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1 H tt p :// ww w .E as y B G A . c om
ACHI
BGA Rework Station
U s e r Manual
Beijing TECHNICAN CO.,t!.
http://www.easybga.com/http://www.easybga.com/ -
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"re#a$e
I Brie# intro!u$tion to $o%"an&
II IR'((( BGA rework stations #eature
Sa#et& Instrou$tions
I. Ele$tri$ Sa#et&
II. O"eration Sa#et&
III.T)e o"eration an! $onser*ation $on!ition o# "ro!u$ts
Our $onta$t in#or%ation
"ro!u$t guarantee an! so on
T)e "ara%eters o# IR'((( BGA Rework Station
)ar!ware !es$ri"tion an! Sel#+)el" install
te%"erature+$ontrolle! %eter O"eration instru$tions
te%"erature $ontrol so#tware instru$tions
BGA Rework o"eration ste"s
ro%"t
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Brie# intro!u$tion to $o%"an&
Beijing TECHNICAN Science and Tecno!ogy Co." #td. is a
man$%act$&ing ente&p&ise specia!i'es in BGA man$a! (ewo&)s e*$ipment &esea&c"
de+e!opment and
p&od$ction. ACHI/ is o$& company,s &egiste&ed -&and. Based on te p&incip!eso%
de+e!opedandp&od$cteda n$m-e&o%BGA(ewo&)Stations"s$casIR-((
p&od$cting ig*$a!ity and coste%%ecti+e we!ding e*$ipment" o$& company as
IR(((
IR+ IR+RO HR+RO etc."and as -een &ecogni'ed -y te majo&ity o% $se&s in
p&actice. So %a&" o$& $se&s a+e -een in+o!+ed in scienti%ic &esea&c $nits"
comp$te& maintenance and &epai& o% medica! e*$ipment" comm$nications e*$ipment
maintenance" +ideo game maintenance" t&aining teacing" and ote& %ie!ds.
e a!so p&od$ce and ope&ate some assistant and mate&ia!s o% man$a! BGA
we!ding" s$c as c$stomi'ed BGA (e-a!!ing Temp!ate" so!de& -a!!" 0!$"etc."to e!p
$se&s st&eam!ine ope&ation" imp&o+e te s$ccess &ate o% we!ding" and &ed$ce we!ding
costs. e a!so can $nde&ta)e sing!e o& sma!! *$antities BGA we!ding -$siness"
we!come $se&s to contact $s.
In te %$t$&e" o$& company wi!! contin$e se&+ing $se&s wit sopisticated p&od$cts"
&easona-!e p&ice" ig *$a!ity" and contin$o$s!y inno+ating and $pg&ading p&od$ct
st&$ct$&e and pe&%o&mance acco&ding to ma&)et" %o& meeting te de+e!oping needs o%
o$&
$se&s" and p&o+iding te $se&s wit systemic" comp&eensi+e and to$gt%$!
se&+ices.
ACHIIR'((( BGA rework stations #eature
ACHIIR'((( BGA (ewo&) Station is designed to meet te e+e&canging demands
o% today2s %ast BGA (ewo&) man$%act$&ing
en+i&onments
(ewo&) station %o& !aptop mote&-oa&ds" des)top comp$te&
mote&-oa&ds" se&+e& -oa&ds" ind$st&ia! comp$te& -oa&ds" a!! )inds o% game -oa&ds"
comm$nications e*$ipment mote&-oa&ds" #C3 T4s and ote& !a&ge ci&c$it -oa&d
BGA &ewo&)
5 Inno+ati+e designs .An e%%ecti+e so!$tion to gene&a! o% in%&a&ed &ewo&) station
6
a
im
$m tempe&at$&e $pto
788
Can easi!y dea! wit !ead%&ee so!de&ing &ewo&).
+$!ne&a-!e to te impact o% ai& %!ow. i!! !ead an inacc$&ate o% tempe&at$&e cont&o!.
