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The Biotecmar project,preliminary assessment and
impactinGalicia
RICARDO I. PREZ MARTN
Instituto de Investigaciones Marinas
Rendez-vous de Concarneau, 30-31 August 2011
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
1.TheBiotecmar project
2.RelevanceoffisheriesactivitiesinGalicia
3.Previousprojects
4.PilotActions:CrustaceansandFishSkin
5.Conclusion
Outline
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Biotechnological valorisationof marineproducts and byproductCoord.FabienneGuerard (UBO)
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Background
Worldfisheriesproduction144MT**
**FAO 2008. Excluding aquatic plants **slide courtesy of Fabienne Gurard (UBO)
Humanconsumptionandnonfoodproducts
77MTprocessed
ByproductsandDiscards50 70MT
AddedvalueproductswithNutritional/Biological/Functional
properties
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Biotecmar concept
Develop an integrated chain (fromBIOMASStoMARKET)-identification of the blocking points-Networking of the concerned actors-Implementation of pilot actions for SMEs
Bring together the Atlantic area actors in order to exploit the underexploited marine biomass
Help companies of Atlantic area (SMEs,) to takeadvantage of the use of modern biotechnologies
Contribute to a diversification of activitiesderived from marine biomass exploitation
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Project information
Type of project : INTERREG IV B Atlantic Area Project title: BIOTECMAR = BIOTEChnological
exploitation of MARine products and by-products Coordinator: UEB- UBO (FR), Prof. Fabienne Gurard
Total Budget : 2 322 692,00 EU contribution (ERDF) : 1 509 750,00
Start date : January 2009 End date : December 2011
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
8 R&D centres- UEB- University of Bretagne Occidentale (FR)- Museum National Histoire Naturelle (FR)- Irish Seaweed Centre, NUIG (IE) - CSIC (ES)- IPIMAR (PT)- University of La Rochelle (FR)- University of Nantes (FR)- IFREMER (FR)
Partnership: 12 partners, 4 countries.
4 transfer centres- Indigo Rock (IE)- CETMAR (ES)- Technopole Quimper- Cornouaille (FR)- N.E.T Novas Empresas Tecnologias (PT)
Producers(upstream)
Manufacturers(downstream)
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
www.biotecmar.eu
Project overview
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Activities overview
Activity no 1: Analysis of the current situation
Objectives: Identification of all actors on the Atlantic Area Identification of all collected marine biomass
exploited/ non exploited Review of available technologies; tools for the
exploitation of the marine resources.
Means: Collecting and analysing data already available
(databases, reports) Interviews (Biomass, activity, blocking points and
bottlenecks)
Proposals of 16 value chains
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Activityno 4:PilotActions
SMEs support for launching innovative projects
1.ToproviderelevantinformationtoSMEs (trainingsessions,survey,projectproposals,...)
2.Topromotetransnationalcooperation 3.TopromoteinteractionsbetweenSMEs andR&Dlabs
Pilot actions rely on value chain and may contribute to:
Thedemonstrationoftechnical/economicalfeasibilityofthevaluechain
Theoptimizationofthevaluechain Thecomparisonbetweensomealternativeprocesses
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
Value chains
Waste
Fleets
Aquaculture
Wild algae
Algoculture
Auctions Processing industry
BY-PRODUCTS
Discards
Laboratories Pilot plants
SMEs
Food/ Feed ingredientsChemicalsCosmetics
Pharmaceutics
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
PilotAction4:IIMCSIC.CRUSTACEA
FLEETSFLEETSFLEETS
DISCARDSWASTE CRUSTACEANS
EXAMPLE
10-25% OF TOTAL CATCH
LITORAL FLEET
SME
CHITINCHITOSAN
MEDICALDEPURATION
PIGMENTSASTAXANTHIN
INGREDIENTSFEED AQUACULTURE
HYDROLISATESBIOACTIVE PEPTIDES
FUNCTIONAL FOODSFEED AQUACULTURE
Example of a value chain
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
1.TheBiotecmar project
2.RelevanceoffisheriesactivitiesinGalicia
3.Previousprojects
4.PilotActions:CrustaceansandFishSkin
5.Conclusion
Outline
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
GALICIA(NWSPAIN)
Relevance of fisheries activities in Galicia
Business:4.750M (1,98%PIB;Ext670M /Aqua180M)
DirectEmployment:46.530persons
Auctions:180.000Tmmarineresourceslanded
Fishingfleet:5.200fishingvessels+1.100aquaculturevessels(40%ofSpanishfishingfleet)
CanningIndustry:67plants/1.000M /250.000Tmproduction
FrozenIndustry:113plants/2.900M /400.000Tmproduction
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
By-products and waste
Fish meal and oilproduction: 4plants 200.000Tm raw material 40.000Tm fish meal (25M) 8.000Tm fish oil(5M) 100employees
Vigoauction: 1214Tm of byproducts /day
