutter OHSFor sensitive blasting applications
With safety quick connect coupling, 2.5 m hose and control cable, grounded
OHS
part no. 917515
Pos. 011
Protective sleeve for one hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metres
OHSOHP
part no. 918250
Pos. 012
Protective hood forASCOJET908/908KThe newly developed hood for our blasting equipment protects the control elements from contamination. The transparent co-ver can be opened for easy view on and access to the operati-on elements. For cleaning the hood can easily be taken off
part no. 918255
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
114
Pos. 013
Spare parts kit ASCOJET908/908KContaining the most important parts to ensure quick reaction for continuous operation
part no. 917503
Options for ASCOJET 908:
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
115
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
116
Dry Ice Blasting Unit
The ASCOJET 908K is based on the modelASCOJET908 but was specially developed for the plastics industry and in particular for plastic injection moulders. The handy gun is equipped with a short and specially designed plastic nozzle, which has very low air consumption and is still powerful. The plastic nozzles ensure that the moulds can be cleaned without damaging them and without removing them from the machine. The ASCOJET908K and its accessories are the ideal solution for any plastic injection moulder.
Specifications
Material: frame made of steel, lateral and rear housing panels made of aluminium, powdercoated
Dimensions (L x W x H)incl. wheels and folded handle: 530 x 550 x 730 mmWeight empty: approx. 47 kgContent of pellet hopper: approx. 9 kgBlasting pressure: 0 - 7 bar (adjustable)Dry Ice consumption: 20 - 40 kg/hr (stepless)Power consumption: 500 W nominalVoltage: 230 V, 50/60 Hz, 1 Ph (other voltages on request)Connection: Input: 3/4“ BSP inside
ASCOJET 908Kcomplete (fully adjustable) part no. 917660
Powerful and very handy blasting gun:
Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit.
A quick exchange system allows nozzles to be changed within seconds without any tools.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander.
Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
117
Special features of ASCOJET 908K:
Powerful and handy blasting gun with quick connect coupling
Highly manoeuvrable Quick connect couplingat blasting hose
Very lightweight and compact Integrated holding device for hose Convenient fold-away handlefor easy transportation
Holding device for blasting gun Insulated pellet hopperwith 9 kg capacity
Control panel for easy overview
Blasting gun OHS4KStandard for the ASCOJET 908KLength: 20 cmWeight: 0.8 kgBlasting pressure: 0 - 7 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 705.09/08/KStandard for the blasting gun OHS4KPowerful nozzle with very low air consumptionOutlet opening: approx. Ø 8 mmLength: 9 cmMaterial: plastic
OHS
part no. 917661
part no. 917629
Hose assembly 5 m for OHS4K gunStandard for the ASCOJET 908K, can also be used as an ex-tension of the hose assemblyincl. control cable, grounded
OHSpart no. 917701
Standardly included in the delivery of ASCOJET 908K:
47 kg
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
118
Options for ASCOJET 908K:
Pos. 001
Angled nozzle 705.16/08/90°KApowerfulnozzleforconfinedspaceswithverylowaircon-sumption
Outlet opening: approx. Ø 8 mmLength: 16 cmMaterial: plastic
OHS
part no. 917652
Pos. 002
Barrel nozzle 707.09/10/KThanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 10 mmLength: 9 cmMaterial: plastic
OHS
part no. 918280
Pos. 003
Barrel nozzle 707.15/12/KThanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption, but is nevertheless powerful
Outlet opening: approx. Ø 12 mmLength: 15 cmMaterial: plastic
OHS
part no. 918281
Pos. 004
Compressed air hose 7.5 mThe 7.5 m compressed air hose with a claw coupling on the equipment side and a plug in nipple on the compressed airsystem side makes quick provision of air possible at the job site
part no. 917640
Pos. 005
Claw couplingFor fast connection and disconnection of the air line to the blasting equipment
Thread: 3/4“
part no. 907091
Pos. 006
Protective sleeve for one hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metres
OHSOHP
part no. 918250
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
119
Options for ASCOJET 908K:
Pos. 007
Protective hood for ASCOJET908/908KThe newly developed hood for our blasting equipment protects the control elements from contamination. The transparent co-ver can be opened for easy view on and access to the operati-on elements. For cleaning the hood can easily be taken off
part no. 918255
Pos. 008
Blasting gun OHC with integrated cutterPowerful one-hose blasting gun with safety quick coupling
Length: 18.5 cmWeight: 0.55 kgWorking pressure: 0 - 10 bar
including the corresponding blasting nozzleBarrel nozzle 807.09/09/K for OHC gunStandard equipment to OHC gun
Outlet opening: approx. Ø 9 mmLength: 9 cmMaterial: plastic
OHC
part no. 917670
part no. 906584
Pos. 009
Angled nozzle 807.16/10/90°/K for OHC gunNozzle to clean in narrow spaces
Outlet opening: Ø 10 mmLength: 16 cmMaterial: plastic
OHC
part no. 917691
Pos. 009
Flat nozzle 807.14/30/K for OHC gunThankstoaninnerdiameterofonly7mmtheflatnozzlehasavery economical air consumption but is nevertheless powerful. Suitalbe for blasting large areas
Outlet opening: approx. 30 mm x 1.6 mmLength: 14 cmMaterial: plastic
OHC
part no. 917697
Pos. 010
Spare parts kit ASCOJET908/908KContaining the most important parts to ensure quick reaction for continuous operation
part no. 917503
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
120
Dry Ice Blasting Unit
The ASCOJET1701is a compact, mobile dry ice blasting unit featuring a handy one hose system which has been speciallydevelopedtomaintainefficientcleaningwithcon-taminants which are harder to remove.
This powerful unit is suitable for industrial end users like foundries, tyre manufacturers, food industry and printing industry who require high performance and easy handling.
Specifications
Material: frame, lateral, rear and front housing panels made of aluminium, powdercoated
Dimensions (L x W x H)incl. wheels and handle: 670 x 700 x 1‘000 mmWeight empty: approx. 70 kgContent of pellet hopper approx. 24 kgBlasting pressure: 0 - 10 bar (adjustable)Dry ice consumption: 25 - 75 kg/h (stepless)Power consumption: 600 W nominalVoltage: 230 V, 50/60 Hz, 1 Ph (other voltages on request)Connection: Input: 1“ BSP
ASCOJET 1701complete (fully adjustable) part no. 918000
Powerful and handy blasting gun:
Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit.
An quick exchange system allows nozzles to be changed within seconds without any tools.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander.
Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
121
Special features of ASCOJET 1701:
Powerful and handy blasting gun with quick connect coupling
Highly manoeuvrable Integrated holding device for hose
Lightweight and compact Quick connect couplingat blasting hose
Box for gun, nozzles and tools
Distributor unit for pulsation-free blasting
Insulated pellet hopperwith 24 kg capacity
Control panel for easy overview
Blasting gun OHP2Standard for the ASCOJET 1701Length: 33 cmWeight: 1.05 kgBlasting pressure: 0 - 10 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 709.23/15Standard for the blasting gun OHP2Most powerful nozzle of the ASCOJET single-hose systemOutlet opening: approx. Ø 15 mmLength: 23 cm
OHP
part no. 918271
part no. 918013
Hose assembly 7.5 m for OHP2 gunStandard for the ASCOJET 1701, can also be used as an ex-tension of the hose assemblyincl. control cable, grounded
OHPpart no. 907203
Standardly included in the delivery of ASCOJET 1701:
70 kg
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
122
Options for ASCOJET 1701:
Pos. 001
Gun lightAttachable gun light for cleaning jobs with limited light conditi-on. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned
Dimensions: Ø 90 x 65 mmWeight: 0.4 kg
OHPOHSHP
part no. 907130
Pos. 002
Tool case OHP basicContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.918271),fitstoOHPgun
Consists of 6 nozzles:part no. 906381, 906382, 918134, 918007, 918163, 918164
OHP
part no. 906981
Pos. 003
High performance barrel nozzle 709.17/14Powerful and handy nozzle
Outlet opening: approx. Ø 14 mmLength: 17 cm
OHP
part no. 906381
Pos. 004
Barrel nozzle short 709.09/11Powerful nozzle to clean in narrow spaces
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHP
part no. 906382
Pos. 005
Flat nozzle 709.23/45Powerful nozzle suitable for blasting large areas
Outlet opening: approx. 45 x 3.5 mmLength: 23 cm
OHSOHP
part no. 918134
Pos. 006
Barrel nozzle special 709.42/15The nozzle is designed to allow for a comfortable working posi-tion of the person in charge and is very powerful
Outlet opening: approx. Ø 15 mmLength: 42 cm
OHP
part no. 918007
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
123
Options for ASCOJET 1701:
os. 007
Angled nozzle 709.28/11/45°Apowerfulnozzleforveryconfinedspacesanddifficulttoreach spots
Outlet opening: approx. Ø 11 mmLength: 28 cm
OHP
part no. 918163
Pos. 008
Angled nozzle 709.25/11/75°Apowerfulnozzleforveryconfinedspacesanddifficulttoreachspots
Outlet opening: approx. Ø 11 mmLength: 25 cm
OHP
part no. 918164
Pos. 009
Tool case OHP basic emptyEmpty tool case with matching insert
OHP
part no. 906984
Pos. 010
Pellet cutter OHPFor sensitive blasting applications
With safety quick connect coupling, 2.5 m hose and control cable, grounded
OHP
part no. 918224
Pos. 011
Blasting gun OHS4Standard for the ASCOJET 908Length: 26 cmWeight: 1.0 kgBlasting pressure: 0 - 7 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 708.15/13Standard for the blasting gun OHS4Powerful nozzle with low air consumptionOutlet opening: approx. Ø 13 mmLength: 15 cm
OHS
part no. 917630
part no. 917514
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
124
Options for ASCOJET 1701:
Pos. 012
Hose assembly 5 m for OHS4 gunStandard for the ASCOJET 908, can also be used as an ex-tension of the hose assemblyincl. control cable, grounded OHS
part no. 917665
Pos. 013
Converter coupling ASCOJET1701-908This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 1701
Length: 7.8 cmWeight: 0.2 kgOutlet opening: approx. Ø 34 mm
OHS
part no. 917541
Pos. 014
Tool case OHS/OHP proContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.917630),fitstoOHSandOHPgun
Consists of 6 nozzles:part no. 917517, 918174, 918134, 918178, 918166, 918167
OHSOHP
part no. 906982
Pos. 015
Barrel nozzle short 708.09/11Powerful nozzle to clean in narrow places with low air con-sumption
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHSOHP
part no. 917517
Pos. 016
Barrel nozzle 707.09/10Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 10 mmLength: 9 cm
OHSOHP
part no. 918174
Pos. 017
Barrel nozzle 707.15/12Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 12 mmLength: 15 cm
OHSOHP
part no. 918178
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
125
Options for ASCOJET 1701:
Pos. 018
Angled nozzle 708.28/10/45°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 28 cm
OHSOHP
part no. 918166
Pos. 019
Angled nozzle 708.25/10/75°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 25 cm
OHSOHP
part no. 918167
Pos. 020
Tool case OHS/OHP pro emptyEmpty tool case with matching insert OHS
OHP
part no. 906985
Pos. 021
Protective sleeve for one hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metres
OHSOHP
part no. 918250
Pos. 022
Protective hood for ASCOJET1701/2001RXThe newly developed hood for our blasting equipment protects the control elements from contamination. The transparent co-ver can be opened for easy view on and access to the operati-on elements. For cleaning the hood can easily be taken off
part no. 918256
Pos. 023
Spare parts kit ASCOJET1701Spare parts kit containing the most important spare parts to ensure quick reaction for continuous operation
part no. 918003
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
126
Dry Ice Blasting Unit
The ASCOJET2001RX is a compact, mobile dry ice bla-sting unit featuring a very powerful double hose system. The ASCOJET2001RX is a very powerful dry ice blasting machine providingmaximum profit from saved cleaningand down time.
This powerful unit is suitable for cleaning companies or industrial end users like foundries, tyre manufacturers, food industry and printing industry who require maximum performance.
Specifications
Material: frame, lateral, rear and front housing panels made of aluminium, powdercoated
Dimensions (L x W x H)incl. wheels and handle: 670 x 700 x 1‘000 mmWeight empty: approx. 75 kgContent of pellet hopper: approx. 24 kgBlasting pressure: 2-hose-system: 0 - 16 bar (adjustable)Blasting pressure: 1-hose-system: 0 - 10 bar (adjustable)Dry ice consumption: 30 - 100 kg/hr (stepless)Power consumption: 600 W nominalVoltage: 230 V, 50/60 Hz, 1 Ph (other voltages on request)Connection: Input: 1“ BSP
ASCOJET 2001RXcomplete (fully adjustable) part no. 917000
Powerful and handy blasting gun:
Thanks to a quick connect coupling the gun can be very easily attached to the blasting unit.
An quick exchange system allows nozzles to be changed within seconds without any tools.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander.
Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
127
Special features of ASCOJET 2001RX:
Powerful and handy blasting gun with quick connect coupling
Optional 1- or2-hose- system
Double hose system for maximum performance
Lightweight and compact Highly manoeuvrable Box for gun, nozzles and tools
Distributor unit for pulsation-free blasting
Integrated holding device for hose Control panel for easy overview
Blasting gun HP4Standard for the ASCOJET 2001RXLength: 45 cmWeight: 1.75 kg Blasting pressure: 0 - 16 bar
including the corresponding blasting nozzleHigh performance barrel nozzle HP255Standard for the blasting gun HP4Powerful nozzleOutlet opening: approx. Ø 20 mmLength: 33 cm
HP
part no. 917100
part no. 906362
Hose assembly 7.5 m for HP4 gunStandard for the ASCOJET 2001RX, can also be used as an extension of the hose assemblyincl. control cable, grounded
HPpart no. 917150
Standardly included in the delivery of ASCOJET 2001RX:
75 kg
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
128
Options for ASCOJET 2001RX:
Pos. 001
Gun lightAttachable gun light for cleaning jobs with limited light conditi-on. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned
Dimensions: Ø 90 x 65 mmWeight: 0.4 kg
OHSOHPHP
part no. 907130
Pos. 002
Tool case HPContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.917100),fitstheHP4gun
Consists of 4 nozzles:part no. 906363, 917076, 906365, 906366
HP
part no. 906980
Pos. 003
High performance barrel nozzle HP275Increases the cleaning performance with same working pres-sure
Outlet opening: approx. Ø 24 mmLength: 32 cm
HP
part no. 906363
Pos. 004
Flat nozzle 213.32/60Newly designed nozzle with optimized geometry for better performance on large areas
Outlet opening: approx. 60 x 5 mmLength: 33 cm
HP
part no. 917076
Pos. 005
Angled nozzle 25° HP2Powerful nozzle to clean in narrow spaces
HP
part no. 906365
Pos. 006
Barrel nozzle long HP2The nozzle is designed to allow for a comfortable working posi-tion of the person in charge
Outlet opening: approx. Ø 20 mmLength: 52 cm
HP
part no. 906366
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
129
Options for ASCOJET 2001RX:
Pos. 007
Tool case HP emptyEmpty tool case with matching insert
HP
part no. 906983
Pos. 008
Protective sleeve for double hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metresHP
part no. 918251
Pos. 009
Blasting gun OHP2To use the ASCOJET 2001RX as a one hose system along with the hose assembly OHP (part no 907203)
Length: 33 cmWeight: 1.050 kgBlasting pressure: 0 - 10 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 709.23/15Standard for the blasting gun OHP2Most powerful nozzle of the ASCOJET single-hose systemOutlet opening: approx. Ø 15 mmLength: 23 cm
OHP
part no. 918271
part no. 918013
Pos. 010
Hose assembly 7.5 m for OHP gunTo be used with blasting gun OHP2 (part no. 918271).Can also be used to extend the hose assembly, incl. control cable, grounded OHP
part no. 907203
Pos. 011
Tool case OHP basicContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.918271),fitstheOHPgun
Consists of 6 nozzles:part no. 906381, 906382, 918134, 918007, 918163, 918164
OHP
part no. 906981
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
130
Options for ASCOJET 2001RX:
Pos. 012
High Performance barrel nozzle 709.17/14To be used with the blasting gun OHP2 (part no. 918271)Powerful and handy nozzle
Outlet opening: approx. Ø 14 mmLength: 17 cm
OHP
part no. 906381
Pos. 013
Barrel nozzle short 709.09/11Powerful nozzle to clean in narrow spaces, to be used with the blasting gun OHP2 (part no. 918271)
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHP
part no. 906382
Pos. 014
Flat nozzle 709.23/45Powerful nozzle suitable for blasting large areas
Outlet opening: approx. 45 x 3.5 mmLength: 23 cm
OHSOHP
part no. 918134
Pos. 015
Barrel nozzle special 709.42/15The nozzle is designed to allow for a comfortable working posi-tion of the person in charge
Outlet opening: approx. Ø 15 mmLength: 42 cm
OHP
part no. 918007
Pos. 016
Angled nozzle 709.28/11/45°Apowerfulnozzleforveryconfinedspacesanddifficulttoreach spots
Outlet opening: approx. Ø 11 mmLength: 28 cm
OHP
part no. 918163
Pos. 017
Angled nozzle 709.25/11/75°Apowerfulnozzleforveryconfinedspacesanddifficulttoreach spots
Outlet opening: approx. Ø 11 mmLength: 25 cm
OHP
part no. 918164
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
131
Options for ASCOJET 2001RX:
Pos. 018
Tool case OHP basic emptyEmpty nozzle case with matching insert
OHP
part no. 906984
Pos. 019
Pellet cutter OHPFor cleaning sensitive surfaces. To be used with blasting gun OHP2 (part no. 918271) and hose assembly OHP (part no. 907203)
With safety quick connect coupling, 2.5 m hose and control cable, grounded
OHP
part no. 918224
Pos. 020
Blasting gun OHS4Standard for the ASCOJET 908Length: 26 cmWeight: 1.0 kgBlasting pressure: 0 - 7 bar
including the corresponding blasting nozzleHigh Performance barrel nozzle 708.15/13Standard for the blasting gun OHS4Powerful nozzle with low air consumptionOutlet opening: approx. Ø 13 mmLength: 15 cm
OHS
part no. 917630
part no. 917514
Pos. 021
Hose assembly 5 m for OHS4 gunStandard for the ASCOJET 908, can also be used as an ex-tension of the hose assemblyincl. control cable, grounded OHS
part no. 917665
Pos. 022
Converter coupling ASCOJET2001RX-908This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 2001RX
Length: 7.8 cmWeight: 0.2 kgOutlet opening: approx. Ø 34 mm
OHS
part no. 917541
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
132
Optionens for ASCOJET 2001RX:
Pos. 023
Tool case OHS/OHP proContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.917630),fitstotheOHSandOHPguns
Consists of 6 nozzles:part no. 917517, 918174, 918134, 918178, 918166, 918167
OHSOHP
part no. 906982
Pos. 024
Barrel nozzle short 708.09/11Powerful nozzle to clean in narrow spaces with low air con-sumption
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHSOHP
part no. 917517
Pos. 025
Barrel nozzle 707.09/10Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 10 mmLength: 9 cm
OHSOHP
part no. 918174
Pos. 026
Barrel nozzle 707.15/12Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 12 mmLength: 15 cm
OHSOHP
part no. 918178
Pos. 027
Angled nozzle 708.28/10/45°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 28 cm
OHSOHP
part no. 918166
Pos. 028
Angled nozzle 708.25/10/75°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 25 cm
OHSOHP
part no. 918167
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
133
Pos. 029
Tool case OHS/OHP pro emptyEmpty tool case with matching insert OHS
OHP
part no. 906985
Pos. 030
Protective sleeve for one hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metres
OHSOHP
part no. 918250
Pos. 031
Protective hood for ASCOJET1701/2001RXThe newly developed hood for our blasting equipment protects the control elements from contamination. The transparent co-ver can be opened for easy view on and access to the operati-on elements. For cleaning the hood can easily be taken off
part no. 918256
Pos. 032
Spare parts kit ASCOJET2001RX/proSpare parts kit containing the most important spare parts to ensure quick reaction for continuous operation
part no. 917003
Options for ASCOJET 2001RX:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
134
Dry Ice Blasting Unit
The ASCOJET2001RXpro is a compact, mobile dry ice blasting unit featuring a very powerful double hose system. The ASCOJET2001RXpro is based on the well known ASCOJET2001RXbutspeciallymodifiedforthehighenduse and stays for highest performance with pressure up to 20 bar.
This powerful dry ice blasting unit is suitable for service companies cleaning in the sector of power plants or industrial facilities where maximal power and time saving is required.
Specifications
Material: frame, lateral, rear and front housing pa-nels made of aluminium, powdercoated
Dimensions (L x W x H)(inkl. wheels and handle): 670 x 700 x 1‘000 mmWeight empty: approx. 75 kgContent of pellet hopper: approx. 24 kg Blasting pressure: 2-hose-system: 0 - 20 bar (adjustable)Blasting pressure: 1-hose-system: 0 - 10 bar (adjustable)Dry ice consumption: 30 - 100 kg/hr (stepless)Voltage: 230 V, 50/60 Hz, 1 Ph (other voltages on request)Power consumption: 600 W nominalConnection: Input: 1“ BSP
ASCOJET 2001RX procomplete (fully adjustable) part no. 917260
Powerful and handy blasting gun:
Thanks to a quick con-nect coupling the gun can be very easily at-tached to the blasting unit.
The ergonomic gun handle ensures very easy handling and comfortable operation when blasting over longer periods. The new developed safety button is ideal for left and right-hander. An quick exchange system allows nozzles to
be changed within seconds without any tools.
Increased security thanks to the locking pin, which makes a sudden opening of the locking mechanism of the nozzle impossible.
