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    1 H tt p :// ww w .E as y B G A . c om

    ACHI

    BGA Rework Station

    U s e r Manual

    Beijing TECHNICAN CO.,t!.

    http://www.easybga.com/http://www.easybga.com/
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    "re#a$e

    I Brie# intro!u$tion to $o%"an&

    II IR'((( BGA rework stations #eature

    Sa#et& Instrou$tions

    I. Ele$tri$ Sa#et&

    II. O"eration Sa#et&

    III.T)e o"eration an! $onser*ation $on!ition o# "ro!u$ts

    Our $onta$t in#or%ation

    "ro!u$t guarantee an! so on

    T)e "ara%eters o# IR'((( BGA Rework Station

    )ar!ware !es$ri"tion an! Sel#+)el" install

    te%"erature+$ontrolle! %eter O"eration instru$tions

    te%"erature $ontrol so#tware instru$tions

    BGA Rework o"eration ste"s

    ro%"t

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    Brie# intro!u$tion to $o%"an&

    Beijing TECHNICAN Science and Tecno!ogy Co." #td. is a

    man$%act$&ing ente&p&ise specia!i'es in BGA man$a! (ewo&)s e*$ipment &esea&c"

    de+e!opment and

    p&od$ction. ACHI/ is o$& company,s &egiste&ed -&and. Based on te p&incip!eso%

    de+e!opedandp&od$cteda n$m-e&o%BGA(ewo&)Stations"s$casIR-((

    p&od$cting ig*$a!ity and coste%%ecti+e we!ding e*$ipment" o$& company as

    IR(((

    IR+ IR+RO HR+RO etc."and as -een &ecogni'ed -y te majo&ity o% $se&s in

    p&actice. So %a&" o$& $se&s a+e -een in+o!+ed in scienti%ic &esea&c $nits"

    comp$te& maintenance and &epai& o% medica! e*$ipment" comm$nications e*$ipment

    maintenance" +ideo game maintenance" t&aining teacing" and ote& %ie!ds.

    e a!so p&od$ce and ope&ate some assistant and mate&ia!s o% man$a! BGA

    we!ding" s$c as c$stomi'ed BGA (e-a!!ing Temp!ate" so!de& -a!!" 0!$"etc."to e!p

    $se&s st&eam!ine ope&ation" imp&o+e te s$ccess &ate o% we!ding" and &ed$ce we!ding

    costs. e a!so can $nde&ta)e sing!e o& sma!! *$antities BGA we!ding -$siness"

    we!come $se&s to contact $s.

    In te %$t$&e" o$& company wi!! contin$e se&+ing $se&s wit sopisticated p&od$cts"

    &easona-!e p&ice" ig *$a!ity" and contin$o$s!y inno+ating and $pg&ading p&od$ct

    st&$ct$&e and pe&%o&mance acco&ding to ma&)et" %o& meeting te de+e!oping needs o%

    o$&

    $se&s" and p&o+iding te $se&s wit systemic" comp&eensi+e and to$gt%$!

    se&+ices.

    ACHIIR'((( BGA rework stations #eature

    ACHIIR'((( BGA (ewo&) Station is designed to meet te e+e&canging demands

    o% today2s %ast BGA (ewo&) man$%act$&ing

    en+i&onments

    (ewo&) station %o& !aptop mote&-oa&ds" des)top comp$te&

    mote&-oa&ds" se&+e& -oa&ds" ind$st&ia! comp$te& -oa&ds" a!! )inds o% game -oa&ds"

    comm$nications e*$ipment mote&-oa&ds" #C3 T4s and ote& !a&ge ci&c$it -oa&d

    BGA &ewo&)

    5 Inno+ati+e designs .An e%%ecti+e so!$tion to gene&a! o% in%&a&ed &ewo&) station

    6

    a

    im

    $m tempe&at$&e $pto

    788

    Can easi!y dea! wit !ead%&ee so!de&ing &ewo&).

    +$!ne&a-!e to te impact o% ai& %!ow. i!! !ead an inacc$&ate o% tempe&at$&e cont&o!.