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
1.TheBiotecmar project
2.RelevanceoffisheriesactivitiesinGalicia
3.Previousprojects
4.PilotActions:CrustaceansandFishSkin
5.Conclusion
Outline
-
CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
BENIGN AND ENVIRONMENTALLY FRIENDLY FISH PROCESSING PRACTICES TO PROVIDE ADDED VALUE AND INNOVATIVE SOLUTIONS FOR A RESPONSIBLE AND SUSTAINABLE MANAGEMENT OF FISHERIES
PROYECTOBEFAIRLIFE05ENV/E/000267BEFAIR
DGENVIRONMENTEU
PARTNERS: CONSEJO SUPERIOR DE INVESTIGACIONES CIENTFICAS (CSIC-IIM) CENTRO TECNOLGICO DEL MAR (CETMAR) ESPADEROS DEL ATLNTICO (ESP) HNOS RODRIGUEZ GMEZ (HRG) PEIXESPORT (PXX) AUTORIDAD PORTUARIA DE VIGO (APV) INSTITUTO DE INVESTIGAAO DAS PESCAS E DO MAR (IPIMAR) INSTITUTE FRANAIS DE RECHERCHE POUR LEXPLOITATION DE LA MER (IFREMER)
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CofinancedwiththesupportoftheEuropeanUnionERDF
AtlanticAreaProgrammeInvestinginourcommunfuture
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuturePROTOTYPE FOR PRODUCTION OF GELATIN AND CHONDROITIN SULPHATE
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
El Proceso
CHONDROITIN SULFATE
PLANT OF GELATINE
Technology transferred toDILSEASL
Feasibility study
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Research Contract with a private company
Production of chitin/chitosan/glucosamine fromshrimp carapace
Patent pending
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Unin EuropeaFEDER
Invertimos en su futuro
INTERREG IV C
IBEROMARE: CentromultipolardeValorizaaoderecursoseresduos marinhos
Raw material:Algae,Byproducts (skin,bone,cartilage,),marineresources
Products:Collagen,Chondroitin sulfate,Ulvan,Scaffolds
Applications:Biomedicine,Tissue regeneration,Biomaterials;etc
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
1.TheBiotecmar project
2.RelevanceoffisheriesactivitiesinGalicia
3.Previousprojects
4.PilotActions:CrustaceansandFishSkin
5.Conclusion
Outline
-
CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
PilotAction4:IIMCSIC.CRUSTACEA
FLEETSFLEETSFLEETS
DISCARDSWASTE CRUSTACEANS
EXAMPLE
10-25% OF TOTAL CATCH
LITORAL FLEET
SME
CHITINCHITOSAN
MEDICALDEPURATION
PIGMENTSASTAXANTHIN
INGREDIENTSFEED AQUACULTURE
HYDROLISATESBIOACTIVE PEPTIDES
FUNCTIONAL FOODSFEED AQUACULTURE
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
ARE DISCARDS REGULATED IN THE UE?ARE DISCARDS REGULATED IN THE UE?
European Union commitment (2007)
FAO (2010)
Report of the
TECHNCAL CONSULTATION TO DEVELOP INTERNATIONAL GUIDELINES ON BYCATCH MANAGEMENT AND REDUCTION
OF DISCARDS
Rome, 6-10 December 2010
FAOFisheriesandAquacultureReportNo.957 FIRO/R957
Brussels, 28.3.2007COM (2007) 136 final
COMMUNICATION FROM THE COMMISSION TO THE COUNCIL AND THE EUROPEAN PARLIAMENT
A policy to reduce unwanted by-catches and eliminate discardsin European fisheries
COMMISSIONOFTHEEUROPEANCOMMUNITIES
Manage what is caught insteadof what is landed
Guidelines to assist countriesto manage discards problems
Code of conduct fot responsible fisheries
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Data from IEO (2007)
DISCARDED SPECIESDISCARDED SPECIES
Catchs 1.5-2.0 Tm/trip, Discards 0.5-1 Tm/trip
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Data from IIM-CSIC
DISCARDED SPECIESDISCARDED SPECIES
Interviews to stackeholders
More than 10.000 Tm/year of some crustaceans
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
TARGETSPECIES
CRUSTACEA
POLIBIUSHENSLOWI MUNIDASPP
LIOCARCINUSDEPURATOR
MACROPIPUSTUBERCULATUS
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Recovery of products from discarded crustaceans
- Recovery of: Chitin/Chitosan, Proteins/Peptides, Pigments
- Effluent treatment
- Biological/Physical/Chemical Characterization
- Enzymatic Hydrolysis Optimization
EF
CRUSTACEANS
GRINDING
CHITIN
Acid treatment
NaOH Treatment
HClO Treatment
Alcali Hydrolysis
ALCALI CONDITIONING
WASHING
WHASHING
DRYING
DEPROTEINIZATIONEnzymatic Hydrolysis
DEMINERALIZATION
DECOLORATION
DEACETYLATION
CHITOSAN
PEPTIDES
PROTEIN
PIGMENTS+
Concentrated NaOHHigh T
EFEF
EF
EF
EF
EF
EF
EF
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Expertise
Recovery of products from discarded crustaceans
CRUSTACEANS
CHITIN
Enzymatic Hydrolysis
PEPTIDES
PIGMENTS
+
Proccessing
[Alcalase], T, pH, t, Enz/Subst CHITOSAN
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Pilot action:IIMCSICflatfish skin
Skinof Flatfish (Reinhardtius hipoglossoides)
VIGO AREA
10-15 BIG COMPANIES
FLEETSFLEETSFLEETS AUCTIONSAUCTIONSAUCTIONS PROCESSINGINDUSTRYPROCESSINGPROCESSING
INDUSTRYINDUSTRY
DISCARDS
WASTE
FLATFISHES SKIN
SME
COLLAGENGELATIN
OILFATTY ACIDS
COSMETICFOOD INGREDIENTS
FEEDPHARMACEUTICAL
5000 Tm/yearConversionfactor=
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Characterisation of halibut skin: Reinhardtius hipoglossoides
mean S.D.