The Dry Ice Blasting Unit ASCOJET 2001RXpro is standardly equipped with a HP tool case and the suitable nozzles, a HP4 gun as well as a 7,5 m double hose.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
135
Special features of ASCOJET 2001RX pro:
Double hose systemfor maximum performance
Optional 1- or2-hose- system
Box for gun, nozzles and tools
Highly manoeuvrable Integrated holding device for hose Optimumpelletflowthankstomaintenance-free air vibrator
Blasting gun HP4Standard for the ASCOJET 2001RX proLength: 45 cmWeight: 1.75 kg Blasting pressure: 0 - 20 bar
including the corresponding blasting nozzleHigh performance barrel nozzle HP255Standard for the blasting gun HP4Powerful nozzleOutlet opening: approx. Ø 20 mmLength: 33 cm
HP
part no. 917100
part no. 906362
Hose assembly 7.5 m for HP4 gunIncl. buckling protection on both sides of the compressed air hose. Can also be used as an extension of the hose assem-bly. Incl. control cable, grounded
HPpart no. 917152
Tool case HPContains the entire nozzle assortment (excl. gun and stan-dard barrel nozzle, part no. 917100),fitstheHPgun
Consists of 4 nozzles:part no. 906363, 917076, 906365, 906366
HP
part no. 906980
Standardly included in the delivery of ASCOJET 2001RX pro:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
136
Options for ASCOJET 2001RX pro:
Pos. 001
Gun lightAttachable gun light for cleaning jobs with limited light conditi-on. The 6 built-in LED lights provide optimal illumination onto the object which needs to be cleaned
Dimension: Ø 90 x 65 mmWeight: 0.40 kg
OHSOHPHP
part no. 907130
Pos. 002
High performance barrel nozzle HP275Increases the cleaning performance with same working pres-sure
Outlet opening: approx. Ø 24 mmLength: 32 cm
HP
part no. 906363
Pos. 003
Flat nozzle 213.32/60Newly designed nozzle with optimized geometry for better performance on large areas
Outlet opening: approx. 60 x 5 mmLength: 33 cm
HP
part no. 917076
Pos. 004
Angled nozzle 25° HP2Powerful nozzle to clean in narrow spaces
HP
part no. 906365
Pos. 005
Barrel nozzle long HP2The nozzle is designed to allow for a comfortable working posi-tion of the person in charge
Outlet opening: approx. Ø 20 mmLength: 52 cm
HP
part no. 906366
Pos. 006
Tool case HP emptyEmpty tool case with matching insert
HP
part no. 906983
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
137
Options for ASCOJET 2001RX pro:
Pos. 007
Protective sleeve for double hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metresHP
part no. 918251
Pos. 008
Blasting gun OHP2To use the ASCOJET 2001RX pro as a one hose system along with the hose assembly OHP (part no. 907203)
Length 33 cmWeight: 1.05 kgBlasting pressue: 0 - 10 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 709.23/15Standard for the blasting gun OHP2Most powerful nozzle of the ASCOJET single-hose systemOutlet opening: approx. Ø 15 mmLength: 23 cm
OHP
part no. 918271
part no. 918013
Pos. 009
Hose assembly 7.5 m for OHP gunTo be used with blasting gun OHP2 (part no. 918271).Can also be used to extend the hose assembly
incl. control cable, groundedOHP
part no. 907203
Pos. 010
Tool case OHP basicContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.918271),fitstheOHPgun
Consists of 6 nozzles:part no. 906381, 906382, 918134, 918007, 918163, 918164
OHP
part no. 906981
Pos. 011
High performance barrel nozzle 709.17/14To be used with the blasting gun OHP2 (part no. 918271)Powerful and handy nozzle
Outlet opening: approx. Ø 14 mmLength: 17 cm
OHP
part no. 906381
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
138
Options for ASCOJET 2001RX pro:
Pos. 012
Barrel nozzle short 709.09/11Powerful nozzle to clean in narrow spaces,to be used with the blasting gun OHP2 (part no. 918271)
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHP
part no. 906382
Pos. 013
Flat nozzle 709.23/45Powerful nozzle suitable for blasting large areas
Outlet opening: approx. 45 x 3.5 mmLength: 23 cm
OHSOHP
part no. 918134
Pos. 014
Barrel nozzle special 709.42/15The nozzle is designed to allow for a comfortable working posi-tion of the person in charge
Outlet opening: approx. Ø 15 mmLength: 42 cm
OHP
part no. 918007
Pos. 015
Angled nozzle 709.28/11/45°Apowerfulnozzleforveryconfinedspacesanddifficulttoreach spots
Outlet opening: approx. Ø 11 mmLength: 28 cm
OHP
part no. 918163
Pos. 016
Angled nozzle 709.25/11/75°Apowerfulnozzleforveryconfinedspacesanddifficulttoreach spots
Outlet opening: approx. Ø 11 mmLength: 25 cm
OHP
part no. 918164
Pos. 017
Tool case OHP basic emptyEmpty tool case with matching insert
OHP
part no. 906984
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
139
Options for ASCOJET 2001RX pro:
Pos. 018
Pellet cutter OHPFor cleaning sensitive surfaces.To be used with blasting gun OHP2 (part no. 918271)and hose assembly OHP (part no. 907203)
With safety quick connect coupling, 2.5 m hose and control cable, grounded
OHP
part no. 918224
Pos. 019
Blasting gun OHS4Standard for the ASCOJET 908Length: 26 cmWeight: 1.0 kgBlasting pressure: 0 - 7 bar
including the corresponding blasting nozzleHigh performance barrel nozzle 708.15/13Standard for the blasting gun OHS4Powerful nozzle with low air consumptionOutlet opening: approx. Ø 13 mmLength: 15 cm
OHS
part no. 917630
part no. 917514
Pos. 020
Hose assembly 5 m for OHS4 gunStandard for the ASCOJET 908, can also be used as an ex-tension of the hose assemblyincl. control cable, grounded OHS
part no. 917665
Pos. 021
Converter coupling ASCOJET2001RXpro-908This converter coupling makes it possible that the OHS4 gun with the corresponding blasting hose of the ASCOJET 908 can be connected to the ASCOJET 2001RX pro
Length: 7.8 cmWeight: 0.2 kgOutlet opening: approx. Ø 34 mm
OHS
part no. 917541
Pos. 022
Tool case OHS/OHP proContains the entire nozzle assortment (excl. gun and standard barrelnozzle,partno.917630),fitstotheOHSandOHPguns
Consists of 6 nozzles:part no. 917517, 918174, 918134, 918178, 918166, 918167
OHSOHP
part no. 906982
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
140
Options for ASCOJET 2001RX pro:
Pos. 023
Barrel nozzle short 708.09/11Powerful nozzle to clean in narrow spaces with low air con-sumption
Outlet opening: approx. Ø 11 mmLength: 9 cm
OHSOHP
part no. 917517
Pos. 024
Barrel nozzle 707.09/10Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 10 mmLength: 9 cm
OHSOHP
part no. 918174
Pos. 025
Barrel nozzle 707.15/12Thanks to an inner diameter of only 7 mm the barrel nozzle has a very economical air consumption but is nevertheless powerful
Outlet opening: approx. Ø 12 mmLength: 15 cm
OHSOHP
part no. 918178
Pos. 026
Angled nozzle 708.28/10/45°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 28 cm
OHSOHP
part no. 918166
Pos. 027
Angled nozzle 708.25/10/75°Apowerfulnozzleforconfinedspaceswithlowairconsumpti-on
Outlet opening: approx. Ø 10 mmLength: 25 cm
OHSOHP
part no. 918167
Pos. 028
Tool case OHS/OHP pro emptyEmpty tool case with matching insert OHS
OHP
part no. 906985
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
141
Options for ASCOJET 2001RX pro:
Pos. 029
Protective sleeve for one hose systemTo protect the control cable and blasting hose from dirt and damages
Available in metres
OHSOHP
part no. 918250
Pos. 030
Protective hood for ASCOJET1701/2001RXThe newly developed hood for our blasting equipment protects the control elements from contamination. The transparent co-ver can be opened for easy view on and access to the operati-on elements. For cleaning the hood can easily be taken off
part no. 918256
Pos. 031
Spare parts kit ASCOJET2001RX/proSpare parts kit containing the most important spare parts to ensure quick reaction for continuous operation
part no. 917003
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
142
Dry Ice Production
The dry ice mini pelletizer A25P has been especially developed for the production of small quantities of dry ice pellets. It produces up to 25 kg dry ice pellets per hour. This compact mechanically driven machine features a push button for instant start of production and continuously converts liquid CO2 into highly dense dry ice pellets.
Specifications
Production capacity: 25 kg/hr at 17.5 bar CO2 inlet pressureVoltage: 400 V / 50 Hz / 3 Ph + N + PE (other voltages on request)Power consumption: 1.1 kWUnit dimensions (L x W x H): 1‘100 x 360 x 530 mmWeight net: approx. 77 kg Weight packed: approx. 100 kgDimensions packed (L x W x H): 1‘240 x 440 x 700 mmCO2 inlet: G 1/4“ BSP femaleCO2 source: CO2 storage tank, liquid phase (15 - 20 bar)
Dry Ice Mini Pelletizer A25P-D3 part no. 904901
3 mm Pellets at the press of a button
for the growing dry ice blasting market where a high standard of dry ice quality and an imme-diate availability of freshly produced pellets are key to successful cleaning performance. Also winemakers use 3 mm pellets to control fermentation.
Benefits of a in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense connected with purchasing and disposing of dry ice• Compact• Very simple operation• Reasonable investment• Reduced dry ice storage costs and transport losses• Precision technology based on more than 20 years of dry ice know-how
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
143
Special features of Dry Ice Mini Pelletizer A25P-D3:
Extruder plate for 3 mm pelletsfor blasting purposesStandard for the A25P-D3For the production of 3 mm pellets an additional extruder chamber D3 (part no. 904973) is needed and standardly supplied
part no. 904955+ part no. 904973
Tool kitStandard for the A25P-D3Containing all necessary tools for service and maintenance
part no. 904970
Making your own dry ice is easy:
Just place the A25P on a suitable table and connect the CO2 liquid line and power following the simple instructions and you are only 4 steps away from your own, fresh dry ice:
Step 1
Turn the main switch on and press the start button.