    .

    can set $p 9 &ising tempe&at$&e segments and 9 constant tempe&at$&e segmentsto cont&o!. It can sa+e 18 g&o$ps o% tempe&at$&e c$&+es at one time.

    can -e connected to a comp$te& to -e cont&o!!ed mo&e con+enient!y wit a

    -$i!tin C (S5;5 se&ia! po&t andp&op&iet

    a&y So%twa&e attaced to it. p&og&amma-!e

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    can easi!y &ewo&) te +a&iety o% C

    &otating te and!e" Can -e +e&y easi!y %ied CB -oa&d" e%%ecti+e!y p&e+ent

    te de%o&mation o% CB -oa&d.

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    .Ele$tri$al sa#et&

    Sa#et& Instru$tions

    6a)e s$&e te s$pp!y powe& +o!tage acco&d wit te standa&ds 5584

    5?84/?8' a!te&nating c$&&ent -e%o&e insta!!ing.

    To a+oid possi-!e e!ect&ic soc) ca$sed se&io$s damage" p!ease disconnect

    te powe& co&d %&om te o$t!et tempo&a&y -e%o&e mo+ing macines.

    I% te macine damages" p!ease contact $s %o& maintenance. I% te damage

    ca$sed -y te $se&s wen tey dismant!e o& &epai& independent!y" tey so$!d

    ta)e on te !oss -y temse!+es.

    . O"erating sa#et&

    !ease ca&e%$!!y &ead te &e!e+ant in%o&mation p&o+ided -y te man$a!

    -e%o&e sta&ting $sing tis p&od$ct.

    6a)e s$&e te powe& co&d as -een p&ope&!y connected p&ope&!y -e%o&e $sing te

    p&od$cts.

    Insta!!ed te e*$ipment in sta-!e wo&) p!at%o&m to $se" we&e te ai&

    mo-i!ity so$!d -e sma!! as possi-!e. A+oid it c!osing to ai& conditione&s"

    %ans and te ote& o$t!et.

    In case o% e!ect&ica! so&tci&c$it" a+oid te p&od$cts contacting wit wate&.

    0o&-id $sing tis e*$ipment in %!amma-!e and ep!osi+e s$-stances.

    Te ope&ato&s2 ands o& ote& pa&ts o% te -ody so$!d maintain a sa%e

    distance %&om te eate&. 0o&-id to$cing te eate& to a+oid sca!ding.

    I% yo$ a+e any tecnica! *$estions o& s$ggestions in te co$&se o% $sing tis

    p&od$ct"p!ease contact wit o$& tecno!ogy depa&tment.e wi!! t&y o$& -est to

    so!+e.

    .En*iron%ental re/uire%ents o# o"eration an! $onser*ation

    1. @pe&ation en+i&onment o% p&od$cts

    pe&ation tempe&at$&e:1? 7?

    @pe&ation $midity:? to >?" noncondensing

    &od$cts so$!d -e )ept in te ai& mo-i!ity o% a sma!!e& en+i&onment $nde& te

    we!ding ope&ation.

    5.Conse&+ation en+i&onment o% p&od$cts

    Sto&age tempe&at$&e:58 =8

    Sto&age $midity: ? to >?" noncondensing

    @

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    Conta$t us

    A!!0 (oom 988>"

    1 icaocang (oad

    Haidian 3ist&ict

    Beijing 188898

    Te eop!e,s (ep$-!ic @% Cina

    Sales Su""ort0 9D18959?;7D9 Cinese Spea)ingF

    Te$)nolog& Su""ort0 9D18959?18;1Cinese Spea)ingF

    11 2234'24-( 45-5445'' MSN t o % w % 6(((7 ) o t % a il .$ o%

    UR. ) tt" 0 88 ww w .E a s & B G A .$ o%

    "ro!u$t guarantee an! so on

    Se&+ice Statement:

    Enjoy wa&&anty maintenance se&+ice %o& t&ee yea&s"in wic te se&+ice in te

    %i&st yea& is %&ee.And te t&anspo&t costs a&ise %&om maintenance so$!d -e paid -y

    te -$ye&s since p$&cased..

    1.5.@n!y te act$a! cost o% spa&e pa&ts so$!d -e paid %&om te -eginning o% te

    second yea&te 1;t montFto te end o% te ti&d yea& te ;Dt montF since

    p$&cased. !ease ca!! to as) te speci%ic p&ices o% spa&e pa&ts.And te t&anspo&t

    costs a&ise %&om maintenance so$!d -e paid -y -$ye&s.