Water 59.07 0.32
Protein 25.86 0.91
Lipids 13.99 1.68
Ash 1.46 0.03
Extraction of collagen:
- Acid solublecollagen (ASC)SDSPAGE Hydroxyproline content:418%collagen
Pilot action:IIMCSICflatfish skin
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
BIOACTIVITYOFASCHYDROLYZATES:CITOTOXICITYOFHEPATOMECITOTOXICITYOFHEPATOMECELLSCELLS(EPG2,HUMAN)
Name Collagen hydrolysed with Protein concentration intheextract (g/l)
C+A Alcalase 31.33C+F Flavourzyme 39.10C+P Protamex 21.64Ctrol Control
Pilot action:IIMCSICflatfish skinCONCENTRATIONOFHYDROLYZATES
FLAVOURZYME PRODUCED HYDROLYZATES WHICH SHOW STIMULATING ACTION
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
1.TheBiotecmar project
2.RelevanceoffisheriesactivitiesinGalicia
3.Previousprojects
4.PilotActions:CrustaceansandFishSkin
5.Conclusion
Outline
-
CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Biotecmar concept
Develop an integrated chain Develop an integrated chain ((fromBIOMASStoMARKET)fromBIOMASStoMARKET)--identification of the blocking pointsidentification of the blocking points--Networking of the concerned actorsNetworking of the concerned actors--Implementation of pilot actions for Implementation of pilot actions for SMEsSMEs
Bring together the Atlantic area actors Bring together the Atlantic area actors in order to exploit the in order to exploit the underexploited marine biomassunderexploited marine biomass
Help companies of Atlantic area (SMEs,) to takeadvantage of the use of modern biotechnologies
Contribute to a diversification of activitiesderived from marine biomass exploitation
-
CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Creation of new industrialactivites
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Study of potential industrialprocesses for valorization:
Production of Chitin/Chitosan from discarded crustaceans(ProjectPESCA)
Production of Chitin from squid pen(ProjectCAB)
Production of Collagen and hydrolysates from fish skin(ProjectPP+IUV)
Production of protein hydrolysate +pigments of discardedcrustaceans asingredient of aquaculture feed(ProjectPAT)
Production of protein hydrolysate from discarded fish(ProjectCARNA)
Production of shark liver oilon board(ProjectBIODIESEL)
On-going Innovation & RTD projects
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
Conclusion
Activity1(Analysisofcurrentsituation)hasallowedtoadquireabetterknowledgeofthetypesandquantitiesofdiscardsandbyproductsandtoproposenewpossiblevaluechains.
Exposureofpilotactionsinseminarsandmeetingshasattractedtheattentionofmanyfishingenterprisesandothercompanies
Someofthemhaveinitiateddifferentprojects,incollaborationwithresearchcentersoruniversities,togenerateneweconomicalactivitiesusingbyproducts
NewstartupsortechnologicalbasedenterprisescouldbecreatedduringthenextfewyearsinGalicia
Very positive !
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CofinancedwiththesupportoftheEuropeanUnionERDF
Atlantic AreaProgrammeInvesting inour communfuture
IndigoRockMarineResearchCentre
THANKS FOR YOUR ATTENTION!
www.biotecmar.euwww.biotecmar.eu
BackgroundProject informationPartnership: 12 partners, 4 countries.Project overviewActivities overviewActivity no 4: Pilot ActionsValue chainsPilot Action 4: IIM-CSIC. CRUSTACEAGALICIA (NW SPAIN)By-products and wasteBENIGN AND ENVIRONMENTALLY FRIENDLY FISH PROCESSING PRACTICES TO PROVIDE ADDED VALUE AND INNOVATIVE SOLUTIONS FOR A RESPONSIBLResearch Contract with a private companyPilot Action 4: IIM-CSIC. CRUSTACEAExpertisePilot action: IIM-CSIC flatfish skinCreation of new industrial activitesConclusion