.
can set $p 9 &ising tempe&at$&e segments and 9 constant tempe&at$&e segmentsto cont&o!. It can sa+e 18 g&o$ps o% tempe&at$&e c$&+es at one time.
can -e connected to a comp$te& to -e cont&o!!ed mo&e con+enient!y wit a
-$i!tin C (S5;5 se&ia! po&t andp&op&iet
a&y So%twa&e attaced to it. p&og&amma-!e
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can easi!y &ewo&) te +a&iety o% C
&otating te and!e" Can -e +e&y easi!y %ied CB -oa&d" e%%ecti+e!y p&e+ent
te de%o&mation o% CB -oa&d.
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.Ele$tri$al sa#et&
Sa#et& Instru$tions
6a)e s$&e te s$pp!y powe& +o!tage acco&d wit te standa&ds 5584
5?84/?8' a!te&nating c$&&ent -e%o&e insta!!ing.
To a+oid possi-!e e!ect&ic soc) ca$sed se&io$s damage" p!ease disconnect
te powe& co&d %&om te o$t!et tempo&a&y -e%o&e mo+ing macines.
I% te macine damages" p!ease contact $s %o& maintenance. I% te damage
ca$sed -y te $se&s wen tey dismant!e o& &epai& independent!y" tey so$!d
ta)e on te !oss -y temse!+es.
. O"erating sa#et&
!ease ca&e%$!!y &ead te &e!e+ant in%o&mation p&o+ided -y te man$a!
-e%o&e sta&ting $sing tis p&od$ct.
6a)e s$&e te powe& co&d as -een p&ope&!y connected p&ope&!y -e%o&e $sing te
p&od$cts.
Insta!!ed te e*$ipment in sta-!e wo&) p!at%o&m to $se" we&e te ai&
mo-i!ity so$!d -e sma!! as possi-!e. A+oid it c!osing to ai& conditione&s"
%ans and te ote& o$t!et.
In case o% e!ect&ica! so&tci&c$it" a+oid te p&od$cts contacting wit wate&.
0o&-id $sing tis e*$ipment in %!amma-!e and ep!osi+e s$-stances.
Te ope&ato&s2 ands o& ote& pa&ts o% te -ody so$!d maintain a sa%e
distance %&om te eate&. 0o&-id to$cing te eate& to a+oid sca!ding.
I% yo$ a+e any tecnica! *$estions o& s$ggestions in te co$&se o% $sing tis
p&od$ct"p!ease contact wit o$& tecno!ogy depa&tment.e wi!! t&y o$& -est to
so!+e.
.En*iron%ental re/uire%ents o# o"eration an! $onser*ation
1. @pe&ation en+i&onment o% p&od$cts
pe&ation tempe&at$&e:1? 7?
@pe&ation $midity:? to >?" noncondensing
&od$cts so$!d -e )ept in te ai& mo-i!ity o% a sma!!e& en+i&onment $nde& te
we!ding ope&ation.
5.Conse&+ation en+i&onment o% p&od$cts
Sto&age tempe&at$&e:58 =8
Sto&age $midity: ? to >?" noncondensing
@
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Conta$t us
A!!0 (oom 988>"
1 icaocang (oad
Haidian 3ist&ict
Beijing 188898
Te eop!e,s (ep$-!ic @% Cina
Sales Su""ort0 9D18959?;7D9 Cinese Spea)ingF
Te$)nolog& Su""ort0 9D18959?18;1Cinese Spea)ingF
11 2234'24-( 45-5445'' MSN t o % w % 6(((7 ) o t % a il .$ o%
UR. ) tt" 0 88 ww w .E a s & B G A .$ o%
"ro!u$t guarantee an! so on
Se&+ice Statement:
Enjoy wa&&anty maintenance se&+ice %o& t&ee yea&s"in wic te se&+ice in te
%i&st yea& is %&ee.And te t&anspo&t costs a&ise %&om maintenance so$!d -e paid -y
te -$ye&s since p$&cased..
1.5.@n!y te act$a! cost o% spa&e pa&ts so$!d -e paid %&om te -eginning o% te
second yea&te 1;t montFto te end o% te ti&d yea& te ;Dt montF since
p$&cased. !ease ca!! to as) te speci%ic p&ices o% spa&e pa&ts.And te t&anspo&t
costs a&ise %&om maintenance so$!d -e paid -y -$ye&s.