    1.;.Eac p&od$ct co&&esponds to te on!y se&ia!

    n$m-e&"te se&ia! n$m-e& -a& code"te wa&&antyce&ti%icate "a%%ied te %ied position o% te

    macine&y".

    1.7 !ease send te p&od$ct to te Beijing Netco&e

    Tecno!ogy #imited [email protected]% %a$!t appen.

    I% te %o!!owing sit$ations occe&ed"te $se&s wi!! not -e entit!ed to %&ee

    wa&&anty se&+ice"ten te maintenance"te cost o% mate&ia!s and te mano$& wi!! -e

    ca&ged.

    So to ens$&e yo$& &igts" p!ease &ead te %o!!owing note ca&e%$!!y:

    No se&ia! n$m-e& -a& code o& damaged se&ia! n$m-e& -a& code.

    Ca$se damage %o& not $se")eep and sto&age as te man$a!.

    Ca$se inte&na! and ete&na! appea&ance damage -y modi%y o& o$tside %o&ce.

    &od$ct was de%o&med o& !ost components.

    Cange p&od$ct components wito$t o$& a$to&i'ation %o& maintenance.

    Beyond te wa&&anty pe&iod o% o$& p&omises..

    &od$ct damage we&e ca$sed -y i&&esisti-!e ete&na! %acto&ss$c as nat$&a! %acto&s"

    ea&t*$a)es"!igtning st&i)es"etc.F

    Note0 9o not !isasse%:le it :& &oursel#,it %a& $ause t)e in*ali!ation o# "ro!u$t

    guarantee. . ;e reser*e t)e #inal i!enti#i$ation rig)t o# t)e "ro!u$t #ault.

    mailto:[email protected]://www.easybga.com/http://www.easybga.com/mailto:[email protected]://www.easybga.com/
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    T)e "ara%eters o# ACHI IR'((( BGA Rework StationBasi$ ara%eters

    9i%ension # 7=?mm

    mm

    mm

    ;eig)t 1?)g

    Total weig)t A-o$t 1= )g" +a&y wit te di%%e&en need o% te $se&s

    Ele$tri$al ara%eters

    ower 5584 AC

    U""er Heating I(

    Si

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    Si

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    Har!ware !es$ri"tion

    ACHI IR'((( BGA (ewo&) Station is composed o% $ppe& pa&t o% Heating

    Components

    / Bottom &eeat 6od$!e / B&ac)et / Tempe&at$&e Cont&o! a&ts Tempe&at$&e cont&o!

    Ta-!e is cont&o! te $ppe& and !owe& eating" Can Sim$!taneo$s!y eated o& %i&st

    p&eeat" ten te $ppe& pa&t o% eating.

    >. CB Ta:le

    6. Hig)l& Sensiti*e ?+te%"erature

    sensor

    . U""er Heater

    2. @+ i#ting Regulator

    5. E9 Auiliar& ig)ting

    '. Botto% Heater re+HeaterD

    4. ig)ting Swit$)

    3. U""er #an Swit$)

    -. Start Swit$)

    >(. Sto" Swit$)

    >>. U""er rogra%%a:le Te%"erature

    Control

    >6. Botto% Te%"erature

    Control

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    >. ower Swit$)

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    Sel#+)el" Install

    1. Insta!!ation side s$ppo&t.

    CB Ta:le

    5. Insta!!ation S!ip.

    ;. Insta!!ation side s$ppo&t.

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    U""er Heater

    Ca:le $onne$to&

    Te%"erature sensor

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    18 H tt p :// ww w . E a s y B G A . c o m

    Installation o# RS66 $o

    %%uni$ation inter#a$e

    http://www.easybga.com/http://www.easybga.com/
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    rogra%%er8Controller General 9es$ri"tion

    18I1DsegmentsE8Te p&og&amma-!e cont&o!!e& contains an in-$i!t setpoint gene&ato& in addition to tecont&o!!e& %$nction. Tis setpoint gene&ato& can p&od$ce a tempe&at$&e/time p&o%i!e wit

    > 18 Sets o% C$&+esF. en te p&og&am is &$nning" te c$&&ent

    setpoint %&om te setpoint gene&ato& is %ed to te cont&o! a!go&itm. Te c$&&ent setpoint

    is contin$o$s!y sown on te !owe& disp!ay.