Step 2
Open the purge valve to cool down the CO2 liquid line until liquid CO2 is visible at the outlet of the unit.
Step 3
Adjust the operating pressure using the dry ice expansion val-ve to the value indicated.
Step 4
Check or adjust the operating pressure during the cool down time of the unit as well as du-ring production if necessary.
Standardly included in the delivery of Dry Ice Mini Pelletizer A25P-D3:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
144
Options for Dry Ice Mini Pelletizer A25P-D3:
Pos. 001
Extruder plate for 19 mm pelletsFor cooling purposesIn order to produce dry ice pellets with a diameter of 19 mm, extruder chamber (part no. 904974) and start plug (part no. 904972) are required
part no. 904942+ part no. 904974+ part no. 904972
Pos. 002
Spare parts kit Containing a selection of spares for approx. one to two years normal operation
part no. 904950
ASCO CARBON DIOXIDE LTD Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.com
145
Notes:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
146
Dry Ice Production
The Dry Ice Pelletizer A55P with its production capacity of 55 kg per hour is ideal for building up a smaller dry ice production.
The dry ice pelletizer A55P is driven by a powerful hydraulic unit and features a push button for instant start of pro-duction. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start.
Specifications
Production capacity: 55 kg/hr at 17.5 bar CO2 inlet pressureVoltage: 400 V / 50 Hz / 3 Ph + PE (other voltages on request)Power consumption: 1.6 kWDimensions pelletizer (L x W x H): 1‘150 x 600 x 700 mmincl. standard machine base (L x W x H): 1‘150 x 600 x 1‘300 mmWeight net incl. standard machine base: approx. 147 kg (with hydraulic oil) approx. 141 kg (without hydraulic oil)CO2 inlet connection: 1/2“ BSP femaleCO2 source: CO2 storage tank, liquid phase (13 - 21 bar)
(On request, the pelletizer is also available without machine base)
Dry Ice Pelletizer A55P-D3 part no. 903770
Extruder plate for 3 mm pelletsThe dry ice pelletizer A55P-D3 is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm.
Benefits of an in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense in conjunction with purchasing and disposing of dry ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
147
Special features of Dry Ice Pelletizer A55P-D3:
Function and Applications
The dry ice pelletizer A55P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz /3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. Hard, dense dry ice pellets are produced within less than one minute after push button start. To ensure continuous, reliable operation of the pelletizer, oil temperature, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Extruder plate for 3 mm pelletsPellets for blasting purposes
part no. 903506
Standardly included in the delivery of Dry Ice Pelletizer A55P-D3:
Options
The dry ice pelletizer A55P-D3 is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm. Such pellets are used especially for dry ice blasting purposes. Optional extruder plates for pellets with a diameter of 6 mm, 10 mm and 16 mm are available. The A55P, however, can also be delivered standardly equipped with extruder plates for 6, 10 or 16 mm pellets.
Pellet size
3 mm 6 mm 10 mm 16 mm
Operating range Dry Ice Blasting Cooling purposes Cooling purposes Cooling purposes
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
148
Options for Dry Ice Pelletizer A55P-D3:
Pos. 001
Extruder plate for 6 mm pelletsPellets for cooling purposes
part no. 903508
Pos. 002
Extruder plate for 10 mm pelletsPellets for cooling purposes
part no. 903507
Pos. 003
Extruder plate for 16 mm pelletsPellets for cooling purposes
part no. 903505
Pos. 004
Standard machine baseForfillingofdryicestoragecontainersoranASCOJET 1701 or 2001RX
Increases the total height by 600 mm
part no. 903504
Pos. 005
Higher machine baseForfillingofhigherstoragecontainersordryiceblastingunits
Increases the total height by 800 mm
part no. 903510
Pos. 006
Spare parts kitContaining a selection of recommended spares for approx. one to two years normal operation
part no. 903511
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
149
Options for Dry Ice Pelletizer A55P-D3:
Pos. 007
Production control system PCS55For a higher level of automation the pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective person-nel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity/ production time is reached.
The production control system can also be added to the pelletizer at a later stage if required.
part no. 903640
Automatic Dry Ice Filling SystemFor a higher level of automation the pelletizer can be combined withanautomaticfillingsystem.Theoptionalautomaticfillingsystem, with the appropriate control system, allows a pre-set low dry ice level to automatically start the dry ice pelletizer, with automaticstopatthepre-sethighlevel.Suchautomaticfillingsystem is the optimum solution wherever the automatic produc-tion of an exact dry ice quantity is needed.
Theautomaticfillingsystemcanalsobeaddedtothepelletizerat a later stage if required.
Pos. 008
Automatic Dry Ice Filling System small A55PPlatform of 600 x 800 mmFortheautomaticfillingofallASCOJET dry ice blasting units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130).
part no. 903650
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
150
Dry Ice Production
The dry ice pelletizer A120P is a compact, powerful and versatilemachineproducinghighqualitydryicepelletsinfivedifferent sizes (1.7, 3, 6, 10 and 16 mm). With a production capacity of 120 kg/hr this dry ice machine guarantees quality andflexibilityinthedailyworkingprocess.
The dry ice pelletizer A120P is driven by a powerful hydraulic unit and features a push putton for instant start of produc-tion. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start.
Specifications
Production capacity: 120 kg/hr* at 17.5 bar CO2 inlet pressureVoltage: 400 V / 50 Hz / 3 Ph + PE (other voltages on request)Power consumption: 4 kWDimensions (L x W x H): 1‘320 x 700 x 1‘430 mmWeight net: approx. 340 kg (without hydraulic oil) approx. 360 kg (with hydraulic oil)Weight packed approx. 450 kg (without hydraulic oil)CO2 inlet connection: 1/2“ BSP femaleCO2 source: CO2 storage tank, liquid phase (13 - 21 bar)
* 1.7 mm dry ice pellets can be produced at a max. production capacity of 95 kg/hr
Dry Ice Pelletizer A120P-D3 Art.-Nr. 904602
Extruder plate for 3 mm pelletsThe dry ice pelletizer A120P is standardly equipped with an extruder plate for pellets with a diameter of 3 mm.
Benefits of an in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense connected with purchasing and disposing of dry ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
151
Special features of Dry Ice Pelletizers A120P-D3:
Function and Applications
The dry ice pelletizer A120P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz / 3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. To ensure continuous, reliable operation of the pelletizer, oil temperature, oil level, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Extruder plate for 3 mm pelletsPellets for blasting purposes
part no. 904610
Standardly included in the delivery of Dry Ice Pelletizer A120P-D3:
Options
The dry ice pelletizer A120P is standardly equipped with an extruder plate for pellets with a diameter of 3 mm. 3 mm pellets are used especially for dry ice blasting purposes. Optional extruder plates for pellets in four other sizes are available. Of course, the A120P can also be delivered standardly equipped with the following extruder plates.
Pellet size
1.7 mm 3 mm 6 mm 10 mm 16 mm
Operating rangeDry Ice Blasting
(structured surfaces)
Dry Ice Blasting Cooling purposes
Cooling purposes
Cooling purposes
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
152
Options for Dry Ice Pelletizer A120P-D3:
Pos. 001
Extruder plate for 1.7 mm pelletsPellets for blasting purposes(ofsurfaceswithfinestructures)
part no. 904614
Pos. 002
Extruder plate for 6 mm pelletsPellets for cooling purposes
part no. 904851
Pos. 003
Extruder plate for 10 mm pelletsPellets for cooling purposes
part no. 904850
Pos. 004
Extruder plate for 16 mm pelletsPellets for cooling purposes
part no. 904603
Pos. 005
Machine baseForfillingofhigherstoragecontainersordryiceblastingunits
Increases the total height by 200 mm
part no. 904607
Pos. 006
Spare parts kitContaining a selection of recommended spares for approx. one to two years normal operation
part no. 903420
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
153
Options for Dry Ice Pelletizer A120P-D3:
Pos. 007
Production Control System PCS120For a higher level of automation the pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective person-nel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity/production time is reached.