1.;.Eac p&od$ct co&&esponds to te on!y se&ia!
n$m-e&"te se&ia! n$m-e& -a& code"te wa&&antyce&ti%icate "a%%ied te %ied position o% te
macine&y".
1.7 !ease send te p&od$ct to te Beijing Netco&e
Tecno!ogy #imited [email protected]% %a$!t appen.
I% te %o!!owing sit$ations occe&ed"te $se&s wi!! not -e entit!ed to %&ee
wa&&anty se&+ice"ten te maintenance"te cost o% mate&ia!s and te mano$& wi!! -e
ca&ged.
So to ens$&e yo$& &igts" p!ease &ead te %o!!owing note ca&e%$!!y:
No se&ia! n$m-e& -a& code o& damaged se&ia! n$m-e& -a& code.
Ca$se damage %o& not $se")eep and sto&age as te man$a!.
Ca$se inte&na! and ete&na! appea&ance damage -y modi%y o& o$tside %o&ce.
&od$ct was de%o&med o& !ost components.
Cange p&od$ct components wito$t o$& a$to&i'ation %o& maintenance.
Beyond te wa&&anty pe&iod o% o$& p&omises..
&od$ct damage we&e ca$sed -y i&&esisti-!e ete&na! %acto&ss$c as nat$&a! %acto&s"
ea&t*$a)es"!igtning st&i)es"etc.F
Note0 9o not !isasse%:le it :& &oursel#,it %a& $ause t)e in*ali!ation o# "ro!u$t
guarantee. . ;e reser*e t)e #inal i!enti#i$ation rig)t o# t)e "ro!u$t #ault.
mailto:[email protected]://www.easybga.com/http://www.easybga.com/mailto:[email protected]://www.easybga.com/ -
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T)e "ara%eters o# ACHI IR'((( BGA Rework StationBasi$ ara%eters
9i%ension # 7=?mm
mm
mm
;eig)t 1?)g
Total weig)t A-o$t 1= )g" +a&y wit te di%%e&en need o% te $se&s
Ele$tri$al ara%eters
ower 5584 AC
U""er Heating I(
Si
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Si
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Har!ware !es$ri"tion
ACHI IR'((( BGA (ewo&) Station is composed o% $ppe& pa&t o% Heating
Components
/ Bottom &eeat 6od$!e / B&ac)et / Tempe&at$&e Cont&o! a&ts Tempe&at$&e cont&o!
Ta-!e is cont&o! te $ppe& and !owe& eating" Can Sim$!taneo$s!y eated o& %i&st
p&eeat" ten te $ppe& pa&t o% eating.
>. CB Ta:le
6. Hig)l& Sensiti*e ?+te%"erature
sensor
. U""er Heater
2. @+ i#ting Regulator
5. E9 Auiliar& ig)ting
'. Botto% Heater re+HeaterD
4. ig)ting Swit$)
3. U""er #an Swit$)
-. Start Swit$)
>(. Sto" Swit$)
>>. U""er rogra%%a:le Te%"erature
Control
>6. Botto% Te%"erature
Control
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>. ower Swit$)
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Sel#+)el" Install
1. Insta!!ation side s$ppo&t.
CB Ta:le
5. Insta!!ation S!ip.
;. Insta!!ation side s$ppo&t.
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U""er Heater
Ca:le $onne$to&
Te%"erature sensor
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18 H tt p :// ww w . E a s y B G A . c o m
Installation o# RS66 $o
%%uni$ation inter#a$e
http://www.easybga.com/http://www.easybga.com/ -
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rogra%%er8Controller General 9es$ri"tion
18I1DsegmentsE8Te p&og&amma-!e cont&o!!e& contains an in-$i!t setpoint gene&ato& in addition to tecont&o!!e& %$nction. Tis setpoint gene&ato& can p&od$ce a tempe&at$&e/time p&o%i!e wit
> 18 Sets o% C$&+esF. en te p&og&am is &$nning" te c$&&ent
setpoint %&om te setpoint gene&ato& is %ed to te cont&o! a!go&itm. Te c$&&ent setpoint
is contin$o$s!y sown on te !owe& disp!ay.