    Te siteen segments a&e de%ined in te o&de&: (amp 1" 3we!! pe&iod 1" (amp 5"

    3we!! pe&iod 5..." and a&e eec$ted in s$ccession.

    S.N. Ite% =un$tions

    ara%eters setting ke&

    U" ke&D In$rease *alue

    9own ke&D 9e$rease *alue

    Sele$ts t)e "rogra% "attern nu%:er

    Starts8)ol! t)e "rogra%, $)anges t)e %o!e #ro% #ie!

    *alue $ontrol to "rogra% $ontrol

    rogra% "ara%eters setu"

    C)anges t)e in!i$ation on S8M8TIME !is"la&

    OUNT Out"ut in!i$atorSTE In!i$ates t)e ste" nu%:er o# "rogra%

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    RO9uring "rogra% $ontrol, F is lit w)en t)e is rising

    rogra% %onitor in!i$atorD

    9uring "rogra% $ontrol, F is lit w)en t)e is $onstant

    In!i$atest)e "atternnu%:er F(9uring "rogra% $ontrol, F

    TN attern nu%:er !is"la&D

    is lit w)en t)e is #alling

    -

    RUN rogra% $ontrol runing in!i$atorD

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    ACHIT)e E9 in!i$ator is lit !uring "rogra% $ontrol

    E 9is"la&D

    In!i$ates t)e ro$ess8Measure! *alue

    SEIt is lit w)en t)e Setting alueSD is :eing !is"la&e! on t)e

    lower !is"la&

    TIME

    MESE

    t in!i$ates t)e Setting alueSD, Mani"ulating alueMD,

    S8M8TIME !is"la&DI

    or Ti%eTIMED

    A> It is lit w)en t)e Alar%> out"ut is FON

    COM

    Co%%uni$ation in!i$atorD

    It #las)es w)en t)e $ontroller is in a$ti*e $o%%uni$ation

    wit) a )ost $o%"uter

    rogra% ara%eters Setting

    Ra%"Rate>0

    A &amp consists o% a s!ope!inea& g&adientF and a ta&get setpoint. Te cont&o! setpoint

    inc&eases o& dec&eases at a !inea& &amp &ate %&om te act$a! meas$&ed +a!$e $nti! a

    speci%ied ta&get setpoint is &eaced. Te &e!ati+e positions o% te act$a! meas$&ed

    +a!$e and te ta&get setpoint dete&mine wete& te s!ope o% te &amp is positi+e o&

    negati+e. a&amete&s (1" (5" (;... ep&ess te &amping &ate in $nites pe&

    min$te8.81>>.>>F" pa&amete&s #1" #5" #;... te app&op&iate ta&get setpoint in

    disp!ay $nits.

    I% (1 J EN3" te p&og&am wi!! -e ended wen te p&og&am &$ns to te s!ope.

    TargetSet"oint>0

    Te ta&get +a!$e to wic te setpoint &amps wen te p&og&amme& as -een p!aced into

    (4N.

    9well "erio! >0

    In a 3we!! pe&iod" te ta&get setpoint" wic as -een attained" &emains $ncanged %o& a

    %ied pe&iod. A!! te dwe!! pe&iods a&e de%ined -y tei& d$&ation in min$tes wit

    pa&amete&s31" 35" 3;...8>>>>F. en te p&og&am is &$nning" tese pa&amete&

    disp!ay te time &emaining in te acti+e dwe!! pe&iod. I% te pa&amete& e*$a!s 'e&o" te

    dwe!! pe&iod is s)ipped.en te cont&o!!e& &$ns in te disp!aying stat$s:

    1F. Se!ect te ta&get p&og&am patte&n n$m-e& wit te TN/ )ey.

    5F. p&ess SET8ROG )ey" te %i&st p&og&am pa&amete& appea&s in te $ppe& disp!ay.

    Te +a!$e associated wit tis pa&amete& wi!! -e sown in te !owe& disp!ay.

    ;F.

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    rogra% ara%eter ist

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    Set t)e Botto% Te%"erature Control

    .

    Ho!d down te SET-$tton o% top eate& tempe&at$&e cont&o! inst&$mentation %o&

    ? seconds" te inst&$ment switc to sow AH.