The production control system can also be added to the pelletizer at a later stage if required.
part no. 904856
Automatic Dry Ice Filling SystemFor a higher level of automation the pelletizer can be combined withanautomaticfillingsystem.Theoptionalautomaticfillingsystem, with the appropriate control system, allows a pre-set low dry ice level to automatically start the dry ice pelletizer, with automaticstopatthepre-sethighlevel.Suchautomaticfillingsystem is the optimum solution wherever the automatic produc-tion of an exact dry ice quantity is needed.
Theautomaticfillingsystemcanalsobeaddedtothepelletizerat a later stage if required.
Pos. 008
Version 1
Automatic Dry Ice Filling System smallPlatform of 600 x 800 mmFortheautomaticfillingofallASCOJET dry ice blasting units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130)
part no. 904605
Pos. 009
Version 2
Automatic Dry Ice Filling System largePlatform of 1‘200 x 1‘200 mm Fortheautomaticfillingoflargerdryiceblastingmachinesorlarger dry ice storage containers
part no. 903415
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
154
Dry Ice Production
The dry ice pelletizer A220P is a compact and powerful machine. With a production capacity of 220 kg/hr it meets the demands for higher dry ice quantities plus quality and flexibilityinthedailyworkingprocess.
The dry ice pelletizer A220P is driven by a powerful hydrau-lic unit and features instant push button start. All functions are controlled by a built-in PLC. Fully automatic control of oil temperature and dry ice snowing process guarantees continuous dry ice production without any supervision right from push button start.
To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO revert gas recovery system.
Specifications
Production capacity: 220 kg/hr at 17.5 bar CO2 inlet pressureVoltage: 400 V / 50 Hz / 3 Ph + PE (other voltages on request)Power consumption: 5.6 kWDimensions (L x W x H): 1‘560 x 800 x 1‘450 mmWeight net: approx. 540 kg (with hydraulic oil) approx. 500 kg (without hydraulic oil)Weight packed: approx. 630 kg (without hydraulic oil)CO2 inlet connection: 1“ BSP femaleCO2 source: CO2 storage tank, liquid phase (13 - 21 bar)
Dry Ice Pelletizer A220P-D3 part no. 903001
Extruder plate for 3 mm pelletsThe dry ice pelletizer A220P is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm.
Benefits of an in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense connected with purchasing and disposing of dry ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
155
Special features of Dry Ice Pelletizer A220P-D3:
Function and Applications
The dry ice pelletizer A220P requires a liquid CO2 supply (pressure 13 - 21 bar) and power supply of 400 V / 50 Hz /3 Ph + PE (other voltages available on request). The machine features instant push button start and all functions are controlled by an inbuilt PLC. Dry ice snow is produced in the snowing chamber, pressed and then extruded by a powerful hydraulic unit. Hard, dense dry ice pellets are produced within less than one minute after push button start.
To ensure continuous, reliable operation of the pelletizer, oil temperature, oil level, cycle time, motor overload, CO2 inlet pressure and hydraulic pressure are monitored and displayed on the control panel.
Extruder plate for 3 mm pelletsPellets for blasting purposes
part no. 903005
Standardly included in the delivery of Dry Ice Pelletizer A220P-D3:
Options
The dry ice pelletizer A220P is standardly equipped with an extruder plate for the production of pellets with a diameter of 3 mm. Such pellets are used especially for dry ice blasting purposes.
Optional extruder plates for the production of 10 mm and 16 mm pellets (for cooling purposes) are also available. The A220P, however, can also be delivered standardly equipped with such an extruder plate.
Pellet size
3 mm 10 mm 16 mm
Operating range Dry Ice Blasting Cooling purposes Cooling purposes
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
156
Options for Dry Ice Pelletizer A220P-D3:
Pos. 001
Extruder plate for 10 mm pelletsPellets for cooling purposes
part no. 903007
Pos. 002
Extruder plate for 16 mm pelletsPellets for cooling purposes
part no. 903006
Pos. 003
Spare parts kitContaining a selection of recommended spares for approx. one to two years normal operation
part no. 903009
Pos. 004
Production Control System PCS220For a higher level of automation the dry ice pelletizer can be combined with a production control system. Such a production control system allows the regulation of the production quantity or the production time, thus reducing the need for supervision even further, therefore, keeping the requirement for respective personnel to an absolute minimum. With the optional production control system the dry ice pelletizer automatically stops when the set production quantity / production time is reached.
The production control system can also be added to the pelletizer at a later stage if required.
part no. 903160
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
157
Options for Dry Ice Pelletizer A220P-D3:
Automatic Dry Ice Filling SystemFor a higher level of automation the pelletizer can be combined withanautomaticfillingsystem.Theoptionalautomaticfillingsystem, with the appropriate control system, allows a pre-set low dry ice level to automatically start the dry ice pelletizer, with automaticstopatthepre-sethighlevel.Suchautomaticfillingsystem is the optimum solution wherever the automatic produc-tion of an exact dry ice quantity is needed.
Theautomaticfillingsystemcanalsobeaddedtothepelletizerat a later stage if required.
Pos. 005
Version 1
Automatic Dry Ice Filling System smallPlatform of 600 x 800 mmFortheautomaticfillingofallASCOJET Dry Ice Blasting Units and similar sized blasting machines or smaller dry ice storage containers (e.g. AT130)
part no. 904605
Pos. 006
Version 2
Automatic Dry Ice Filling System large Plattform von 1‘200 x 1‘200 mm Fortheautomaticfillingoflargerdryiceblastingmachinesorlarger dry ice storage containers
part no. 903415
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
158
Dry Ice Production
The pelletizer P450 is a compact high-capacity pelletizer for the production of densely com-pressed dry ice pellets and has a production capacity of 450 kg/hr.
The dry ice pelletizer P450 incorporates a heavy duty type hydraulic system controlled by an integrated PLC with touch screen inter-face. Fully automatic control of oil tempera-ture and dry ice snowing process warranties continuous dry ice production without any supervision right from the start at the press of a button. Using high quality components like Atos, Siemens, Schneider, Proface etc. for the hydraulic system ensures reliable ope-ration and, therefore, very little maintenance is necessary.
The available extruder plates can be quickly exchanged manually.
To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO Revert Gas Recovery System.
Specifications
Dimension (L x W x H): 1‘700 x 1‘100 x 3‘700 mmWeight net: approx. 1‘700 kgProduction capacity: 450 kg/hrVoltage: 400 Vac, 50 Hz, 3 Ph + PE (other voltages on request)Power consumption: 7.5 kWCO2 inlet connection: 1/2“ BSP femaleCO2 source: CO2 storage tank, liquid phase (15 - 20 bar)
Dry Ice Pelletizer P450 part no. 905350
Standardly equipped without extruder plate.
Please refer to the options below.
Benefits of an in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense connected with purchasing and disposing of dry ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
159
Options for Dry Ice Pelletizer P450:
Pos. 001
Extruder plate for 3 mm pelletsPellets for blasting purposes
part no. 905095
Pos. 002
Extruder plate for 6 mm pelletsPellets for cooling purposes
part no. 905096
Pos. 003
Extruder plate for 10 mm pelletsPellets for cooling purposes
part no. 905097
Pos. 004
Extruder plate for 16 mm pelletsPellets for cooling purposes
part no. 905098
Pos. 005
Extruder plate for 19 mm pelletsPellets for cooling purposes
part no. 905099
Pos. 006
Spare parts kitContaining a selection of recommended spares for approx. one to two years normal operation
part no. 905381
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
160
Dry Ice Production
The pelletizer P700 is a compact high-capacity pelletizer for the production of densely com-pressed dry ice pellets and has a production capacity of 700 kg/hr.
The dry ice pelletizer P700 incorporates a heavy duty type hydraulic system controlled by an integrated PLC with touch screen inter-face. Fully automatic control of oil tempera-ture and dry ice snowing process warranties continuous dry ice production without any supervision right from the start at the press of a button. Using high quality components like Atos, Siemens, Schneider, Proface etc. for the hydraulic system ensures reliable ope-ration and, therefore, very little maintenance is necessary.