Te siteen segments a&e de%ined in te o&de&: (amp 1" 3we!! pe&iod 1" (amp 5"
3we!! pe&iod 5..." and a&e eec$ted in s$ccession.
S.N. Ite% =un$tions
ara%eters setting ke&
U" ke&D In$rease *alue
9own ke&D 9e$rease *alue
Sele$ts t)e "rogra% "attern nu%:er
Starts8)ol! t)e "rogra%, $)anges t)e %o!e #ro% #ie!
*alue $ontrol to "rogra% $ontrol
rogra% "ara%eters setu"
C)anges t)e in!i$ation on S8M8TIME !is"la&
OUNT Out"ut in!i$atorSTE In!i$ates t)e ste" nu%:er o# "rogra%
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RO9uring "rogra% $ontrol, F is lit w)en t)e is rising
rogra% %onitor in!i$atorD
9uring "rogra% $ontrol, F is lit w)en t)e is $onstant
In!i$atest)e "atternnu%:er F(9uring "rogra% $ontrol, F
TN attern nu%:er !is"la&D
is lit w)en t)e is #alling
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RUN rogra% $ontrol runing in!i$atorD
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ACHIT)e E9 in!i$ator is lit !uring "rogra% $ontrol
E 9is"la&D
In!i$ates t)e ro$ess8Measure! *alue
SEIt is lit w)en t)e Setting alueSD is :eing !is"la&e! on t)e
lower !is"la&
TIME
MESE
t in!i$ates t)e Setting alueSD, Mani"ulating alueMD,
S8M8TIME !is"la&DI
or Ti%eTIMED
A> It is lit w)en t)e Alar%> out"ut is FON
COM
Co%%uni$ation in!i$atorD
It #las)es w)en t)e $ontroller is in a$ti*e $o%%uni$ation
wit) a )ost $o%"uter
rogra% ara%eters Setting
Ra%"Rate>0
A & consists o% a s!ope!inea& g&adientF and a ta&get setpoint. Te cont&o! setpoint
inc&eases o& dec&eases at a !inea& & &ate %&om te act$a! meas$&ed +a!$e $nti! a
speci%ied ta&get setpoint is &eaced. Te &e!ati+e positions o% te act$a! meas$&ed
+a!$e and te ta&get setpoint dete&mine wete& te s!ope o% te & is positi+e o&
negati+e. a&amete&s (1" (5" (;... ep&ess te &ing &ate in $nites pe&
min$te8.81>>.>>F" pa&amete&s #1" #5" #;... te app&op&iate ta&get setpoint in
disp!ay $nits.
I% (1 J EN3" te p&og&am wi!! -e ended wen te p&og&am &$ns to te s!ope.
TargetSet"oint>0
Te ta&get +a!$e to wic te setpoint &s wen te p&og&amme& as -een p!aced into
(4N.
9well "erio! >0
In a 3we!! pe&iod" te ta&get setpoint" wic as -een attained" &emains $ncanged %o& a
%ied pe&iod. A!! te dwe!! pe&iods a&e de%ined -y tei& d$&ation in min$tes wit
pa&amete&s31" 35" 3;...8>>>>F. en te p&og&am is &$nning" tese pa&amete&
disp!ay te time &emaining in te acti+e dwe!! pe&iod. I% te pa&amete& e*$a!s 'e&o" te
dwe!! pe&iod is s)ipped.en te cont&o!!e& &$ns in te disp!aying stat$s:
1F. Se!ect te ta&get p&og&am patte&n n$m-e& wit te TN/ )ey.
5F. p&ess SET8ROG )ey" te %i&st p&og&am pa&amete& appea&s in te $ppe& disp!ay.
Te +a!$e associated wit tis pa&amete& wi!! -e sown in te !owe& disp!ay.
;F.
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rogra% ara%eter ist
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Set t)e Botto% Te%"erature Control
.
Ho!d down te SET-$tton o% top eate& tempe&at$&e cont&o! inst&$mentation %o&
? seconds" te inst&$ment switc to sow AH.