    &ess )ey to set AH tempe&at$&e" te inst&$mentation sows te p&e+io$stempe&at$&e"

    setting tempe&at$&e. And te adj$sta-!e n$m-e& %!ases. &ess )eyK Lto adj$st&ess )ey to switc n$m-e&s

    A%te& set AH" Ho!d down te SET -$tton %o& ? seconds to switc to te act$a!tempe&at$&e disp!ay. @te pa&amete&s wito$t settingF

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    >

    :e all set

    =ie! %ot)er:oar!

    Rework O"eration Ste"s

    s)i#t sensor sensor "ress $lose to BGA $)i"

    A!just t)e )eig)t o# )eating )ea! wit) a!just%ent kno:ro%"tBGA$)i"

    )eating )ea! )eating )ea! awa& #ro% BGA $)i"M6CM

    t)e %i!!le o#

    in

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    ACHI

    1@pen powe& switc.5 Se!ect te app&op&iate tempe&at$&e p&og&am segment" and ten p&ess te sta&t

    switc.

    In te ope&ation can p&ess te stop switc" stop ope&ating.

    ;A%te& te p&og&am &$ns" a$tomatic a!a&m" and a$tomatica!!y c$t o%% te eatingpowe&" tis time yo$ can cec) te %o!!owing so!de& -a!! is comp!ete!y

    !i*$e%ied"

    BGA cips so$!d -e s$-ject to sett!ement" %!oating state .

    Rework $o%"lete!

    > Mo*ing Heating )ea! an! Sensor ,o"en t)e U""er #an Swit$).

    6 Re%o*e %ot)er:oar! Clear insulating ta"e

    BGA Rework Station Coole! ,T)en $lose Total ower

    ;arning

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    I# BGA Rework Station NO Cooling o not $lose t)e Total ower 9

    ;)en t)e te%"erature is not $oole!, !o not tou$) )eating %o!ule

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    1= H tt p :// ww w . E a s y B G A . c o m

    ACHI

    1ro%"t

    Insta!!ed te e*$ipment in sta-!e wo&) p!at%o&m to $se we&e te ai& mo-i!ity so$!d -e

    sma!! as possi-!e .A+oid it c!osing to ai& conditione&s" %ans and te ote& o$t!et.

    5 ACHI I(D888 (ewo&) Station senso& 3i&ect contact wit mote&-oa&d So Tempe&at$&e

    disp!ay is Act$a! tempe&at$&e

    ; In o&de& to a+oid damage to te mote&-oa&d capacito&S@ $se ins$!ation tape p!ease6aintenance comp!eted "ten (emo+a! o% ins$!ation tape So as to a+oid so&tci&c$it

    7 A%te& &emo+a! o% BGA cip CB Bonding ad Need to c!ean $p A+oid co!d so!de&joint

    See BGA cip tin comp!ete!y !i*$e%ied" Ten To mo+e te BGA cip So as to a+oid Bonding

    ? BGA cips so$!d -e s$-ject to sett!ement" %!oating state &oi-ited in a!! so!de& -a!! did not

    %$!!y !i*$e%ied" -y %o&ce i% &emo+a! o% cips" so as to a+oid pad o%%" cip o&

    mote&-oa&d

    sc&ap

    D To imp&o+e s$ccess &ate o% (ewo&) " CB and cips need d&ying and p&ocessing in p&incip!e

    p&ocess may ea& te -!asting so$nd o% a mino&

    CB -oa&d o& cip moist eat p&ocess wi!! occ$& in te -$&st penomenon" te (ewo&)Acco&ding to act$a! sit$ation !ease

    se!%cont&o!.

    9= CB -oa&d eating time is too !ong o& &epeated se+e&a! times te s$&%ace eating wi!! !ead to

    disco!o&ation.

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    > Te %acto&y e*$ipped wit two sets o% p&og&amma-!e tempe&at$&e cont&o! ta-!e $sedpa&amete&s:

    Rework te%"era

    tu

    r

    e

    $u

    r

    *

    e to

    set ea%"les

    NB

    &1 1 #1 9? d1 =8

    &5 1 #5 1?8 d5 ;?

    &; 1 #; 1>8 d; ?8

    &7 EN3

    &1 1 #1 9? d1 D8

    &5 1 #5 178 d5 7?

    &; 1 #; 1=8 d; 5?

    &7 1 #7 55? d7 ?8

    &? EN3