The available extruder plates can be quickly exchanged manually.
To maximise the CO2 to dry ice conversion ratio the dry ice pelletizer can be connected to an ASCO Revert Gas Recovery System.
Specifications
Dimension (L x W x H): 1‘700 x 1‘100 x 3‘700 mmWeight net: approx. 1‘700 kgProduction capacity: 700 kg/hrVoltage: 400 Vac, 50 Hz, 3 Ph + PE (other voltages on request)Power consumption: 13 kWCO2 inlet connection: 2 x 3/4“ BSP femaleCO2 source: CO2 storage tank, liquid phase (15 - 20 bar)
Dry Ice Pelletizer P700 part no. 905310
Standardly equipped without extruder plate.
Please refer to the options below.
Benefits of an in-house dry ice production:
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning• Shorter production stops• Decreased logistics expense connected with purchasing and disposing of dry ice
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
161
Options for Dry Ice Pelletizer P700:
Pos. 001
Extruder plate for 3 mm pelletsPellets for blasting purposes
part no. 905095
Pos. 002
Extruder plate for 6 mm pelletsPellets for cooling purposes
part no. 905096
Pos. 003
Extruder plate for 10 mm pelletsPellets for cooling purposes
part no. 905097
Pos. 004
Extruder plate for 16 mm pelletsPellets for cooling purposes
part no. 905098
Pos. 005
Extruder plate for 19 mm pelletsPellets for cooling purposes
part no. 905099
Pos. 006
Spare parts kitContaining a selection of recommended spares for approx. one to two years normal operation
part no. 905182
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
162
Dry Ice Production
The fully automatic, high densitiy dry ice block, slice and pellet machine type BP407-S7 is a fully Siemens PLC controlled and supervised hydraulically driven unit. Our standard dry ice machine BP407-S7 is producing a slice with a dimension of 210 x 125 x 20 mm which is normally used for airline catering. It is also possible to produce additional 9 different thicknesses up to 60 mm thickness. This has to be specified at time of order. Other slice dimensions are available on request.
10 different thicknesses of slices or blocks which you may require can be defined enabling you to coverdifferent market requests either for airline catering (20 - 25 mm thickness, changeable by 1 mm) or for any other transport cooling where thicker blocks are used.
It is also possible to produce two different pellets with a diameter of 3, 6, 10 and 16 mm. This has to be specified at time of order. Other pellet dimensions are available on request.
Specifications
Dimensions (L x W x H): 1‘900 x 3‘300 x 1‘150 mmWeight: 1‘900 kgVoltage: 400 V / 50 Hz / 3 Ph + PE (other voltage available on request)Power consumption: 11 kWCO2 source: CO2 storage tank, liquid phase (15 - 20 bar)
Dry Ice Block/Slice/Pellet Machine BP407-S7 part no. 905500
• Reduction of dry ice lost due to sublimation• Moreefficientcleaningresults,because:thefresherthedryice,themoreefficientthecleaning
• Shorter production stops• Decreased logistics expense in conjunction with
purchasing and disposing of dry ice
• Automatic continuous operation• Produces 10 different slice thicknesses• 2 pellet diameters (selectable)• Easy operation• Simple and quick installation• European standard CE• Quality components, e.g. BOSCH, Siemens• Robust construction• Easy to transport• CO2 gas recovery possible
Benefits of an in-house dry ice production:
Shutter plate to produce different pellet sizes:
Choose at time of order the diameters of the pellets which you want to produce.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
163
Special features of Automatic Dry Ice Machine BP407-S7:
Dry Ice Blasting3 mm pellets
Cooling6, 10 and 16 mm pellets
Catering Services10 different slice thicknesses
• Foundries• Tyre moulds• Rubber-, food- and printing
industry• etc.
• Food transportation• Fishing industry• Ice cream industry• Laboratories• Wineries• etc.
• Airline trolleys• Transport cooling
Slice, block and pellet information
Dry Ice Product Slice / Block dimensions 210 x 125 mm Pellets
Thickness in mm 20 21 22 25 27 30 35 40 50 60 all diameters
Weight in gr/slice 820 860 900 1'020 1'100 1'220 1'420 1'620 2'020 2'420 -
Capacity in kg/hr 240 245 250 300 220 240 270 300 350 340 400
Our machines can be made to produce almost any size of slices / blocks upon special request.If you have a special need, please let us know.
Standardly included in the delivery of Automatic Dry Ice Machine BP407-S7:
• SIEMENS S7 Control - PLC controlls the whole process, injection and hydraulic•• Siemens Touch Screen TP170B - with different access levels, adjustable parameters, on-line production
andproductinformationandhistoryfileforsupervisor.Displaywithdeviceforproductionperformance.
• Linear encoder - for precise position control of piston and shutter plate (PCO).
• Independent oil cooling and filtration system (ICFS) - to increase lifetime of hydraulic equipments and to reduce oil consumption.
• 10 different slice thicknesses-possibleatapressofabutton(tobespecifiedattimeoforder).
• Auto-compensation - of CO2 pressure and temperature variation of CO2 storage tank (ACPT) to ensure slice thickness control fully automatic.
• Stainless steel pressing chamber - to meet food grade standards and provision to recover the CO2 gas during production if required (CO2 gas recovery system optional available).
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
164
Options for BP407-S7:
Pos. 001
Upgrade D3mmTo produce 3 mm pellets in addition to blocks with the same machine at the press of a button.
Capacity with 3 mm pellets = 400 kg/hr
part no. 905104S7
Pos. 002
Upgrade D6mmTo produce 6 mm pellets in addition to blocks with the same machine at the press of a button.
Capacity with 6 mm pellets = 400 kg/hr
part no. 905105S7
Pos. 003
Upgrade D10mmTo produce 10 mm pellets in addition to blocks with the same machine at the press of a button.
Capacity with 10 mm pellets = 400 kg/hr
part no. 905106S7
Pos. 004
Upgrade D16mmTo produce 16 mm pellets in addition to blocks with the same machine at the press of a button.
Capacity with 16 mm pellets = 400 kg/hr
part no. 905107S7
Pos. 005
Slides speed reducing deviceComplete slides speed reducing device
Fully equipped with:• stainless steel frame• stainless steel and plexiglass protection covers• plastic brush• electrical protection, emergency stop, connection plugs• height adjustment• belt transmission• belt adjuster• 24VCC electrical moto-reducer• PE white plastic guides• stainless steel springs• miscellaneous stainless steel bolts and nuts
part no. 905110
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
165
Pos. 006
Set of sparesRecommended set of spare parts for approx. one to two years normal operation
part no. 905111
Options for BP407-S7:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
166
Dry Ice Production
The semi-automatic dry ice block machine type B207 is a fully Proface TM PLC controlled and supervised hydraulically driven unit.
Our standard dry ice machine B207 is producing a slice with a dimension of 210 x 125 x 20 mm which is normally used for airline catering. It is also possible to produce other thicknesses up to 25 mm by manual adjustment of the snow injection time. Other slice dimensions are available on request.
Fully automatic control of hydraulic parameters, temperatures and snow injection process guarantees continuous dry ice production at the press of a button.
The integrated PLC touch screen display informs the user about every step of the dry ice operation. We guarantee very low maintenance and reliable operation.
All important operator information such as machine status, history list etc. are easily visible on screen.
Specifications
Dimensions (L x W x H): 1‘460 x 865 x 1’960 mmWeight: 1‘100 kgProduction capacity: 100 kg/hrVoltage: 400 V / 50 Hz / 3 Ph + PE (other voltage available on request)Power consumption: 11 kWCO2 source: CO2 storage tank, liquid phase (15 - 20 bar)
Dry Ice Block / Slice Machine B207 part no. 905400
• Versatile; 6 slice thicknesses• Hight density, long life dry ice• Easy operation• Revert gas recovery possible• Simple and quick installation
• Automatic continuous operation• Robust construction, frame in stainless steel• Quality components e.g. ATOS, Proface• European standard CE, supports HACCP• Compact design
Advantages of the ASCO semi-automatic Dry Ice Machine:
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
167
Special features of Automatic Dry Ice Machine B207:
6 different thicknesses of slices
Slice information
Dry ice product Slice dimensions 210 x 125 mm
Thickness in mm 20 21 22 23 24 25
Weight in gr/slice 820 860 900 940 980 1‘020
Capacity in kg/hr 100 103 106 109 112 115
Our machines can be made to produce almost any size of slices upon special request. If you have a special need, please let us know.