&ess )ey to set AH tempe&at$&e" te inst&$mentation sows te p&e+io$stempe&at$&e"
setting tempe&at$&e. And te adj$sta-!e n$m-e& %!ases. &ess )eyK Lto adj$st&ess )ey to switc n$m-e&s
A%te& set AH" Ho!d down te SET -$tton %o& ? seconds to switc to te act$a!tempe&at$&e disp!ay. @te pa&amete&s wito$t settingF
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>
:e all set
=ie! %ot)er:oar!
Rework O"eration Ste"s
s)i#t sensor sensor "ress $lose to BGA $)i"
A!just t)e )eig)t o# )eating )ea! wit) a!just%ent kno:ro%"tBGA$)i"
)eating )ea! )eating )ea! awa& #ro% BGA $)i"M6CM
t)e %i!!le o#
in
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ACHI
1@pen powe& switc.5 Se!ect te app&op&iate tempe&at$&e p&og&am segment" and ten p&ess te sta&t
switc.
In te ope&ation can p&ess te stop switc" stop ope&ating.
;A%te& te p&og&am &$ns" a$tomatic a!a&m" and a$tomatica!!y c$t o%% te eatingpowe&" tis time yo$ can cec) te %o!!owing so!de& -a!! is comp!ete!y
!i*$e%ied"
BGA cips so$!d -e s$-ject to sett!ement" %!oating state .
Rework $o%"lete!
> Mo*ing Heating )ea! an! Sensor ,o"en t)e U""er #an Swit$).
6 Re%o*e %ot)er:oar! Clear insulating ta"e
BGA Rework Station Coole! ,T)en $lose Total ower
;arning
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I# BGA Rework Station NO Cooling o not $lose t)e Total ower 9
;)en t)e te%"erature is not $oole!, !o not tou$) )eating %o!ule
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1= H tt p :// ww w . E a s y B G A . c o m
ACHI
1ro%"t
Insta!!ed te e*$ipment in sta-!e wo&) p!at%o&m to $se we&e te ai& mo-i!ity so$!d -e
sma!! as possi-!e .A+oid it c!osing to ai& conditione&s" %ans and te ote& o$t!et.
5 ACHI I(D888 (ewo&) Station senso& 3i&ect contact wit mote&-oa&d So Tempe&at$&e
disp!ay is Act$a! tempe&at$&e
; In o&de& to a+oid damage to te mote&-oa&d capacito&S@ $se ins$!ation tape p!ease6aintenance comp!eted "ten (emo+a! o% ins$!ation tape So as to a+oid so&tci&c$it
7 A%te& &emo+a! o% BGA cip CB Bonding ad Need to c!ean $p A+oid co!d so!de&joint
See BGA cip tin comp!ete!y !i*$e%ied" Ten To mo+e te BGA cip So as to a+oid Bonding
? BGA cips so$!d -e s$-ject to sett!ement" %!oating state &oi-ited in a!! so!de& -a!! did not
%$!!y !i*$e%ied" -y %o&ce i% &emo+a! o% cips" so as to a+oid pad o%%" cip o&
mote&-oa&d
sc&ap
D To imp&o+e s$ccess &ate o% (ewo&) " CB and cips need d&ying and p&ocessing in p&incip!e
p&ocess may ea& te -!asting so$nd o% a mino&
CB -oa&d o& cip moist eat p&ocess wi!! occ$& in te -$&st penomenon" te (ewo&)Acco&ding to act$a! sit$ation !ease
se!%cont&o!.
9= CB -oa&d eating time is too !ong o& &epeated se+e&a! times te s$&%ace eating wi!! !ead to
disco!o&ation.
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> Te %acto&y e*$ipped wit two sets o% p&og&amma-!e tempe&at$&e cont&o! ta-!e $sedpa&amete&s:
Rework te%"era
tu
r
e
$u
r
*
e to
set ea%"les
NB
&1 1 #1 9? d1 =8
&5 1 #5 1?8 d5 ;?
&; 1 #; 1>8 d; ?8
&7 EN3
&1 1 #1 9? d1 D8
&5 1 #5 178 d5 7?
&; 1 #; 1=8 d; 5?
&7 1 #7 55? d7 ?8
&? EN3