Options for Automatic Dry Ice Machine B207:
Pos. 001
Set of spares for B207Recommended set of spare parts for approx. one to two years normal operation
part no. 905411
Ideal for transport cooling and catering services
ASCO Dry Ice Technology
ASCO design and system meets food safety standards.
Aluminium pressing chamber to meet food grade standards.
Touchscreendisplayadjustableparametersandhistoryfileforsupervisor.
Provision to recover the CO2 gas formed during dry ice production. Ask about our optional revert recovery system.
Trolley for airline catering
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
168
Dry Ice Production / Wrapping
Specifications
Dimensions (L x W x H): 2‘385 x 732 x 1‘173 mmPerformance: 6 packs/minuteWrapping material: Polypropylene MD447/40 (standard), Biaxially oriented Polypropylene BOPP (standard) or Polyethylene (non-standard)Product size: up to 210 mm x 125 mm and 16 - 25 mm thickness (hastobespecifiedattimeoforder)Version: standard is right-hand (looking at the machine frontally the products enter from right and the packs go away from left)Air supply: 6 barAirconsumption: 10litres/minutesoffiltered&drycompressedairFilm reel: max. width 350 mm reel outside diameter 350 mm reel inside diameter 70 - 76 mmVoltage: 230 V / 50 Hz / 1 Ph, N, PEPower consumption: 2.5 kWAuxiliary ciruits: 24 VDCNet weight: approx. 280 kg
Automatic Wrapping Machine APM10 part no. 905230
This automatic wrapping machine is specially designed for the use with dry ice slices and / or blocks. All parts in contact with the product are made of stainless steel. Automatic pitch change on conveyor and all motors are torque controlled. The temperature for welding is shown on the display and is electronically controlled. The control panel consists of various instruments and visual alarms and is equipped with a self-diagnostic device.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
169
Special features of Automatic Wrapping Machine APM10:
Standardly included in the delivery of Automatic Wrapping Machine APM10:
Automatic Wrapping Machine APM10Automatic wrapping machine type APM10 for wrapping of dryice blocks with size up to 210 mm x 125 mm and 16 - 25 mm thickness.(Hastobespecifiedattimeoforder).
Included equipment see above.
part no. 905230
The machine is supplied as follows:
• Main frame manufactured in anticorrosive steel plates painted RAL 9007
• With stainless steel side covers (AISI 304)
• Adjustable feet for level regulation
• Infeed conveyor - stainlesssteel surfacewith longitudinalprofiles (AISI304)andquick replacableplasticpushers, suitable for food use.
• Unwinding group - single reel-holder, rack type wrapping material feed-roll unit with lever brake and perforator by pills with possibility to connect/disconnect.
• N. 1 fixed forming box
• Longitudinal sealing group - madeby3setsofrolls,diameter60,120,60mm:firstcoldforfilmtraction;secondwarmforsealing3rdcoldforfilmtractionandlongitudinalfinfoldingandremovablestainlesssteelsurfaceforeasy servicing/cleaning.
• Transversal sealing group - rotary sealing unit with inclined knife complete of: super-rapid steel blades and
jaws heating-up by means of resistances, cover safety protection for the whole group.
• Out-feed belt - drive by longitudinal sealing group.
• Safety devices - timed machine stop with open jaws, low voltage control push-button panel and protections and safety devices in accordance to laws in force (CE).
• Control panel - complete with jog/run button, safety lights indicators, switches for emergency, start/stop, inter-mittent motion and electronic thermostats for sealing temperatures setting.
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
170
Dry Ice Production / Wrapping
Automatic Wrapping Machine APM50 part no. 905240
This automatic wrapping machine is specially designed for the use with dry ice slices and / or blocks. All parts in contact with the product are made of stainless steel. Automatic pitch change on conveyor and all motors are torque controlled. The temperature for welding is shown on the display and is electronically controlled. The control panel consists of various instruments and visual alarms and is equipped with a self-diagnostic device.
Specifications
Dimensions (L x W x H): 4‘240 x 900 x 1‘800 mmPerformance: 3 - 15 packs/minuteWrapping material: Polypropylene MD447/40 (standard),Product size: up to 210 mm x 125 mm and 20 - 22 mm thickness (hastobespecifiedattimeoforder)Version: standard is right-hand (looking at the machine frontally the products enter from right and the packs go away from left)Air supply: 6 barAirconsumption: 20litres/minutesoffiltered&drycompressedairFilm reel: max. width 520 mm reel outside diameter 350 mm reel inside diameter 70 - 76 mmVoltage: 400 V / 50 Hz / 3 PhPower consumption: 6 kWAuxiliary ciruits: 24 VDCNet weight: approx. 600 kg
Industriestrasse 2 - CH-8590 Romanshorn / Switzerland - [email protected] - www.ascoco2.comASCO CARBON DIOXIDE LTD
171
Special features of Automatic Wrapping Machine APM50:
Standardly included in the delivery of Automatic Wrapping Machine APM50:
Automatic Wrapping Machine APM50Automatic wrapping machine type APM50 for wrapping of dryice blocks with size up to 210 mm x 125 mm and 20 - 22 mm thickness.(Hastobespecifiedattimeoforder).
Included equipment see above.
part no. 905240
The machine is supplied as follows:
• Main frame manufactured in anticorrosive steel plates painted RAL 9007
• With stainless steel side covers (AISI 304)
• Adjustable feet for level regulation
• Infeed conveyor - stainlesssteelsurfacewithlongitudinalprofiles(AISI304),metallicpushersandareaforcontrol.
• Unwinding group - single reel-holder, rack type wrapping material feed-roll unit with lever brake and perforator by pills with possibility to connect/disconnect.
• N. 1 fixed forming box
• Longitudinal sealing group - madeby3setsofrolls,diameter100mm:firstcoldforfilmtraction;secondwarmforsealing,automaticopeningatmachine,stopandself-closingatmachinere-start;3rdcoldforfilmtractionandlongitudinalfinfolding.Atmachinestopactivationofablowoffresh-airtocoolthesurface.Removablestainless steel surface for easy servicing/cleaning.
• Transversal sealing group - rotary sealing unit with inclined knife complete of: super-rapid steel blades and jaws heating-up by means of resistances, cover safety protection for the whole group and motorised brush at crimpers exit.
• Out-feed belt - drive by longitudinal sealing group.
• Safety devices - timed machine stop with open jaws, low voltage control push-button panel and protections and safety devices in accordance to laws in force (CE).
• Control panel - complete with display for vision/setting of pack lenght and packaging speed, safety lights indicators, switches for emergency, start/stop, intermittent motion and electronic thermostats for sealing tem-peratures setting.
Switzerland (Head Office) ASCOCARBONDIOXIDELTD New ZealandIndustriestr. 2, CH-8590 Romanshorn P.O.Box 16134, NZ-ChristchurchTel. +41 71 466 80 80 Fax + 41 71 466 80 66 Tel. + 64 3 349 7029 Fax + 64 3 349 4337e-mail: [email protected] www.ascoco2.com e-mail: [email protected]
CO2 Production Plants CO2 Stack Gas Recovery Plants CO2 Gas Recovery Systems for Dry Ice
Machines Dry Ice Slices / Block / Pelletizer Machines Dry Ice Blasting Systems ASCOJET CO2 and Cryogenic Static
and Transportable Tanks
CO2 Pumps and Cylinder Filling Systems Atmospheric CO2 Vaporiser CO2 Detectors CO2 Flowmeters Low to Low Pressure CO2 Transfer Pumps CO2 Testing Equipment
(Dew-Point / Purity / Carbonation) CO2 Equipment
We supply:
Our competent partner:
ASCO CARBON DIOXIDE LTD